SINGLE SCREW EMPTY FRUIT BUNCH PRESS MODEL SBP /2 (EFB PRESS)

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Gerald Byrd
6 years ago
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SINGLE SCREW EMPTY FRUIT BUNCH PRESS MODEL SBP 125-13/2 (EFB PRESS)

water that carried over by EFB) is unavoidable in milling process.

liquor mixture from EFB using a Press Machine.

Beside oil recovery, EFB Press Machine serves to remove excessive

for the optimum extraction of oil and reduction of moisture from EFB.

1 SINGLE SCREW EMPTY FRUIT BUNCH PRESS MODEL SBP /2 (EFB PRESS) Generally, oil lost through EFB (i.e. mixture of remnant of oil + water that carried over by EFB) is unavoidable in milling process. However, this remnant of oil is reclaimable by squeezing out the liquor mixture from EFB using a Press Machine. From the liquor mixture, oil could be separated and recovered. Beside oil recovery, EFB Press Machine serves to remove excessive water that contained within EFB (moisture reduction) in order to suit it various applications requirement. Selecting an appropriate pressing machine is of the utmost importance for the optimum extraction of oil and reduction of moisture from EFB. Our ENHANCED design of EFB Press Machine has proven to be reliable in achieving higher moisture reduction and better rate of oil recovery. -2- ( )

2 KEY FEATURES SINGLE LENGTH CASTING WORM SCREW & SHAFT Bigger Screw Ribbon Gives High Throughput Longer Screw Shaft Optimizes Squeezing Process CONICAL PROFILE CONE Ensures Better Oil Recovery & Moisture Reduction STAINLESS STEEL PRESS CAGE Bigger Chamber Handles Big & Hard Bunches EXTRA STIFFENED PRESS CAGE Prevents Warping of Press Cage ROBUST HOUSING & FRAME Prevents Distortion Due To High Pressing Torque USER FRIENDLY DESIGN Easy To Operate Minimizes Maintenance Down Time -3- ( )

3 TECHNICAL DATA A) Press Machine Made : SINACO Model : SBP /2 Capacity : Horizontal Single Worm Screw : 14 tons/hr (Throughput) of EFB equivalent to : 60 tons/hr of FFB processed Pressing Capability Empty Fruit Bunch Before Pressing Empty Fruit Bunch After Pressing Unripe/Hard Bunch After Pressing : average 65% of moisture content on sample : 45% ± 5% of moisture content on sample : 55% of moisture content on sample B) Main Drive Motor Made Rated Power Power Transmission : SIMEX or equivalent : squirrel cage foot mounted 4 poles induction motor : 90 kw (415 V / 3 phase / 50 Hz / 1450 rpm) (operates on an average of 60% of the rated power) : high performance V-belts & pulleys drive -4- ( )

4 C) Speed Reducer Unit (Gear Box) Made Rated Power Rated Torque Service Factor : SUMITOMO or equivalent (ratio 56 : 1) : parallel shafted helical gear : rpm : 60,000 Nm : 1.4 D) Bearing Plumber Block Bearing Thrust Bearing : SKF / FAG or equivalent : SKF / FAG or equivalent E) Standard Pre-Wired Starter Panel Housing Panel Board Dimension : floor standing : outdoor weather protection metal sheet housing c/w double layer panel s door : 600 mm (W) x 330 mm (D) x 1420 mm (H) Current Protector Main Drive Motor Starter/Contactor Main Drive Motor Thermal Overload Relays Main Drive Motor : 225 A MCCB 25 KA TP TERASAKI (Japan) or equivalent : 90 kw Star-Delta FUJI (Japan) : FUJI (Japan) -5- ( )

5 Other Components : step-down transformer 440 VAC to 240 VAC 400 VA : CT 250/5A class 3 5VA : ammeter & voltmeter c/w selector switch : run/trip indicating light : start/stop push button : hour run counter : emergency push button Cable : outgoing cable to main drive motor F) Integral Components Press Cage : stainless steel (SS 304) one (1) unit : c/w cage s inner strips stainless steel (SS 304) : additional cage s outer stiffeners mild steel Worm Screw Shaft : cast steel coated with stainless steel (SS 304) one (1) length : screw shaft length (3048 mm) : screw running speed (20 rpm) Press Cone : cast steel coated with stainless steel (SS 304) at inner surface of cone outlet one (1) unit -6- ( )

6 G) Construction of Machine Housing Feeding Chamber Liquor Collection Gutter Base Frame Machine External Paint Work : mild steel plate of welded construction : stainless steel plate of welded construction : stainless steel plate of welded construction : mild steel wide-flange beam of welded construction : primer coated with gloss finishing H) Dimension & Weight Overall Dimension (mm) Transport Weight (excludes packing) : approx (L) x 1630 (W) x 2540 (H) : approx kg -7- ( )

7 Sri Sinaco Engineering Works Sdn Bhd Date: SINGLE SCREW EMPTY FRUIT BUNCH PRESS MODEL SBP /2 DIMENSIONAL DRAWING FRONT VIEW (NTS) SIDE VIEW (NTS)

SINGLE SHAFT ROTOR SHREDDER MODEL SRS

SRI SINACO ENGINEERING WORKS SDN BHD (861084-X) SINGLE SHAFT ROTOR SHREDDER MODEL SRS 125-6000 In converting Empty Fruit Bunches (EFB) to raw material for various applications such as preparing biomass