CIRRUS AIRPLANE MAINTENANCE MANUAL

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1 CIRRUS AIRPLANE MAINENANCE MANUAL DISRIUION. DESCRIPION his section describes the maintenance practices of that portion of the ignition system which conducts high-voltage electricity from the magnetos to the spark plugs. Refer to the manufacturer s approved Instructions For Continued Airworthiness. Page

2 CIRRUS AIRPLANE MAINENANCE MANUAL. MAINENANCE PRACICES A. Ignition Harness (See Figure ) () Removal - Ignition Harness (a) Remove engine cowling. (Refer to 7-0) CAUION: o prevent damage to the spark plug insulator and connector, when withdrawing insulator from spark plug, pull the harness lead straight out and at same angle as the barrel. (b) Remove ferrule assembly nuts securing ignition harness leads to spark plugs. (c) Remove clamps and ties securing ignition harness to engine. (d) Remove screws and nuts securing harness cap to magneto. (e) Remove ignition harness from airplane. () Installation - Ignition Harness (a) Acquire necessary tools, equipment, and supplies. Description P/N or Spec. Supplier Purpose Dow Corning DC Any Source Lubricant and sealant. Note: Prior to installing ignition harness, check mating surfaces for cleanliness. (b) (c) (d) (e) Attach ignition harness to the appropriate magneto. Install washers and screws securing harness cap to magneto. orque screws 8-0 in-lb (.0 -. Nm). Route ignition harness leads to the appropriate spark plug position as indicated by the alphanumeric markings on each spark plug nut. Secure clamps and ties securing ignition harness to engine. CAUION: When tightening spark plug nut, hold ferrule with a 7/ wrench to prevent twisting the ignition lead. (f) Coat insulator with Dow Corning and insert into spark plug. orque spark plug ferrule assembly nut 0-0 in-lb (. -. Nm). Repeat for remaining insulators. (g) Install engine cowling. (Refer to 7-0) Page

3 CIRRUS AIRPLANE MAINENANCE MANUAL. Spark Plugs (See Figure ) () Removal - Spark Plugs (a) Remove engine cowling. (Refer to 7-0) CAUION: o prevent damage to the spark plug insulator and connector, when withdrawing insulator from spark plug, pull the harness lead straight out and at same angle as the barrel. (b) Remove ferrule assembly nut on harness lead and remove insulator from spark plug. (c) Remove spark plug from engine and place in identification tray. (d) Cover spark plug hole to prevent foreign materials from passing into engine. (e) Repeat previous steps for remaining spark plugs. () Installation - Spark Plugs CAUION: Do not install any spark plug that has been dropped or exhibits damage. (a) Acquire necessary tools, equipment, and supplies. Description P/N or Spec. Supplier Purpose Spark Plug Lubricant and Anti-Seize Compound Champion Spark Plug oledo, OH Lubricant and Anti- Seize. (b) (c) Clean spark plug as required. Set spark plug electrode gap to manufacturer s specified gap. CAUION: Do not apply anti-seize to the first thread of spark plug. Do not allow antiseize compound to contaminate electrodes or insulator. (d) Place new gasket on spark plug. (e) Lubricate spark plug. (f) hread spark plug by hand into cylinder to within one or two threads of the gasket. (g) Install spark plug. (h) orque plug 00-0 in-lb (.8-0. Nm). (i) Repeat previous steps for remaining spark plugs. (j) Install ignition harness leads. (Refer to ) (k) Install engine cowling. (Refer to 7-0) Page 0 Jan 0

4 CIRRUS AIRPLANE MAINENANCE MANUAL LEGEND. Ignition Lead. Nut. Drive Ferrule. Ferrule. Compression Spring. Washer 7. Insulator 8. Electrode Screw 9. Spring 0. Harness Cap. Ignition Harness. Screw SR0_MM7_ Page Figure Ignition System Installation

5 CIRRUS AIRPLANE MAINENANCE MANUAL CYLINDER NUMER CYLINDER NUMER FROM O OP OOM OOM OP OP OOM OOM OP OP OOM OOM OP OP OOM OOM OP OP OOM OOM OP OP OOM OOM OP COA LURICAE UPPER ENGINE FIRING ORDER MAGNEO FIRING ORDER UPPER Damage to insulator at this point LOWER RIGH MAG LEF MAG LOWER CAUION When removing ignition lead from spark plug, pull terminal end straight out of plug, to prevent ceramic insulator damage. SR0_MM7_8A Figure Spark Plug Installation Page

6 CIRRUS AIRPLANE MAINENANCE MANUAL Intentionally Left lank Page

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