PARTS CATALOGUE DR200SL5 (JS1SH42A) E03/E28/E ST EDITION

Transcription

1 PARTS CATALOGUE DR200SL5 (JS1SH42A) E03/E28/E ST EDITION

2 PREFACE When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI DR200SL5. INSTRUCTIONS FOR QUOTING THE CATALOGUE 1. DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters. 2. ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR : As required NT : Number of teeth ASSY : Assembly OPT : Optional E.NO. : Engine number OS : Over size F.NO. : Frame number STD : Standard D : Diameter of material T : Thickness ID : Inside diameter US : Under size OD : Outside diameter W : Width L : Length E28 : Canada specification LH : Left hand side E3 : Federal specification RH : Right hand side E33 : California specification ~ : Up to F.NO ~ : From F.NO x 34 x Figures in the description column show the dimensions of parts. ID OD T(or W,L) 4. MODIFICATION NOTICE A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones. 5. NOTE 5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL". 6. SERIAL FRAME NUMBER DR200SL5 : JS1SH42A F ~ 3. INNER PARTS OF ASSEMBLY Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually. DR200SL5 E03 E DR200SL5 E03 E28-2 -

3 PREFACE Quand il devient nécessarie de remplacer des pièces sur SUZUKI MOTOCYCLETTES toujours utiliser les PIECES D'ORIGINE SUZUKI qui ont été soumises à des contriles de qualité sévères leur garantissant qualité et performance impeccables. Ce catalogue de pièces détachées couvre la liste de toutes les pièces de rechange pour SUZUKI DR200SL5. INSTRUCTIONS POUR UTILISER LE CATALOGUE 1. DIMENSIONS Les dimensions des pièces dans ce catalogue sont indiquées en unités de millimètres. 2. ABREVIATIONS Les abréviations utilisées dans ce catalogue sont les suivantes: AR : Comme requis NT : Nombre de dents ASSY : Assemblage OPT : Sur option E.NO. : Numéro du moteur OS : Sur-dimensionné F.NO. : Numéro du châssis T : Epaisseur ID : Diamètre intérieur US : Sous-dimensionné OD : Diamètre extérieur W : Largeur L : Longueur E28 : Spécitications du Canda LH : Côté gauche E3 : Spécifications fédérales RH : Côte droit des Etats Unis E33 : Spécifications de la Californie ~ : Jusqu'à F.NO ~ : Depuis F.NO x 34 x Les chiffres dans la colonne remarques montrent les dimensions ID OD T(or W,L) des pieces comme suit. 4. AVIS DE MODIFICATION Un bulletin de pièces détachées vous sera envoyé à tout moment opportun quand des changements de pièces ont lieu, y compris les modifications de pièces interchangeables entre les nouvelles et anciennes pièces. 5. A NOTER 5-1. II existe certaines pièces différentes de celles de rechange pour les modèles de production vu des rainsons administratives et dont l'usage est commun avec celles d'autres modèles Concernant les durites en caoutchouc et les tuyaux en vinyle, ne pas manquer de les couper à la bonne longueur comme indiqué dans le catalogue des pièces détachées ou selon ce qui est utile pour le véhicule affecté Noter que les dessins à la page d'illustration servent à titre de référence pour les numéros de pièces détachées, et non pas comme référence pour l'assemblage. Pour cette dernière opération, se reporter au "MANUEL D'ENTRETIEN SUZUKI". 6. NUMERO DE SERIE DU CADRE DR200SL5 : JS1SH42A F ~ 3. PIECES INTERNES DE L'ASSEMBLAGE Les numéros de pièces qui comportent un point (.) avant la désignation de pièce détachée indique la pièce interne se rapportant à l'assemblage. DR200SL5 E03 E DR200SL5 E03 E28-4 -

4 COLOR CHART TABLEAU DES COULEURS COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR AX8 T5P,742 GYY 30H,YHG PHV LEMON GREEN T5P BLACK (LEATHER) YCF LUMINOUS ORANGE YD8 SONIC SILVER METALLIC YHG 00RT GRAY METALLIC YPT MET.THUNDER GLAY NO.2 YU1 CHAMPION YELLOW 019 BLACK 13L 20H 28W BRIGHT SILVER METALLIC WARM SILVER METALLIC SPECIAL WHITE 291 BLACK (SEMI-GLOSS) 30H SPECIAL WHITE 742 SILVER METALLIC

5 MILLIMETER INCH CONVERSION CHART TABLEAU DE CONVERSION DE MILLIMETRES POUCES How to read Mode de lecture millimeters equal inc 23 millimètres égalent pouce Contents are subject to change without notice or obligation. Les matières traitées sont susceptibles d'être modifiées sans préavis obligation de notre part.

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14 FIG.101A (1-B-2) GASKET SET GASKET SET 1 OPT A00.GASKET, CYLINDER HEAD 1 NOT ILLUSTRATED A10.GASKET, CYLINDER 1 NOT ILLUSTRATED GASKET, CLUTCH COVER 1 NOT ILLUSTRATED GASKET, MAGNETO COVER 1 NOT ILLUSTRATED B10.GASKET, TENSIONER ADJUSTER 1 NOT ILLUSTRATED A00.GASKET, EXHAUST PIPE 1 NOT ILLUSTRATED GASKET (5.8X13X1.2) 2 NOT ILLUSTRATED GASKET (8.5X17X2.3) 2 NOT ILLUSTRATED GASKET (13.8X18.8X4.8) 2 NOT ILLUSTRATED O RING (D:1.9,ID:8.6) 2 NOT ILLUSTRATED O RING (D:1.9,ID:13) 1 NOT ILLUSTRATED O RING (D:3.1,ID:16.8) 1 NOT ILLUSTRATED O RING (D:2.5,ID:21) 1 NOT ILLUSTRATED O RING (D:3.1,ID:22.7) 1 NOT ILLUSTRATED O RING (D:3,ID:29.5) 2 NOT ILLUSTRATED O RING (D:1.9,ID:34.6) 1 NOT ILLUSTRATED O RING (D:2.4,ID:52.6) 1 NOT ILLUSTRATED O RING (D:2.4,ID:60.5) 1 NOT ILLUSTRATED

15 FIG.103A (1-B-3) CYLINDER HEAD A80 HEAD ASSY, CYLINDER SNAP RING PIN (8X11) A.BOLT A.BOLT GUIDE, VALVE (0S:0.3) 2 OPT A00 GASKET, CYLINDER HEAD KNOCK PIN GASKET (5.8X13X1.2) A NUT NUT WASHER (8.5X19X2.3) GASKET (8.5X17X2.3) SPARK PLUG (DENSO, X24ESR-U) SPARK PLUG (NGK, DR8EA) CAP, INSPECTION O RING (D:3,ID:29.5) PLUG (OD:22.5) A12 PIPE, INTAKE O RING (D:1.9,ID:34.6) A SCREW CLAMP BOLT (8X55) A NUT A LOCK WASHER 1

16 FIG.107A (1-B-4) CYLINDER G50-0F0 CYLINDER STUD BOLT STUD BOLT (8X167) A STUD BOLT A NUT A10 GASKET, CYLINDER KNOCK PIN 2

17 FIG.108A (1-B-5) CRANKCASE A80 CRANKCASE ASSY KNOCK PIN A.BOLT A.BOLT BOLT PLATE, OIL GALLERY PLUG A.BOLT BOLT (10X80) BOLT (10X90) BOLT (8X115) NUT A NUT WASHER BUSH (8.4X18X16) A LOCK WASHER 1

18 FIG.112A (1-B-6) CRANKCASE COVER A20 COVER, CLUTCH LENS, OIL LEVEL GASKET, CLUTCH COVER KNOCK PIN GASKET (5.8X13X1.2) A BOLT A BOLT PLUG O RING (D:3.1,ID:16.8) PLUG (14X12) GASKET (13.8X18.8X4.8) C51 PLUG, CLUTCH COVER KICK A30 COVER, MAGNETO GASKET, MAGNETO COVER A BOLT A BOLT A BOLT A BOLT PLUG (12X9) GASKET (12.1X16.2X3.7) PLUG (26X9) O RING (D:3.1,ID:22.7) KNOCK PIN A20 COVER, ENGINE SPROCKET A BOLT A BOLT 1

19 FIG.120A (1-B-7) CRANKSHAFT A21 CRANKSHAFT ASSY A01.ROD, CONNECTING B0.BEARING (31X38X18) A01.PIN, CRANK A02.CRANKSHAFT, RH A20.CRANKSHAFT, LH BEARING (28X68X18) 1 RH BEARING (35X72X17) 1 LH OIL SEAL (12X21X7) A20-0F0 PISTON A01 RING SET, PISTON A02 PIN, PISTON CIRCLIP A00 GEAR, OIL PUMP DRIVE (NT:15) A01 GEAR, PRIMARY DRIVE (NT:19) NUT WASHER KEY 1

20 FIG.122A (1-B-8) STARTER CLUTCH A03 GEAR, STARTER IDLE (NT:15/44) PIN (7.4X13X56) SPACER (13X19X19) CLUTCH SET, STARTER (NT:57) BEARING (22X28X16) BOLT (8X16) 3

21 FIG.126A (1-B-9) CAMSHAFT/VALVE A10 CAM SHAFT SPROCKET, CAM SHAFT (NT:32) PIN (5X8) WASHER, SPROCKET BOLT (6X10.5) C RING C10 ARM, VALVE ROCKER SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING SHAFT, VALVE ROCKER ARM O RING (D:1.9,ID:8.6) WASHER (37.3X52X1) GASKET (5.8X13X1.2) A SCREW A00 VALVE, INTAKE A00 VALVE, EXHAUST SPRING SET, VALVE RETAINER, VALVE SPRING COTTER, VALVE SEAT, VALVE SPRING OIL SEAL (5.5X11X8.2) 2

22 FIG.127A (1-B-10) CAM CHAIN A00 CHAIN, CAM SHAFT DRIVE A00 GUIDE, CAM CHAIN A01 TENSIONER, CAM CHAIN BOLT, CAM CHAIN TENSIONER GASKET (8.2X14X1) B02 ADJUSTER ASSY, TENSIONER B00.SPRING B00.BAR B00.PLUG A00.O RING B10 GASKET, TENSIONER ADJUSTER A BOLT 2

23 FIG.130A (1-B-11) CARBURETOR (DR200SL5 E03) AC2 CARBURETOR ASSY A00.COVER A00.SPRING A00.RING CLIP, NEEDLE RING JET, NEEDLE (P-5M) A00.DIAPHRAGM ASSY SCREW A20.PLUNGER ASSY O RING WASHER SPRING SCREW, PILOT JET, PILOT (35) WASHER JET, MAIN (125) AC0.NEEDLE, JET (5D77-1) A00.FLOAT PIN, FLOAT VALVE ASSY, NEEDLE A00.O RING, FLOAT CHAMBER C00.O RING, NEEDLE VALVE SEAT F00.FILTER JET, AIR (135) A40.SCREW SPRING, THROTTLE SCREW D00.ADJUSTER HOSE (3X7X600) 1 L:600-> HOSE (5X8.2X600) 1 L:600-> A00.SCREW, DRAIN A.SCREW 4

24 FIG.130B (1-B-12) CARBURETOR (DR200SL5 E28) AC2 CARBURETOR ASSY A00.COVER A00.SPRING A00.RING CLIP, NEEDLE RING JET, NEEDLE (P-5M) A00.DIAPHRAGM ASSY SCREW A20.PLUNGER ASSY O RING WASHER SPRING SCREW, PILOT JET, PILOT (35) WASHER JET, MAIN (125) AC0.NEEDLE, JET (5D77-1) A00.FLOAT PIN, FLOAT VALVE ASSY, NEEDLE A00.O RING, FLOAT CHAMBER C00.O RING, NEEDLE VALVE SEAT F00.FILTER JET, AIR (135) A40.SCREW SPRING, THROTTLE SCREW D00.ADJUSTER HOSE (3X7X600) 1 L:600-> HOSE (5X8.2X600) 1 L:600-> A00.SCREW, DRAIN A.SCREW 4

25 FIG.130C (1-B-13) CARBURETOR (DR200SL5 E33) AE2 CARBURETOR ASSY A00.COVER A00.SPRING A00.RING CLIP, NEEDLE RING JET, NEEDLE (P-5M) A00.DIAPHRAGM ASSY SCREW A20.PLUNGER ASSY O RING WASHER SPRING SCREW, PILOT JET, PILOT (35) WASHER JET, MAIN (125) AC0.NEEDLE, JET (5D77-1) A00.FLOAT PIN, FLOAT VALVE ASSY, NEEDLE A00.O RING, FLOAT CHAMBER C00.O RING, NEEDLE VALVE SEAT F00.FILTER JET, AIR (135) A40.SCREW SPRING, THROTTLE SCREW D00.ADJUSTER HOSE (3X7X600) 1 L:600-> HOSE (5X8.2X600) 1 L:600-> A00.SCREW, DRAIN A.SCREW 4

26 FIG.155A (1-B-14) AIR CLEANER A01 CLEANER ASSY, AIR A01.FILTER A00.BOLT, WING WASHER A00.CAP A00.HOLDER CLAMP A00.TUBE, OUTLET CLAMP, AIR CLEANER SIDE A00.TUBE, BREATHER CLIP CLIP TUBE, DRAIN CLIP A00..STOPPER, DRAIN F00.PLUG, DRAIN CLIP A SCREW 3

27 FIG.163A (1-B-15) MUFFLER A22 PIPE, EXHAUST A00 GASKET, EXHAUST PIPE A BOLT A20 COVER, EXHAUST PIPE NUT GASKET (6X16X1.4) A61-H01 MUFFLER ASSY A20.COVER, MUFFLER GASKET (5.8X13X1.4) SCREW (6X10) CUSHION PLUG (12X9) GASKET (12.1X16.2X3.7) A.WASHER GASKET, 2ND MUFFLER A BOLT BOLT (8X35) SPACER (8.6X12X17.5) CUSHION BOLT (8X35) A WASHER A NUT 1

28 FIG.170A (1-C-2) OIL PUMP A01 PUMP ASSY, ENGINE OIL C00 GEAR, OIL PUMP DRIVEN (NT:30) PIN (2.5X11.8) A CIRCLIP A SCREW STRAINER, ENGINE OIL A SCREW CAP, OIL STRAINER O RING (D:2.4,ID:60.5) A BOLT PLUG (14X12) 1 OIL DRAIN GASKET (13.8X18.8X4.8) C00 FILTER, ENGINE OIL O RING (D:1.9,ID:13) A20 CAP, OIL FILTER O RING (D:2.4,ID:52.6) SPRING STUD BOLT STUD BOLT A NUT 3

29 FIG.201A (1-C-3) CLUTCH A50 GEAR ASSY, PRIMARY DRIVEN 1 (NT:20/60) E00 SPACER A03 HUB, CLUTCH SLEEVE NUT WASHER WASHER C01 PLATE, CLUTCH DRIVE (T:3.0) A01 PLATE, CLUTCH DRIVE (T:3.0) B40 PLATE, CLUTCH DRIVEN (T:1.4) DISC, CLUTCH PRESSURE SPRING BOLT (5X16) ROD, CLUTCH PUSH RETAINER, CLUTCH RLSE OIL SEAL PIECE, CLUTCH PUSH CAM SHAFT, CLUTCH RELEASE SHIM (10X20X1) WASHER (15.5X28X1) BEARING (15X28X2) OIL SEAL (10X20X6) SCREW (6X25) NUT ARM, CLUTCH RELEASE A BOLT A SCREW 1

30 FIG.206A (1-C-4) TRANSMISSION A10 SHAFT, COUNTER (NT:11) BUSH A02 GEAR, 2ND DRIVE (NT:15) A03 GEAR, 3RD DRIVE (NT:16) A00 GEAR, 4TH DRIVE (NT:21) A10 GEAR, 5TH DRIVE (NT:23) CIRCLIP BEARING (20X47X14) 1 RH BEARING 1 LH RETAINER, COUNTER SHAFT SCREW (6X12) A20 SHAFT, DRIVE A00 GEAR, 1ST DRIVEN (NT:33) SHIM (17X26X1) BEARING (17X21X9.8) A03 GEAR, 2ND DRIVEN (NT:29) CIRCLIP A02 GEAR, 3RD DRIVEN (NT:23) LOCK WASHER A02 GEAR, 4TH DRIVEN (NT:23) A02 GEAR, 5TH DRIVEN (NT:21) A00 WASHER, OIL SEALING BEARING (17X36X12) 1 RH BEARING (22X50X14) 1 LH RETAINER, DRIVE SHAFT BEARING SCREW (6X12) OIL SEAL (30X40X6) A10 RETAINER, DRIVE SHAFT OIL SEAL A BOLT CIRCLIP A10 SPROCKET, ENGINE (NT:15) A00 SPACER, ENGINE SPROCKET 1

31 FIG.206A (1-C-5) TRANSMISSION O RING (D:2.5,ID:21) A BOLT WASHER A CHAIN ASSY, DRIVE (DID520VC5) A10 JOINT SET, CHAIN 1 OPT

32 FIG.212A (1-C-6) GEAR SHIFTING A02 FORK, GEAR SHIFT NO A02 FORK, GEAR SHIFT NO A02 FORK, GEAR SHIFT NO SHAFT, GEAR SHIFT FORK NO SHAFT, GEAR SHIFT FORK NO A00 CAM, GEAR SHIFT GEAR, GEAR SHIFT CAM DRIVEN POLE, GEAR SHIFT NO POLE, GEAR SHIFT NO PIN (5X8) SPRING LIFTER, GEAR SHIFT POLE SCREW (6X12) GUIDE, GEAR SHIFT CAM SCREW (6X12) A01 STOPPER, GEAR SHIFT CAM BOLT (6X14.6) WASHER SPRING PLATE, GEAR SHIFT CAM STOPPER PIN PLUG (14X12) GASKET (13.8X18.8X4.8) SHAFT, GEAR SHIFTING SPACER (12X20X15.3) SPRING 1

33 FIG.212A (1-C-7) GEAR SHIFTING STOPPER, GEAR SHIFT ARM OIL SEAL (12X22X9) A00 LEVER ASSY, GEAR SHIFT D00.RUBBER, GEAR SHIFT PEDAL A BOLT A30 BASE ASSY, NEUTRAL SWITCH A00 PROTECTOR, GEAR SHIFT SWITCH O RING (D:2.4,ID:21.8) A SCREW A SCREW CLAMP (L:45) PIN (5X15.5) SPRING 1

34 FIG.301A (1-C-8) STARTING MOTOR A20 MOTOR ASSY, STARTING A20.FRAME ASSY, COMMUTATOR END F00.BOLT F00.O RING C10.O RING SHIM C10.PLATE, LOCK F00.BRACKET OIL SEAL O RING (D:3,ID:24.5) A BOLT SCREW (5X8) 1

35 FIG.303A (1-C-9) MAGNETO J00 STATOR ASSY J00 ROTOR ASSY A BOLT F10 NUT, MAGNETO ROTOR A BOLT KEY 1

36 FIG.310A (1-C-10) BATTERY D20 BATTERY ASSY 1 (YTX7L-BS,12V,6AH) C00 PROTECTOR (40X85X3) PROTECTOR (30X50X3) BAND A00 WIRE, BATTERY MINUS 1

37 FIG.312A (1-C-11) ELECTRICAL A00 COIL ASSY, IGNITION A SCREW CAP, SPARK PLUG SEAL, SPARK PLUG B00 SEAL, HIGH TENSION CORD J00 CDI UNIT O RING (D:3.5, ID:62.6) B11 RECTIFIER ASSY B SCREW RELAY ASSY, STARTING MOTOR SCREW (6X10) A NUT A00 WIRE, STARTER MOTOR LEAD C00.CAP, STARTER MOTOR TERMINAL D00.CAP, STARTER RELAY CLAMP (L:45) 1

38 FIG.330A (1-C-12) SPEEDOMETER (DR200SL5 E03) J10 SPEEDOMETER J00 SOCKET BULB (12V,1.7W) NUT G00 CUSHION J00 BRACKET, SPEEDOMETER SPACER (5.4X7X8.5) A BOLT A30 CABLE ASSY, SPEEDOMETER A SCREW A00 CLAMP, SPEEDOMETER CABLE A SCREW B NUT A00 BOX ASSY, PILOT LAMP E00.SOCKET & CORD BULB (13.5V,2W) D01 HOLDER, PILOT BOX WASHER SPACER (4.5X6.5X25) A SCREW B SCREW 2

39 FIG.330B (1-C-13) SPEEDOMETER (DR200SL5 E28) J00 SPEEDOMETER J00 SOCKET BULB (12V,1.7W) NUT G00 CUSHION J00 BRACKET, SPEEDOMETER SPACER (5.4X7X8.5) A BOLT A30 CABLE ASSY, SPEEDOMETER A SCREW A00 CLAMP, SPEEDOMETER CABLE A SCREW B NUT A00 BOX ASSY, PILOT LAMP E00.SOCKET & CORD BULB (13.5V,2W) D01 HOLDER, PILOT BOX WASHER SPACER (4.5X6.5X25) A SCREW B SCREW 2

40 FIG.330C (1-C-14) SPEEDOMETER (DR200SL5 E33) J10 SPEEDOMETER J00 SOCKET BULB (12V,1.7W) NUT G00 CUSHION J00 BRACKET, SPEEDOMETER SPACER (5.4X7X8.5) A BOLT A30 CABLE ASSY, SPEEDOMETER A SCREW A00 CLAMP, SPEEDOMETER CABLE A SCREW B NUT A00 BOX ASSY, PILOT LAMP E00.SOCKET & CORD BULB (13.5V,2W) D01 HOLDER, PILOT BOX WASHER SPACER (4.5X6.5X25) A SCREW B SCREW 2

41 FIG.333A (1-D-15) HEADLAMP EA0-999 HEADLAMP ASSY EA0.UNIT ASSY NUT A00.SCREW CUSHION EA0.HOUSING EA0.SCREW, ADJUSTING EA0.SPRING, ADJUSTING E20.NUT, ADJUSTING COVER, SOCKET BULB (12V,60/55W) D00 CUSHION, HEADLAMP BOLT (6X20) SPACER (6.5X10X10) CUSHION A11 REFLEX REFLECTOR ASSY, FRONT 2 SIDE A NUT WASHER 1

42 FIG.334A (1-E-2) TURNSIGNAL LAMP J11 LAMP ASSY, FR TURN, RH J01.LENS BULB (12V,21W) B.SCREW J11 LAMP ASSY, FR TURN, LH J01.LENS BULB (12V,21W) B.SCREW F40 PLATE, FR TURN A NUT J01 LAMP ASSY, RR TURN, RH J01.LENS BULB (12V,21W) B.SCREW J01 LAMP ASSY, RR TURN, LH J01.LENS BULB (12V,21W) B.SCREW F40 PLATE, RR TURNSIGNAL A NUT J00 BRACKET, FRONT TURN SIGNAL, R J00 BRACKET, FRONT TURN SIGNAL, L A SCREW X50 RELAY ASSY, TURN SIGNAL LAMP 1

43 FIG.339A (1-E-3) REAR COMBINATION LAMP F30 LAMP ASSY, REAR COMBINATION A30.LENS D30.GASKET, LENS SCREW (4X45) BULB (12V,21/5W) CUSHION SPACER (6.5X10X10) WASHER (6.5X18X1.6) A NUT J00 BRACKET, LICENSE PLATE WASHER (6.5X16X1) A SCREW A NUT CUSHION F01 REFLEX REFLECTOR ASSY, REAR A NUT 1

44 FIG.350A (1-E-4) WIRING HARNESS (DR200SEL3 E03) J00 HARNESS, WIRING D00.CAP, STARTER RELAY D00.CAP, BATTERY PLUS A00.DIODE D20 COVER, WIRE HARNESS CLAMP (L:80) CLAMP (L:154) CLAMP (L:125) CLAMP (L:165) CLAMP (L:190) CLAMP, STARTER MOTOR LEAD LOCK SET A01.SWITCH ASSY, IGNITION B BOLT D00 SWITCH ASSY, STOP LAMP SPRING G00 SWITCH ASSY, SIDE STAND A BOLT X50 RELAY ASSY, SIDE STAND B00 HORN ASSY A BOLT CLIP (ID:11.5) FUSE (20A) A00 KEY, BLANK 1 OPT A10 KEY, BLANK 1 OPT A20 KEY, BLANK 1 OPT A30 KEY, BLANK 1 OPT

45 FIG.350B (1-E-5) WIRING HARNESS (DR200SEL3 E28) J00 HARNESS, WIRING D00.CAP, STARTER RELAY D00.CAP, BATTERY PLUS A00.DIODE D20 COVER, WIRE HARNESS CLAMP (L:80) CLAMP (L:154) CLAMP (L:125) CLAMP (L:165) CLAMP (L:190) CLAMP, STARTER MOTOR LEAD LOCK SET A01.SWITCH ASSY, IGNITION B BOLT D00 SWITCH ASSY, STOP LAMP SPRING G00 SWITCH ASSY, SIDE STAND A BOLT X50 RELAY ASSY, SIDE STAND B00 HORN ASSY A BOLT CLIP (ID:11.5) FUSE (20A) A00 KEY, BLANK 1 OPT A10 KEY, BLANK 1 OPT A20 KEY, BLANK 1 OPT A30 KEY, BLANK 1 OPT

46 FIG.350C (1-E-6) WIRING HARNESS (DR200SEL3 E33) J00 HARNESS, WIRING D00.CAP, STARTER RELAY D00.CAP, BATTERY PLUS A00.DIODE D20 COVER, WIRE HARNESS CLAMP (L:80) CLAMP (L:154) CLAMP (L:125) CLAMP (L:165) CLAMP (L:190) CLAMP, STARTER MOTOR LEAD LOCK SET A01.SWITCH ASSY, IGNITION B BOLT D00 SWITCH ASSY, STOP LAMP SPRING G00 SWITCH ASSY, SIDE STAND A BOLT X50 RELAY ASSY, SIDE STAND B00 HORN ASSY A BOLT CLIP (ID:11.5) FUSE (20A) A00 KEY, BLANK 1 OPT A10 KEY, BLANK 1 OPT A20 KEY, BLANK 1 OPT A30 KEY, BLANK 1 OPT

47 FIG.355A (1-E-7) HANDLE SWITCH F30 SWITCH ASSY, HANDLE RH B.SCREW CLAMP F40 SWITCH ASSY, HANDLE LH B.SCREW 2

48 FIG.401A (1-E-8) FRAME (DR200SL5 E03) AL0-YPT FRAME (GRAY) A PLATE, MOUNT UPPER (BLACK) BOLT (8X53) A LOCK WASHER A NUT AA1-YPT PLATE, MOUNT LOWER (GRAY) BOLT (8X70) A LOCK WASHER A NUT AA0-YPT PROTECTOR, ENGINE (GRAY) A BOLT A00 GUIDE, CHAIN UPPER B BOLT AA0 GUIDE, CHAIN LOWER BOLT (6X20) B NUT HOLDER, TOOL CAP, TOOL HOLDER BOLT (6X16) AA0 HOLDER, BATTERY B BOLT, UPPER BOLT (6X25) WASHER CUSHION CUSHION 1 LH SPACER (6.5X10X9) 1 LH J00 RAIL, SEAT J00 PLATE, REAR FRAME, RH B14.CUSHION J00 PLATE, REAR FRAME, LH BOLT TOOL ASSY HEXAGON SPANNER, 5 1

49 FIG.401B (1-E-9) FRAME (DR200SL5 E28) AL0-YPT FRAME (GRAY) A PLATE, MOUNT UPPER (BLACK) BOLT (8X53) A LOCK WASHER A NUT AA1-YPT PLATE, MOUNT LOWER (GRAY) BOLT (8X70) A LOCK WASHER A NUT AA0-YPT PROTECTOR, ENGINE (GRAY) A BOLT A00 GUIDE, CHAIN UPPER B BOLT AA0 GUIDE, CHAIN LOWER BOLT (6X20) B NUT HOLDER, TOOL CAP, TOOL HOLDER BOLT (6X16) AA0 HOLDER, BATTERY B BOLT, UPPER BOLT (6X25) WASHER CUSHION CUSHION 1 LH SPACER (6.5X10X9) 1 LH J00 RAIL, SEAT J00 PLATE, REAR FRAME, RH B14.CUSHION J00 PLATE, REAR FRAME, LH BOLT TOOL ASSY HEXAGON SPANNER, 5 1

50 FIG.401C (1-E-10) FRAME (DR200SL5 E33) AP0-YPT FRAME (GRAY) A PLATE, MOUNT UPPER (BLACK) BOLT (8X53) A LOCK WASHER A NUT AA1-YPT PLATE, MOUNT LOWER (GRAY) BOLT (8X70) A LOCK WASHER A NUT AA0-YPT PROTECTOR, ENGINE (GRAY) A BOLT A00 GUIDE, CHAIN UPPER B BOLT AA0 GUIDE, CHAIN LOWER BOLT (6X20) B NUT HOLDER, TOOL CAP, TOOL HOLDER BOLT (6X16) AA0 HOLDER, BATTERY B BOLT, UPPER BOLT (6X25) WASHER CUSHION CUSHION 1 LH SPACER (6.5X10X9) 1 LH J00 RAIL, SEAT J00 PLATE, REAR FRAME, RH B14.CUSHION J00 PLATE, REAR FRAME, LH BOLT TOOL ASSY HEXAGON SPANNER, 5 1

51 FIG.407A (1-E-11) STAND A STAND, PROP (BLACK) J00 SPRING J00 SPRING BOLT (10X30) NUT PEDAL, BRAKE A12 ARM, BRAKE PEDAL PIN SPRING A COTTER PIN ARM, BRAKE RETURN SPRING SPRING THRUST WASHER B NUT A COTTER PIN BOLT (6X23) B NUT 1

52 FIG.415A (1-E-12) FOOTREST J BAR, FRONT FOOTREST RH (BLACK) J BAR, FRONT FOOTREST LH (BLACK) B FOOTREST, FRONT RH (BLACK) B FOOTREST, FRONT LH (BLACK) BOLT (12X25) PIN A COTTER PIN SPRING BAR, PILLION FOOTREST RUBBER, PILLION FOOTREST WASHER (19.5X32X2) PIN A COTTER PIN 2

53 FIG.420A (1-E-13) FUEL TANK (DR200SL5 E03) J TANK ASSY, FUEL (BLACK) J00 CUSHION, FUEL TANK REAR CAP SET, FUEL TANK CUSHION CUSHION, FUEL TANK UPPER CLAMP (L:248) A00 CUSHION, FUEL TANK REAR CLAMP (L:300) CUSHION CUSHION SPACER (6.5X9X18) B BOLT 2

54 FIG.420B (1-E-14) FUEL TANK (DR200SL5 E28) J TANK ASSY, FUEL (BLACK) J00 CUSHION, FUEL TANK REAR CAP SET, FUEL TANK CUSHION CUSHION, FUEL TANK UPPER CLAMP (L:248) A00 CUSHION, FUEL TANK REAR CLAMP (L:300) CUSHION CUSHION SPACER (6.5X9X18) B BOLT 2

55 FIG.420C (1-E-15) FUEL TANK (DR200SL5 E33) J TANK ASSY, FUEL (BLACK) J00 CUSHION, FUEL TANK REAR CAP SET, FUEL TANK CUSHION CUSHION, FUEL TANK UPPER CLAMP (L:248) A00 CUSHION, FUEL TANK REAR CLAMP (L:300) CUSHION CUSHION SPACER (6.5X9X18) B BOLT 2

56 FIG.421A (1-F-2) FUEL COCK (DR200SL5 E03) AB0 COCK ASSY, FUEL GASKET, JOINT BOLT (6X20) GASKET (6.4X11.5X0.8) HOSE (5X10X160) CLIP 2

57 FIG.421B (1-F-3) FUEL COCK (DR200SL5 E28) AB0 COCK ASSY, FUEL GASKET, JOINT BOLT (6X20) GASKET (6.4X11.5X0.8) HOSE (5X10X160) CLIP 2

58 FIG.421C (1-F-4) FUEL COCK (DR200SL5 E33) AB0 COCK ASSY, FUEL GASKET, JOINT BOLT (6X20) GASKET (6.4X11.5X0.8) A00 HOSE, FUEL CLIP 2

59 FIG.423A (1-F-5) FUEL TANK COVER J COVER, FUEL TANK RH (BLACK) J00-YU1 COVER, FUEL TANK RH (YELLOW) J COVER, FUEL TANK LH (BLACK) J00-YU1 COVER, FUEL TANK LH (YELLOW) G10-YD8 EMBLEM, "S" (SILVER) 2 FOR G10-YCF EMBLEM, "S" (ORANGE) 2 FOR YU H00 CUSHION J00 BRACE, FUEL TANK COVER BOLT (6X25) SPACER (6.5X9X13.5) F00 CUSHION SCREW (6X10) SCREW (6X16) WASHER 2

60 FIG.427A (1-F-6) EVAP SYSTEM (DR200SEL3 E33) A00 HOSE, TANK & VALVE SPRING CLIP A00 VALVE, ROLL OVER A00 PLATE, VALVE FIT A00.CUSHION B SCREW A00 HOSE, VALVE & CANISTER SPRING CLIP A00 CANISTER ASSY, CHARCOAL B HOSE (7X11X2000) 1 L:2000-> CLIP SCREW (6X16) BAND AB0 PLATE, CANISTER A00.CUSHION A00.CUSHION AA0.CUSHION A00 HOSE, CANISTER PURGE CLIP SPRING CLAMP (L:125) CLAMP (L:165) 2

61 FIG.445A (1-F-7) FRAME COVER J COVER, FRAME CENTER(BLACK) J00-YU1 COVER, FRAME CENTER(YELLOW) SCREW(6X12) A BOLT J COVER, FRAME UPPER RH (BLACK) J00-YU1 COVER, FRAME UPPER RH (YELLOW) J00 COVER, FRAME INNER,RH J COVER, FRAME UPPER LH (BLACK) J00-YU1 COVER, FRAME UPPER LH (YELLOW) CUSHION CUSHION A SCREW BOLT(8X16) WASHER J00-30H COVER, FRAME RH (WHITE) J00-30H COVER, FRAME LH (WHITE) G00 CUSHION CUSHION SCREW(6X16) J00-GYY EMBLEM, FRAME COVER, RH 1 (WHITE/GRAY) J00-GYY EMBLEM, FRAME COVER, LH 1 (WHITE/GRAY) H00-YHG EMBLEM, "SUZUKI" (GRAY) 1

62 FIG.452A (1-F-8) HEADLAMP COVER F50-30H COVER, HEADLAMP (WHITE) J00-YHG EMBLEM, "SUZUKI" (GRAY) A SCREW WASHER J FENDER, FRONT (BLACK) J00-YU1 FENDER, FRONT (YELLOW) BOLT (6X16) WASHER J00 BOLT, HEADLAMP COVER 1

63 FIG.462A (1-F-9) HANDLEBAR J00-20H HANDLEBAR (SILVER) MIRROR ASSY, REAR VIEW RH MIRROR ASSY, REAR VIEW LH J00 CABLE ASSY, CLUTCH PIN A COTTER PIN CLAMP (L:235) CLAMP, CLUTCH CABLE B SCREW B NUT J00 CABLE ASSY, THROTTLE CLAMP D10 GUIDE, CLUTCH CABLE 1

64 FIG.467A (1-F-10) HANDLE LEVER D00 GRIP, THROTTLE CASE ASSY, THROTTLE E00 LEVER, BRAKE BOLT, BRAKE LEVER A NUT BOLT, ADJUST A NUT SPRING, RETURN J01 SWITCH ASSY, FRONT BRAKE C00.SCREW CLAMP (L:120) C00 GRIP, LH F31 LEVER ASSY, CLUTCH E00.LEVER, CLUTCH D11.BOLT, LEVER PIVOT A.NUT F00.ADJUSTER, WIRE C00.NUT, LOCK E00.BRACKET, HOLDER E00.BOLT, BRACKET F31.SWITCH ASSY, CLUTCH F01 COVER, CLUTCH LEVER 1

65 FIG.474A (1-F-11) REAR FENDER J00 FENDER, REAR REAR BOLT(6X16) BOLT(6X12) BOLT(5X13) J00 FENDER, REAR FRONT NUT BOLT(6X12) AA0 MUDFLAP, RR FENDER FR B WASHER LOCK SET, HELMET SCREW(6X20) 1

66 FIG.496A (1-F-12) LABEL (DR200SL5 E03) J00 LABEL, GENERAL WARNING J50-03A MANUAL, OWNER'S AG0 LABEL, TIRE INFORMATION E02 LABEL, MANUAL NOTICE 1

67 FIG.496B (1-F-14) LABEL (DR200SL5 E28) J00 LABEL, GENERAL WARNING 1 (ENGLISH) J30 LABEL, GENERAL WARNING 1 (FRENCH) J50-01A MANUAL, OWNER'S (ENGLISH) J50-01F MANUAL, OWNER'S (FRENCH) AH0 LABEL, TIRE INFORMATION 1

68 FIG.496C (1-F-13) LABEL (DR200SL5 E33) J00 LABEL, GENERAL WARNING J50-03A MANUAL, OWNER'S AG0 LABEL, TIRE INFORMATION E02 LABEL, MANUAL NOTICE J00 LABEL, VACUUM HOSE ROUTING 1

69 FIG.505A (1-F-15) SEAT J00-AX8 SEAT ASSY (BLACK/SILVER) J00.BAND, SEAT GRIP J00.BRACKET, SEAT CUSHION, FRONT PLATE J00.SPACER, SEAT BRACKET WASHER (6.5X16X4) CUSHION, SEAT FR WASHER (6.5X22X1.6) A.NUT WASHER CUSHION CUSHION CUSHION A BOLT A00 PLATE, SEAT FRONT HOOK 1

70 FIG.521A (1-G-2) FRONT FORK DAMPER AA0 DAMPER ASSY, FRONT FORK RH A01.TUBE, OUTER RH GASKET F10.BOLT, CENTER PIECE, OIL LOCK A00.SPRING, REBOUND AA0.CYLINDER RING, PISTON BUSH, GUIDE B00.SPACER, SEAL D10.SEAL, OIL A00.RING, OIL SEAL STOPPER A00.DUST SEAL A30.TUBE, INNER PISTON AA0.SPRING, MAIN SEAT, SPRING AA0.SPACER, SPRING O RING BOLT, SPRING RING, STOPPER CAP 1

71 FIG.521A (1-G-3) FRONT FORK DAMPER AA0 DAMPER ASSY, FRONT FORK LH A01.TUBE, OUTER LH GASKET F10.BOLT, CENTER PIECE, OIL LOCK A00.SPRING, REBOUND AA0.CYLINDER RING, PISTON BUSH, GUIDE B00.SPACER, SEAL D10.SEAL, OIL A00.RING, OIL SEAL STOPPER A00.DUST SEAL A30.TUBE, INNER PISTON AA0.SPRING, MAIN SEAT, SPRING AA0.SPACER, SPRING O RING BOLT, SPRING RING, STOPPER CAP AA0 BAND, BOOT LOWER A BOOT (BLACK) A00 BAND, BOOT UPPER 2

72 FIG.524A (1-G-4) STEERING STEM AA0 STEM, STEERING BEARING (30X55X17) AA0-291 HEAD, STEERING STEM (BLACK) A01 NUT, CAP D00 WASHER HOLDER, HANDLE UPPER (BLACK) A00 HOLDER, HANDLE LOWER B BOLT A00 CUSHION, HANDLE HOLDER E00 BOLT, HANDLE HOLDER A00 SPACER AA0 NUT J00 CLAMP WASHER A00 BOLT CLIP LOCK WASHER SCREW B BOLT J00 CLAMP J00 BRACKET, HEADLAMP RH J00 BRACKET, HEADLAMP LH CUSHION BEARING (25X47X15) B10 SEAL, STEERING UPPER DUST D30 NUT, STEERING 1

73 FIG.530A (1-G-5) FRONT WHEEL A10 HUB, FRONT WHEEL SPACER (12.5X19X60.5) BEARING 1 LH BEARING A01 AXLE, FRONT B40 SPACER, FRONT AXLE LH A00 BOX ASSY, SPEEDOMETER GEAR A10 DISC, FRONT BRAKE BOLT (8X20) B WASHER A NUT AA0 TIRE, FRONT (70/100-21M/C 44P) 1 BRIDGESTONE AA1 TUBE ASSY, WHEEL INNER E01 PROTECTOR, WHEEL INNER TUBE AA0 RIM, FRONT WHEEL (21X1.60) A00 SPOKE SET, FRONT WHEEL 1

74 FIG.535A (1-G-6) FRONT CALIPER A CALIPER ASSY, FRONT LH PISTON SET SEAL SET, PISTON A00.SPRING A01.BRACKET A00.BOOT A00.BOLT A00.WASHER A00.DUST SEAL A01.PIN, SLIDE A00.SPRING A00.BOOT A00.PIN A00.WASHER A00.BLEEDER A00.CAP, BLEEDER PAD & SHIM SET A00.SHIM BOLT (8X30) 2

75 FIG.537A (1-G-7) FRONT MASTER CYLINDER E30 CYLINDER ASSY, FRONT MASTER 1 (SILVER) PISTON/CUP SET BOOT B00.DIAPHRAGM D00.CAP (SILVER) SCREW D00.HOLDER (SILVER) C00.BOLT E00.SEPARATOR E00.RING UNION UNION WASHER J00 HOSE, FRONT BRAKE J00 CLAMP, FR BRAKE HOSE B SCREW 1

76 FIG.541A (1-F-8) REAR SWINGINGARM SWINGINGARM SET, REAR BUSHING, PIVOT OIL SEAL (20X27X5) BEARING (20X27X25) A00.SEAL, DUST A00 SPACER, PIVOT DUST SEAL THRUST WASHER B01 SHAFT, PIVOT WASHER (14.5X24X2.3) NUT A01 BUFFER, CHAIN TOUCH DEFENSE A SCREW WASHER A03 CASE, CHAIN BOLT (6X10) A10 GUIDE, CHAIN A00 RUBBER, CHAIN GUIDE A BOLT A00-13L TORQUE LINK, REAR (SILVER) BOLT (8X28) BOLT (8X26.5) B WASHER LOCK WASHER (8.2X15.2X1.6) NUT A COTTER PIN 2

77 FIG.543A (1-F-9) REAR CUSHION LEVER LEVER SET, REAR CUSHION BEARING (12X26X16) C20.RING, BEARING STOPPER BEARING (37X47X20) A00 SEAL, DUST A11 SPACER, REAR SUSPENSION 1 ECCENTRIC A11 SPACER, CUSHION LEVER SHAFT AA0 WASHER, LEVER CENTER LH AA0 WASHER, LEVER CENTER RH AA0 SHAFT, CUSHION LEVER CENTER A NUT A00 SEAL, CUSHION LEVER FRONT DUST A01 SPACER, CUSHION LEVER FRONT A02 BOLT, CUSHION LEVER FRONT A NUT AF0-28W ABSORBER ASSY, REAR SHOCK 1 (WHITE) SEAL, DUST SPACER B00.SEAL, DUST LOWER COLLAR, LOWER BOLT (10X58) BOLT (10X48) NUT 2

78 FIG.550A (1-F-10) REAR WHEEL A10 HUB, REAR WHEEL AA0 TIRE, REAR (100/90-18M/C 56P) 1 BRIDGESTONE AA1 TUBE ASSY, WHEEL INNER PROTECTOR, WHEEL INNER TUBE AA0 RIM, REAR WHEEL (18X2.15) AA0 SPOKE ASSY, REAR WHEEL SPACER (15.3X21.7X107.5) BEARING 1 RH BEARING 1 LH A00 PANEL, REAR BRAKE ANCHOR SHOE SET, BRAKE SPRING CAM, BRAKE O RING (D:2.5,ID:13.8) WASHER (14.5X22X1.6) LEVER, REAR BRAKE CAM B BOLT B NUT A01 SPROCKET, REAR (NT:45) BOLT (8X30) WASHER A00 CAP, REAR SWINGING ARM A11 AXLE, REAR 1

79 FIG.550A (1-F-11) REAR WHEEL A00 ADJUSTER, CHAIN RH A00 SPACER, CHAIN ADJUSTER WASHER (15.5X30X3.2) A10 BOLT, CHAIN ADJUSTER A00 SPACER, AXLE RH A00 ADJUSTER, CHAIN LH A00 SPACER, AXLE LH WASHER (14.5X30X3.2) A NUT A02 ROD ASSY, REAR BRAKE SPRING PIN (13X18) NUT PIN (10X16) B.WASHER A.COTTER PIN 1

80 FIG.901A (1-F-12) OPTIONAL THREAD LOCK SUPER (1333B) 1 50G THREAD LOCK SUPER (1303B) 1 50G THREAD LOCK SUPER (1342) 1 50G THREAD LOCK SUPER (1305) 1 50G THREAD LOCK SUPER (1360) 1 50G THREAD LOCK CEMENT 1 200G SUZUKI BOND (1215) 1 100G SUZUKI BOND (1207B) BLACK 1 100G SUZUKI SUPER GREASE 1 150G SUZUKI MOLY PASTE 1 50G GREASE, BRAKE PAD (PBC) 1 20G

81 FIG.911A (1-F-13) KNUCKLE COVER SET (OPTIONAL) H COVER SET, KNUCKLE (WHITE) PHV COVER SET, KNUCKLE (GREEN) 1

82 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO A80 103A A A00 101A-2 103A A G50-0F0 107A A10 101A-3 107A A80 108A A A20 112A C51 112A A30 112A A20 112A A A-4 112A A-5 112A A A20-0F0 120A A01 120A A02 120A A01 120A A21 120A A01 120A A02 120A A20 120A A A03 122A A10 126A A A A00 127A A00 127A A01 127A A B02 127A A00 127A B00 127A B00 127A B00 127A B10 101A-6 127A C10 126A A A A A00 126A A00 126A A A A A A12 103A AC2 130A-1 130B AE2 130C A00 130A B C A00 130A B C A00 130A B C A B C D00 130A B C A B C A B C A B C A B C A B C A B C C00 130A B C F00 130A B C A B C A00 130A-4 130B-4 130C AC0 130A B C A-6 130B-6 130C A-5 130B-5 130C A20 130A B C A00 130A-3 130B-3 130C A00 130A-8 130B-8 130C A00 130A-2 130B-2 130C A40 130A B C A-9 130B-9 130C A01 155A A00 155A A01 155A A00 155A A A A A00 155A A00 155A A F00 155A A00 155A A00 155A A22 163A A00 101A-7 163A A20 163A A61-H01 163A A A20 163A A00 120A C00 170A A01 170A C00 170A A20 170A A A A00 427A A01 120A A50 201A E00 201A A03 201A A01 201A C01 201A B40 201A A A A A A A A10 206A A A20 206A A02 206A A03 206A A00 206A A10 206A A00 206A A03 206A A02 206A A02 206A A02 206A A00 206A A A A10 206A A02 212A A02 212A A02 212A A00 212A A A A A A A01 212A A A A A A00 212A D00 212A A A10 206A A00 206A A A A10 206A A20 301A F00 301A A F00 301A A20 301A C10 301A F00 301A C10 301A A F10 303A A C00 312A D00 312A A-2 350B-2 350C J00 303A J00 303A B11 312A J00 312A A00 312A A A B00 312A D20 310A D00 350A-3 350B-3 350C C00 310A A A00 312A A00 310A J00 330B J10 330A-1 330C J00 330A-2 330B-2 330C A30 330A-9 330B-9 330C A00 330A B C J00 330A-6 330B-6 330C G00 330A-5 330B-5 330C EA A EA0 333A E20 333A A A00 333A A EA0 333A EA0 333A EA0 333A A J11 334A J11 334A J01 334A J01 334A J01 334A-2 334A F40 334A-9 334A J01 334A-6 334A F30 339A A30 339A D30 339A J00 339A A11 333A-16