Crane Control. Crane Control 1. Contents. Description Heavy-Duty Brakes Shoe Brakes Magnetically Operated Master and Limit Switch Family

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1 October 008 Contents Description Page HeavyDuty Brakes Shoe Brakes Magnetically Operated Master and Limit Switches Type F Master Switches GH Type C Master Switches GH Crane Power Limit Switches HeavyDuty Control Limit Switches Type E High Speed Limit Switches FootOperated Limit Switches CableOperated Limit Switches DC Contactors DC Timers Static InLine Low Voltage Monitoring Relays DC Relays DC Timing Relays 7 VTH and 7 CTH HeavyDuty Brakes Master and Limit Switch Family CA08000E

2 October 008 DC Contactors Type C8 Ltl Inductive Time Limit Cat. No. 6006H0 Size dc Ltl Contactor Product Description DC Inductive Time Limit (Ltl) Contactors are mill type contactors used for acceleration and plugging functions. The contactor uses two coils; one a normal closing coil, and the other a holdout coil. When the closing coil is energized, the contactor will not pick up until the magnetism of the holdout coil has decayed sufficiently to permit the contactor to close. By connection of the holdout coil (H.O.) to various points in control circuits, the Ltl contactor can be used to control acceleration or plugging in hoist and travel panels. The construction of the arc chute, blowout and power contacts of these contactors is the same as for C80 DC contactors. Contact tips, closing coils, arc chute assemblies, and interlocks are interchangeable between the two types of contactors. Refer to Page for a description of these features. Course adjustment of the timing is accomplished by removing shims to vary the air gap of the holdout coil circuit. Fine adjustment is made with a knurled nut at the base of the holdout coil magnet core. Standards and Certifications NEMA ICS44, 44, 44. NEMA ICS.. NEMA ICS NEMA ICS..0. Technical Data and Specifications Current Range: to 80 amperes. Voltage: 600 Vdc. Operation: Magnetic, double coil, inductive time limit Mounting: Steel Panel with options for insulated panels Mechanical Life: 0 million operations. Electrical Life: 00,000 operations. Interlock Ratings: 0 amperes continuous. amperes inductive breaking at V. amperes inductive breaking at 0 V Duty: Continuous (for intermittent ratings consult factory) Table 9. Closing Coil Ampere Data Size Vdc Coil 0 Vdc Coil, 4 6, 6A Accessories See Pages 44 and 4 for Ltl Contactor Accessories. Renewal Parts See Page 4 for Ltl Renewal Parts. CA08000E

3 4 DC Contactors Type C8 Ltl Inductive Time Limit October 008 Dimensions F A D C With C H F A C With C H G With G E B E With B Elevated Mounting G With G E B With B Elevated Mounting D Size Size 6 A Figure. Approximate Dimensions in Inches (mm) and Shipping Weights Table 9. Approximate Dimensions in Inches (mm) and Shipping Weights Size Dimensions in Inches (mm) Ship. Wt. Wide High Deep Mounting With Auxiliary Contacts H Minimum Arc Clearance Lbs. (kg) A B B C C D D E E F G G 0 V 600 V Type Ltl Contactors.7 (9.) 4. (08.0) 4 4. (08.0).9 (.8) 6, 6A 6. (6.).8 (0.8). (84.). (84.) 8.88 (479.6) 0.7 (7.) (04.8). (84.). (84.) 8.88 (479.6) 0.7 (7.).94 (0.9) 7. (84.) 7. (84.) 0 (4.0).8 (.9). (4.9) 6.8 (6.) 6.8 (6.) 8 (0.) 9.44 (9.8). (7.).7 (44.) 4. (4.) 4. (6.0) 4. (6.0)) 8 (47.) 9. (49.) 9.7 (47.7) 7.8 (87.). (.4). (.4). (9.7) 6.6 (66.6).8 (0.8). (84.). (84.) 8.88 (479.6) 0.7 (7.) (04.8). (84.). (84.) 8.88 (479.6) 0.7 (7.).8 (.).6 (9.6).6 (9.6).8 (46.0).8 (46.0). (6.) (76.) 4. (4.) 4. (08.0).8 (7.9). (88.9) 4 (0.6). (9.7). (.4) (.9) 7 (7.7) 7 (7.7) 4 () 6 () CA08000E

4 October 008 DC Contactors Type C8 Ltl Inductive Time Limit Catalog Selection Table 94. DC Contactor Catalog ing System C 8 E H B 0 Base Catalog C8 D = Size E = Size F = Size 4 NEMA Size G = Size J = Size 6 K = 6A Coil Rating X = None C = D = 0 F = G = 0 H = 00 J = 0 K = 00 L = 600 M = 80 Power Pole Configuration = Closing Coil Voltage = Vdc = 0 Vdc LH Auxiliary Contacts 0 = None Auxiliary Contact Location A = Size Side Mounted B = Size thru 8 Bottom Mounted w/lh and/or RH Interlock N = None Hold Out Coil See Table 97 on Page 6 Type of Mounting 0 = None = Surface, Front of Panel = Elevated, Front of Panel RH Auxiliary Contacts = = NO = NC 4 = NC 0 = None Not an actual NEMA size. CA08000E

5 6 DC Contactors Type C8 Ltl Inductive Time Limit October 008 Product Selection When Ordering Specify Catalog of contactor from Table 97, plus. Suffix Code for closing coil from Table 9. Suffix Code for contactor mounting option from Table 96. Suffix Code for hold out coil from Table 98 (if hold out coil is not required, use 0 ). Suffix Code Letter for factory installed auxiliary contact if required from Table 76 and Table 77, Page 44. If no auxiliary contact is required, the Suffix will be N00. Table 9. Coil Voltage (Closing Coil) Coil Voltage dc 0 V 40 V Suffix Code Table 96. Contactor Mounting Options Contactor Size Type of Mounting Suffix Code Table 97. DC Inductive Time Limit (Ltl) Contactors for Accelerating Plugging and AntiPlugging Applications NEMA Size 8 Hour Rating Amperes Single Pole Normally 0 None Coil Ampere Rating 0400 V Type without Electrical Interlock Catalog * C8DX C8DC C8DD C8DF C8DG C8EF C8EG C8EH C8FJ C8GK C8JL 6A C8KM Rectifier and mounting for Ltl rectifier plugging 6006H8 Prices shown are for standard Ltl contactor with standard closing coil, standard mounting option, and standard holdout coil. If auxiliary contact is required, include list price adder from Tables 76 and 77 on Page 44. Example: Size 00 amp contactor with 0 Vdc closing coil, elevated mounting, with rectifier plugging type holdout coil, and RH bottom mounted NO auxiliary contact Catalog C8EHB0. Surface Mounted Front Connected thru 6 None 0 thru 6A Surface Mounted Front Connected thru 6A Elevated Mounting Front Connected Accessories Page 44 Renewal Parts Page 4 CrossReference to Previous s Pages 8, 9 Discount Symbol CD4 * Consult Sales Office for Pricing CA08000E

6 October 008 DC Contactors Type C8 Ltl Inductive Time Limit 7 Table 98. Ltl Holdout Coil Suffix Selection Suffix Ltl Acceleration on Starting Resistance Suffix Nonplug Main L M ARM Series A A A M L L F A ARM DB R HCM Series A A M L HCA HCA R A F Shunt Description Coil Ohms Description Coil Ohms No Series Resistor Required No Series Resistor Required Suffix Plug Voltage Lock Out Contactor Suffix Capacitor Timed Acceleration L M ARM Series P HCP IRES M L L P A HCA HCA C C IRES L Description Coil Ohms Description Coil Ohms 97V: 000 Ohm W Unit 8 78V: 000 Ohm W Unit Ohm W Unit µf Capacitor Suffix Ltl Acceleration Across the Line Suffix 4 Rectifier Plugging 0 V L IRES Description Coil Ohms Description Coil Ohms Intermittent Duty: No Resistor Required Continuous Duty: 000 Ohm 00W Unit HCA M L L F R A ARM A Also requires Rectifier No ea. Winding R HCP Rect. HCP F Series A A P M Polarity Shown Must Be Observed to Obtain Proper Operation. Connect Leads Marked INS. Together. L Suffix H.O. & Close Coil in Series XLine Intermittent Duty Suffix H.O. & Close Coil in Series XLine Continuous Duty L L L L HCA A HCA A A A LA LA Description Coil Ohms Description Coil Ohms No Series Resistor Required No Series Resistor Required CA08000E

7 8 DC Contactors Type C8 Ltl Inductive Time Limit October 008 CrossReference to Previous s DC Ltl Contactors Old Catalog Selection Table 99. Old Catalog ing System H 7 B 0 C Base Contactor 6006H See Table 00 Revision Code A, B or C Coil Voltage 00 = 00 Vdc 0 = Vdc 0 = 0 Vdc Ltl Holdout Coil Suffix Choose from Table 98, Page 7. Electrical Interlocks See Table 0 on Page 9. Mounting and Latch Options Suffix Type of Application Code Panel A No Mounting Material H Metal Elevated Front Connected Dead Back C Metal Surface Mounted Front Connected Dead Back D Metal Surface Mounted Rear Connected E Insulated Material Elevated Front Connected F G Insulated Material Insulated Material Surface Mounted Front Connected Surface Mounted Rear Connected Size Only without Latch X Size Only with Latch Table 00. Old/New Catalog CrossReference Ltl Contactors Old Description Catalog Size Contact Configuration Coil Rating (Amperes) Enclosure Replacement Catalog 6006H4 6006H 6006H6 6006H7 6006H8 6006H9 6006H0 6006H 6006H 6006H 6006H4 6006H 6006H6 6006H7 6006H8 6006H9 6006H0 6006H 6006H C8DC C8DC C8DC C8DD C8DF C8DX C8DC C8DD C8DF C8DF C8DG C8EF C8EF C8EF C8EF C8EG C8EH C8FJ C8FJ 6006H C8DX 6006H4 6006H 6006H9 6006H C8GK C8GK C8JL C8JL 6006H6 6A 80 C8KM CA08000E

8 October 008 DC Contactors Type C8 Ltl Inductive Time Limit 9 Table 0. Unit Electrical Interlock Assemblies Ltl Contactors Description Location Mounting Plate Circuit Index Required Mounting Plate and Driver Index Required Handling Suffix Size Contactors Size 6 Contactors Interlock Unit Electrical Interlocks Side Mount LH RH LH & RH NO NO 4NO 09H7A 09H7A 09H7A 09HA 09HA 09HA Interlock None Unit Electrical Interlocks Bottom RH Single NO 09HA 09H0A 4 CA08000E

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