PARTS CATALOGUE GSX150FRFAL7 GSX150FRFAL7 GSX150FRZAL7 (MB8NG4BF) P10 PRODUCED BY SUZUKI MOTORCYCLE INDIA PRIVATE LTD GIXXER ST EDITION

Transcription

1 PARTS CATALOGUE GSX150FRFAL7 GSX150FRFAL7 GSX150FRZAL7 (MB8NG4BF) GIXXER P10 PRODUCED BY SUZUKI MOTORCYCLE INDIA PRIVATE LTD ST EDITION

2 PREFACE When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI GSX150FRFAL7,GSX150FRZAL7. INSTRUCTIONS FOR QUOTING THE CATALOGUE 1. DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters. 2. ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR : As required NT : Number of teeth ASSY : Assembly OPT : Optional E.NO. : Engine number OS : Over size F.NO. : Frame number STD : Standard D : Diameter of material T : Thickness ID : Inside diameter US : Under size OD : Outside diameter W : Width L : Length LH : Left hand side RH : Right hand side ~ : Up to F.NO.A ~ : From F.NO.A x 34 x Figures in the description column show the dimensions of parts. ID OD T(or W,L) 3. INNER PARTS OF ASSEMBLY Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually. 4. MODIFICATION NOTICE A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones. 5. NOTE 5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL". 6. SPECIFICATION CODE This catalogue contains the parts for the model designed for the following spec.; spec. code : P SERIAL FRAME NUMBER GSX150FRFAL7 : MB8NG4BF H ~ GSX150FRZAL7 : MB8NG4BF H ~ (Parts No.) : indicates that the parts number was changed to and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable. GSX150FRFAL7 P GSX150FRFAL7 P10-2 -

3 COLOR CHART TABLEAU DES COULEURS COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR ANN 0MT,YHF 07G PURE RED AW1 PTA,PVG 1NJ LUMINOUS YELLOW A8S YWW,YMD,1ZY,07G,019,YVB 1ZY URBAN LIGHT GRAY METALLIC BDH BDW BDY PGZ PTA PVG QC3 YD8 YHF YHH YKS YKV YMD YSF YVB YVZ YWW 0MT YSF,YWW,1NJ,1ZY YSF,YWW,YMD,1ZY,07G,019 YWW,YMD,1ZY,07G,019,YVZ MET.MAT FIBROIN GRAY LTHR.BLACK STITCH RED MET.MAT BLACK SONIC SILVER METALLIC PHANTOM GRAY METALLIC MARBLE ERAKIS RED FIERY RED MET.MAT BLACK NO.2 MISTIC SILVER METALLIC BLUE METALLIC GLASS SPARKLE BLACK PEARL MIRA RED PEARL GLACIER WHITE SILVER 291 BLACK (SEMI-GLOSS) 019 BLACK

4 MILLIMETER INCH CONVERSION CHART How to read millimeters equal inch Contents are subject to change without notice or obligation.

5 -1-

6 -2-

7 -3-

8 -4-

9 -5-

10 -6-

11 -7-

12 -8-

13 -9-

14 FIG.102A (1-B-2) CYLINDER HEAD COVER J COVER, CYLINDER HEAD J GASKET, CYL HEAD COVER BOLT (7X37) E WASHER, HEAD COVER 2

15 FIG.103A (1-B-3) CYLINDER HEAD J HEAD ASSY, CYLINDER SNAP RING PIN (6.3X8X12) BOLT (6X50) BOLT (6X110) BOLT (8X140) WASHER (8.5X18X2.3) J GASKET, CYLINDER HEAD PIN (8.2X10X13) SPARK PLUG (CPR7EA-9) 1 NGK SPARK PLUG (U22EPR9) 1 DENSO SPARK PLUG (RG8YC) 1 CHAMPION SPARK PLUG (CPR6EA-9) 1 OPT NGK SPARK PLUG (CPR8EA-9) 1 OPT NGK SPARK PLUG (U20EPR9) 1 OPT DENSO SPARK PLUG (U24EPR9) 1 OPT DENSO B-000 BOLT 1

16 FIG.107A (1-B-4) CYLINDER J10-0F0 CYLINDER (YELLOW) J GASKET, CYLINDER PIN (8.2X10X13) G SENSOR, ENGINE TEMP 1

17 FIG.108A (1-B-5) CRANKCASE J CRANKCASE ASSY PIN B-000.BOLT B-000.BOLT A-000 BOLT 1 OIL DRAIN L GASKET BOLT (10X85) BOLT (10X140) B-000 NUT 4

18 FIG.112A (1-B-6) CRANKCASE COVER J COVER, CLUTCH LENS, OIL LEVEL J GASKET, CLUTCH COVER PIN B-000 BOLT B-000 BOLT B-000 BOLT H PLUG, OIL FILLER O RING (D:3.1,ID:16.8) B-000 BOLT GASKET (8.2X14X1.6) J COVER, MAGNETO J GASKET, MAGNETO COVER PIN B-000 BOLT B-000 BOLT PLUG O RING (D:3.1,ID:32.7) J PLUG, TOP O RING (D:2.4,ID:13.8) J COVER, ENGINE SPROCKET B-000 BOLT PIN 2

19 FIG.120A (1-B-7) CRANKSHAFT J00-0B0 CRANKSHAFT ASSY (BLACK) J00-0A0 GEAR, CRANK BALANCER DRIVE 1 (NT:44) SHIM (T:0.6) SHIM (T:0.65) SHIM (T:0.7) SHIM (T:0.75) SHIM (T:0.8) SHIM (T:0.85) SHIM (T:0.9) SHIM (T:0.95) SHIM (T:1.0) SHIM (T:1.05) SHIM (T:1.1) SHIM (T:1.15) SHIM (T:1.2) SHIM (T:1.25) SHIM (T:1.3) L BEARING (28X68X18) 1 RH L BEARING (35X72X17) 1 LH OIL SEAL (12X21X7) J GEAR, OIL PUMP DRIVE (NT:15) J GEAR, PRIMARY DRIVE (NT:22) J GEAR, PRIMARY DRIVE SCISSORS 1 (NT:22) J SPRING, PRI DRIVE GEAR NUT J WASHER, PRIMARY DRIVE GEAR 1 WAVE WASHER J KEY, PRIMARY DRIVE GEAR 1

20 FIG.120A (1-B-8) CRANKSHAFT J01-0F0 PISTON (YELLOW) J RING SET, PISTON J PIN, PISTON SNAP RING J PISTON SET (OS:0.5) 1 OPT

21 FIG.122A (1-B-9) STARTER CLUTCH J GEAR, STARTER IDLE (NT:16/56) SPACER (10X16X10.5) PIN (10X47.5) CLUTCH SET, STARTER (NT:59) L BEARING A-000 BOLT 3

22 FIG.124A (1-B-10) CRANK BALANCER J BALANCER, CRANK E SPRING J00-0B0 GEAR, CRANK BALANCER DRIVEN 1 (NT:44) J WASHER, CRK BAL DRIVEN GR NO J WASHER, CRK BAL DRIVEN GR NO J RACE, CRK BAL DRIVEN GEAR 1 INNER J DAMPER, CRANK BALANCER GEAR CIRCLIP J SPACER, CRANK BAL DRN GEAR L BEARING 1 LH L BEARING 1 RH KEY WASHER NUT 1

23 FIG.126A (1-B-11) CAMSHAFT/VALVE J CAM SHAFT BEARING (30X42X7) 1 LH BEARING (12X28X8) 1 RH J SPROCKET, CAMSHAFT (NT:34) J WASHER, SPROCKET BOLT (5X15) J C RING, CAMSHAFT J CAM, DECOMPRESSION PIN (6.3X8X12) 1 KNOCK PIN (5X8) 1 ANGLE J ARM ASSY, VALVE ROCKER J SCREW, TAPPET ADJUSTING A NUT, TAPPET ADJUSTING J SHAFT,VALVE ROCKER ARM IN J SHAFT,VALVE ROCKER ARM EXH A-000 BOLT 2 ROCKER ARM SHAFT WASHER J VALVE, INTAKE J VALVE, EXHAUST J SPRING,VALVE G RETAINER, VALVE SPRING 2 BILL FORGE G RETAINER, VALVE SPRING 2 BHAVANI G COTTER, VALVE G SEAT, VALVE SPRING OIL SEAL (4X10X8) 2

24 FIG.127A (1-B-12) CAM CHAIN F CHAIN, CAM SHAFT DRIVE 1 (92RH M) J GUIDE, CAM CHAIN J TENSIONER, CAM CHAIN BOLT (6X32) GASKET (6.2X11X1.2) J ADJUSTER ASSY, TENSIONER G GASKET,TENSIONER ADJUSTER A-000 BOLT 2

25 FIG.140A (1-B-13) THROTTLE BODY JB0-000 BODY ASSY, THROTTLE JB0-000.UNIT, DEVICE SUB JB0-000.PACKING JB0-000.SCREW JB0-000.O RING JB0-000 INLECTOR ASSY, FUEL J O RING H SEAL RING JB0-000 JOINT, FUEL HOSE A-000 BOLT JD0-000 PIPE, INTAKE JB0-000 INSULATOR, INTAKE PIPE O RING (D:2.4,ID:28.7) A-000 BOLT B-000 BOLT 2

26 FIG.155A (1-B-14) AIR CLEANER JB0-000 CLEANER ASSY, AIR J CUSHION J CAP, AIR CLEANER J GASKET JB0-000.RESONATOR J FILTER ASSY J GASKET J TUBE, BREATER CLIP G PLUG JB0-000.TUBE, OUTLET J TUBE, INLET CLIP G CLAMP A-000.SCREW A-000.SCREW A-000 BOLT J SHEET,AIR CLEANER INLET CLIP 4

27 FIG.163A (1-B-15) MUFFLER JE0-000 BODY, MUFFLER D GASKET, EXHAUST PIPE A-000 BOLT J COVER, MUFFLER A-000 BOLT WASHER (6.5X22X1.6) SPACER (6.5X9X5) CUSHION FA0-000 GROMMET B-000 BOLT A-000 BOLT 1 LH SPACER CUSHION WASHER (8.5X30X1.6) A-000 NUT J COVER, MUFFLER RR SCREW (6X16) FA0-000 GROMMET BOLT 1 RH JB0-000 SENSOR, OXYGEN 1

28 FIG.170A (1-C-2) OIL PUMP J PUMP ASSY, ENGINE OIL J GEAR, DRIVEN (NT:30) PIN (2.5X19.8) E RING O RING (D:1.9,ID:8.6) 1 OIL PUMP GALLERY PIN A-000 BOLT STRAINER, ENGINE OIL G FILTER, ENGINE OIL 1 PUROLATOR INDIA G FILTER, ENGINE OIL 1 ELOFIC O RING (D:1.9,ID:12.5) J CAP, OIL FILTER O RING (D:2.4,ID:52.6) J SPRING, OIL FILTER B-000 BOLT 2

29 FIG.172A (1-C-3) FUEL PUMP JB0-000 PUMP ASSY, FUEL JB0-000.FILTER JB0-000.O RING JB0-000 PLATE, FUEL PUMP JB0-000 O RING, FUEL PUMP JB0-000 HOSE, FUEL A-000 BOLT J GAUGE ASSY, FUEL LEVEL 1

30 FIG.201A (1-C-4) CLUTCH J GEAR ASSY, PRIMARY DRIVEN 1 (NT:19/70) H SPACER, PRIMARY DRIVEN GEAR WASHER J HUB, CLUTCH SLEEVE H NUT, CLUTCH SLEEVE HUB J WASHER, CLUTCH SLEEVE HUB WAVE WASHER WASHER H PLATE, CLUTCH DRIVE NO.1 5 (T:3.0) PLATE, CLUTCH DRIVEN 4 (T:1.6) J DISC, CLUTCH PRESSURE SPRING H BOLT, CLUTCH SPRING G RACK, CLUTCH RELEASE BEARING CIRCLIP A PINION, CLUTCH RELEASE (NT:12) A PINION, CLUTCH RELEASE (NT:12) WASHER (12.5X17X1) OIL SEAL (10X17X5) H ARM, CLUTCH RELEASE A-000 BOLT A-000 NUT 1

31 FIG.206A (1-C-5) TRANSMISSION J SHAFT, COUNTER (NT:12) J GEAR, 2ND DRIVE (NT:16) J GEAR, 3RD DRIVE (NT:20) J GEAR, 4TH DRIVE (NT:22) J GEAR, 4TH DRIVE (NT:22) CIRCLIP 1 4TH DRIVE J GEAR, 5TH DRIVE (NT:24) J GEAR, 5TH DRIVE (NT:24) WASHER 1 4TH DRIVE WASHER 1 2ND DRIVE CIRCLIP 1 2ND DRIVE BEARING 1 RH A RETAINER, COUNTER BEARING A-000 SCREW J BEARING, COUNTERSHAFT LH 1 NTN J BEARING, COUNTERSHAFT LH 1 INA J SHAFT, DRIVE (NT:19) J GEAR, 1ST DRIVEN (NT:33) J BUSH, 1ST DRIVEN GEAR J GEAR, 2ND DRIVEN (NT:28) J BUSH, 2ND DRIVEN GEAR J GEAR, 3RD DRIVEN (NT:26) J GEAR, 3RD DRIVEN (NT:26) J GEAR, 4TH DRIVEN (NT:23) J GEAR, 5TH DRIVEN (NT:21) CIRCLIP WASHER 1 3RD DRIVEN WASHER 2 2ND DRIVEN WASHER 1 1ST DRIVEN RH WASHER 1 1ST DRIVEN LH BEARING 1 RH OIL SEAL BEARING 1 LH

32 FIG.206A (1-C-6) TRANSMISSION J RETAINER, DRIVE SHAFT A-000 BOLT H SPROCKET, ENGINE (NT:15) WASHER, SPROCKET H CHAIN ASSY (R428NOR) 1 LGB H CHAIN ASSY (428HO) 1 CHOHO H JOINT SET, CHAIN 1 FOR H H JOINT SET, CHAIN 1 FOR H A-000 BOLT J SPACER, DRIVE SHAFT, RH CIRCLIP 1

33 FIG.212A (1-C-7) GEAR SHIFTING J FORK, GEAR SHIFTING NO J FORK, GEAR SHIFTING NO J SHAFT, GEAR SHIFT FORK NO J SHAFT, GEAR SHIFT FORK NO J CAM, GEAR SHIFT BEARING A RETAINER, SHIFT CAM, R BEARING A-000 SCREW J STOPPER, CAM J BOLT, GEAR SHIFT CAM STOPPER WASHER J SPRING J PLATE, GEAR SHIFT CAM PIN A-000 BOLT J SHAFT, GEAR SHIFTING OIL SEAL (14X22X6) J SPRING, SHIFT SHAFT RETURN G STOPPER, ARM J SPRING,GEAR SHIFT PLATE RETURN J ARM, GEAR SHIFT LINK G BOLT, SHIFT LEVER SHIM (14X22X1) CIRCLIP J ROD, GEAR SHIFT LINK G PLATE, GEAR SHIFT CAM DRIVE J LEVER ASSY, GEAR SHIFTING J RUBBER H WASHER, GEAR SHIFT LINK ROD 2 (6.2X14X1.2) H WASHER, GEAR SHIFT LINK ROD 2 (6.2X16X1.2) WASHER (6.5X16X1.2) A-000 COTTER PIN 2

34 FIG.212A (1-C-8) GEAR SHIFTING J BASE ASSY, GEAR TERM O RING (D:2.4,ID:26.2) A-000 BOLT PIN (5X15.5) SPRING L CLAMP (L:170) F SHAFT, GEAR SHIFT LEVER WASHER (12.5X20X1) A-000 CIRCLIP 1

35 FIG.301A (1-C-9) STARTING MOTOR J MOTOR ASSY, STARTING J BRUSH TERMINAL SET J BRUSH HOLDER SET J O RING J FRONT BRACKET J O RING J REAR BRACKET J THRUST WASHER J O RING J SEAL J BOLT SET B-000 BOLT A-000 NUT 1

36 FIG.303A (1-C-10) MAGNETO JA0-000 STATOR ASSY, MAGNETO JA0-000 ROTOR ASSY, MAGNETO H CLAMP, STATOR LEAD B-000 BOLT 2 SENSOR B-000 BOLT 3 STATOR B-000 NUT KEY 1

37 FIG.310A (1-C-11) BATTERY G BATTERY (12MX5L-B, 12V3AH) PROTECTOR J PROTECTOR, BATTERY J HOSE, BATTERY CLIP J BAND, BATTERY 1

38 FIG.312A (1-C-12) ELECTRICAL J RELAY, STARTING MOTOR A-000 NUT JA0-000 RECTIFIER ASSY B-000 BOLT WASHER (6.5X20X1.2) SPACER (6.2X8.4X6.9) A-000 NUT O RING (D:3.5,ID:62.6) JA0-000 COIL ASSY, IGNITION JA0-000 BRACKET, IGNITION COIL A-000 BOLT A-000 BOLT JA0-000 CAP, SPARK PLUG JA0-000 SEAL, SPARK PLUG JA0-000 SEAL, HIGH TENSION CORD JA0-000 CONTROL UNIT, FI J CUSHION, FI CONTROL UNIT J CUSHION, FI CONTROL UNIT G SENSOR ASSY, FUEL CUT 1

39 FIG.330A (1-C-13) SPEEDOMETER J SPEEDMETER ASSY J SPEEDOMETER J KNOB J CASE, UPPER J CASE, LOWER B SCREW H CUSHION, SPEEDOMETER J CUSHION, SPEEDOMETER WASHER (4.5X16X1.2) A-000 SCREW G ROTOR, SPEED 1 CHIN CHIH METAL J ROTOR, SPEED J SENSOR, SPEED B-000 BOLT B-000 BOLT 1

40 FIG.333A (1-C-14) HEADLAMP J HEADLAMP ASSY CORD ASSY BULB (12V5W) BULB (12V35/35W) J COVER, SOCKET B-000.SCREW J SCREW J SPRING H CUSHION, COWLING BRACE J SCREW, HEADLAMP 1

41 FIG.334A (1-C-15) TURNSIGNAL LAMP J LAMP ASSY, FRONT TURNSIGNAL, 1 RH J GASKET J LAMP UNIT J SCREW BULB (12V,10W) 1 AMBER J SCREW J LAMP ASSY, FRONT TURNSIGNAL LH J GASKET J LAMP UNIT J SCREW BULB (12V,10W) 1 AMBER J SCREW J PLATE, TURNSIGNAL J LAMP ASSY, REAR TURNSIGNAL RH J GASKET J LAMP UNIT J SCREW BULB (12V,10W) 1 AMBER J SCREW J LAMP ASSY, REAR TURNSIGNAL LH J GASKET J LAMP UNIT J SCREW BULB (12V,10W) 1 AMBER J SCREW J PLATE, REAR TURNSIGNAL J RELAY ASSY, TURNSIGNAL J RELAY ASSY, TURNSIGNAL 1

42 FIG.339A (1-D-2) REAR COMBINATION LAMP J LAMP ASSY, REAR COMBINATION J RUBBER H SCREW, FRAME COVER RR A-000 SCREW G LAMP ASSY, LICENSE H LENS H GASKET H COVER H WASHER BULB (12V5W) SCREW WASHER (5.5X20X1.2) A-000 SCREW CLAMP (L:145) G REFLEX REFLECTOR RR B-000 NUT 1

43 FIG.350A (1-D-3) WIRING HARNESS JK0-000 HARNESS, WIRING F CLAMP L CLAMP (L:125) L CLAMP (L:170) JC0-000 HARNESS, WIRING NO CLAMP (L:145) J WIRE, BATTERY MINUS LEAD J SWITCH ASSY, STOP LAMP J SPRING, STOP LAMP SWITCH J HORN ASSY A-000 BOLT 1

44 FIG.352A (1-D-4) LOCK SET LOCK SET J LOCK ASSY, STEERING H BOLT, STEERING LOCK J KEY, BLANK 1 OPT

45 FIG.355A (1-D-5) HANDLE SWITCH J SWITCH ASSY, HANDLE RH CLAMP (L:145) L CLAMP (L:235) J SWITCH ASSY, HANDLE LH CLAMP (L:145) 1

46 FIG.401A (1-D-6) FRAME J FRAME J PLATE, ENG MTG UPPER A-000 BOLT J BRACKET, ENG MTG LOWER J BOLT, ENG MTG LOWER B-000 NUT J HOLDER, BATTERY NO BOLT (6X14) G DRIVER (+)(-) G SPANNER, BOX (16) J SPANNER, OPEN (10X12) J SPANNER, OPEN (14X17) J BAG, TOOL J BAND, TOOL J HOLDER, BATTERY NO J HOSE, BATTERY HOLDER EXHAUST J GUIDE, HOSE NO L CLIP 1

47 FIG.407A (1-D-7) STAND J STAND, CENTER BOLT (10X30) B-000 NUT J SPRING, CENTER STAND NO J SPRING, CENTER STAND NO J STOPPER, CENTER STAND J STAND, PROP G BOLT (10X33) SPRING B-000 NUT J PEDAL, BRAKE J SPRING WASHER (15.5X26X2.3) A-000 COTTER PIN J CUSHION, CENTER STAND 1

48 FIG.410A (1-D-8) PILLION RIDER HANDLE (GSX150FRFAL7 P10) J00-YVZ HANDLE, PILLION RIDER RH 1 FOR ARB (RED) J00-YVB HANDLE, PILLION RIDER RH 1 FOR AR4 (BLACK) J00-YVZ HANDLE, PILLION RIDER LH 1 FOR ARB (RED) J00-YVB HANDLE, PILLION RIDER LH 1 FOR AR4 (BLACK) A-000 BOLT 4 COLOR : AR4=YVB(BLACK),PGZ(GRAY) : ARB=YVZ(RED),YKV(BLACK)

49 FIG.410B (1-D-9) PILLION RIDER HANDLE (GSX150FRZAL7 P10) J00-YSF HANDLE, PILLION RIDER RH 1 (BLUE) J00-YSF HANDLE, PILLION RIDER LH 1 (BLUE) A-000 BOLT 4

50 FIG.415A (1-D-10) FOOTREST J BRACKET, FOOTREST RH J BRACKET, FOOTREST LH J BAR, FRONT FOOTREST RH J BAR, FRONT FOOTREST LH G RUBBER, FOOTREST A-000 BOLT SPRING J PIN SPRING A-000 SCREW A-000 PIN H BAR, PILLION FOOTREST RH H BAR, PILLION FOOTREST LH J PIN, PILLION FOOTREST L PIN SPRING BALL 2

51 FIG.420A (1-D-11) FUEL TANK JA0-000 TANK ASSY, FUEL J CAP ASSY, FUEL TANK FILLER J BRACE, FUEL TANK FRONT J CUSHION, FUEL TANK FR BRACE A-000 BOLT J CUSHION, FUEL TANK FRONT J SPACER, FUEL TANK FRONT J CUSHION, FUEL TANK FRONT 2 LOWER SCREW (6X16) J CUSHION, FUEL TANK REAR LOWER J HOSE, FUEL TANK DRAIN CLAMP (L:45) J CUSHION, FUEL TANK CENTER J CLAMP, FUEL TANK CUSHION 1 CENTER

52 FIG.423A (1-D-12) FUEL TANK COVER (GSX150FRFAL7 P10) J00-YVZ COVER, FUEL TANK RH (RED) 1 FOR ARB J00-YVB COVER, FUEL TANK RH (BLACK) 1 FOR AR J00-YVZ COVER, FUEL TANK LH (RED) 1 FOR ARB J00-YVB COVER, FUEL TANK LH (BLACK) 1 FOR AR J00-YVZ COVER, FUEL TANK CENTER 1 FOR ARB (RED) J00-YVB COVER, FUEL TANK CENTER 1 FOR AR4 (BLACK) J BOLT, FUEL TANK COVER J NUT, FUEL TANK COVER J COVER, FUEL TANK CAP J CUSHION, FUEL TANK COVER J CUSHION, FUEL TANK SIDE J CUSHION, FUEL TANK COVER CTR J RUBBER, FUEL TANK COVER J PROTECTOR, FUEL TANK COV NO.1 1 RH J PROTECTOR, FUEL TANK COV NO.1 1 LH A-000 SCREW A-000 BOLT SPACER (6.2X10X30) J CUSHION, FUEL TANK REAR UPPER J EMBLEM "S" 2 COLOR : AR4=YVB(BLACK),PGZ(GRAY) : ARB=YVZ(RED),YKV(BLACK)

53 FIG.423B (1-D-13) FUEL TANK COVER (GSX150FRZAL7 P10) J10-YSF COVER, FUEL TANK RH (BLUE) J10-YSF COVER, FUEL TANK LH (BLUE) J00-YSF COVER, FUEL TANK CENTER (BLUE) J BOLT, FUEL TANK COVER J NUT, FUEL TANK COVER J COVER, FUEL TANK CAP J CUSHION, FUEL TANK COVER J CUSHION, FUEL TANK SIDE J CUSHION, FUEL TANK COVER CTR J RUBBER, FUEL TANK COVER J PROTECTOR, FUEL TANK COV NO.1 1 RH J PROTECTOR, FUEL TANK COV NO.1 1 LH A-000 SCREW A-000 BOLT SPACER (6.2X10X30) J CUSHION, FUEL TANK REAR UPPER J EMBLEM, "S" J20-BDH TAPE, FUEL TANK COVER RH J20-BDH TAPE, FUEL TANK COVER LH 1

54 FIG.445A (1-D-14) FRAME COVER (GSX150FRFAL7 P10) J00-YVZ COVER, FRAME UPPER RH (RED) 1 FOR ARB J00-YVB COVER, FRAME UPPER RH (BLACK) 1 FOR AR J00-YVZ COVER, FRAME UPPER LH (RED) 1 FOR ARB J00-YVB COVER, FRAME UPPER LH (BLACK) 1 FOR AR NUT H CUSHION, FRAME COVER J COVER, FRAME CENTER LWR A-000 SCREW NUT J BRACKET, FRAME COVER J COVER, FRAME CENTER (BLACK) SCREW (6X16) L CLIP A-000 BOLT L CLIP B-000 SCREW 2 COLOR : AR4=YVB(BLACK),PGZ(GRAY) : ARB=YVZ(RED),YKV(BLACK)

55 FIG.445B (1-D-15) FRAME COVER (GSX150FRZAL7 P10) J00-YSF COVER, FRAME UPPER RH (BLUE) J00-YSF COVER, FRAME UPPER LH (BLUE) NUT H CUSHION, FRAME COVER J COVER, FRAME CENTER LWR A-000 SCREW NUT J BRACKET, FRAME COVER J COVER, FRAME CENTER (BLACK) SCREW (6X16) L CLIP A-000 BOLT L CLIP B-000 SCREW 2

56 FIG.446A (1-E-2) FRAME LOWER COVER J COVER, FRAME RH J00-YKV COVER, FRAME NO.2 RH (BLACK) J COVER, FRAME LH J00-YKV COVER, FRAME NO.2 LH (BLACK) A-000 SCREW H CUSHION, FRAME COVER A-000 SCREW WASHER (6.5X20X1.2) SPACER (6.5X10X7) J CUSHION, FRAME COVER UPPER B-000 SCREW B-000 SCREW J COVER, FRAME LOWER RH J COVER, FRAME LOWER LH B-000 SCREW BOLT (6X13.5) NUT H BOLT, FRAME COVER LOWER J EMBLEM, FRAME COVER 1

57 FIG.460A (1-E-3) FRONT FENDER (GSX150FRFAL7 P10) J00-YVZ FENDER, FRONT (RED) 1 FOR ARB J00-YVB FENDER, FRONT (BLACK) 1 FOR AR J CUSHION, FRONT FENDER J SPACER, FRONT FENDER WASHER (6.5X20X1.2) H SCREW, FR FENDER FR B-000 BOLT 2 COLOR : AR4=YVB(BLACK),PGZ(GRAY) : ARB=YVZ(RED),YKV(BLACK)

58 FIG.460B (1-E-4) FRONT FENDER (GSX150FRZAL7 P10) J00-YSF FENDER, FRONT (BLUE) J CUSHION, FRONT FENDER J SPACER, FRONT FENDER WASHER (6.5X20X1.2) H SCREW, FR FENDER FR B-000 BOLT 2

59 FIG.462A (1-E-5) HANDLEBAR J HANDLEBAR J CAP, GRIP END J MIRROR ASSY, REAR VIEW RH J MIRROR ASSY, REAR VIEW LH J CABLE ASSY, CLUTCH G COVER, CLUTCH LEVER B-000 SCREW J CABLE ASSY, THROTTLE G CLAMP, CLUTCH CABLE G CLAMP, THROTTLE CABLE J STOPPER, CLUTCH CABLE A-000 BOLT J GUIDE, CABLE NO B-000 BOLT CAP (OD:10) B-000 BOLT 4

60 FIG.467A (1-E-6) HANDLE LEVER D GRIP, THROTTLE H LEVER ASSY, BRAKE H BOLT, BRAKE LEVER PIVOT H LEVER, BRAKE H NUT, BRAKE LEVER PIVOT H SWITCH ASSY, STOP H SCREW D GRIP, LH (BLACK) G LEVER ASSY, CLUTCH G LEVER, CLUTCH G BOLT, CLUTCH LEVER PIVOT G NUT, CLUTCH LEVER PIVOT G HOLDER, CLUTCH LEVER G BOLT, CLUTCH LEVER HOLDER G WASHER, CLUTCH LEVER HOLDER G SWITCH ASSY CAP (OD:14) 1

61 FIG.474A (1-E-7) REAR FENDER J FENDER, REAR J BRACKET, REAR FENDER BOLT (6X17.8) NUT A-000 SCREW B-000 SCREW J CUSHION, REAR FENDER J EMBLEM, "SUZUKI" J EXTENSION, REAR FENDER NUT J BRACKET, REAR FENDER RIVET A-000 WASHER 2

62 FIG.481A (1-E-8) COWLING BODY (GSX150FRFAL7 P10) J00-YVZ COWLING, BODY (RED) 1 FOR ARB J00-YVB COWLING, BODY (BLACK) 1 FOR AR G00-YD8 EMBLEM, SUZUKI (SILVER) J COVER, INTAKE RH J COVER, INTAKE LH A-000 SCREW J PANEL, METER J PANEL, METER UPPER J WINDSCREEN J SCREW, WINDSCREEN J NUT, WINDSCREEN J LOUVER, COWLING J00-ANN EMBLEM, FI (SILVER/GRAY) 1 COLOR : AR4=YVB(BLACK),PGZ(GRAY) : ARB=YVZ(RED),YKV(BLACK)

63 FIG.481B (1-E-9) COWLING BODY (GSX150FRZAL7 P10) J00-YSF COWLING, BODY (BLUE) G00-YWW EMBLEM, SUZUKI (WHITE) J10-BDH TAPE SET, BODY COWL J COVER, INTAKE RH J COVER, INTAKE LH A-000 SCREW J PANEL, METER J PANEL, METER UPPER J WINDSCREEN J SCREW, WINDSCREEN J NUT, WINDSCREEN J LOUVER, COWLING J00-ANN EMBLEM, FI (SILVER/GRAY) 1

64 FIG.482A (1-E-10) COWLING INSTALLATION PARTS J BRACE, COWLING J BOLT A-000 SCREW J NUT, COWL J CUSHION, MIRROR BRKT H CUSHION, COWL BRACE J BOLT, METER PANEL A-000 SCREW J NUT, METER PANEL BOLT (6X12) L CLIP 4

65 FIG.485A (1-E-11) SIDE COWLING (GSX150FRFAL7 P10) J00-YVZ COWLING, SIDE UPPER RH 1 FOR ARB (RED) J00-YVB COWLING, SIDE UPPER RH 1 FOR AR4 (BLACK) J00-YVZ COWLING, SIDE UPPER LH 1 FOR ARB (RED) J00-YVB COWLING, SIDE UPPER LH 1 FOR AR4 (BLACK) J00-BDY EMBLEM, SIDE COWLING UPPER RH 1 FOR ARB J00-A8S EMBLEM, SIDE COWLING UPPER RH 1 FOR AR J00-BDY EMBLEM, SIDE COWLING UPPER LH 1 FOR ARB J00-A8S EMBLEM, SIDE COWLING UPPER LH 1 FOR AR J COWLING, SIDE MIDDLE RH J COWLING, SIDE MIDDLE LH J00-PGZ COWLING, SIDE LOWER RH 1 FOR AR4 (GRAY) J00-YKV COWLING, SIDE LOWER RH 1 FOR ARB (BLACK) J00-PGZ COWLING, SIDE LOWER LH 1 FOR AR4 (GRAY) J00-YKV COWLING, SIDE LOWER LH 1 FOR ARB (BLACK) J20-YWW EMBLEM, SUZUKI (WHITE) J COWLING, LOWER CTR 1 COLOR : AR4=YVB(BLACK),PGZ(GRAY) : ARB=YVZ(RED),YKV(BLACK)

66 FIG.485B (1-E-12) SIDE COWLING (GSX150FRZAL7 P10) J00-YSF COWLING, SIDE UPPER RH 1 (BLUE) J00-YSF COWLING, SIDE UPPER LH 1 (BLUE) J10-BDH TAPE SET, SIDE COWLING UPPER 1 RH J10-BDH TAPE SET, SIDE COWLING UPPER 1 LH J COWLING, SIDE MIDDLE RH J COWLING, SIDE MIDDLE LH J00-YSF COWLING, SIDE LOWER RH 1 (BLUE) J00-YSF COWLING, SIDE LOWER LH 1 (BLUE) J20-YWW EMBLEM, SUZUKI (WHITE) J10-BDH TAPE, SIDE COWLING LOWER RH J10-BDH TAPE, SIDE COWLING LOWER LH J COWLING, LOWER CTR J10-BDW TAPE, SIDE COWLING UPPER RH J10-BDW TAPE, SIDE COWLING UPPER LH 1

67 FIG.486A (1-E-13) SIDE COWL INSTALLATION PARTS J BOLT, UPPER COWL L CLIP NUT H CUSHION, UPPER COWL J BRACKET, COWLING MIDDLE RH J BRACKET, COWLING MIDDLE LH A-000 BOLT H CUSHION, COWL SIDE BRKT A-000 SCREW A-000 SCREW L CLIP J BRACKET, COWLING LOWER RH J BRACKET, COWLING LOWER LH A-000 BOLT G SCREW, SIDE COWL LOWER NO CUSHION NUT 1

68 FIG.496A (1-E-14) LABEL J LABEL, GENERAL WARNING JE0-000 LABEL, TIRE INFORMATION J53-71S MANUAL, OWNER'S 1

69 FIG.505A (1-E-15) SEAT J20-AW1 SEAT ASSY (BLACK/RED) J CUSHION H CUSHION G CUSHION, SEAT LOCK STRIKER J BRACKET, SEAT FRONT J CUSHION, SEAT MOUNT G BRACKET, SEAT SUPPORT A-000 SCREW J CABLE SEAT LOCK G GUIDE, SEAT LOCK CABLE F PLATE, SEAT LOCK ASSY LOCK ASSY, SEAT 1

70 FIG.521A (1-F-2) FRONT FORK DAMPER (ENDURANCE) J DAMPER ASSY, FRONT FORK RH J TUBE, INNER J BOLT J BUSH, SLIDE J TUBE, OUTER RH J CYLINDER J GASKET LOWER J OIL SEAL J RING, SNAP J WASHER J METAL, SLIDE J SPRING, MAIN J WASHER J SEAL, DUST J SPACER, SPRING UPPER J SPRING, REBOUND J GASCKET UPPER J PIECE, OIL LOCK J RING, PISTON J BOLT 1

71 FIG.521A (1-F-3) FRONT FORK DAMPER (ENDURANCE) J DAMPER ASSY, FRONT FORK LH J TUBE, INNER J BOLT J BUSH, SLIDE J TUBE, OUTER LH J CYLINDER J GASKET LOWER J OIL SEAL J RING, SNAP J WASHER J METAL, SLIDE J SPRING, MAIN J WASHER J SEAL, DUST J SPACER, SPRING UPPER J SPRING, REBOUND J GASCKET UPPER J PIECE, OIL LOCK J RING,PISTON J BOLT 1

72 FIG.521B (1-F-4) FRONT FORK DAMPER (GABRIEL) J DAMPER ASSY, FRONT FORK RH J TUBE, INNER J BOLT J BUSH, SLIDE J TUBE, OUTER RH J CYLINDER J GASKET LOWER J OIL SEAL J RING, SNAP J WASHER J METAL, SLIDE J SPRING, MAIN J WASHER J SEAL, DUST J SPACER, SPRING UPPER J SPRING, REBOUND J GASCKET UPPER J PIECE, OIL LOCK J RING, PISTON J BOLT 1

73 FIG.521B (1-F-5) FRONT FORK DAMPER (GABRIEL) J DAMPER ASSY, FRONT FORK LH J TUBE, INNER J BOLT J BUSH, SLIDE J TUBE, OUTER LH J CYLINDER J GASKET LOWER J OIL SEAL J RING, SNAP J WASHER J METAL, SLIDE J SPRING, MAIN J WASHER J SEAL, DUST J SPACER, SPRING UPPER J SPRING, REBOUND J GASCKET UPPER J PIECE, OIL LOCK J RING,PISTON J BOLT 1

74 FIG.524A (1-F-6) STEERING STEM (ENDURANCE) J BRACKET, UNDER (BLACK) J BOLT J BRACKET, UPPER (BLACK) J BOLT J CAP J WASHER G RACE, STEERING OUTER LOWER J HOLDER, HANDLE UPPER (BLACK) J BOLT RACE, INNER LOWER STEEL BALL 18 LOWER RACE, INNER UPPER STEEL BALL 22 UPPER RACE, OUTER UPPER DUST SEAL NUT, STEERING STEM J WASHER 2

75 FIG.524B (1-F-7) STEERING STEM (GABRIEL) J BRACKET, UNDER (BLACK) J BOLT J BRACKET, UPPER (BLACK) H BOLT H NUT, STEM H WASHER, STEM G RACE, STEERING OUTER LOWER J HOLDER, HANDLE UPPER (BLACK) J BOLT RACE, INNER LOWER STEEL BALL 18 LOWER RACE, INNER UPPER STEEL BALL 22 UPPER RACE, OUTER UPPER DUST SEAL NUT, STEERING STEM 1

76 FIG.530A (1-F-8) FRONT WHEEL (GSX150FRFAL7 P10) J30-QC3 WHEEL, FRONT (17M/CXMT2.50) 1 (BLACK) BEARING J SPACER J AXLE, FRONT G SPACER, FRONT AXLE J SEAL, FRONT HUB DUST NUT J DISC, FRONT BRAKE J BOLT, FRONT BRAKE DISC J TIRE, FRONT (100/80-17M/C 52P) 1 ZAPPER FX1 MRF J TIRE, FRONT (100/80-17M/C 52P) 1 ZOOM PLUS SZ CEAT A VALVE ASSY, WHEEL RIM (TR412) J00-YHH TAPE, WHEEL (RED) 2 3M J10-YHH TAPE, WHEEL (RED) 2 SJS J TAPE, WHEEL NO.2 2

77 FIG.530B (1-F-9) FRONT WHEEL (GSX150FRZAL7 P10) J30-QC3 WHEEL, FRONT (17M/CXMT2.50) 1 (BLACK) BEARING J SPACER J AXLE, FRONT G SPACER, FRONT AXLE J SEAL, FRONT HUB DUST NUT J DISC, FRONT BRAKE J BOLT, FRONT BRAKE DISC J TIRE, FRONT (100/80-17M/C 52P) 1 ZAPPER FX1 MRF J TIRE, FRONT (100/80-17M/C 52P) 1 ZOOM PLUS SZ CEAT A VALVE ASSY, WHEEL RIM (TR412) J00-1NJ TAPE, WHEEL (YELLOW) 2 3M J10-1NJ TAPE, WHEEL (YELLOW) 2 SJS J TAPE, WHEEL NO.2 2

78 FIG.535A (1-F-10) FRONT CALIPER J CALIPER ASSY, FRONT RH PISTON SET SEAL SET, PISTON J INSULATOR J DUST COVER J SPRING, PAD J CLIP J CIRCLIP J PIN J SPACER J BRACKET H SCREW, BLEEDER H CAP, BLEEDER PAD SET J PIN, PAD J STOPPER J PIN A-000 BOLT 2

79 FIG.536A (1-F-11) FRONT BRAKE HOSE H BOLT, BRAKE FLUID J WASHER, BRAKE FLUID J HOSE, FRONT BRAKE J CLAMP, FRONT BRAKE HOSE NO J CLAMP, FRONT BRAKE HOSE A-000 BOLT B-000 BOLT 1

80 FIG.537A (1-F-12) FRONT MASTER CYLINDER H CYLINDER ASSY, FRONT MASTER H ROD ASSY, PUSH H CIRCLIP H PISTON ASSY H SPRING H DIAPHRAGM H COVER H CLIP H WINDOW H O RING H CLAMP H SCREW H PLATE, DIAPHRAGM H FLAT SCREW H CAP CAP (OD:14) 1

81 FIG.541A (1-F-13) REAR SWINGINGARM J SWINGINGARM ASSY, REAR J SPACER, RR SWGARM PIVOT BEARING (17X24X20) J SPACER, ARM PIVOT SHIM (12.5X27.8X0.8) J COVER, ARM PIVOT NUT J SHAFT, PIVOT J BUFFER, CHAIN TOUCH DEFENSE BOLT (6X17.8) 1

82 FIG.542A (1-F-14) CHAIN CASE J CASE, CHAIN BOLT (6X12) J11-YKS ABSORBER ASSY, REAR SHOCK 1 (RED) J20-YKS ABSORBER ASSY, REAR SHOCK 1 (RED) H BOLT, RR SHOCK ABSORBER 1 UPPER B BOLT, RR SHOCK ABSORBER 1 LOWER NUT 1 LOWER

83 FIG.550A (1-F-15) REAR WHEEL (GSX150FRFAL7 P10) J00-QC3 WHEEL, REAR (17M/CXMT3.50) 1 (BLACK) J AXLE, REAR J WASHER, REAR AXLE J SPACER, LH H NUT J SPACER, RH BEARING J SPACER, REAR WHEEL BEARING J SEAL, RR SPROCKET MTG DRUM J DRUM, SPROCKET MOUNTING J ABSORBER, REAR HUB SHOCK J RETAINER, DRUM BEARING J ADJUSTER, CHAIN H PLATE, CHAIN ADJUSTER GUIDE A-000 NUT J SPROCKET, REAR (NT:45) 1 LGB J SPROCKET, REAR (NT:45) 1 FLASH ELECTRONIC BOLT (8X36) A-000 NUT J TIRE, REAR (140/60R17M/C 63P) 1 REVZ-M MRF J TIRE, REAR (140/60R17M/C 63P) 1 ZOOM-RAD SZ CEAT A VALVE ASSY, WHEEL RIM (TR412) J BOLT, FRONT BRAKE DISC J DISC, REAR BRAKE H SEAL, WHEEL DUST J00-YHH TAPE, WHEEL (RED) 2 3M J10-YHH TAPE, WHEEL (RED) 2 SJS J TAPE, WHEEL NO.2 2

84 FIG.550B (1-G-2) REAR WHEEL (GSX150FRZAL7 P10) J00-QC3 WHEEL, REAR (17M/CXMT3.50) 1 (BLACK) J AXLE, REAR J WASHER, REAR AXLE J SPACER, LH H NUT J SPACER, RH BEARING J SPACER, REAR WHEEL BEARING J SEAL, RR SPROCKET MTG DRUM J DRUM, SPROCKET MOUNTING J ABSORBER, REAR HUB SHOCK J RETAINER, DRUM BEARING J ADJUSTER, CHAIN H PLATE, CHAIN ADJUSTER GUIDE A-000 NUT J SPROCKET, REAR (NT:45) 1 LGB J SPROCKET, REAR (NT:45) 1 FLASH ELECTRONIC BOLT (8X36) A-000 NUT J TIRE, REAR (140/60R17M/C 63P) 1 REVZ-M MRF J TIRE, REAR (140/60R17M/C 63P) 1 ZOOM-RAD SZ CEAT A VALVE ASSY, WHEEL RIM (TR412) J BOLT, FRONT BRAKE DISC J DISC, REAR BRAKE H SEAL, WHEEL DUST J00-1NJ TAPE, WHEEL (YELLOW) 2 3M J10-1NJ TAPE, WHEEL (YELLOW) 2 SJS J TAPE, WHEEL NO.2 2

85 FIG.555A (1-G-3) REAR CALIPER J CALIPER ASSY, REAR J NUT, CYLINDER PUSH ROD A BLEEDER A CAP, BLEEDER F RING, STOPPER G PLUG, PIN BOOT PIN A BOOT PISTON SET SEAL SET, PISTON PAD & SHIM SET G SPRING, PAD J PIN G PIN, HANGER J BRACKET 1

86 FIG.558A (1-G-4) REAR MASTER CYLINDER H BOLT, BRAKE FLUID J HOSE, REAR BRAKE WASHER (10.2X15X1.4) C CLIP, REAR RESERVOIR HOSE J HOSE, REAR RESERVOIR TANK J TANK ASSY, REAR RESERVOIR H DIAPHRAGM J CAP H PLATE DIAPHRAGM H SCREW J BRACKET, REAR RSVR TANK PIN A-000 BOLT A-000 PIN A-000 BOLT A-000 WASHER J CYLINDER ASSY, REAR MASTER PISTON / CUP SET A BOOT H CIRCLIP E ROD, PUSH J CONNECTOR O RING J YOKE A NUT SCREW 1

87 FIG.970A (1-G-5) OPTIONAL (MUFFLER COVER) COVER SET, MUFFLER LOWER 1

88 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO J A J A J A J A E A J10-0F0 107A J A J A J A J A J A J A J A J A H A A J A J01-0F0 120A J A J A J00-0B0 120A A J A J A J00-0A0 120A J A J A E A J00-0B0 124A J A J A J A J A J A J A J A F A J A J A J A G A J A J A A A J A J A J A J A J A G A G A G A G A J A JD A JB A JB A JB A JB A JB A JB A G A JB A J A J A J A-4 155A JB A J A G A J A J A G A JB A J A D A JE A A J A J A FA A-9 163A JB A JB A JB A JB A JB A JB A J A H A JB A JB A J A J A J A G A G A J A J A A JB A J A J A J A J A J A A J A H A J A H A H A H A A J A G A A A A A H A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A A A A J A J A J A J A J A J A J A J A J A J A J A G A J A J A J A J A J A G A F A H A H A J A G A J A H A A H A H A H A H A J A J A J A J A J A J A J A J A J A J A J A J A JA A JA A H A JA A JA A JA A JA A JA A JA A JA A G A J A J A A J A J A J A J A G A J A J A J A J A J A H A J A B A J A G A J A J A J A J A J A B A J A J A J A J A J A J A J A-2 334A-8 334A A J A-3 334A J A-4 334A A A J A-6 334A A A J A A J A-9 334A J A J A G A H A H A H A H A G A JK A A JC A F A A J A J A H A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A J A-5