5 Series - Mechanical Latch 2PDT - 4PST, 30 Amps

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1 5 Series - Mechanical Latch 2PDT - 4PST, 30 Amps The 5 series is a 2 coil mechanical latch electrical reset power relay. It is panel mounted with screw terminals, and has 600 volt spacing. The 5 series is supplied with continuous duty coils, and is suitable for applications ranging from supervisory and interlocking functions to control of small motors, heaters, solenoids or for transferring power from a main auxiliary supply or load. GENERAL SPECIFICATIONS (@ 25 C) Contacts: Contact Configuration Contact Material Contact Rating 120 / 240VAC Resistive 28VDC Resistive Contact Resistance, Initial Up to 2PDT or 4PST Silver Alloy 30 Amp 30 Amp 100 milliohms 6VDC Coil: Coils Available Nominal Coil Power Input Voltage Tolerance - AC Input Voltage Tolerance - DC Drop out voltage Duty Timing: Operate Time (max) Release Time (max) Dielectric Strength: Across Open Contacts Between Mutally Insulated Points Insulation Resistance Temperature: Operating Storage Life Expectancy: Electrical (full load operations) Mechanical (no load operations) Miscellaneous: Mounting Position Enclosure Weight AC and DC up to 600V 15VA 7W 85% to 110% of nominal 80% to 110% of nominal 10% of nominal Continuous 50ms 50ms 1000Vrms 2200Vrms 10,000 Megohms 500VDC -20 to 60 C (-4 to 140 F) -40 to 105 C (-40 to 221 F) 100, ,000 Any Open 47.2oz (1.2 Kg) Ordering Code 5 HXX 46 H3-120VAC Series 5 Contact Arrangement AXA (1 N.O, 1 N.C.) BXB (2 N.O., 2 N.C.) BXX (2 Pole NO) HXH (1 N.O. double make) XBX (DPDT) Continuous Duty Coils (must specify for this option) Optional Features Open style construction-no CODE Coil Voltage AC: 12, 24, 120, 208, 440, 550 (Add VAC) DC: 12, 24, 125, 240 (Add VDC) Coil voltages and frequencies must be specified 4/3 (843)

2 Latching / Sequencing Relays Amp BXB Wire Diagram (Top View) Outline Dimensions Dimensions Shown in inches & (millimeters) 2.69 (68.4) Section (178.2) 4.03 (102.4) 3.15 (80.0) 6.18 (157.1) R.20 (5.1) Coil Data Voltage DC Coils 60hz AC Coils Resistance ohms Impedance ohms 7 Watts 15VA Contact Specifications Double Break Contacts Single Break Contacts Volts 24V 120V 240V 24V 120V 240V AC (Amps) DC (Amps) Note: Other coil available on special order, including coils for connection in series with loads up to 30 Amps (843) /4

3 85 Series - Screw Terminal Sequence DPST, 20 Amps The 85 series relay is a panel mounted, screw terminal, open style sequencing relay. This two pole relay has a single coil which operates a ratchet wheel. Control cams, on the ratchet wheel shaft, step from one position to the next on each impulse to the coil. A 50 millisecond pluse will step the relay. Coils are for momentary duty only. The 85 series may be supplied in any sequence up to 12 steps. Contacts are single throw. GENERAL SPECIFICATIONS (@ 25 C) Contacts: Contact Configuration Contact Material Contact Rating 120 / 240VAC Resistive 28VDC Resistive Contact Resistance, Initial DPST Fine Silver 20 Amp 20 Amp 100 milliohms 6VDC Coil: Coils Available Nominal Coil Power Input Voltage Tolerance - AC Input Voltage Tolerance - DC Drop out voltage Duty Timing: Operate Time (max) Release Time (max) Dielectric Strength: Across Open Contacts Between Mutally Insulated Points Insulation Resistance Temperature: Operating Storage Life Expectancy: Electrical (full load operations) Mechanical (no load operations) Miscellaneous: Mounting Position Enclosure Weight AC or DC up to 600V 18VA 11W 85% to 110% of nominal 80% to 110% of nominal 10% of nominal Momentary 50mS 50mS 1500Vrms 1500Vrms 1,000 Megohms 500VDC -20 to 60 C (-4 to 140 F) -40 to 105 C (-40 to 221 F) 100, ,000 Any Open 25.6oz (650 grams) AXA Wire Diagram (Top View) 4/5 (843)

4 Latching / Sequencing Relays Amp Outline Dimensions Dimensions Shown in inches & (millimeters) Coil Specifications AC Coil, 50/60HZ DC Coil Nominal Resistance Nominal Resistance voltage ohms voltage ohms ±10% ±10% (127.1) 2.67 (67.9) Section (76.2) 2.38 (60.4) R.09 (2.3).31 (7.9) 4.37 (111.1) Ordering Code 85 AXA H3-120VAC Series 85 Contact Arrangement AXA 1 - N.O & 1 - N.C. BBX (2PST - N.O.) Options Open style construction - NO CODE Sheet Metal Housing - CODE H3 Coil Voltage AC: 24, 120, 240, 440, 550 (Add VAC) DC: 24, , 240 (Add VDC) Standard Contact Sequences Relay Step (Repeat) 85AXA Contact A 0 X 0 X Contact B X 0 X 0 85BXX Contact A 0 X 0 X Contact B 0 X 0 X 0 = Contact open X = Contact closed *8 Tooth ratchet is standard (843) /6

5 255 Series - Industrial Latching Relays 3PDT or 4PST, 10 Amp File No. E13224 The 255 Series is a two coil latching version of the general purpose type 219 relay. When the operate coil is momentarily energized, contacts transfer and remain so even after coil power is removed. The second coil when momentarly energized, provides electrical reset of the contacts. All contacts operate from a common armature to prevent contatct overlapping. Coils are rated for continous duty. Both coils can be energized at the same time with no damage. The operate coil is dominant GENERAL SPECIFICATIONS (@ 25 C) Contacts: Contact Configuration Contact Material Contact Rating 120 / 240VAC Resistive 28VDC Resistive Contact Resistance, Initial Up to 3PDT or 4PST Silver Alloy Gold Diffused 10 Amp / 5 Amp 10 Amp 100 milliohms 6VDC Coil: Coils Available Nominal Coil Power Input Voltage Tolerance - AC Input Voltage Tolerance - DC Drop out voltage Duty Timing: Operate Time (max) Release Time (max) AC and DC 4.9VA 1.8W 85% to 110% of nominal 80% to 110% of nominal 10% of nominal Continuous 25mS 20mS 255 Wire Diagram (Top View) Dielectric Strength: Across Open Contacts Between Mutally Insulated Points Insulation Resistance Temperature: Operating Storage Life Expectancy: Electrical (full load operations) Mechanical (no load operations) Miscellaneous: Mounting Position Mating Socket Enclosure Weight 1500Vrms 1500Vrms 100 Megohms 500VDC -20 to 60 C (-4 to 140 F) -40 to 105 C (-40 to 221 F) 100,000 10,000,000 Any 27390D Clear Polycarbonate 11.8oz (300 grams) Operate Operate Operate XBX (DPDT) ABX (1 N.O + DPDT) Operate XCX (3PDT) 255BXB (2 N.O. + 2 N.C.) 4/7 (843)

6 Latching / Sequencing Relays Amp 255 Contact Load Specifications Voltage Make Carry Resistive Inductive 120VAC 30 Amp 10 Amp 10 Amp 3 Amp 240VAC 30 Amp 10 Amp 5 Amp 1 Amp 24VDC 30 Amp 10 Amp 10 Amp 5 Amp 28VDC 30 Amp 10 Amp 10 Amp 3 Amp 125VDC 30 Amp 10 Amp 0.5 Amp 0.1 Amp For versions with suffix 69 permanent magnet blowouts Voltage Make Carry Resistive Inductive 125VDC (SM) 30 Amp 10 Amp 1.5 Amp 0.5 Amp 125VDC (DM) 30 Amp 10 Amp 4 Amp 1.5 Amp 250VDC (SM) 30 Amp 10 Amp 0.5 Amp 150 mamp 250VDC (DM) 30 Amp 10 Amp 1.5 Amp 0.5 Amp Note: SM = Single make DM = Double make 4.52 (114.8) Outline Dimensions Dimensions Shown in inches & (millimeters) 3.72 (94.4) Section 4 Coil Specifications *AC Coil, 50/60HZ coil (3VA) Operate Coil (5VA) Nominal Resistance Coil Power Resistance Coil Current voltage ohms (ma) ohms (ma) ±10% ±10% Current inrush on all AC coils is less than twice the listed milliamperes ratings as shown in the AC coil data table. *Currents shown in table measured at 60Hz 1.44 (36.7) (66.8) Optional manual actuator DC Coil coil (1.4W) Operate Coil (1.8W) Nominal Resistance Coil Power Resistance Coil Current voltage ohms (ma) ohms (ma) ±10% ±10% / DC relays, 1.8 Watts ( VDC) Ordering Code 255 XCX P LM- Series 255 Contact Arrangement XBX (DPDT) - (2 form C) XCX (3PDT) - (3 form C) ABX (DPDT & 1 N.O. contact) BXB (DPDT-N.O. & 2 form C) Standard Features Polycarbonate cover - CODE P Optional Features Permanent magnet blowout - CODE 69 Indicator lamp across both coils - CODE L Manual actuator - CODE M Coil Voltage AC: 6, 12, 24, 120, 240 (Add VAC) DC: 6, 12, 24, 48, (Add VDC) (843) /8

7 311 Series - Industrial Sequencing DPDT, 5 Amp File No. ES2197 The 311 Series relays are sequencing (stepper) relays built on the industrial 219 style frame. Hold down clip is integral to the relay base. Double pole contacts transfer on energizing of coil or de-energizing. Dual cam movement allows contacts to operate together or seperately. Works equally well with application of continous voltage to coil or energy saving impulse. No continuous voltage required for memory. Numerous custom switching arrangements are possible over 8 steps per revolution of the cams. GENERAL SPECIFICATIONS (@ 25 C) Contacts: Contact Configuration Contact Material Contact Rating 120 / 240VAC Resistive 28VDC Resistive Contact Resistance, Initial DPDT Silver Alloy 5 Amp 5 Amp 100 milliohms 6VDC Coil: Coils Available Nominal Coil Power Input Voltage Tolerance - AC Input Voltage Tolerance - DC Drop out voltage Duty AC or DC up to 300V 4.9VA 1.8W 85% to 110% of nominal 80% to 110% of nominal 10% of nominal Continuous Timing: Operate Time (max) Release Time (max) 35mS 35mS Dielectric Strength: Across Open Contacts Between Mutally Insulated Points Insulation Resistance 1500Vrms 1500Vrms 1,000 Megohms 500VDC Wire Diagram (Top View) Temperature: Operating Storage -20 to 60 C (-4 to 140 F) -40 to 105 C (-40 to 221 F) Operate Life Expectancy: Electrical (full load operations) Mechanical (no load operations) Miscellaneous: Mounting Position Mating Socket Enclosure Weight 100,000 5,000,000 Any 27390D Clear Polycarbonate 7.5oz (190 grams) XBXP 311XBXPR* *Transfer on release /9 (843)

8 Latching / Sequencing Relays Amp Outline Dimensions Dimensions Shown in inches & (millimeters) Coil Specifications AC Coil, 50/60HZ DC Coil Nominal Resistance Nominal Resistance voltage ohms voltage ohms ±10% ±10% (87.0) 2.63 (66.7) 1.44 (36.7) Section (66.8) Ordering Code 311 XBX P R L -120VAC Series 311 Contact Arrangement XBX (DPDT) - (2 form C) Standard Features Plug-in with polycarbonate cover - CODE P Contact Transfer When coil is energized - NO CODE When coil is de-energized - CODE R Optional Features Indicator lamp - CODE L Coil suppression - CODE V Coil Voltage AC: 6, 12, 24, 120, 240 (Add VAC) DC: 6, 12, 24, (Add VDC) (843) /10

9 502 Series - Latching Contactor SPST - NO, 100 Amp The 502 series is a solenoid-actuated, mechanically latched, electrically reset contactor. Once the 502 contacts close, they stay closed until a second command is sent to the reset coil. This contactor once activated or deactivated, consumes no power and will remain in position, and not lose its memory no matter how much time passes between signals. The design of the unique latching mechanism makes the 502 highly resistant to shock and vibration without de-latching. GENERAL SPECIFICATIONS (@ 25 C) Contacts Contact Configuration Contact Material Contact Rating 120 / 240VAC Resistive 28VDC Resistive Contact Resistance, Initial SPST-NO Silver Alloy 100 Amp 100 Amp 100 milliohms 6VDC Coil Coils Available Nominal Coil Power Input Voltage Tolerance - AC Input Voltage Tolerance - DC Drop out voltage Duty Timing Operate Time (max) Release Time (max) Dielectric Strength: Across Open Contacts Between Mutally Insulated Points Insulation Resistance Temperature: Operating Storage Life Expectancy: Electrical (full load operations) Mechanical (no load operations) Miscellaneous: Mounting Position Enclosure Weight AC and DC up to 600V 22VA 7W 85% to 110% of nominal 80% to 110% of nominal 10% of nominal Continuous 50ms 50ms 1000Vrms 2200Vrms 1,000 Megohms 500VDC -40 to 65 C (-40 to 149 F) -40 to 105 C (-40 to 221 F) 100, ,000 Vertical, Contacts Up Open 30.7oz (780 grams) 502 Wire Diagram Set HXX Shown 4/11 (843)

10 Latching / Sequencing Relays Amp Outline Dimensions Dimensions Shown in inches & (millimeters) 3.87 (98.2) 4.87 (123.6) Section (81.5) 3.08 (78.2) Ordering Code 502 HXX 24VAC Series 502 Contact Arrangement HXX (SPST - NO - double make) Coil Voltage AC: 12, 24, 120, 240 (Add VAC) DC: 12, 24, 48, (Add VDC) (843) /12

11 545 Series - Screw Terminal Latching Contactor 4PST NO double make, 30 Amp GENERAL SPECIFICATIONS (@ 25 C) Contacts: Contact Configuration Contact Material Contact Rating 120 / 240VAC Resistive 28VDC Resistive Contact Resistance, Initial The 545 series is a three or four pole, double make, normally open, dual coil mechanical latch contactor rated up to 7.5 HP. It will hold its last energized position indefinitely without requiring any power itself. Contacts change state when the appropriate coil is energized. This makes the 545 series especially well suited to battery driven devices, and to any application where power consumption or coil heating must be minimized. 4PST-NO Double Make Silver Alloy 30 Amp 30 Amp 100 milliohms 6VDC Coil: Coils Available Nominal Coil Power Input Voltage Tolerance - AC Input Voltage Tolerance - DC Drop out voltage Duty Timing: Operate Time (max) Release Time (max) Dielectric Strength: Across Open Contacts Between Mutally Insulated Points Insulation Resistance Temperature: Operating Storage Life Expectancy: Electrical (full load operations) Mechanical (no load operations) Miscellaneous: Mounting Position Mating Socket Enclosure Weight AC and DC up to 600V 22VA 7W 85% to 110% of nominal 80% to 110% of nominal 10% of nominal Continuous 100ms 50ms 1000Vrms 2500Vrms 1,000 Megohms 500VDC -20 to 70 C (-4 to 158 F) -40 to 105 C (-40 to 221 F) 100, ,000 Vertical, Contacts Up - Open 31.5oz (800 grams) 545 Wire Diagram (Top View) SET KXX (3PST - NO) SET 4/13 (843) LXX (4PST - NO)

12 Latching / Sequencing Relays Amp Outline Dimensions Dimensions Shown in inches & (millimeters) 3.26 (159.1) Section 4 Contact Ratings Load KXX (3 Pole) LXX (4 Pole) Contacts Phase Resistive Motor Resistive Motor voltage load load load load (50/60HZ) (Amp) (HP) (Amp) (HP) / * 208/ * 480/ (81.7) 3.62 (91.8) 2.88 (73.2) Load KXX (3 Pole) LXX (4 Pole) Contacts Phase Resistive Motor Resistive Motor voltage load load load load (VDC) (Amp) (HP) (Amp) (HP) 115/ Note: *AC coil is 120, 50/60HZ **DC coilis VDC UP Recommended Mounting As Shown - Contacts Up Ordering Code 545 KXX Series 545 Contact Arrangement KXX (3PST - N.O. - double make) LXX (4PST - N.O. - double make) -120VAC Coil Voltage AC: 12, 24, 120, 240,440, 550 (Add VAC) DC: 12, 24, , 240 (Add VDC) AC Coil, 50/60HZ DC Coil Nominal Resistance Nominal Nominal Resistance Nominal voltage ohms current voltage ohms current ±10% (Amp) ±10% (Amp) * ** Note: *AC coil is 120, 50/60HZ **DC coils VDC Coil Specifications (843) /14

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