TM &P-1 TECHNICAL MANUAL

Transcription

1 TM &P-1 TECHNICAL MANUAL OPERATOR S, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL [INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST] FOR TRUCK, FIREFIGHTING, DRY CHEMICAL AFFF NSN VOLUME I This copy is a reprint which includes current pages from Change 1. HEADQUARTERS, DEPARTMENT OF THE ARMY 14 APRIL 1986

2 TM &P-1 C1 CHANGE No. 1 HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 29 January 1990 Operator's, Organizational, Direct Support, and General Support Maintenance Manual (Including Repair Parts and Special Tools List) for TRUCK, FIREFIGHTING, DRY CHEMICAL AFFF NSN Approved for public release; Distribution is unlimited. TM &P, 14 April 1986, is changed as follows: 1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand. Remove pages Insert pages Retain this sheet in front of manual for reference purposes. By Order of the Secretary of the Army: CARL E. VUONO General United States Army Chief of Staff Officail: THOMAS F. SIKORA Brigadier General, United States Army The Adjutant General DISTRIBUTION: To be distributed in accordance with Special List.

3 TM &P-1 TECHNICAL MANUAL No &P-1 HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 14 April 1986 Operator's, Organizational, Direct Support, and General Support Maintenance Manual (Including Repair Parts and Special Tools List) for TRUCK, FIREFIGHTING, DRY CHEMICAL AFFF NSN This manual consists of 3 volumes. Each volume has its own table of contents. The index found in Volume I pertains only to Volume I. VOLUME I is the Illustrated Parts Breakdown for the entire truck. VOLUME II contains the Operation, Maintenance, and Repair Manual for: ENGINE, TRANSMISSION, CHASSIS, CAB and RELATED ITEMS VOLUME III contains the Operation, Maintenance and Repair Manual for: TWIN AGENT UNIT, INVERTER, HYDRAULIC RESCUE TOOL (Jaws of Life), POWER UNIT, RESCUE SAW 10 TON HYDRAULIC RESCUE KIT, ELECTRONIC SIREN NOTE: Throughout these manuals, information has been deleted which is not pertinent. REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistake or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form located in the back of this manual directly to: Commander, U.S. Army Troop Support Command, ATTN: AMSTR- MCTS, 4300 Goodfellow Boulevard, St. Louis, MO A reply will be furnished directly to you. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR) If your fire truck needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you don't like about your equipment. Let us know why you don't like the design. Put it on an SF 368 (Quality Deficiency Report). Mail it to us at Commander, U.S. Army Troop Support Command, ATTN: AMSTR-QX, 4300 Goodfellow Boulevard, St. Louis, MO A reply will be furnished to you.

4 STOWED EQUIPMENT LOCATIONS

5 VOLUME I PARTS MANUAL TABLE OF CONTENTS SECTION PAGE(S) PARTS CATALOG - S-SERIES MODEL INTERNATIONAL HARVESTER GROUP INDEX A. GENERAL INFORMATION B. FRAME Bumper, Front Crossmember, Intermediate Sidemember, Chart C. FRONT AXLE Axle, Front, Driving, Dana FA lb Spring, Front, Mounting, Dana FA lb Flanges Light, Warning, Installation D. ENGINE Light, Warning, Installation E. CHASSIS SPRINGS Shock Absorber, Installation F. BRAKES Compressor, Piping, Air and Governor Mounting Compressor, Mounting and Piping, Air Strainer, Air Compressor Compressor, Air Midland Ross EL Governor, Air Compressor Valve, Parking Brake Control Valve, Brake Pedal and Control Compressor, Mounting and Hosing Air Midland Ross EL Shield Heat Valve, Double Check Switch, Stoplight Schematic System Diagram Bracket, Manifold Block, Button Plug, Chart Chamber, Air Brake MGM 30 in. - Emergency Valve, Check Chart, Connections, Elbows and Fittings Tank, Mounting and Hosing, Air Hoses, Tubes, Clamps, Chart Adjuster, Auto-Slack Repair Kits - Rear Axle Chamber, Air Brake, MGM 30 in. - Service Valve, Safety Valve, Quick Release Dryer, Mounting and Hosing, Air-Breakmaster Model i

6 VOLUME I PARTS MANUAL TABLE OF CONTENTS SECTION PAGE(S) F. BRAKES - CONTINUED Dryer, Air-Breakmaster Model Brake Mounting, Rear Brake, Rear Gauge, Switch Valve Chart G. STEERING GEAR Chart, Hoses and Fittings Column, Steering and Wheel - Standard Gear, Steering and Drag Link Installation Pump, Power Steering Installation Pump, Power Steering 2050 psi - Eaton Link, Drag Gear, Steering - Ross HFB H. PROPELLER SHAFTS J. EXHAUST SYSTEM Muffler, Tail Pipe, Exhaust and Mounting K. ELECTRICAL SYSTEM Terminals, Solderless - Standard Terminals, Solderless and Butt Splices - Standard Connector Bodies and Terminals - Standard Clips, Extensions and Straps - Standard Switches - Standard Wiring Harness, Battery Cables and Miscellaneous Clamps, Extension Clips - Standard Lamps, Bulbs, Indicators - Standard Horns, Buzzers, Warning Harness and Cables - Standard Light, Instrument Panel, Product Graphic Panel, Instrument Cluster with Speedometer Tachometer, Gauges and Bezels Flasher, Fuses and Circuit Breakers Harness, Turn Signal Light and Horn Hi-Note Harness, Automatic Transmission Wiring, Oil Temperature Gauge, Switches, Back-Up Light, Neutral Safety Harness, Stop, Tail, Turn and Back-Up Light Light, Turn Signal and Parking Light, Head with Bezel Cable and Mounting, Tachometer Motor, Starting 12V Delco Harness, Engine Wiring for D9.OL Engine with 12V Start ii

7 VOLUME I PARTS MANUAL TABLE OF CONTENTS SECTION PAGE(S) K. ELECTRICAL SYSTEM - CONTINUED Light, Stop, Tail, Turn Light, License Plate Battery Cable and Mounting with Frame Mounted Batteries Light, Clearance, Roof Mounting Light, Dome Switch, Turn Signal Pulley, Belt, Alternator and Mounting for D9.OL Engine Horn, Mounting, Dual Air Harness, Headlights, Turn Signals, Horns L. FRONT SHEET METAL Hood and Grille Guard, Splash Step Fender Extension and Hood Bumper Installation Deflector, Stone Fender, Rubber Extension Cable, Hood M. SPEEDOMETER Product Graphic and Miscellaneous Graphics Cable, Speedometer Drive N. ENGINE Radiator, Collar and Stay Rod Mounting Crossmember, Engine Mounting Front - Standard Accelerator, Control Throttle Bracket, Engine Mounting Rear Cover, Oil Pan Insulator Tank, Deaeration Mounting Vent, Crankcase Gasket Sets, Engine Injector, Fuel Nozzle and Nozzle Holder Pump, Fuel Injection Filter, Fuel Mounting Head, Cylinder and Related Parts Piping, Fuel Injector Pump, Fuel Injection and Mounting Crankcase and Related Parts Governor, Fuel Injection Pump Pump, Water Outlet and Thermostat Cooler, Oil Filter Pump, Oil iii

8 VOLUME I PARTS MANUAL TABLE OF CONTENTS SECTION PAGE(S) N. ENGINE - CONTINUED Manifold, Intake and Crossover Fan, Clutch Drive Mounting Hosing, Radiator and Deaeration Tank Mounting Cleaner, Air Mounting and Piping Engine Shutdown Radiator, Mounting Piping, Air Compressor and Governor Pulley, Idler Belt and Mounting O. TRANSMISSION Transfer Case - Rockwell - Standard Product Graphics, Shifting Valve, Air Shift Selector Control, Auto, Transmission Mounting Control, Transfer Case Lever Valve, Transfer Case Control Angle, Transfer Case Mounting Adapter, Transmission to Engine Hosing, Oil Filter Filter, Oil Products Graphic, Shifting Diagram Gauge, Temperature Sender Flanges Valve, Chart Gauge, Oil Level AT545 Transmission Pictorial Index Kit, Service Torque Converter and Oil Pump Forward Clutch and Turbine Shaft Fourth Clutch Third Clutch, Center Support and Second Clutch Gear Unit and Output Shaft First Clutch Transmission Case, Governor and Vacuum Modulator Control Valve Body Assembly Oil Pan, Oil Filter, Governor and Speedometer Drive Gears Supplemental Parts Information Transmission Vent Assembly and Breather Shroud Front Support MY'79 Metric Converter Fourth Clutch Housing Assembly Fourth Clutch Trim in Reverse Control Valve Body Rework iv

9 VOLUME I PARTS MANUAL TABLE OF CONTENTS SECTION PAGE(S) O. TRANSMISSION - CONTINUED Control Valve Body and Separator Plate Reference Stator Shaft Bushing Replacement Consolidation of Control Valve Body P. REAR AXLE Crossmember, Rear Spring and Mounting Axle, Rear, IH/Dana Q. FUEL TANK Tank, Fuel, 30 Gallon Pump, Submerged Fuel Tank, Fuel, 30 Gallon with Step Chart, Clamp, Cable Strap, Union, Plug, Fittings, Grommet, Connectors, Nipple, Adapter, Tee, Elbow, Hose, Tube and Conduit R. CAB AND BODY Fittings, Clamps, Hoses, Conduit, Cable Straps, Shut-Off Valves, Button Plugs, Grommets and O-Rings Mat, Floor Handle, Grab Emblem, Model Designation Panel, Roof and Cowl Panel, Back and Underbody Panel, Underbody Panel, Side Panel, Roof, Inner Mounting, Cab, Low Door, Cab Trim, Interior and Window Installation Panel, Instrument Wiper, Electric Visor, Sun Mirror, Rear View, Beach - Standard Plate, Master Cylinder Mounting Heater Seat, Driver and Passenger Belt, Seat Duct, Heater Washer, W/S S. WHEELS Rim, Tubeless, Tires Wheels, Drum or Rotor v

10 VOLUME I PARTS MANUAL TABLE OF CONTENTS SECTION PAGE(S) ROCKWOOD TWIN AGENT 1500/250 DRY CHEMICAL AFFF UNIT Section I - Twin Agent Unit Self Contained Dry Chemical System Self Contained AFFF System Dry Chemical/AFFF System Schematic Section II - Data Sheets for Components Supplied Section III - Discharge Devices Twin Agent Handline Remote Manual Twin Agent Turret Shaper - AFFF Dry Chemical Nozzle Hose Reel TWIN AGENT SKID SYSTEM SCHEMATICS AMP LEECE-NEVILLE ALTERNATOR DYNAMOTE INVERTER HURST JAWS OF LIFE HURST POWER UNIT SIGNAL MODEL PA300* ELECTRONIC SIREN RESCUE CRASH TOOL KIT PARTNER SAW AND ATTACHMENTS BODY SCHEMATIC BRUSH GUARD ELECTRONIC SCHEMATIC SKID UNIT AIR CHARGING SYSTEM LAMP, QUARTZ WITH TELESCOPING POLE SPOTLIGHT LAMP, QUARTZ, 500 WATT HYDRAULIC RESCUE KIT, 10 TON INDEX vi

11 VOLUME I PARTS MANUAL LIST OF ILLUSTRATIONS TITLE IDENTIFICATION PAGES(S) ILLUSTRATION PARTS CATALOG S-SERIES MODEL, INTERNATIONAL HARVESTER GROUP INDEX FRAME Bumper, Front Crossmember, Intermediate Sidemember, Chart FRONT AXLE Axle, Front, Driving, Dana FA lbs Axle, Front, Driving, Dana FA lbs Spring, Front and Mounting Dana FA lbs Light, Warning Installation Light, Warning Installation CHASSIS SPRINGS Shock Absorber, Installation IH FA BRAKES Compressor, Piping, Air and Governor Mounting Compressor, Mounting and Piping, Air Strainer, Air Compressor Compressor, Air Midland Ross EL Governor, Air Compressor Valve, Parking Brake Control Valve, Brake Pedal and Control Compressor, Mounting and Hosing, Air Midland Ross EL Shield, Heat Valve, Double Check Switch, Stoplight Schematic - System Diagram Bracket, Manifold Block, Button Plug, Chart Chamber, Air Brake MGM 30 in. Emergency Valve, Check Chart, Connections, Elbows and Fittings vii

12 VOLUME I PARTS MANUAL LIST OF ILLUSTRATIONS TITLE IDENTIFICATION PAGES(S) ILLUSTRATION BRAKES - CONTINUED Chart, Connections, Elbows and Fittings Tank, Mounting and Hosing, Air Hoses, Tubes, Clamps, Chart Adjuster, Auto-Slack Repair Kits - Rear Axle Chamber, Air Brake, MGM 30 in. Service Valve, Safety Valve, Quick Release Dryer, Mounting and Hosing Air-Breakmaster Model Dryer, Air-Breakmaster Brake Mounting, Rear Brake, Rear Gauge, Switch, Valve Chart STEERING GEAR Chart, Hoses and Fitting Column, Steering and Wheel Standard Gear, Steering and Drag Link Installation Pump, Power Steering Installation Pump, Power Steering 2050 psi Eaton Link, Drag Gear, Steering, Ross HFB EXHAUST SYSTEM Muffler, Tail Pipe, Exhaust and Mounting ELECTRICAL SYSTEM Terminals, Solderless - Standard Terminals, Solderless and Butt Splices - Standard Connector Bodies and Terminals - Standard Clips, Extensions and Straps - Standard Switches - Standard Wiring Harness, Battery Cables and Miscellaneous viii

13 VOLUME I PARTS MANUAL LIST OF ILLUSTRATIONS TITLE IDENTIFICATION PAGES(S) ILLUSTRATION ELECTRICAL SYSTEM - CONTINUED Clamps, Extension Clips - Standard Light, Instrument Panel Product Graphic Panel, Instrument Cluster with Speedometer, Tachometer, Gauges and Bezels Flasher, Fuses and Circuit Breakers Harness, Turn Signal Light and Horn Hi-Note Harness, Automatic Transmission Wiring, Oil Temperature, Gauge, Switches, Back-Up Light, Neutral Safety Harness, Stop, Tail, Turn and Back-Up Light Light, Turn Signal and Parking Light, Head with Bezel Cable and Mounting, Tachometer Motor, Starting 12V Delco Harness, Engine Wiring for D9.OL Engine with 12V Start Light, Stop, Tail, Turn, Back-Up Light, License Plate at Frame Battery Cable and Mounting with Frame Mounted Batteries Light, Clearance, Roof Light, Dome Switch, Turn Signal Pulley, Belt, Alternator and Mounting Horn, Mounting Horn, Relay and Back-Up Harness, Headlights, Turn Signals, Horns FRONT SHEET METAL Hood and Grille Guard, Splash Step Fender Extension and Hood Bumper Installation ix

14 VOLUME I PARTS MANUAL LIST OF ILLUSTRATIONS TITLE IDENTIFICATION PAGES(S) ILLUSTRATION FRONT SHEET METAL - CONTINUED Deflector, Stone Fender, Rubber Extension Cable, Hood SPEEDOMETER Product Graphic and Miscellaneous Graphics Cable, Speedometer Drive ENGINE Radiator, Collar and Stay Rod Mounting Crossmember, Engine Mounting Front - Standard Accelerator, Control Throttle Bracket, Engine Mounting Rear Cover, Oil Pan Insulator Tank, Deaeration Mounting Vent, Crankcase Injector, Fuel Nozzle and Nozzle Holder Pump, Fuel Injection Filter, Fuel Mounting Head, Cylinder and Related Parts Piping, Fuel Injector Pump, Fuel Injection Drive and Mounting Crankcase, and Related Parts Governor, Fuel Injection Pump Pump, Water Outlet and Thermostat Cooler, Oil Filter Pump, Oil Manifold, Intake and Crossover Fan, Clutch Drive Mounting Hosing, Radiator and Deaeration Tank Mounting Cleaner, Air Mounting and Piping Engine Shutdown Radiator, Mounting Piping, Air Compressor and Governor Pulley, Idler Belt and Mounting x

15 VOLUME I PARTS MANUAL LIST OF ILLUSTRATIONS TITLE IDENTIFICATION PAGES(S) ILLUSTRATION TRANSMISSION Transfer Case - Rockwell Standard Product Graphics, Shifting Valve, Air Shift Selector Control Automatic Transmission Mounting Control, Transfer Case Lever Valve, Transfer Case Control Control, Transfer Case and Mounting Adapter, Transmission to Engine Hosing, Oil Filter Filter, Oil Products Graphics, Shifting Diagram Gauge, Temperature Sender Valve, Chart Gauge, Oil Level AT545 Transmission Pictorial Index Torque Converter and Oil Pump... Figure Forward Clutch and Turbine Shaft... Figure Fourth Clutch Figure Third Clutch, Center Support and Second Clutch... Figure Gear Unit and Output Shaft... Figure First Clutch... Figure Transmission Case, Governor and Vacuum Modulator... Figure Control Valve Body Assembly... Figure Pan, Oil Filter, Governor and Speedometer Drive Gears... Figure Model AT545 Transmission Cross Section F.O TRANSMISSION SUPPLEMENTAL PARTS INFORMATION Transmission Vent Assembly... Figure Breather Shroud... Figure Front Support... Figure MY'79 Metric Converter... Figure Fourth Clutch Housing Assembly... Figure xi

16 VOLUME I PARTS MANUAL LIST OF ILLUSTRATIONS TITLE IDENTIFICATION PAGES(S) ILLUSTRATION TRANSMISSION SUPPLEMENTAL PARTS INFORMATION - CONTINUED Tanged vs. Tangless Pistons... Figure Fourth Clutch Trim in Reverse Figure Control Valve Body Rework Area... Figure Typical Control Valve Body Rework Figure Control Valve Body and Separator Plate Reference... Figure Stator Shaft Bushing Replacement... Figure REAR AXLE Crossmember, Rear Spring and Mounting Axle, Rear, IH/Dana FUEL TANK Tank, Fuel 30 Gallon Pump, Submerged Fuel Tank, Fuel 30 Gallon with Step Chart, Clamp, Cable Strap, Union, Plug, Fitting, Grommet, Connector Nipple, Adapter, Tee, Elbow, Hose and Conduit CAB AND BODY Fittings, Clamps, Hoses, Conduit, Cable Straps, Shut-Off Valves, Button Plugs, Grommets and O-Rings Mat, Floor Grab, Handle Emblem, Model Designation Panel, Roof and Cowl Panel, Back and Underbody Panel, Underbody Panel, Side Panel, Roof, Inner Mounting, Cab, Low Door, Cab Trim, Interior and Window Installation Panel, Instrument Wiper, Electric, American Bosh Visor, Sun xii

17 VOLUME I PARTS MANUAL LIST OF ILLUSTRATIONS TITLE IDENTIFICATION PAGES(S) ILLUSTRATION CAB AND BODY - CONTINUED Mirror, Rear View, Beach - Standard Plate, Master Cylinder Mounting Heater, Control Heater Seat, Driver and Passenger Belt, Seat Duct, Heater Washer, W/S WHEELS Rim, Tubeless Tires Wheels, Drum or Rotor PARTS MANUAL - ROCKWOOD TWIN AGENT 1500/250 DRY CHEMICAL/AFFF UNIT Schematic Ball Type Check Valve Liquid Pressure Relief Valve M-Series Valve M-Series Parts List DT Valve DT Valve Parts List Nitrogen Regulator ½ Inch M-Series Ball Valve with Air Actuator Dual Agent Hand Line Foam/ Dry Powder Turret Remote Manual Twin Agent Remote Manual Turret Shaper - AFFF Dry Chemical Nozzle Hose Reel Twin Agent System Schematics PARTS MANUAL 130 AMP LEECE-NEVILLE ALTERNATOR Schematic PARTS MANUAL DYNAMOTE INVERTER Schematic Wiring Diagram Unit - Schematic xiii

18 VOLUME I PARTS MANUAL LIST OF ILLUSTRATIONS TITLE IDENTIFICATION PAGES(S) ILLUSTRATION PARTS MANUAL HURST JAWS OF LIFE Rescue Tool Accessories PARTS MANUAL HURST POWER UNIT 4 Cycle Unit PARTS MANUAL SIGNAL MODEL PA300* ELECTRONIC SIREN Chassis Removal Figure Internal View Figure Component Location Diagram... Figure Schematic Diagram... Figure MISCELLANEOUS EQUIPMENT FIRE BODY Figure BRUSH GUARD... Figure ELECTRICAL SCHEMATICS Figure SKID UNIT AIR CHARGING SYSTEM Figure LAMP, QUARTZ WITH TELESCOPING POLE Figure SPOTLIGHT Figure LAMP, QUARTZ, 500 WATT Figure HYDRAULIC RESCUE KIT, 10 TON Figure xiv

19 GROUP INDEX INDEX DESCRIPTION INDEX 1001 FRAME 1026 MT145 GROUP INDEX MT-145 /ENGINE WARNING 1031 FRONT AXLE /LIGHT 1041 INSTALLATION CHASSIS SPRINGS 1042 PARTS CATALOG S - SERIES MODELS BRAKES 1043 STEERING GEAR 1085 PROPELLER SHAFTS 1099 EXHAUST 1114 STANDARD HORNS ELECTRICAL STANDARD WIRING 1117 COMPONENTS FRONT SHEET METAL 1170 SPEEDOMETER 1180 ENGINE 1184 TRANSMISSION 1226 REAR AXLE 1302 INTERNATIONAL TRUCKS FUEL TANKS 1308 CAB & BODY 1316 WHEELS 1352 APRIL

20 GENERAL INFORMATION A BRIEF GUIDE TO USING THIS MASTER PARTS CATALOG Page I. VEHICLE AND ITS SPECIFICATIONS A. Where to Locate Specific Information... 2 o Line Setting Ticket (LST) Loose Copy in Vehicle - Copy Sent to Selling Location - Copy Sent to Selling Location Parts Department - Copy Available through IH Printing and Distribution Service - Westmont o Service Unit Record - A record of Vehicle Identification and Specifications for all IH trucks built each year. Available on microfiche only B. What Specific information is Available on Line Set Ticket o Vehicle Model Number... 4 o Vehicle Identification Number o Component Codes or Unit/Division o Chassis Build Data...6 C. How Does This Relate to the Catalog... II. IDENTIFYING SPECIFICATIONS WITH OR WITHOUT LINE SET TICKET A. Determine the Appropriate Group With or Without Line Set Ticket o Alphabetical Parts Index Guide... 7 o Unit/Division Identification o Group Indexes Alphabetical Figure Title Index - Vendor Model Index - Unit/Division Index B. Identify Group Without Line Set Ticket o Individual Group Information o Supplier When Applicable o Supplier Model and Serial Number o Numerical Parts Index o Alphabetical Parts List PAGE

21 GENERAL INFORMATION III. General A. Identifying Parts With a Figure o Illustration and Parts List o Attaching Parts o Kits o Bulk Material o Build Date for Design Changes o Special Equipment o Vendor Part Number o Ordering by Description Page B. Support Publications o Index of Part Numbers o Vendors Cross Reference Parts List o Supersedence Parts List o Accessories for International Trucks o Fast Moving Truck Parts o Expandable Catalog Binder C. List of Abbreviations D. List of General Descriptions and Group Location NOTE: Current catalogs are generated from production bills of material. If a part or group of parts (unit or division) has been revised and/or added to production within 60 days of publication, this information will be included in the next catalog revision. If critical items or service information is omitted due to the time lapse, we often provide special reports through timely releases of Parts Information Letters (PIL) and Advanced Information to District Servicemen (AIDS). I. VEHICLE AND ITS SPECIFICATIONS A. WHERE TO LOCATE SPECIFIC INFORMATION o LINE SETTING TICKET For trucks built prior to 1973, the Line Setting Ticket (LST) must be used to determine needed information. The LST is the document required to determine which components are ordered and used to build a truck. Copies are made available in several places. PAGE

22 GENERAL INFORMATION -- Loose copy in vehicle - Every vehicle leaves the plant with a full size LST copy included in the papers in the vehicle. This is very important and the customer should be encouraged to use it for parts ordering and retain it in the vehicle. -- Copy sent to selling location - A copy is printed on the back of the Customer Service Record Card-BH-894-sent to the dealer selling the truck. -- Copy sent to Parts Department - A copy is sent to the selling locations Parts Department for their records. -- Copy Available through IH Printing and Distribution Service- Copies of LST's can be purchased through IH Printing and Distribution Service-Westmont. o SERVICE UNIT RECORD To determine the Model Number, Vehicle Identification Number and Component Codes for any IH truck manufactured in 1973 or later, the Service Unit Record should be used. This record covers every truck manufactured in each model year and is available in microfiche. You can order your own copy of this record. Availability through Westmont order Form. The example shows all information available and the layout of service unit records by chassis serial number. Example: CGA24869VIN24947CGA24869, NAME OF COF-4070A,WB 152,ENG NTC ,TRANS RTO , RA 4.10 R/S SQHD 14333, SUSP DAY 4 SPRG 14625, FA IH 12000# WIDE TRD 02139,STG M , TANK DUAL SIDE AL 15532, TIRES 11.00X SE SE SE SE PAGE

23 GENERAL INFORMATION PAGE

24 GENERAL INFORMATION PAGE

25 GENERAL INFORMATION o CHASSIS BUILD DATE Since 1974 the Chassis Build Date has been stamped on the capacity plate for each truck in the section called Date Mfg. As explained later in this section, this information has been used since 1974 in the Master Parts Catalogs to identify parts difference due to design change. This is necessary since trucks are not always built in Chassis Number sequence. Chassis Build Date is also stamped on all LST copies except the reduced size version attached to the cab. The number as stamped on the capacity plate is structured as follows: MONTH DAY C. HOW DOES THIS RELATE TO THE CATALOG YEAR SHIFT This catalog is designed to provide information to the field in a like structure as is used to build the vehicle. By using the LST you can refer to a specific code in the Group which will identify each Figure or Figures required to service a specific unit/division code. Example: Figure No XX R/S F # Frt Axle W/Dual Pwr Strg. 4500, 4501 Axle, Frt, R/S FL and 18000LB Spring, Shock Absorber Frt -STANDARD Figures and provide the front axle, spring and shock absorber service information available for this FA-231 front axle. The.45XX indicates it covers all.4500 code series of the Unit Model The figure numbers listed below the unit structure should always provide the necessary information to service the specific unit identified. Where multiple divisions are covered as in.45xx, specific break downs are identified further within the index or within the catalog text. PAGE

26 GENERAL INFORMATION II. IDENTIFYING SPECIFICATIONS WITH OR WITHOUT LINE SET TICKET A. DETERMINE THE APPROPRIATE GROUP WITH OR WITHOUT LINE SET TICKET o ALPHABETICAL PARTS INDEX GUIDE - Refer to the Alphabetical Index Guide (Page 19) - General Group Location as it lists most parts by description and shows which Group they are in. Some parts that are standard equipment on their respective models do not always appear in the related Group. Examples: The standard front spring appears in Group 02 (Front Axle) and not in Group 03 (Chassis Springs) as optional chassis springs are in Group 03. The air brake compressors are listed in Groups 04 and 12. Brake Groups for front driving axles are listed in Group Unit/Division in the same Group Index appearing on the Line Set Ticket are generally optional equipment and supersedes parts in standard Unit/Division. Examples: Unit/Division XXXX (Increased Cooling) supersedes the radiat used in the standard engine code. (Sometimes you may know you have increased cooling which should tell you to look for information other than standard. This can be Identified.) Unit/Division XXXX (Dual Electric Horns) supersedes the horns used in the standard wiring system code. Sometimes you need the unit code number in a Group Index other than the one you are looking up. Here are the cases where this is most likely: To Correctly Identify Parts: Frames in Group 01. In some cases you will have to know the type of engine, the transmission model or code. Crossmembers and tie bars for engine mounting are sometimes listed in engine and electrical groups respectively. Optional and Special Equipment springs, U-bolts and seats in Group 03. Standard suspension information is listed with the appropriate axle information. PAGE

27 GENERAL INFORMATION Brakes in Group 04. For many brake parts you will have to know the axle model or code number. Generally front wheel brakes for front driving axles are listed with the front axle. You will also have to know brake codes and the size or capacity of the brakes to determine specific components. This information has been needed in past as well as present catalogs. Propeller shafts in Group 06. Some propeller shafts are coded to the rear axle, some tothe transmission. In most cases you will have to know the propeller shaft code numbers listed on the line set ticket to determine specific propeller shaft assembly. For components of propeller shaft assemblies, refer to MT-90. Flanges are generally charted in Groups 13 and 14. Optional and special equipment brake systems and engine exhaust brakes are listed in Group 07. All standard exhaust systems are lited by engine model in Group 12. Parts in Group 10. You usually will have to know the transmission and rear axle code as well as the tire size and axle ratio to determine proper speedometer adapters. Clutches in Group 11. In some cases you will have to know the transmission and engine model or code unless you already know the clutch size, type and manufacturer. Parts in Group 16. For some parts you will need to know the transmission model and/or brake code for transmission and brake related parts. o UNIT/DIVISION Unit/Division codes showing XX or XXXX in Division Field of the Unit/Division Group Index page indicates a consolidation of divisions, i.e. (.53XX =.5300 thru.5304,.5306,.5308). If your division does not appear in this area, it has not been cataloged yet. Most divisions are similar, thus the usage of the.53xx listing. o Example Unit Division XX.XXXX In this same area an XXXX in the division indicates that all units are listed within that catalog structure, thus only specific exceptions will be listed on the catalog unit/division index or catalog text pages. PAGE

28 GENERAL INFORMATION o GROUPS INDEXES The following is a guide to locating parts within the parts catalog (Unit/Division structure with or without a line set ticket). The current catalog is designed in much the same manner as previous catalogs (with additional index information added). - Alphabetical Figure Title Index At the beginning of each group is an Alphabetical Figure Title Index Example: Gauge, Oil Level and Filler Gauge, Oil Level and Filler W/MT This means that Figure is the standard and Figure is for application with MT Vendor Model Index In drive train groups we have listed (after the Alphabetical Figure Title Index) a complete Vendor Model to IH code cross reference. Example: Fuller Transmissions RTF Speed This means you can identify your code by knowing the Fuller model and refer to either the Alphabetical Index under transmission for transmission components or refer to Unit/Division code to identify transmission components as well as identify installation mounting and control parts. - Unit/Division Index The Unit/Division Index allows one to identify by Unit/Division all parts required for a specific code. Example: XX T-128 Trans RTF-915 Fuller 15-Speed 4500, 4501 (Includes both Divisions) Bracket, Trans Chart Rear Mtg Control, Air Shift Control, Remote, Lever Control, Remote, Tower - Fuller Flanges Hosing, Air Supply Spring, Rear Mtg Transmission, Fuller RTF Valve, Air Con Valve, Air Shift Sel This allows you to identify all parts for and related to the RTF-915 Fuller Transmission. PAGE

29 B. IDENTIFY GROUP WITHOUT LINE SET TICKET GENERAL INFORMATION Note: If a line set ticket is not available, one can identify general information by relating to the Alphabetical Figure Title Index at the beginning of each group. This listing identifies all figures used in this MT Catalog Group, (most are self-explanatory, and unless so noted, are to be considered standard for their application.) Group 01 - Figure titles are identified by description-frame and bumper information as well as sound shields that are attached to the frame. In addition to these, it gives tow hook information, frame reinforcements, sidemember charts, tire carriers, deck plates, etc. All of these can be readily identified from the description when the line set ticket is not available. Group 02 - An example for using Group 02 would be to refer to Unit 02191, Division 50XX. This indicates that the catalog figures listed below this unit/division will apply for all unit/divisions within the series. As the index page in the catalog shows, this particular unit is for FDS I600 Rockwell Standard driving front axle, pounds. In addition to the figure for the axle itself, the figures for the chamber, flanges, spring pins, brackets, shackles, brakes and spring mounting are all included within the grouping. Although the above shows the unit/division XX, it should be realized that within this particular model if you have an FA-191 front axle or a Rockwell Standard FDS 1600 front axle, the codes would be the same. (02191) With this type of reasoning, it is not necessary to have the line set ticket, it is necessary to know what axle you have on the vehicle. If you follow this procedure throughout Group 02, you will see that the IH and vendor models are both available and easily identified. It should be realized that for non-driving front axles, the brake parts are located in Group 04. Group 03 - In the past 03 identified all springs and shock absorbers. Under our present catalog structure, it will identify all the auxiliary springs, special springs and shock absorber installations. All standard spring and shock absorber information is found in either the Front or Rear axle Groups 02 or 14. PAGE

30 GENERAL INFORMATION In these cases if you know you have a (IH/RA472) rear axle, refer to axle code for standard suspension. However, if you have a special spring code called out on your line set ticket (or a special suspension), then it is referenced within the spring section. The only time you need a line set ticket is when it is required for special equipment to identify a special spring code, etc. As indicated previously, the individual axle groups will call out the standard spring and shock absorber information for particular axle assemblies. Group 04 - Following the procedures established in Group 02, an example for Unit XX indicates that all figures listed below this unit/division number are covered and will be specifically identified at the end of the description field when there is more than one figure for a particular unit/division application. Following the unit/division we have identified that this is an air brake system with FMVSS 121 truck as well as all the divisions available. A further breakdown for this is immediately following the unit/division and description such as; break hosing with reusable ends, brake hosing, compressors, governors, harness, tanks, valves, slack adjusters, chambers, brake assemblies and brake mounting with figure numbers to cover each. From the Figure Title you will note that many times hand control valve may be the same figure number throughout the brake systems, which in itself brings out the commonality of usage. This type of procedure follows throughout the remainder of the Group 04 index. Group 05 - This is basically a follow-up of Groups 02 and 04 mentioned above and identifies the particular steering gear installation and all parts required for the particular unit/division listed. Here again, it should be noted that if you do not have a line set ticket, but you know you are working on a vehicle having Sheppard steering gear and you know the Sheppard steering gear type or model, you can Identify these from the description referred to in the cross reference of vendor model to IH code. This listing follows the Alphabetical Figure Title Index XX covers all unit/division within the XX category. The description for this is a Sheppard power steering with gear driven pump. The figures listed below the U/D callout for this Sheppard gear are the steering wheel column, drag link, power steering gear, power steering hoses, power steering pumps, reservoirs, and gear installation. This type of arrangement is followed through the Group 05 index. PAGE

31 GENERAL INFORMATION Group 06 - Basically the driveline section components are normally found in the MT-90. The only items found in Group 06 will be center bearing installations and miscellaneous items. Flanges are listed in axle and transmission groups. Group 07 - All exhaust systems for vehicles are found in this section. Exhaust information found in Group 07 will be items such as mufflers and tail pipes as well as engine exhaust brake systems. Group 08 - Electrical: (Figure Title Index) If you do not have a line set ticket and you are looking for a battery cable with mounting, you should refer to the Figure Title Index for the specific engine application. In addition to this without a line set ticket, look for the lights, motors, wiring diagrams, horns, etc. by noun name. The alternators are listed by unit/division as well as by amp size and manufacturer. Alternator belts are often listed in this index under pulley. Additional belts are located in Groups 12 or 16. Other items found in Group 08 under unit/division structure (where unit/division structure is not necessarily needed for identification) are dual electric horns, 7 way connectors, 5th wheel flood lights, front axle warning lights, chrome support lights, water temp and oil pressure warning lights, warning lights for rear parking brake, radio, etc. It should be that even though these are in alphabetical order by noun name, if you scan through the Figure Title Index page, you will normally be able to identify the item you are looking for within the group by relating to associated parts within the description field. Group 09 - Front End Section: The description in the figure will identify the type of front end information required. Group 10 - This section is for speedometers, tachometers, tachographs, odometers, speedometer adapters, recording tachographs, hourmeters, product graphics (plates, instructions, emblems), etc. Group 11 - This group specifically identifies within the Figure Title Index clutch types, sizes and other related parts. Group 12 - After the Alphabetical Figure Title Index we have identified by manufacturer the engine models used, horsepower rate and the IH unit number. In other words, you do not need a line set ticket. If you know you have a Cummins NTC 300 engine and you look at the chart, you can see it PAGE

32 GENERAL INFORMATION is unit When you go to the index for 12243, it identifies XX which means that all engines use within the cataloged model for the NTC are listed within this group. When reading down through the description following that unit/division, you will find that this particular unit/division structure also gives several additional Cummins engine installations. We have listed all of these. If you refer to the codes in the index, it will send you back to the unit XX for common information. Listed below the engines affected is all the information required for this engine installation and the part required. In addition, the NTCC350 Cummins engine (IH code 12555) refers you back to for all basic information needed. There are also listed several types of air cleaners, luberfiners, special fans, specific radio installation information, hand throttles, hand operated shutter information, air starts, oil temperature gauges; and for specific engines where it applies, cold starting equipment, silicone radiator hoses, etc. Group 13 - After the Alphabetical Figure Title Index is a list of all transmission assemblies in the catalog. In each of these cases if you know the specific vendor and type of transmission, you can identify the IH model code and reference this in the unit/division structure. You are not limited to servicing only IH vehicles for these particular transmissions. Any competitive type vehicle with similar vendor and model transmission can be serviced through the IH code by referring to the figure number for the transmission assembly. Group 14 - This follows the same pattern as Group 13. Group 15 - After the Alphabetical Figure Title Index, the unit/division structure is used for identifying all codes covered by this catalog. If you do not have a code, you can reference the alphabetical description and identify if you have a 60-gallon tank, etc. to find the part or associated parts you are looking for. Group 16 - After the Alphabetical Figure Title Index, this section carries the unit/division structure and should not confuse you when looking for specific seats. etc. Items can also be identified by trim levels, colors and materials. PAGE

33 GENERAL INFORMATION Group 17 - Shown here is a listing of all wheel information as it relates to the line set ticket as well as descriptive information for each hub and wheel application with axle codes. o SUPPLIER WHEN APPLICABLE One should always try to assure that the proper supplier identification for the specific part is provided to assure proper componentry and/or assembly replacement. In many cases multiples are used such as axles, brakes, steering, etc. o SUPPLIER MODEL AND SERIAL NUMBER In many cases the supplier identifies their changes by model and serial number. Therefore, whenever possible, this information should be identified and crossed to the catalog information to assure proper replacement information is used. o NUMERICAL PARTS INDEX This is a numerical list of all parts and locations thereof used within a given catalog. o ALPHABETICAL DESCRIPTION INDEX The Description Index located at the front of the printed Master Parts Catalog and at the end (after Numerical Index) of the Microfiche version is a basic noun name alphabetical list of the parts shown within the catalog. Refer to Numerical Index for locations. III. GENERAL A. IDENTIFYING PARTS WITH A FIGURE o ILLUSTRATION AND PARTS LIST Each figure consists of an illustration showing the parts in an assembly and a parts list identifying the keyed item number (as called out on the illustration), the part number, description, quantity required and the variation where it is used. Make sure you read all the information listed under your particular keyed number. Normally, if the variation column is blank, it means it is used for all variations; but restriction notes are listed in the description column. The Figure number is listed in the upper corner of the art work along with the title of the figure. PAGE

34 GENERAL INFORMATION o ATTACHING PARTS Attaching parts are usually shown without keyed numbers and are keyed within the mounting figures. o KITS Parts that are included in a kit are identified at the beginning of the description with a symbol (#, $ or other). These symbols are also shown on the illustration as a callout for parts that are not serviced separately. Kit numbers are normally listed at the end of the parts list. o BULK MATERIAL For brake pipes, fuel pipes, loom, hose and similar parts, only the diameter and bulk part number are shown. This part number covers one foot of bulk material. o BUILD DATE FOR DESIGN CHANGES When a design change requires that old and new are serviced with different parts, but the code and other identifying methods stay the same, the parts list will record the before and after chassis build date which, as previously noted, can be found on the vehicle capacity plate. Before and after Chassis Number is no longer used since trucks are not built in strict Chassis Number sequence on the assembly line. o SPECIAL EQUIPMENT Many trucks have special equipment to meet special user requirements. Special equipment is now being listed within the Master catalog. In cases where a special equipment code is not in the parts catalog, this generally means the code was not released by production in time for catalog schedules and will be added to the next revision. o VENDOR PART NUMBER Catalogs released or revised after January 1, 1984 will have the vendor number listed in the description field. Vendors to be included in catalogs are Rockwell International, Dana (Spicer), Eaton and Fuller. o ORDERING BY DESCRIPTION When parts information cannot be found after a thorough search of Master Parts Catalogs and Special Equipment lists, the part can be ordered by part description rather than number. Model Number and Vehicle Identification Number must be included. PAGE

35 GENERAL INFORMATION B. SUPPORT PUBLICATIONS Other parts publications are available to assist you in finding the proper parts for servicing IH and competitive vehicles. Publications are also available to cover accessories and other items not shown in the Master Parts Catalogs. o INDEX OF PART NUMBERS...26Xp When only a part number is known, this index will show which Master Parts Catalog it is in. o VENDORS CROSS REFERENCE PARTS LIST R When only a vendor part number is known, this list will show the corresponding IH part number. This can be particularly valuable for servicing competitive trucks. This catalog also includes the IH to vendor cross reference (Major suppliers only). o SUPERSEDENCE PARTS LIST R This list shows the latest part number for superseded parts for all Corporate Groups o ACCESSORIES FOR INTERNATIONAL TRUCKS This catalog lists Accessories to increase the efficiency, comfort, convenience and economy of IH trucks. Contact your Region. o FAST MOVING TRUCK PARTS... MT-90 A quick reference to high demand replacement parts. o EXPANDABLE CATALOG BINDER R1 This hard-back binder expands to hold larger catalogs. PAGE

36 GENERAL INFORMATION C. LIST OF ABBREVIATIONS ACCEL...accelerating, accelerator ADAP... adapter ADJ...adjuster, adjustable, adjusting AL... aluminum ALY-STL... alloy steel ALT... altitude AMP... apere, ampers ANG... angle ANL...annealed ANTI SQK... anti squeak APPROX...approximately AR... as required ATT... attachment AUTO...automatic AUX... auxiliary BAT... battery BO-HD... binding head B-HD... button head BRG... bearing BRK... brake BRKT... bracket BRS... brass BRZ......bronze BUSH...bushing CARB... carburetor CARR... carrier CD-PLTD...cadmium plated CD-PLTD-STL...cadmium plated steel CE... commutator end CHK...check CLSHFT... clutch shaft COL... column COMMUT... commutator COMPR... compression, compressor COMPT... compartment CON... control CONN...connector, connection, connecting CR-PLTD...chromium plated CR-PLTD-STL... chromium plated steel CI...cast iron CSK... countersunk CSK-HD... countersunk head CL-REC-HD... clutch recess head CONE-PT...cone point CDP... copper COP-PLTD...copperplated C-PIN... cotter pin CPT...complete CRES... corrosion-resistant-steel CR-REC-HD... cross recess head CRE... corrosion resisting CRG...carriage CRKCASE...crankcase CRKSHFT... crankshaft CS... cold squeeze CTR...center CTSHFT... countershaft CU... cubic CUP-PT... cup point CUSH... cushion CYL... cylinder DBL... double DE... drive end DEG...degree DIA...diameter DIAG...diagram DIAPH...diaphragm DIFF... differential DISTR... distributor DLD... drilled DID-F/C-PIN...drilled for cotter pin DID-F/LKG-WIRE...drilled for locking wire DOG-PT... dog point DOM... domestic DR...drive ELECT... electric EMERG... emergency ENG... engine EQUIP... equipment EXH... exhaust EXP...export EXT... external EXTN... extension FASTNR...fastener FIG... figure FIL-HD... fillister head FIN-NK... fin neck F-CSK-HD... flat countersunk head F-FIL-HD...flat fillister head F-HD... flat head F-PT...flat-point FITT... fitting, fittings FL... flat FLEX... flexible FLG...flange FRT... front PAGE

37 GENERAL INFORMATION C. LIST OF ABBREVIATIONS (Con't) FT... feet, foot FUL... fulcrum FWD... forward GA... gauge GAL... gallon GALV... galvanize GASK...gasket GEN... generator GOV... governor GRD... ground GROM... grommet GUS...gusset HARN...harness HD... head HD... heavy duty HDLS... headless HEX... hexagon HEX-HD...hexagon-head HEX-SOC-HO... hexagon socket head HGE... hinge HP... horsepower HSG...housing HT... heat treat HV... heavy HYD... hydraulic HYDV...hydrovac ID... inside diameter IGN...ignition IH....International Harvester IMPEL... impeller IN... inch, inches INSP... inspection INST... instrument INT... internal INTER... intermediate JUNC... unction KNCKL... knuckle K/PIN... King pin LB...pounds LENTIL-HD...lentil head LGT... light LH... left hand LHD...left hand drive LK... ock LKG... locking LT...left LUB... lubrication LW...lockwasher LWR...lower MACH...machine MANF...maniford MAS CYL...master cylinder MASHFT... mainshaft MATL...material MBR... member MED...medium MIRR... mirror MLDG... moulding MTG... mounting NATL... national NC... National Coarse Thread NF...National Fine Thread NI... nickel NI-PLTD-STL... nickel plated steel NO... number NPN...no part number NPT... National Pipe Thread OC... outside circumference OD... outside diameter OPER...operating OPT... optional OTR... outer OV-HD... oval head OZ...ounce U/S... oversize PAN-HD... pan head PARKERIZED-STL...parkerized steel PC...piece PKG... package PL...plain PLG...pillar PLTD... plated PNL... panel PROG... progressive PROP...propeller PT...point PTO... power take-off RAD... radiator RD... round RD-END...round end RD-HD...round head RD-PT... round point REG...regulator REINF... reinforce, reinforcing RET... retainer, retaining REV...reverse RH... right hand RHD...right-hand drive RIV... rivet RPM...revolutions per minute PAGE

38 GENERAL INFORMATION C. LIST OF ABBREVIATIONS (Con't) RT...right RUNN BD... running board SC...screw SEL...selector SER...service SF... semi-finished SHFT... shaft SHK/ABS... shock absorber SHPF...shakeproof SLT...slotted SLT-HD... slotted head SLT-BO-HO...slotted binding head SLT-FIL-HD...slotted fillister head SLT-F-HD... slotted flat head SLT-HEX-HD...slotted hexagon head SLT-PAN-HD... slotted pan head SLT-RD-HD... slotted round head SMBR...side member SPEC... special SPECS... specification SPEEDO...speedometer SPG... spring SQ... square SQ-HD...square head SQ-NK... square neck STD... standard STD-HD...standard head STGHT... straight STL... steel STRG... steering SUPT... support SW... switch SWVL... swivel SYS... system T teeth TAP... tapping TEMP... temperature TERM... terminal THERMO... thermostat THD... threads TIM... Timken TRANS... transmission TR-HD...truss head TRUN... trunnion TUBLR... tubular UNFIN... unfinished UNIV...universal UPR... upper U/S... undersize V volt VAC... vacuum VENT... ventilator WB... wheel base WIN... window WIR... wiring WAGON-BOX-HD... wagon box head W/... with W/BRZ...with bronze W/HEX...with hexagon W/O... without W/S... windshield XMBER... crossmember ZN... zinc ZN-CT...zinc coated ZN-PLTD...zinc plated PAGE

39 GENERAL INFORMATION D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS (Con't) DESCRIPTION GROUP DESCRIPTION GROUP Absorber, Shock Seat Absorber, Shock (Optional)...03 Absorber, Shock (Standard)... 02/14 Accelerator, Throttle Control...12 Adapter, Two-Speed Axle...14 Adapter, Trans. Engine...13 Adapter, Speedo Wiring Instl...10 Adapter, Speedo Driven Gear Chart Adjuster, Auto-Slack Repair Kits, Frt & Rear Alternator Antenna Ammeter Arm, Steering...05 Axle, Forward Rear Axle, Front Axle, Rear Axle, Rear Rear Battery & Cable Mounting Bearing, Center... 06/MT90 Bearing, Wheel Bell Housing...13 Belt, Drive Air Compressor (Standard) Air Compressor (Optional) Fan & Water Pump Generator (Separate from Fan) Generator (Combination Fan and Generator) Hub, Fan Drive Power Steering Pump Freon Compressor Box, Battery Box, Tool Brackets, Auxiliary Springs Brackets, Spring (Optional) Brackets, Spring (Standard)... 02/14 Brake, Exhaust Brake, Front Driving Axle Brake, Front Axle Brake Mounting, Front Brake Mounting. Rear Brake, Parking Brake, Rear Axle Bumper, Front Button, Horn Buzzer, Warning Buzzer, Warning Oil Pressure and Water Temperature Cab Cable (See Harness) Cable, Speedometer Drive Camshaft & Related Parts Carburetor Chamber, Air Shift (Axle) Chamber, Air Brake Circuit Breaker Cleaner, Air Clutch Coil, Ignition Column, Steering Compression Brake Compression Release Compressor, Air...04/12 Compressor Drive and Mtg. (Freon) Compressor, Freon Compressor Strainer (Air)...04/12 Condenser, A/C Condenser Core, A/C Connectors, 4-Wheel Trailer Connectors, 7-Way Trailer Socket and Jumper Cable Control, Air Rad Shutter Control, Auxiliary Transmission Control, Fifth Wheel Control, Clutch Control, Heater and A/C Control, Trans Air Shift Control, Trans Retarder Control, Power Divider Air Suspension Cooler & Filter, Trans Oil Cooler, Oil, Coolant Filter & Connections Cooler, Trans Remote Mtd Oil Hosing Cover, Crkcase & Related Parts Crankcase & Related Parts PAGE

40 GENERAL INFORMATION D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS (Con't) DESCRIPTION GROUP DESCRIPTION... GROUP Crankshaft & Related Parts Crossmember, Cab Mounting /12/16 Crossmember & Tie Tube, Frame /08 Crossmember, Rear Axle Cylinder, Air Shift /14 Cylinder Head & Related Parts Declutch, Related Parts, Trans Disconnect, Frt Axle, Trans Door Assy, Cab Distributor Drive Shaft Parking Brakes Dryer, Air Duct, Heater & Heater A/C Electrical System Engine, IH Engine Shutdown Engine Gasket Sets Engine Mtg...12 Equalizer Beam... 03/14 Ether Start Mtg...12 Evaporator, Alcohol Exchanger, Heat (Trans) Exhaust System Eye, Towing Fan Cooling Fan Belt, Bracket & Pulley Mtg Fan Belt, Clutch Drive & Mtg Fan, Defroster & Mtg Fan, Modulated, Clutch Drive Fan Mtg, Standard Fender Extension Rubber Fender Mtg Filter and Piping, Fuel Inj. Pump Filter, Fuel...15 Filter, Fuel Final Filter, Oil Luberfiner Filter, Fuel Primary Filter, Fuel Secondary Filter, Fuel/Water Separator...15 Filter, Lube Filter, Oil (Engine) Filter, Oil (Trans) Filter, Water Flange & Pulley, Frt. Mdt. PTO Flange, Companion (Axle/Trans) /13/14 Flange, Companion (Center Bearing) Frames Frame & Radiator Reinforcement...01/12 Front End Section...09/16 Front End Sheet Metal Gauge, Auxiliary Trans Gauge, Air Application Gauge, Air Cleaner Restriction Gauge, Oil Instl Gauge, Oil Level Gauge, Oil Pressure Gauge, Oil Pressure & Temp Gauge, Oil Pressure & Water Temp Gauge, Oil Temp Gauge, Trans Temp Gauge, Water Temp Gauge and Filler, Trans Oil Level Gear, Power Steering Gear, Speedometer Drive Gears, Trans. & Related Parts Gear, Steering Generator Glad Hand, Aux Glow Plug, Preheater Governor, Air Compressor Governor, Aneroid, Related Parts Grille Mtg., Frt. End Guard, Grille Guard, Mud Handle, Grab Harness, Air Dryer Harness, Auto Trans...08/

41 GENERAL INFORMATION D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS DESCRIPTION GROUP DESCRIPTION GROUP Harness, Backup Light Switch Harness, Blend Air Heater Harness, Cab, Wiring Harness, Engine Jake Brake Harness, Engine, Wiring Harness, Engine W/air Starter Harness, Ether Start Harness, Frt Antilock Harness, Frt Bumper Mtd Headlights Harness, Front End Harness, Fuel Filter Heater Racor Harness, Fuel Pressure Gauge Harness, Glow Plug Harness, Power Supply & Power Source Harness, Rear Antilock Harness, Oil Temp Sender Harness, Stop Light Switch Harness, Stop, Tail and Turn Light Harness, Axle Temp Gauge Harness, Trailer Socket 6 & 7 Way Harness, Trans Temp Sender Harness, 2 Speed Axle Head, Hydraulic, Inject. Pump Headliner, Cab Heater Heater & Air Conditioner Heater, Water Hitch, Trailer Hood, Fenders, Splash Panels & Grille Hook, Pintle Hook, Towing Front & Rear Horn & Mtg. (Air) Horn & Mtg. (Dual Elec) Hose...Part Nos. listed are for IH standard hose applications. If Stratoflex hose code is required, the prefix letter N must replace the A. If Aeroquip hose code is required, the prefix letter L must replace the A. Example A would become N for code or L for code (See MT-90 for parts required) Hose, Coiled (Semi-Trailer) Hoses, Power Steering Fittings Hourmeter Housing, Ctr Brg Housing, Shift Bar (Trans.) Hubodometer Hub, Wheel I-Beam, Front Axle Indicator, Coolant Level Injection, Fuel, Linkage Insulation, Cab Insulator, Oil Pan Intercooler, Mtg. & Piping Knuckle, Steering Latch, Hood Latch, Hood, Rear Lever, Control, Trans Light, Cab Roof Light, Clearance Light, Fifth Wheel Light, Frt Turn Signal & Parking Light, Head Light, Spotlight Mounting Light, Stop and Tail Mtg Light, Stop, Tail & Backup Light Light, Transfer Case Warning Light, Warning Frt Axle PAGE

42 GENERAL INFORMATION D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS DESCRIPTION GROUP DESCRIPTION GROUP Light, Warning (Oil Pressure & Water Temp.) Light, Warning (Parking Brake Lighting, Instrument Panel Link, Drag Link, Steering Relay Manifold, Exhaust and... Intake Mats, Floor Mirror, Rear View Miscellaneous Parts Motor, Starting (Elec.) Motor, Starting (Air) Motor, Elec. Shift Motor, Windshield Wiper Mounting, Cab Mounting, Steering Column Muffler and Tailpipe Muffler Support Brackets Nozzle and No:zle Holder Pan, Oil Panel, Cab Back Panel, Cab Dash Panel, Instrument Panel, Cab Roof & Cowl Panel, Splash Panel, Side Panel, Cab Underbody Pin, Maneuvering Pipe, Exhaust Pipe, Tail Pistons and Connecting Rods Plate, Deck Plate, Capacity Plate, Rear Axle Skid Power Divider Power Take Off Preheater, Glow Plug Propeller Shafts MT90 Product Graphic - Various Groups Propeller Shaft Balancing Weights and Clamps...MT90O Product Graphic, Decals. etc Product Graphics Instl Pulley, Idler Belt Pump Adapter, Fuel Pump, Fuel Submerged Pump, Injection Pump, Oil, Inlet Pipe Pump, Power Steering Pump, Water, Thermostat & Fan Drive Pyrometer, Instl Radiator Assy Radiator Mtg. & Piping Radio, CB W/Antenna Radio Mtg. & Piping Radio Mtg. AM-FM W/Fader Radio Mtg. AM-FM Stereo W/8 Track Tape, Cassette Receiver Unit, Oil Pressure Receiver Unit, Temperature Gauge Regulator, Window Electric Reinforcement, Frame Chart Reservoir, Power Steering Mtg Retainer, Rear Brg Retarder Control Rim, Side Ring Disc Rim, Side Ring & Spacer Cast Rim, Tubeless Tires Cast Rod, Tie Front Axle Rod, Torque (Optional) Rod, Torque (Standard)...02/14 Rod, Transverse Torque Instl Seal, Strg Col Seat, Driver Seat, Passenger Sending Unit, Fuel Gauge Sender Unit, Oil Pressure Sender Unit, Temperature Gauge Shafts, Rear Axle Shell, Radiator Shield, Sound Shield, Splash Shift, Rear Axle Electric Shutoff, Fuel (Emergency) Shutter, Radiator PAGE 23

43 GENERAL INFORMATION D. LIST OF GENERAL DESCRIPTIONS AND GROUP LOCATIONS DESCRIPTION GROUP DESCRIPTION GROUP Shutter Air Control & Hosing Sidemember Chart Silencer, Oil Pan W/Frt Sump Oil Pan Silencer, Oil Pan W/Rr Sump Oil Pan Socket, Trailer Mtg Solenoid, Injection Pump Speedometer Speedometer, Electric Speedometer, Electric Engler Programmable Head Speedometer Sensor Springs, Auxiliary Springs, Front (Optional) Springs, Front (Standard)...02/14 Spring, Pins & Brkt Instl Frt Spring, Frt W/Rubber Aux Step Plate, Door Step, Aux Step, Fuel Tank Mtd Sunshade, Exterior Suspension, Air Ride Suspension, Mtg & Xmbrs Suspension, Overload Cushion Mtg Suspension, R Type Instl Suspension, Rear Sprg, Xmbr & Mtg Suspension, Rear Sprgs & Saddle Suspension, Rear Sprgs, Equalizer Beams & Mtg Switch, Buffer Jake Brake Switch, Dome Light (Door) Switch, Fuel Gauge Switch, Parallel Series Switch, Stop Light Switch, Windshield Wiper Tachograph Tachometer Tachometer Drive & Related Pts Tank, Air Tank, Fuel Tank Vent Pipes, Fuel Tire Carrier Tools Transfer Case Transmissions Transmission, Auxiliary Transmission Mounting Transmission Range & Reduction Trim Cab, Interior Turbocharger Valve, Air Supply Valve, Auto Drain /04 Valve, Auto Frt Whl Limiting Mtg Valve, Brake & Treadle Valve, Brake Pressure Valve, Control Valve, Control & Warning Light Valve, Double Check Valve, Drain, Heater A/C Valve, Frt Whl Limiting Cntl Mtg Valve, Hand Control Valve, Limiting Valve, Trans Modulator Valve, Quick Release...04/14 Valve, Safety Axle Valve, Sludge Remover Valve, Spring Brk Control Valve, Starting Fuel Release Valve, Tractor Parking Brake Valve, Trans Safety Valve, Trans Air Control Vent, Air Vent, Crankcase Ventilator, Roof Visor, Sun (Interior) Wheels Wheel, Steering Window, Rear, Dbl Sliding W/Window Guard Window, Windshield and Rear Wiper, Windshield Wire, Bowden Shutoff Tanks and Piping, Fuel PAGE

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116 SECTION 3 PROPELLER SHAFTS Page Field Identlfication 3-2 Fabricating 3-2 Information Covering The Preparation And Welding Of Bulk Components 3-3 Procedures For Propeller Shaft Fabrication 3-3 Fractions To Decimals Conversion List 3-4 Explanation Of The Propeller Shaft Code Numbers (NOT METRIC) 3 5 Fabrication Section (NOT METRIC) 3-7 Components Section (NOT METRIC) 3 45 Explanation Of The Propeller Shaft Code Numbers (METRIC) 3-76 Millimeters To Inches Conversion List (METRIC To ENGLISH) 3-78 Conversion List Of Subtraction Values Used On Metric Code Sheets 3 79 Fabrication Section (METRIC) 3-80 Components Section (METRIC) 3 81 Slip Yokes 3-82 Bulk Tube 3-86 Deadner-Inserts 3-87 Tube Deadner Installation 3-87 Requirements 3-87 Special Notes 3-87 Weld Yokes 3-88 Stub Shafts 3-90 U-Joint Kits 3-94 Adapter (Front & Rear) 3-95 Center Bearing Application Chart & Components 3-96 INTRODUCTION This publication supercedes all previous publications on replacement propeller shaft Fabrication. Note: On Assemblies marked NLA (no longer available) the components have been listed as reference only and the original subtraction length is listed in the special notes column for reference only. This is to advise you that the Driveline Section of the MT 90 is to be used to determine components required to Driveline 10-digit assembly. The Components Only should be ordered on the Parts Distribution Center Complete Service Prop Shaft Assemblies can now be ordered from the Renewed Parts Centers. See Parts Letter G We repeat, Only Components can be ordered as shown in the MT-90. The assembly will have to be assembled locally from material received (3/83) 1099

117 Explanation of the Ten Digit Propeller Shaft Production Number to Service Number and how to Identify chart Information: This program consists of Three parts which includes the information to order completed prop shaft assemblies and how to fabricate a service tube assembly and the additional parts required for the complete or partial replacement of the production propeller shaft assembly Complete service prop shaft assemblies are available only or a direct ship basis from renewed parts centers. These orders are to be placed via phone to the nearest renew center. How to Use the Columns. FIELD IDENTIFICATION Production Number and Service Tube Columns These columns identify the first 7-digits used in a 10-digit code; the last three digits are left blank. When you have identified the 10-digit code required, match the first 7-digits with the corresponding first 7-digits of the production number. Then add a T prefix to the 10-digit number and this becomes the part to be ordered for service. If there is a regular part number in the service tube assembly column, this part numbers should be ordered. (These are solid prop shafts). FABRICATING To fabricate a service tube assembly from a production propeller shaft assembly number, identify as listed below. Then use the Sub Comp Lng. column. (This is the length of the weld ends to be subtracted from the overall length of the prop shaft.) Example. Lineset Ticket 10 Digit No. Production Number On Listing Service Number Req'd XXX T ' If the listing indicates T prefix number as different from the Production 7-digit number it is because the assembly has been up-dated to the current Service replacement numbers. 294 identifies the overall length 29.4 Shown in "Subtract fro Last 3-dlolt" column of 185 Fabrication Section This means the tube length required will be 10.9 inches 10.9 Identify the bulk tube, yoke and yoke or stub from their columns C1, & C1 No Comment in Special Notes. This means you will need a piece of C inches long and (1) each of C1 and C1 to assemble: T digit service tube assembly. WELD COMPONENTS PRODUCTION NUMBER SUBTRACT FROM LAST 3 - DIGITS SERVICE TUBE ASSEMBLY BULK TUBE NUMBER YOKE OR STUB YOKE OR STUB XXX 18.5 T C C C1 SPECIAL NOTES

118 THE FOLLUWING INFORMATION COVERS THE PREPARATION AND WELDING OF BULK COMPONENTS WHEN FABRICATING THE SERVICE TUBE ASSEMBLY FOR THE PRODUCTION PROPELLER SHAFT. The bulk tube will be supplied in all diameters and wall thickness combinations to accommodate all possible propeller shaft replacements. The bulk tube will be within specifications for balance and straightness. Through standardization the tubes with welded ends were eliminated and replaced by bulk tube and unwelded ends. In no case will tube assemblies be smaller in diameter than the original equipment. In many instances the service tube assemblies used will have a larger tube diameter, which will be an advantage to the user. When cutting the bulk tube for fabrication of service tube assemblies, it is important that the tube be cut to the proper length and that the ends of the tube are cut square in relation to the longitudinal center line of the bulk tube. If possible, cutting of tube should be done on a lathe. PROCEDURES FOR PROPELLER SHAFT FABRICATION Shafts are measured from the end of the spline or stub to the face of the yoke, or from the end of the spline or stub to the center line of the trunnion bearing bore. 1. Select desired tube from bulk stock and cut to correct length. 2. Chamfer ends of tube, Figure Remove weld flash on inside seam to permit entry of yokes or stub, Figure Align loose yoke or stub with slip joint placed on splined end, Figure Check assembled tube for "run-out", Figure Electric Weld yoke or stub to tube. Tack weld at 900 points then complete weld Figure Recheck tube for "run-out". NOTE: Do not destroy 1,0002,428R3 Shaft Fabrication Listing as this was the last publication and record available for fabricating the tubes with ends. This will be an important record to utilize the surplus tubes with ends. PROCEDURES FOR PROPELLER SHAFT WELDING In order to apply a constant welding bead when mating a propeller shaft end to a propeller shaft tube, it is recommended that the welding process be what is commonly referred to as MIG welding. PROCEDURES FOR BALANCING PROPELLER SHAFTS 1 CLAMP R1 For 2 1/2 inch Propeller Tube R R R1 For 4 Inch Propeller Tube 2 BOLT, hex-hd 1/4NF x 1 Inch 3 WASHER, lock 1/4 medium 4 NUT, hex 1/4NF R1 WEIGHT, balance 6 TUBE, Assy (See Separate Illustration) Position the weight and clamp assembly to the installed propeller shaft as close to the center bearing assembly as possible (in single propeller, shafts start as close to the front end as possible). Road test or spin the driveline then, by moving the clamp with weight to various locations, find the point of least vibration Tighten clamp securely at this point for permanent installation. (3/83) 1101

119 Fig Chamfer. Fig. 2. -Trunnion bearing yokes. Fig. 3. -Run-out Check. Fig. 4. -Tack weld joints. 3-4 (3/83) 1102

120 EXPLANATION OF THE PROPELLER SHAFT LNOT METRIC) CODE NUMBERS SHOWN ON CODE SHEETS This code number actually describes the physical characteristics of the prop shaft assembly. The first digit identifies the design, the second and the third digits indicate the size of joint. the fourth digit indicates tube diameter, the fifth, sixth and seventh identifies the combination of ends and fittings. Of primary interest to parts men is the last three digits which indicate the pin-to-pin or pin-to-end of shaft (overall) length. For example, 362 would indicate 2 shaft approximately 35 2" long and 428 would indicate that a shaft was 42 8" long. A more complete explanation of this break down is shown below. All Dimensions Indicated in this section will be shown In even dimensions (10 digit code no of production propeller shaft) X The first digit indicates type as follows: 1. Mechanics or Blood Brothers 2. Spicer 3. IH X X X The 2nd and 3rd digits are the code no which indicates the size of the joint as follows: Code No. Series or Size of Joint Mechanics or Rockwell Spicer/IH IH 20 2 T S P R O D U-56 The 4th digit indicates the tube diameter as follows: TUBE DIAMETER 2= 11/4" Dia. 4= 2" Dia. 5= 2½" Dia. 6= 3" Dia. 7= 3½" Dia. 8= 4" Dia. 9= 4½" Dia. 0= Solid (3/83) 1103

121 X X X The 5th, 6th and 7th digits indicate the combination of ends and fittings used 999 numbers for every design by size and tube diameter. (This listing is not included since it is quite lengthy and is the same information contained in the cross reference from the 10 digit production prop shaft code number to the service components.) X X X - The last 3 digits show the approximate length of the shaft from "pin-to-pin" or "pin-toend." IMPORTANT: THE 8th and 9th DIGIT ARE INCHES AND THE 10th or LAST DIGIT IS IN TENTHS OF AN INCH. Last position represents closest 1/10 of inch To take a specific example, the production code number, part & , used in building the C04070B would break down as follows: identifies a Spicer type shaft 70 - identifies a size 1700 Spicer joint 8 - indicates a 4" tube diameter indicates shaft style (not used for fabrication purposes) shows that the shaft is 49 6" long IMPORTANT SUMMATION All 10-digit propeller shaft assemblies that indicate NLA (No longer available) are shown only for your information stating that there is NO STOCK available in this system. One assemblies marked NLA the components have been listed as reference only and the original subtraction length is listed in the special notes column for reference only. (3/83)

122 For Metric Dimensioned Propeller FARICATON SECTION (NOT METRIC) - Continued For Metric Dimensioned Propeller Shafts See Accompaning Chart XXX Reference On Production Number Indicates An Unknown Production Length That Is Determined From Your Lineset Ticket 10-Digit Code. IMPORTANT: When The Lest 3 Digits Of Your -.-Digit Production Propeller Shaft Number Are Identified, Subtract The Value Shown In The Subtraction Column From These 3-Digits For The Bulk Tube Cut Length In Inches & Tenths Of An Inch Example: 11 6" (Eleven Inches & 6 Tenths Of An Inch) PRODUCTION NUMBER SUBTRACT FROM LAST 3 - DIGITS SERVICE TUBE ASSEMBLY BULK TUBE NUMBER WELD COMPONENTS YOKE OR STUB YOKE OR STUB SPECIAL NOTES XXX594= 55.2" LONG USE243301/XXX 24SS8017XXX 130 T XXX C R R1 USE DEADNER NLA MEANS "NO LONGER AVAILABLE" 3-26 (3/83) 1105

123 FABRICATION SECTIOCN (NOT METRIC) - Continued For Metric Dimensioned Propeller Shafts See Accompaning Chart XXX Reference On Production Number Indicates An Unknown Production Length That Is Determined From Your Lineset Ticket 10-Digit Code. IMPORTANT. When The Last 3 Digits Of Your 10-Digit Production Propeller Shaft Number Are Identified, Subtract The Value Shown in The Subtraction Column From These 3-Digits For The Bulk Tube Cut Length In Inches & Tenths Of An Inch Example: 11 6" (Eleven inches & 6 Tenths Of in Inch) PRODUCTION NUMBER SUBTRACT FROM LAST 3 - DIGITS SERVICE TUBE ASSEMBLY BULK TUBE NUMBER WELD COMPONENTS YOKE OR STUB YOKE OR STUB SPECIAL NOTES XXX USE XXX XXX = 44.0" LONG USE XXX NLA MEANS "NO LONGER AVAILABLE" (3/83)

124 3-60 (3/83) 1107

125 (3/83)

126 (3/83)

127 3-88 (3/83) 1110

128 3-92 (3/83) 1111

129 (3/83)

130 3-94 (3/83) 1113

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267 SA 1235Q Parts Catalog Allison Transmissions AUTOMATIC MODELS AT MAY 1984 Detroit Diesel Allison Division of General Motors Corporation Indianapolis. Indiana NOTE: This printed parts catalog is published annually. Interim revisions are available only on Microfiche. Either may be purchased from authorized Detroit Diesel Allison service outlets. See your yellow pages under Engines- Diesel or Transmission--Trucks, Tractor, etc. Printed in U.S.A 1984 General Motors Corp. 1249

268 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG MODELS COVERED On the first page(s) of each section of this catalog, the Allison AT 540 Series transmission models covered in that particular section are listed in numerical sequence by Transmission Assembly Part Number (A/N). A complete A/N listing of all models covered by this catalog can be found In Section I, starting on page l-l.l. YOU MUST KNOW TRANSMISSION ASSEMBLY PART NUMBER (A/N) To use this catalog you must know the Allison transmission assembly part number (A/N) found on the transmission name plate. The name plate is attached to the rear of the right side of the housing. SERVICE KITS Available service parts kits are listed on page 5. NUMERICAL INDEX A numerical Index is included in the rear of this catalog. This Index is cross-referenced to indicate the history of parts. Parts, both current and superseded, appear in numerical order in the Part No. column. Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are followed by the older part number in the history column. Parts that have been replaced are followed by the part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part replaces (R) an older part. CROSS SECTION A typical cross sectional view of the transmission is shown on foldouts at the back of this catalog. HOW TO ORDER PARTS If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it will be included. If a detail part is ordered, only the detail part will be sent unless its part number is starred (*). A starred (*) part number means that such a part Is not serviced alone. This is necessary because certain parts require factory installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under which it is indented will be sent. NOTE All parts orders must be directed to your dealer -- do not send them to Detroit Diesel Allison. Always include the transmission model, the transmission assembly number, and serial number when ordering parts. Be sure to include part name and part number. WARRANTY Detroit Diesel Allison sincerely believes it offers-the finest parts warranty in the industry. It Is constantly reviewed to assure it remains competitive. We urge you to ask about it at your local Detroit Diesel AIIison Distributor COPYRIGHT 1982 GENERAL MOTORS CORP. 1250

269 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG HOW TO USE THIS CATALOG Example: To find the part number of the torque converter turbine, follow the procedure outlined below: 1. Obtain the transmission assembly part number (P/N or A/N) and serial number shown on the name plate. As illustrated, it reads A/N column you will find the A/N Opposite this number under the group listing column, you will find the group letter A. 2. Turn to the pictorial index of exploded parts. The torque converter turbine is shown in the Torque Converter and Lockup Clutch Section which is referenced to page Turning to Group A, the group illustration is referenced as Figure 2; the torque converter turbine is referenced as item 9 on the illustration the part number is listed as Opposite the part number, on the right side of the page, is a quantity recommended for spare parts, based on the quantity of units (transmission) indicated on the heading. 3 Beginning on page 2-1.1, listed in numerical sequence, are the transmission assembly numbers (A/N) of the various models. Under the NOTE Use the basic procedure explained above to locate any part number required. Also, refer to the opposite page for numerical usage and additional parts ordering information COPYRIGHT 1982 GENERAL MOTORS CORP. 1251

270 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG TO GET THE RIGHT PART YOU MJST KNOW YOUR TRANSMISSION AT 540 SERIES TRANSMISSION PICTORIAL INDEX COPYRIGHT 1982 GENERAL MOTORS CORP

271 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG ASSEMBLY NUMBER FOUND ON THE TRANSMISSION NAME PLATE AT 540 SERIES TRANSMISSION PICTORIAL INDEX COPYRIGHT 1982 GENERAL MOTORS CORP. 1253

272 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG MODEL DESIGNATION CODE (Stamped on the Transmission Name Plate) AT 540: AT Letter designation (planetary gear type automatic transmission with hydraulic torque converter) 5 Transmission Series Number of forward speeds (four speeds forward, one speed reverse) 0 Major- modification COPYRIGHT GENERAL MOTORS CORP B2 1254

273 ALLISON AUTOMATIC TRANSMISSION.AT 540 SERIES PARTS CATALOG LISTED BELOW ARE THE SERVICE KITS AVAILABLE FOR THE AT 540 SERIES AUTOMATIC TRANSMISSIONS RECOMMENDED SPARES FOR UNITS SEAL ANO GASKET KIT - P/N Contains all seals and gaskets necessary' for complete transmission rebuild. OILL FILTER ANO OIL PAN GASKET KIT - P/N Used starting with S/N Contains one oil filter, one oil pan gasket and one sealring. SEPARATOR PLATE KIT - P/N Contains one separator plate and instruction sheet. Used with Main Case Assy on transmissions prior to S/N REPLACEMENT PARTS KIT - P/N Contains bearings, clutch plates, seals, gaskets, etc., necessary for major overhaul of AT 545 transmissions. EXTERNAL OIL FILTER KIT - P/N Contains oil filter, hoses and fittings for installation into oil cooler return line COPYRIGHT 1983, 1984 GENERAL MOTORS CORP 1255

274 ALLISON AUTOMATIC TRANSMISSION.AT 540 SERIES PARTS CATALOG FIG. 1. TORQUE CONVERTER AND OIL PUMP COPYRIGHT 1982, 1983 GENERAL MOTORS CORP. 1256

275 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES GROUP A TORQUE CONVERTER AND OIL PUMP, FIGURE 1 TC 270 SERIES TO INSTALL TORQUE RATIO REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS BOLT KIT - CONSISTING OF SIX HX HD BOLTS (METRIC THREAD) AND SHIPPING SACK. 3 SEAL ASSY SEAL, OIL BOLT, HX HD. 5/16-18 X WASHER, WITH SYN. RUBBER COATING PUMP ASSY. OIL (WITH BRONZE BUSHING) BODY ASSY, PUMP * 1 9 BUSHING, PREBORED - SERVICE ONLY BODY, PUMP * 1 11 GEAR, PUMP DRIVEN GEAR, PUMP DRIVE RING, SEAL FRONT SUPPORT AND BEARING ASSY SEE SP1 12-TR FRONT SUPPORT ASSY BUSHING, CONVERTER GROUND SLEEVE (STATOR SHAFT) (MUST BE MACHINED AFTER INSTALLATION) - SEE SP1 14-TR KIT, CONVERTER GROUND SLEEVE (STATOR) SHAFT) - CONSISTING OF CONVERTER GROUND SLEEVE (STATOR SHAFT), BUSHING, ROLLER BEARING AND INSTRUCTION SHEET. 20 PLUG, TAPERED EXPANSION SUPPORT, FRONT * 22 PLUG, TAPERED (0.340 LARGER DIA X SMALLER DIA) EXPANSION. 23 BEARING, ROLLER RING, RETAINER STOP, SPRING SPRING, MAIN PRESSURE REGULATOR VALVE VALVE, MAIN PRESSURE REGULATOR BOLT, HX HD, SELF-LOCKING, 5/16-18 X 1 3/ BOLT, HX HD, SELF-LOCKING, 5/16-18 X BOLT, IHX HD, SELF LOCKING, 5/16-18 X 1 3/ WASHER, WITH SYN. RUBBER COATING GASKET, PUMP COVER TO CASE WASHER, THRUST, THK., SELECTIVE, AR IDENTIFIED WITH NO WASHER, THRUST, THK., SELECTIVE, AR IDENTIFIED WITH NO.1. (COLOR CODE - RED) 33 WASHER, THRUST, THK., SELECTIVE, AR IDENTIFIED WITH NO. 2. (COLOR CODE - BLUE) 33 WASHER, THRUST, THK., SELECTIVE, AR IDENTIFIED WITH NO.3. (COLOR CODE - GREEN) CONTINUED ON NEXT PAGE * SERVICED AS AN ASSY - NOT AS A DETAIL PART COPYRIGHT 1983, 1984 GENERAL MOTORS CORP. 1257

276 1-3.2 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES HARTS CACALOG GROUP A TORQUE CONVERTER AND OIL PUMP, FIGURE 1 TC 270 SERIES TO INSTALL TORQUE RATIO REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS WASHER, TIRUST, THK., SELECTIVE, AR IDENTIFTED WITH NO.4. (COLOR CODE - WHITE) 33 WASHER, THRUST, THK., SELECTIVE, AR IDENTIFIED WITH NO RING, HOOK TYPE SEAL STRAP, SHIPPING USED TO RETAIN TORQUE CONVERTER AR WHEN REMOVING, SHIPPING OR STORING TRANSMISSION 36 BOLT, HX HD W/METRIC THREAD * SERVICED AS AN ASSY - NOT AS A DETAIL PART COPYRIGHT 1984 GENERAL MOTORS CORP. 1258

277 1-3.4 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG NOMENCLATURE PART NO REQ RECOMMENDED SPARES FOR UNITS GROUP F TORQUE CONVERTER AND OIL PUMP, FIGURE 1 TC 290 SERIES TO I STALL TORQUE RATIO SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW 2 CONVERTER KIT, TORQUE - CONSISTING OF TORQUE CONVERTER ASSY, BOLT KIT AND INSTRUCTION SHEET. * SERVICED AS AN ASSY - NOT AS A DETAIL PART COPYRIGHT 1984 GENERAL MOTORS CORP. 1259

278 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARIS CATALOG FIG. 2. FORWARD CLUTCH AND TURBINE SHAFT COPYRIGHT 1982, 1983 GENERAL MOTORS CORP. 1260

279 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARIS CATALOG GROUP A FORWARD CLUTCH AND TURBINE SHAFT, FIGURE 2 REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS RING, INTERNAL SNAP GEAR, PTO DRIVE FORWARD CLUTCH HOUSING AND TURBINE SHAFT ASSY PISTONS , OR MUST BE USED WITH FWD CLU HSG AND TURBINE SHAFT ASSY. SEE SPI 39-TR RING, HOOK TYPE OIL SEAL BALL, CARBON STEEL, DIA SEAL, LIP TYPE, CLUTCH INNER SEAL, LIP TYPE, CLUTCH OUTER PISTON, FORWARD CLUTCH, THK AR SELECTIVE, IDENTIFIED WITH LETTER A. 9 PISTON, FORWARD CLUTCH, THIK AR SELECTIVE, IDENTIFIED WITH LETTER B. 9 PISTON, FORWARD CLUTCH, TK AR SELECTIVE, IDENTIFIED WITH LETTER C. 10 SPRING, CLUTCH PISTON RELEASE RETAINER, SPRING RING, SNAP RACE, THRUST BEARING BEARING, NEEDLE RACE, THRUST BEARING HUB, FORWARD CLUTCH R.ATE, FORWARD CLUTCH, EXTERNAL TANGED PLATE, FORWARD CLUTCH, INTERNAL SPLINED HUB, FOURTH CLUTCH DRIVING RING, SNAP WASHER, THRUST, BRONZE COPYRIGHT 1983 GENERAL MOTORS CORP. 1261

280 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG FIG. 3. FOURTH CLUTCH COPYRIGHT 1982 GENERAL MOTORS CORP. 1262

281 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A FOURTH CLUTCH, FIGURE 3 REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS RING, SNAP PLATE, FOURTH CLUTCH BACKING PLATE, FOURTH CLUTCH INTERNAL SPLINED PLATE, FOURTH CLUTCH EXTERNAL TANGED RING, SNAP RETAINER, CLUTCH PISTON RELEASE SPRING SPRING, FOURTH CLUTCH PISTON RELEASE PISTON, FOURTH CLUTCH, THK AR SELECTIVE IDENTIFIED WITH LETTER A. 8 PISTON, FOURTH CLUTCH, THK., AR SELECTIVE, IDENTIFIED WITH LETTER B. 8 PISTON, FOURTH CLUTCH, THK., AR SELECTIVE, IDENTIFIED WITH LETTER C, 9 SEAL, CLUTCH PISTON OUTER SEAL, CLUTCH HOUSING HOUSING ASSY, FOURTH CLUTCH PISTONS , OR MUST BE USED WITH FOURTH CLU HSG ASSY. SEE SPI 39-TR BALL, CARBON STEEL, DIA HOUSING, FOURTH CLUTCH * * SERVICED AS AN ASSY - NOT AS A DETAIL PART COPYRIGHT 1983 GENERAL MOTORS CORP. 1263

282 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG FIG. 4. THIRD CLUTCH, CENTER SUPPORT AND SECOND CLUTCH COPYRIGHT 1982 GENERAL MOTORS CORP. 1264

283 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A THIRD CLUTCH, CENTER SUPPORT AND SECOND CLUTCH, FIGURE 4 REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS RING, SNAP, THK., COLOR CODE GREEN PLATE, THIRD CLUTCH BACKING, THK., IDENTIFIED WITH NO PLATE, THIRD CLUTCH INTERNAL SPLINED PLATE, THIRD CLUTCH EXTERNAL TANGED RING, SNAP, THK., SELECTIVE, COLOR AR CODE WHITE. 5 RING, SNAP, THK., SELECTIVE, COLOR AR CODE YELLOW. 5 RING, SNAP, THK., SELECTIVE, COLOR AR CODE GREEN 5 RING, SNAP, THK., SELECTIVE, COLOR AR CODE RED 6 NUT, PUSH-ON RING, SPRING RETAINER SPRING, THIRD CLUTCH PISTON RETURN PISTON, THIRD CLUTCH SEAL, THIRD CLUTCH PISTON, INNER II SEAL, THIRD.CLUTCH PISTON, OUTER RING, HOOK TYPE SEAL SUPPORT AND BUSHING ASSY BUSHING, CENTER SUPPORT (SERVICE ONLY) SUPPORT, CENTER * 1 16 SEAL, SECOND CLUTCH PISTON, OTER SEAL, SECOND CLUTCH PISTON, INNER PISTON, SECOND CLUTCH SPRING, SECOND CLUTCH PISTON RETURN RING, SPRING RETAINER NUT, PUSH-ON RING, SNAP, THK., COLOR CODE GREEN PLATE, SECOND CLUTCH EXTERNAL TANGED PLATE, SECOND CLUTCH INTERNAL SPLINED PLATE, SECOND CLUTCH BACKING, THK AR SELECTIVE, IDENTIFIED WITH NO PLATE, SECOND CLUTCH BACKING, THK AR SELECTIVE, IDENTIFIED WITH NO.2. * SERVICED AS AN ASSY - NOT AS A DETAIL PART COPYRIGHT 1983, 1984 GENERAL MOTORS CORP. 1265

284 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG FIG. 5. GEAR UNIT AND OUTPUT SHAFT COPYRIGHT 1982 GENERAL MOTORS 1266

285 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A GEAR UNIT AND OUTPUT SHAFT, FIGURE 5 REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS SHAFT ASSY, SUN GEAR BUSHING - SERVICE ONLY SHAFT, SUN GEAR * 1 4 SHAFT, TRANSMISSION MAIN WASHER, THRUST GEAR, FRONT SUN WASHER, THRUST, THK., SELECTIVE AR COLOR CODE - RED 7 WASHER, THRUST, THK., SELECTIVE AR COLOR CODE - GREEN 7 WASHER, THRUST, THK., SELECTIVE AR CARRIER ASSY, FRONT PLANETARY PIN WASHER, THRUST (BRONZE) WASHER, PINION THRUST (STEEL) PINION SET. (MATCHED SET OF 4 PINIONS) SET 13 BEARING, NEEDLE FLANGE AND CARRIER ASSY BUSHING (MUST BE MACHINED AFTER I INSTALLATION.) 16 WASHER, THRUST RING, INTERNAL SNAP GEAR, FRONT INTERNAL GEAR, CENTER SUN CARRIER ASSY, CENTER PLANETARY CARRIER WASHER, THRUST (BRONZE) WASHER, PINION THRUST (STEEL) PINION SET (MATCHED SET OF 4 PINIONS) SET 25 BEARING, NEEDLE ROLLER PIN, PLANETARY PINION WASHER, THRUST DRUM, REAR CARRIER RING, EXTERNAL SNAP GEAR, CENTER INTERNAL GEAR, REAR SUN BEARING, NEEDLE RACE, THRUST RING, EXTERNAL SPIRAL RETAINING RING, EXTERNAL RETAINING CARRIER ASSY, REAR PLANETARY CARRIER WASHER, THRUST (BRONZE) WASHER, PINION THRUST (STEEL) * SERVICED AS AN ASSY - NOT AS A DETAIL PART CONTINUED ON NEXT PAGE COPYRIGHT 1983, 1984 GENERAL MOTORS CORP

286 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A CONT GEAR UNIT AND OUTPUT SHAFT, FIGURE 5 REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS PINION SET (MATCHED SET OF 4 PINIONS) SET 41 ROLLER, NEEDLE PIN, PINION RING, INTERNAL SNAP BEARING, BALL SHAFT ASSY, OUTPUT SHAFT AND BUSHING ASSY * 1 49 BUSHING SHAFT * 1 51 PLUG, DIA PIN, SPRING * SERVICED AS AN ASSY - NOT AS A DETAIL PART COPYRIGHT 1983, 1984 GENERAL MOTORS CORP

287 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES CATALOG FIG. 6. FIRST CLUTCH COPYRIGHT 1982 GENERAL MOTORS CORP

288 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A FIRST CLUTCH, FIGURE 6 REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS I RING, INTERNAL SNAP PLATE, FIRST CLUTCH BACKING, THK., AR SELECTIVE, IDENTIFIED WITH NO. I. 2 PLATE, FIRST CLUTCH BACKING, THK., AR SELECTIVE, IDENTIFIED WITH NO PLATE, FIRST CLUTCH BACKING, THK., AR SELECTIVE, IDENTIFIED WITH NO PLATE, FIRST CLUTCH INTERNAL SPLINED PLATE, FIRST CLUTCH EXTERNAL TANGED GEAR, REAR RING. SEE SPI 55-TR RING, EXTERNAL SNAP RETAINER, FIRST CLUTCH PISTON RELEASE SPRING SPRING,. FIRST CLUTCH PISTON RELEASE PISTON, FIRST CLUTCH SEAL, FIRST CLUTCH PISTON OUTER LIP TYPE SEAL, FIRST CLUTCH PISTON INNER LIP TYPE COPYRIGHT 1983, 1984 GENERAL MOTORS CORP

289 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES CATALOG FIG. 7. TRANSMISSION CASE, GOVERNOR COPYRIGHT 1982 GENERAL MOTORS CORP

290 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A TRANSMISSION CASE, FIGURE 7 REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS I GASKET, POWER TAKEOFF COVER I COVER, POWER TAKEOFF BOLT,.FLANGED HX HO, /8-16 X SCREW, TRUSS HEAD DRIVE NAMEPLATE MAIN CASE ASSY - SERVICE ONLY VENI ASSY, TRANSMISSION PLUG, HX HO PIPE, 1/8 NPTF, BACKUP LIGHT SWITCH HOLE. 9 RING, INTERNAL SNAP CASE AND PIN ASSY * 1 11 CASE, TRANSMISSION * 1 12 PIN, 5/16 X PLUG, HX HD PIPE, 1/8 NPTF PLUG,NEUTRAL START SWITCH, 3/ WASHER, NEUTRAL START SWITCH PLUG NOT USED IN THIS GROUP. 17 SHROUD, NEOPRENE BREATHER. USED. WITH BREATHER ASSY ONLY. SEE SIL I-TR KIT, GOVERNOR SERVICE. CONTAINS TWO PIN, ONE GASKET AND INSTRUCTION SHEET. 20 PIN, GOVERNOR WEIGHT GASKET, GOVERNOR COVER COVER, GOVERNOR BOLT, HEX HD, 5/16-18 X 9/ BOLT, HEX.HD, 5/16-18 X ¾ RETAINER, MODULATOR TO CASE * SERVICED AS AN ASSY - NOT AS A DETAIL PART COPYRIGHT 1984 GENERAL MOTORS CORP

291 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP D TRANSMISSION CASE, FIGURE 7 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS GOVERNOR ASSY-I.D. NO NOT USED IN THIS GROUP. * SERVICED AS AN ASSY - NOT AS A DETAIL PART COPYRIGHT 1983 GENERAL MOTORS CORP

292 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES CATALOG FIG. 8. CONTROL VALVE BODY ASSEMBLY COPYRIGHT 1983 GENERAL MOTORS CORP

293 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A CONTROL VALVE BODY ASSEMBLY, FIGURE ENGINE RPM REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS PLATE, SEPARATOR BOLT, H(X HD, 1/4-20 X 1 3/ PIN, STRAIGHT BODY. CONTROL VALVE VALVE, THIRD CLUTCH TRIMMER PLUG, TRIMMER SPRING, THIRD CLUTCH TRIMMER VALVE STOP, VALVE VALVE, FIRST CLUTCH TRIMMER PLUG, TRIMMER SPRING, FIRST CLUTCH TRIMMER VALVE - OUTER SPRING, FIRST CLUTCH TRIMMER VALVE - INNER USED STARTING WITH S/N STOP, VALVE VALVE, SECOND CLUTCH TRIMMER PLUG, TRIMMER SPRING, SECOND CLUTCH TRIMMER VALVE - OUTER CONTINUED ON NEXT PAGE 1275 COPYRIGHT 1984 GENERAL MOTORS CORP

294 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A CONT CONTROL VALVE BODY ASSEMBLY, FIGURE ENGINE RPM REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS SPRING, SECOND CLUTCH TRIMMER VALVE - INNER USED STARTING WITH S/N STOP, VALVE STOP, VALVE. USED STARTING WITH S/N SPRING, ACCUMULATOR VALVE. USED STARTING WITH S/N s 28 VALVE, ACCUMULATOR. USED STARTING WITH S/N VALVE, FOURTH CLUTCH TRIMMER PLUG, TRIMMER SPRING, FOURTH CLUTCH TRIMMER VALVE.- OUTER SPRING, FOURTH CLUTCH TRIMMER VALVE - INNER USED STARTING WITH S/N STOP, VALVE COVER. TRIMMER VALVE BOLT,HEX HD, 1/4-20 X ¾ PIN, STRAIGHT VALVE, 2-3 RELAY SPRING, 2-3 RELAY VALVE STOP, 2-3 RELAY VALVE STOP & SPACER REPLACED BY STOP. 40 VALVE, 1-2 RELAY SPRING, 1-2 RELAY VALVE SPACER, 1-2 RELAY VALVE SPRING PIN, PRIORITY VALVE STOP SPRING, PRIORITY VALVE VALVE, PRIORI'TY VALVE, HOLD REGULATOR PIN, HOLD REGULATOR VALVE WASHER. USED STARTING WITH S/N RING, SPRING ADJUSTING. USED STARTING WITH S/N PIN, STRAIGHT VALVE, RANGE SELECTOR VALVE, 1-2 SHIFT VALVE. 1-2 MODULATOR STOP, 1-2 SHIFT VALVE RING, SPRING ADJUSTING PIN, STRAIGHT VALVE, 2-3 SHIFT VAIVE, 2-3 MODULATOR STOP, 2-3 SHIFT VALVE RING, SPRING ADJUSTING PIN, STRAIGHT VALVE, 3-4 SHIFT VALVE. 3-4 MODULATOR STOP, SHIFT VALVE RING, SPRING ADJUSTING PIN, STRAIGHT VALVE, 3-4 RELAY CONTINUED ON NEXT PAGE COPYRIGHT 1983, 1984 GENERAL MOTORS CORP

295 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A CONT CONTROL VALVE BODY ASSEMBLY, FIGURE ENGINE RPM REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS SPRING, 3-4 RELAY VALVE STOP, RELAY VALVE STOP & SPACER REPLACED BY STOP. 75 PIN, STRAIGHT VALVE, TRIMMER REGULATOR. USED STARTING WITH S/N SPRING, TRIMMER REGULATOR VALVE. USED STARTING WITH S/N STOP, TRIMMER REGULATOR VALVE. USED STARTING WITH S/N PIN, STRAIGHT. USED STARTING WITH S/N ROD, MODULATOR VALVE ACTUATING. USED STARTING WITH S/N (SEE FIG. 7 REF. 29.) 81. VALVE, MODULATOR. USED STARTING WITH S/N RING, SPRING ADJUSTING. USED STARTING WITH S/N COPYRIGHT 1983, 1984 GENERAL MOTORS CORP

296 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP F CONTROL VALVE BODY ASSEMBLY, FIGURE ENGINE RPM SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS KIT, CONTROL VALVE BODY AND GOVERNOR ASSY (WITH TRIM 'BOOST ACCUMULATOR) - CONSISTING OF (NOT SERVICED) CONTROL VALVE BODY ASSY AND 1.D. NO. 461 MATCHING GOVERNOR ASSY. 10 BODY, MODULATOR VALVE SPRING, HOLD REGULATOR VALVE SPRING, 1-2 SHIFT VALVE SPRING, 2-3 SHIFT VALVE SPRING, 3-4 SHIFT VALVE COPYRIGHT 1983 GENERAL MOTORS CORP. 1278

297 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES CATALOG FIG. 9. OIL PAN, OIL FILTER, GOVERNOR AND SPEEDOMETER DRIVE GEARS COPYRIGHT 1983, 1984 GENERAL MOTORS CORP

298 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A OIL PAN, OIL FILTER, GOVERNOR AND SPEEDOMETER DRIVE GEARS, FIGURE 9 REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS GEAR, GOVERNOR DRIVE GEAR, SPEEDOMETER DRIVE W/5 TEETH SPACER, SELECTIVE W/ONE GROOVE, AR INCH LONG 3 SPACER, SELECTIVE W/TWO GROOVES, AR INCH LONG 3 SPACER, SELECTIVE W/THREE GROOVES, AR INCH LONG 3 SPACER, SELECTIVE W/FOUR GROOVES, AR INCH LONG 3 SPACER, SELECTIVE W/FIVE GROOVES, AR INCH LONG 3 SPACER, SELECTIVE W/SIX GROOVES, AR INCH LONG 4 BEARING, BALL RING, INTERNAL SNAP, TYPE TA BEVELED SEAL, OIL WASHER, OUTPUT FLANGE. WHEN REPLACING WASHER WITH WASHER, BOLT MUST ALSO BE USED. 8 BOLT, HX HO, 1/2-20 X I 1/2. OUTPUT FLANGE RETAINING. WHEN REPLACING BOLT WITH BOLT, WASHER MUST ALSO BE USED. 9 TUBE. FIRST CLUTCH TUBE, GOVERNOR SCREEN, GOVERNOR TUBE BOLT, HX HD, 1/4-20 X 3, USED STARTING WITH S/N BOLT, HEX HD, 1/4-20 X 1 3/ ROLLER AND SPRING ASSY, DETENT BOLT, HX HD, 1/4-20 X 2 ¼ BOLT, HEX HD, 3/8-16 X I, CASE TO CENTER SUPPORT WASHER, PLAIN PIN, RANGE SELECTOR SHAFT RETAINING NUT, HX LOCK, TYPE LJ 3/ LEVER AND PIN ASSY, INSIDE DETENT KIT,' SELECTOR SHAFT AND NUT * SERVICED AS AN ASSY - NOT AS A DETAIL PART CONTINUED ON NEXT PAGE COPYRIGHT 1983, 1984 GENERAL MOTORS CORP

299 ALLISON AUTOMATIC TRANSMISSION AT 540 SERIES PARTS CATALOG GROUP A CONT OIL PAN, OIL FILTER, GOVERNOR AND SPEEDOMETER DRIVE GEARS, FIGURE 9 REF NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS NUT, SELECTOR SHAFT (W/METRIC THREAD) - USED STARTING WITH S/N SHAFT, SELECTOR, * 1 49 SEAL GROUP C *OIL PAN, OIL FILTER, GOVERNOR AND SPEEDOMETER DRIVE GEARS, FIGURE 9 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 25 PLUG, OIL PAN DRAIN WASHER, DRAIN PLUG SCREW, WASHER HEAD, 5/16-18 X 5/ PAN ASSY- TRANSMISSION OIL (DEEP) MAGNET SCREW, WASHER HEAD, 5/16-18 X 5/ SPACER, FILTER TUBE, OIL FILTER KIT, TRANSMISSION OIL FILTER AND GASKET GASKET TRANSMISSION OIL PAN (SECTIONALIZED) FILTER ASSY, OIL * 1 37 RING, SEAL * SERVICED AS AN ASSY - NOT AS A DETAIL PART COPYRIGHT 1983, 1984 GENERAL MOTORS CORP

300 AT 545 CROSS SECTION 1. Torque converter assembly. 2. Turbine shaft. 3. Oil pump assembly. 4. Front support. 5. PTO drive gear. 6. Forward clutch. 7. Third clutch. 8. Fourth clutch. 9. Center support. 10. Second clutch. 11. Transmission main shaft. 12. First clutch. 13. Transmission main case. 14. Governor drive gear. 15. Speedometer drive gear. 16. Output shaft. 17. Rear planetary. 18. Oil pan. 19. Center planetary. 20. Control valve body assembly. 21. Front planetary. 22. Sun gear shaft. 23. Oil filter. 24. Intake pipe. 24. Stator shaft. Foldout 2. Model AT 545 transmission - cross section Pages 1283 through 1301 DELETED COPYRIGHT 1969, 1981 GENERAL MOTORS CORP. 1282

301 GROUP 14 FIG REVISION

302 FIG REVISION 01 PAGE

303 FIG REVISION 01 PAGE

304 FIG REVISION 01 PAGE (PAGE 1306 DELETED)

305 FIG REVISION PAGE (PAGE 1306 DELETED)

306 GROUP 15 FIG REVISION 01 PAGE

307 FIG GROUP 15 REVISION

308 GROUP 15 FIG REVISION PAGE

309 GROUP 15 FIG REVISION PAGE

310 GROUP 15 FIG REVISION PAGE

311 GROUP 15 FIG REVISION PAGE

312 GROUP 15 FIG REVISION PAGE

313 GROUP 15 FIG REVISION PAGE

314 FIG GROUP 16 REVISION PAGE

315 GROUP 16 FIG REVISION PAGE

316 FIG REVISION PAGE

317 GROUP 16 FIG REVISION PAGE

318 GROUP 16 FIG REVISION PAGE

319 GROUP 16 FIG REVISION PAGE

320 GROUP 16 FIG REVISION PAGE 1

321 GROUP 16 FIG REVISION PAGE

322 FIG GROUP 16 REVISION PAGE

323 GROUP 16 FIG REVISION 01 PAGE

324 GROUP 16 FIG REVISION 01 PAGE

325 GROUP 16 FIG REVISION 01 PAGE

326 GROUP 16 FIG REVISION 01 PAGE

327 GROUP 16 FIG REVISION 01 PAGE

328 GROUP 16 FIG REVISION 01 PAGE

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330 GROUP 16 FIG REVISION 01 PAGE

331 GROUP 16 FIG REVISION 01 PAGE

332 GROUP 16 FIG REVISION 01 PAGE

333 GROUP 16 FIG REVISION 01 PAGE

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335 GROUP 16 FIG REVISION 01 PAGE

336 GROUP 16 FIG REVISION 01 PAGE

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338 GROUP 16 FIG REVISION 01 PAGE

339 GROUP 16 FIG REVISION 02 PAGE NO

340 GROUP 16 FIG REVISION 02 PAGE NO

341 GROUP 16 FIG REVISION 01 PAGE NO

342 GROUP 16 FIG REVISION 01 PAGE NO

343 TM &P-1 GROUP 16 FIG REVISION 01 PAGE

344 TM &P-1 GROUP 16 FIG REVISION 01 PAGE

345 TM &P-1 GROUP 16 FIG REVISION 01 PAGE

346 TM &P-1 GROUP 16 FIG REVISION 01 PAGE

347 TM &P-1 GROUP 16 FIG REVISON 01 PAGE

348 TM &P-1 GROUP 16 FIG REVISION 02 PAGE NO

349 TM &P-1 GROUP 16 FIG REVISION 02 PAGE NO

350 TM &P-1 GROUP 17 FIG REVISION 01 PAGE 1352

351 TM &P-1 GROUP 17 FIG REVISION 01 PAGE

352 TM &P-1 GROUP 17 FIG REVISION 01 PAGE

353 TM &P-1 ROCKWOOD TWIN AGENT 1500/250 DRY CHEMICAL/AFFF UNIT ROCKWOOD INSTRUCTIONS LOG NO. RIM 1554 KOVATCH CORPORATION WEST CATAWISSA ST. NESQUEHONING, PA SALES ORDER C ILLUSTRATED PARTS BREAKDOWN INCLUDING ALL SPARE PARTS LISTS MARCH, 1985 REVISED: JULY, 1985 FSCM ROCKWOOD SYSTEMS CORPORATION 640 East Main Street Lancaster, Texas

354 TM &P-1 SECTION I TWIN AGENT UNIT 1356

355 TM &P-1 Proven under pressure around the world ROCKWOOD SYSTEMS CORPORATION SELF CONTAINED DRY CHEMICAL SYSTEM ROCKWOOD INSTRUCTION MANUAL LOG NO. RIM-1426 APRIL, 1982 FIRE PROTECTION AND VALVE PRODUCT DIVISION 80 Second Street South Portland. Maine Telephone (207) /TWX

356 TM &P SPARE PARTS The following items are the recommended list of spare parts: ITEM PART NUMBER DESCRIPTION QTY Repair Kit: i" M802_B.V Repair Kit: 1" M802 B.V Repair Kit: 1½" M802 B.V Nitrogen Regulator High Pressure Gage Low Pressure Gage Gasket

357 TM &P-1 Proven under pressure around the world ROCKWOOD SYSTEMS CORPORATION SELF CONTAINED AFFF (AQUEOUS FILM FORMING FOAM) SYSTEM ROCKWOOD INSTRUCTION MANUAL LOG NO. RIM:-1431 MAY, 1982 FIRE PROTECTION AND VALVE PRODUCT DIVISION 80 Second Street, South Portland. Maine Telephone (207) /TWX

358 TM &P SPARE PARTS The following items are the recommended list of spare parts: ITEM PART NUMBER DESCRIPTION QTY Repair Kit: ½" M802 B.V Repair Kit: 1" M802 B.V Repair Kit: 2" M802 B.V Nitrogen Regulator High Pressure Gage, Low Pressure Gage

359

360 TM &P-1 SECTION II DATA SHEETS FOR COMPONENTS SUPPLIED 1362

361 TM &P-1 ENGINEERING DATA SHEET No ROCKWOOD FIRE PROTECTION SYSTEMS JET-X + WaterFOG + FogFOAM + FOAM 1363

362 ENGINEERING DATA SHEET TM &P-1 No ROCKWOOD FIRE PROTECTION SYSTEMS JET - X + WaterFOG + FogFOAM 1364

363 TEST AND LISTED BY UNDERWRITER S LABORATORIES INC. FM TESTED AND APPROVED BY FACTORY MUTUAL RESEARCH

364 1366

365 1367

366 1368

367 Sizes: 1/4" to 2" Type:,Cast, End Entry Body: Ductile Iron Seals: TFE, Buna, Graphited Asbestos Ends: Threaded, NPTF SPECIFICATIOCNS Figure 105DT Temperature: -65 F to +400 F Pressure: 600 W.O.G. Figure 105DS 150 PSI Steam In applications where extreme temperatures and pressures are both present, the factory should be consulted for the correct valve selection. MATERIALS Body: Cast Ductile iron, ASTM-A395, Class Stem: Cadmium Plated Steel ASTM-A29, GR Ball: Chrome Plated Steel, ASTM-A29, GR 1214 or 1215 Stem Seals: TFE, Graphited Asbestos Seats: TFE, Buna Handle: Steel Seat Springs: 316 Stainless Steel (Equiv. to ASTM-A 177) Fastenings: Cadmium Plated Steel 1369

368 1370

369 ENGINEERING DATA SHEET ROCKWOOD FIRE PROTECTION SYSTEMS JET-X + WaterFOG + FogFOAM + FOAM 1371 ROCKWOOD SYSTEMS CORP.

370 1372

371 SECTION III DISCHARGE DEVICES 1373

372 Proven under pressure around the world ROCKWOOD SYSTEMS CORPORATION TWIN AGENT HANDLINE ROCKWOOD INSTRUCTION MANUAL RIM 1434 P/N JUNE, 1982 FIRE PROTECTION AND VALVE PRODUCT DIVISION 80 Second Street. South Portland, Maine Telephone (207) / TWX

373 6.0 SPARE PARTS The following list of items are the recommended list of spare parts. PART NUMBER DESCRIPTION QUANTITY ¼" Ball Valve Toggle Clamp Swivel Adjustment Adapter Hose End Gasket

374 NO. FIG. I 1 OF

375 Rockwood Systems Corporation 80 Second Street South Portland, Maine FIG. I 2 OF

376 Rockwood Systems Corporation 80 Second Street South Portland, Maine FIG. IA 2 OF

377 Proven under pressure around the world ROCKWOOD SYSTEMS CORPORATION REMOTE MANUAL TWIN AGENT TURRET FOAM/DRY POWDER PART NO, LOG. No. RIM-1433 MAY, 1982 REVISED: AUG., 1982 FIRE PROTECTION AND VALVE PRODUCT DIVISION 80 Second Street, South Portland, Maine Telephone (207) / TWX

378 RIM SPARE PARTS The following list is the suggested spare parts for P/N ; Remote Manual Twin Agent Turret. PART NILBER DESCRIPTION QUANTTITY Clamp Clamp Hose Assembly Quad. Ring Gasket "O" Ring "O" Ring "O" Ring Head Seal "O" Ring "O" Ring Wearing Ring Retaining Ring Auto Drain Valve Tube Connector U Packing Nyliner

379 No. FIG. 1 1 OF

380 Rockwood Systems Corporation 80 Second Street South Portland, Maine FIG. 1 2 OF

381 No. FIG. II 1 OF

382 Rockwood Systems Corporation 80 Second Street South Portland, Maine FIG. II 1384

383 Rockwood Systems Corporation 80 Second Street South Portland, Maine FIG. II PAGE 3 of

384 ENGINEERING DATA SHEET ROCKWOOD FIRE PROTECTION SYSTEMS JET-X + WaterFOG + FogFOAM + FOAM No. FIG. III RIM-1433 SHAPER - AFFF PART No PAGE 1 of DRAWN: GPL

385 Rockwood Systems Corporation 80 Second Street South Portland, Maine FIG. III PAGE 2 of

386 ENGINEERING DATA SHEET ROCKWOOD FIRE PROTECTION SYSTEMS JET-X + WaterFOG + FogFOAM + FOAM No. FIG. IV RIM-1433 DRY CHEMICAL NOZZLE PART NO Pg 1 of

387 Rockwood Systems Corporation 80 Second Street South Portland, Maine REPLACEMENT PARTS LIST FOR FIG. NO IV PAGE 2 of

388 FIG. 1A 1 of

389 Rockwood Systems Corporation 80 Second Street South Portland, Maine FIG. 1A PAGE 2 of

390 1 of

391 2 of

392 4 of

393 3 of

394 1 of

395 1397

396 2 1398

397 MINOR PARTS COMMON TO ALL UNITS MINOR PARTS - NOT COMMON 3 FORM Rev. April,

398 OWNER'S INSTALLATION/ OPERATION/ SERVICE MANUAL A" Series Dynamic Inverters COMPLETE ILLUSTRATED PARTS BREAKDOWN INCLUDING SPARE PARTS KITS FSCM DYNAMOTE DYNAMOTE CORPORATION 1200 W. Nickerson Seattle, WA (206)

399 Figure 3.0.3A HARDWARE KIT * Optional Figure 3.0.3A HARDWARE KIT CONTENTS Start your installation with the first step and follow each step through in sequence to successful final testing. As it is completed, check off each step in the space provided adjacent to the step number of the test/warranty registration card. DO NOT PROCEED TO ANOTHER STEP UNTIL ALL PREVIOUS STEPS HAVE BEEN SUCCESSFULLY COMPLETE. c Copyright 1981, DYNAMOTE CORP. 1401

400 Fig G DYNAMIC INVERTER PARTS LIST 1402

401 Fig DYNAMIC INVERTER PARTS LIST (continued) 1403

402 1404

403 1 of

404 2 1406

405 1407

406 1408

407 1409

408 HURST FIRE /RESCUE SYSTEMS Hurst Performance, Inc. 50 W. Street Rd. Warminster, PA (215) PRINTED IN USA 159-R M1183 PATENT PENDING Hurst Products, reserves the right to make changes at any time, without notice or obligation, in prices, materials, equipment or specifications, and to change or discontinued models. Check with distributor for Current information. 1410

409 FSCM

410 1412

411 1413

412 1414

413 SIGNAL DIVISION Federal Signal Corporation Model PA300* ELECTRONIC SIREN COMPLETE ILLUSTRATED PARTS BREAKDOWN AND SPARE PARTS KITS FSCM INSTALLATION AND SERVICE INSTRUCTIONS 1415

414 1416

415 Figure 6-1. Chassis Removal. Figure 6-2. Internal View. 1417

416 Figure 6-3. Component Location Diagram. 1418

417 Figure 6-4. Schematic Diagram. 1419

418 PARTS LIST 1420

419 FSCM

420 Gasoline Cutting & Rescue Saws Price- List Effective 5/1/83 PART NO. DESCRIPTION K "' Cutting & Rescue Kit complete with the following: K Saw 1 ' Goggles Aluminum Carrying Case Gasoline Stabilizer Tool Kit Tooth Carbide Blade Drive Belt ' Steel Abrasive Wheel Pre-Air Filter Concrete Abrasive Wheel Main Air Filter Hearing Protector qt. 2-Cycle Oil Instruction Book, gal. Safety Gas Can Shipping Wt.-90 lbs.-l36" X W15" XH17" FSCM

421 Figure 1 Body 1423

422 Figure 1 Body Figure 1 Body 1424

423 Figure 2 BRUSH GUARD KFT

424 FIGURE 2 BRUSH GUARD Figure 2 Brush Guard 1426

425 Figure 3 Electrical Schematic Sheet 1 of

426 Figure 3 Electrical Schematic Sheet 2 of

427 Figure 3 Electrical Schematic Sheet 3 of

428 Figure 3 Electrical Schematic Sheet 4 of

429 Figure 3 Electrical Schematic Sheet 5 of

430 FIGURE

431 FIGURE

432 FIGURE

433 FIGURE

434 FIGURE

435 FIGURE

436 FIGURE

437 FIGURE 4 SKID UNIT AIR CHARGING SYSTEM 1439

438 FIGURE 4 SKID UNIT AIR CHARGING SYSTEM Skid Unit Air Charging System Figure

439 FIGURE LAMP, QUARTZ With Telescoping Pole FSCM 7F

440 FIGURE 6 SPOTLIGHT FSCM

441 FIGURE 6 SPOTLIGHT 1443

442 FIGURE LAMP, QUARTZ 500 WATT FSCM 7F

443 FIGURE 8 FSCM

444 INDEX Accelerator, Control Throttle Adapter, Transmission to Engine Adjuster, Auto-Slack Repair Kits - Rear Axle Alternator, 130 AMP Leece-Neville Angle, Transfer Case Mounting AT545 Transmission Pictorial Index Axle, Front, Driving, Dana FA lbs Axle, Rear, IH/Dana Battery Cable and Mounting with Frame Mounted Batteries Belt, Seat Body Schematic Bracket, Engine Mounting Rear Bracket, Manifold Block, Button Plug, Chart Brake, Mounting, Rear Brake, Rear Brakes Brush Guard Bumper, Front A- -B- -C- Cab and Body Cable and Mounting, Tachometer Cable, Hood Cable, Speedometer Drive Chamber, Air Brake MGM 30 in. - Emergency Chamber, Air Brake MGM 30 in. - Service Chart, Clamp, Cable Strap, Union, Plug, Fittings, Grommet, Connectors, Nipple, Adapter, Tee, Elbow, Hose, Tube and Conduit Chart, Connections, Elbows and Fittings Chart, Hoses and Fittings Chassis Springs Clamps, Extension Clips - Standard Cleaner, Air Mounting and Piping Clips, Extensions and Straps - Standard Column, Steering and Wheel - Standard Compressor, Air Midland Ross EL Compressor, Mounting and Hosing Air Midland Ross EL Compressor, Mounting and Piping, Air Compressor, Piping, Air and Governor Mounting Connector Bodies and Terminals - Standard Consolidation of Control Valve Body Control Valve Body and Separator Plate Reference Control Valve Body Assembly Control Valve Body Rework

445 -C CONTINUED - Control, Auto Transmission Mounting Control, Transfer Case Lever Cooler, Oil Filter Cover, Oil Pan Insulator Crankcase and Related Parts Crossmember, Engine Mounting Front - Standard Crossmember, Intermediate Crossmember, Rear Spring Mounting Deflector, Stone Door, Cab Dry Chemical Nozzle Dry Chemical/AFFF System Schematic Dryer, Air-Breakmaster Model Dryer, Mounting and Hosing, Air-Breakmaster Model Duct, Heater Dynamote Inverter Electrical Electronic Schematic Emblem, Model Designation Engine Engine Shutdown Engine Warning Light Installation Exhaust Fan, Clutch Drive Mounting Fender Extension and Hood Bumper Installation Fender, Rubber Extension Filter, Fuel Mounting Filter, Oil First Clutch Fittings, Clamps, Hoses, Conduit, Cable Straps, Shut-Off Valves, Button Plugs, Grommets and O-Rings Flanges Flanges Flasher, Fuses and Circuit Breakers Forward Clutch and Turbine Shaft Fourth Clutch Fourth Clutch Housing Assembly Fourth Clutch Trim in Reverse Frame Front Axle Front Sheet Metal Front Support Fuel Tanks D- -E- -F- 1447

446 Gasket Sets, Engine Gauge, Oil Level Gauge, Switch Valve Chart Gauge, Temperature Sender Gear Unit and Output Shaft Gear, Steering - Ross HFB Gear, Steering and Drag Link Installation General Information, S-Series Chassis Governor, Air Compressor Governor, Fuel Injection Pump Guard, Splash Handle, Grab Harness and Cables - Standard Harness, Automatic Transmission Wiring, Oil Temperature Gauge, Switches, Back-Up Light, Neutral Safety Harness, Engine Wiring for D9.OL Engine with 12V Start Harness, Headlights, Turn Signals, Horns Harness, Stop, Tail, Turn and Back-Up Light Harness, Turn Signal Light and Horn Hi-Note Head, Cylinder and Related Parts Heater Hood and Grille Horn, Mounting, Dual Air Horns, Buzzers, Warning Hose Reel Hoses, Tubes, Clamps, Chart Hosing, Oil Filter Hosing, Radiator and Deaeration Tank Mounting Hurst Jaws of Life Hurst Power Unit Hydraulic Rescue Kit, 10 Ton Index, Chassis Group Injector, Fuel Nozzle and Nozzle Holder Kit, Service Lamp, Quartz with Telescoping Pole Lamp, Quartz, 500 Watt Lamps, Bulbs, Indicators - Standard Light, Clearance, Roof Mounting Light, Dome G- -H- -I- -K- -L- 1448

447 -L CONTINUED - Light, Head with Bezel Light, Instrument Panel, Product Graphic Light, License Plate Light, Stop, Tail, Turn Light, Turn Signal and Parking Light, Warning, Installation Light, Warning, Installation Link, Drag Manifold, Intake and Crossover Mat, Floor Mirror, Rear View, Beach - Standard Motor, Starting 12V Delco Mounting, Cab, Low Muffler, Tail Pipe, Exhaust and Mounting MY'79 Metric Converter Oil Pan, Oil Filter, Governor and Speedometer Drive Gears M- -O- -P- Panel, Back and Underbody Panel, Instrument Panel, Instrument Cluster with Speedometer, Tachometer, Gauges, and Bezels Panel, Roof and Cowl Panel, Roof, Inner Panel, Side Panel, Underbody Partner Saw and Attachments Piping, Air Compressor and Governor Piping, Fuel Injector Plate, Master Cylinder Mounting Product Graphic and Miscellaneous Graphics Product Graphics, Shifting Products Graphic, Shifting Diagram Propeller Shafts Pulley, Belt, Alternator and Mounting for D9.OL Engine Pulley, Idler Belt and Mounting Pump, Fuel Injection Pump, Fuel Injection and Mounting Pump, Oil Pump, Power Steering 2050 psi - Eaton Pump, Power Steering Installation Pump, Submerged Fuel Pump, Water Outlet and Thermostat

448 Radiator, Collar and Stay Rod Mounting Radiator, Mounting Rear Axle Remote Manual Twin Agent Turret Rescue Crash Tool Kit Rim, Tubeless, Tires Rockwood Twin Agent 1500/250 Dry Chemical AFFF Unit Schematic, Brake System Diagram Seat, Driver and Passenger Section I - Twin Agent Unit Section II - Data Sheets for Components Supplied Section III - Discharge Devices Self Contained AFFF System Self Contained Dry Chemical System Shaper - AFFF Shield, Heat Shock Absorber, Installation Sidemember, Chart Signal Model PA300* Electronic Siren Skid Unit Air Charging System Speedometer Spotlight Spring, Front, Mounting, Dana FA lb Stator Shaft Bushing Replacement Steering Gear Step Strainer, Air Compressor Supplemental Parts Information Switch, Stoplight Switch, Turn Signal Switches - Standard R- -S- -T- Tank, Deaeration Mounting Tank, Fuel, 30 Gallon Tank, Fuel, 30 Gallon with Step Tank, Mounting and Hosing, Air Terminals, Solderless - Standard Terminals, Solderless and Butt Splices - Standard Third Clutch, Center Support and Second Clutch Torque Converter and Oil Pump Transfer Case - Rockwell - Standard Transmission Transmission Case, Governor and Vacuum Modulator Transmission Vent Assembly and Breather Shroud Trim, Interior and Window Installation Twin Agent Handline Twin Agent Skid System Schematics

449 Valve, Air Shift Selector Valve, Brake Pedal and Control Valve, Chart Valve, Check Valve, Double Check Valve, Parking Brake Control Valve, Quick Release Valve, Safety Valve, Transfer Case Control Vent, Crankcase Visor, Sun V- -W- Washer, W/S Wheels Wheels, Drum or Rotor Wiper, Electric Wiring Harness, Battery Cables and Miscellapneous

450 TM &P-1 By Order of the Secretary of the Army: JOHN A. WICKHAM, JR. General, United States Army Chief of Staff Official: R. L. DILWORTH Brigadier General, United States Army The Adjutant General DISTRIBUTION: To be distributed in accordance with Special List.

451

452 THE METRIC SYSTEM AND EQUIVALENTS LINEAR MEASURE SQUARE MEASURE 1 Centimeter = 10 Millimeters = 0.01 Meters = Inches 1 Sq Centimeter = 100 Sq Millimeters = Sq Inches 1 Meter= 100 Centimeters Millimeters ~ Inches 1 Sq Meter= 10,000 Sq Centimeters = Sq Feet 1 Kilometer = 1000 Meters = Miles 1 Sq Kilometer = 1,000,000 Sq Meters = Sq Miles WEIGHTS CUBIC MEASURE 1 Gram Kilograms = 1000 Milligrams = Ounces 1 Cu Centimeter = 1000 Cu Millimeters = 0.06 Cu Inches 1 Kilogram Grams Lb 1 Cu Meter = 1,000,000 Cu Centimeters = Cu Feet 1 Metric Ton ~ 1000 Kilograms ~ 1 Megagram = 1.1 Short Tons LIQUID MEASURE TEMPERATURE 1 Milliliter = Liters Fluid Ounces 5/9(F - 32) = C 1 Liter = 1000Milliliters-33.82FiuidOunces 212Fahrenheit is equivalent to 100 Celsius 90 Fahrenheit is equivalent to 32.2 Celsius 32 Fahrenheit is equivalent to 0 Celsius 9/5 C+32.F APPROXIMATE CONVERSION FACTORS TO CHANGE TO MULTIPLY BY Inches Centimeters Feet Meters Yards Meters Miles Kilometers Square Inches Square Centimeters Square Feet Square Meters Square Yards Square Meters Square Miles Square Kilometers Acres Square Hectometers Cubic Feet Cubic Meters Cubic Yards Cubic Meters Fluid Ounces Milliliters Pints Liters Quarts Liters Gallons Liters Ounces Grams Pounds Kilograms Short Tons Metric Tons Pound-Feet Newton-Meters Pounds Per Square Inch Kilopascals Miles Per Gallon Kilometers Per Liter Miles Per Hour Kilometers Per Hour TO CHANGE TO MULTIPLY BY Centimeters Inches Meters Feet Kilometers Miles Square Centimeters Square Inches Square Meters Square Feet Square Meters Square Yards Square Kilometers Square Miles Square Hectometers. Acres Cubic Meters Cubic Foot Cubic Meters Cubic Yards Milliliters Fluid Ounces Liters Pints Liters Quarts Liters Gallons Grams Ounces Kilograms Pounds Metric Tons Short Tons Newton-Meters Pound-Feet Kilopascals Pounds per Square Inch Kilometers per Liter Miles per Gallon Kilometers per Hour Miles per Hour 0.621

453 PIN :

454 This fine document... Was brought to you by me: Liberated Manuals -- free army and government manuals Why do I do it? I am tired of sleazy CD-ROM sellers, who take publicly available information, slap watermarks and other junk on it, and sell it. Those masters of search engine manipulation make sure that their sites that sell free information, come up first in search engines. They did not create it... They did not even scan it... Why should they get your money? Why are not letting you give those free manuals to your friends? I am setting this document FREE. This document was made by the US Government and is NOT protected by Copyright. Feel free to share, republish, sell and so on. I am not asking you for donations, fees or handouts. If you can, please provide a link to liberatedmanuals.com, so that free manuals come up first in search engines: <A HREF= Military and Government Manuals</A> Sincerely Igor Chudov Chicago Machinery Movers