Motor Control. Motor Control Electrical Aftermarket Products and Services Contents

Transcription

1 June 00 Aftermarket Solutions, Ref. No. [] - CA0000E Contents Description Page Contactors, Starters & Brakes Product Description Product History Further Information Pricing Information Reduced Voltage Motor Starters Adjustable Frequency ac Drives Synchronous Product Description Product History Product History Time Line Further Information Pricing Information Starters (Medium Voltage) Product Description Product History Product History Time Line Decoding Catalog s Further Information Pricing Information

2 - June 00 Aftermarket Solutions, Ref. No. [] 0 0 Contents Description Page Pre -Star Product History Time Line, Replacement Capabilities, Technology Upgrades Star Product History Time Line, Replacement Capabilities, Technology Upgrades Citation Product History Time Line Replacement Capabilities Type N Product History Time Line, Replacement Capabilities, Technology Upgrades A00 Product History Time Line, Replacement Capabilities... - Technology Upgrades A0 Product History Time Line, Replacement Capabilities... - V0 and V00 Replacement Capabilities Freedom Product Description, Product History Time Line.. - Replacement Capabilities Technology Upgrades IT. Electromechanical NEMA Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades IT. Electromechanical IEC Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades XT IEC Power Control Product Description, Product History Time Line, Replacement Capabilities,.. - Advantage Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades Definite Purpose Product History Time Line, Replacement Capabilities, Technology Upgrades Description Page JF Autostarter Product History Time Line, Replacement Capabilities, Technology Upgrades ME and MD dc Contactors Product Description, Product History, Product History Time Line, Replacement Capabilities.. - Technology Upgrades C0 Mill Type dc Contactors Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades ac and dc Brakes Product Description, Product History Time Line, Replacement Capabilities Technology Upgrades DPM-Contactor Product Description, Product History Time Line, Replacement Capabilities Technology Upgrades AVD-Contactor Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades D-Contactor Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades Reversing/Assignment Contactors Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades P- & S-Contactors Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades Overview Type N Contactor Product Description Citation Starter Cutler-Hammer Starters and Contactors from Eaton s electrical business were and are designed to control functions of a connected motor by starting, stopping, reversing, regulating and protecting. When functions do not include speed regulation, this device is known as a starter rather than a controller. Applications for starter functions are fans, pumps, constant horsepower, constant or variable torque machine tools, constant torque metalworking machinery, variable torque and horsepower fans and blowers, constant power heating, lighting, pumps and motors for all types of applications. CA0000E

3 June 00 Aftermarket Solutions, Ref. No. [] Product History The Cutler-Hammer line of contactors and starters dates back to the early 0s in Milwaukee, WI. Changes in coil construction, making the first moisture-proof vacuum with impregnated coils, were innovations in this line of contactors and starters manufactured before the -Star line (now known as the Pre -Star). Eutectic alloy overloads were used later in this design with the design change to the -Star line. A few of the new features of the -Star line of contactors and starters were the first standard three coil overload relays, new molding compounds, new metals and cast resin coils. The Type F magnetic contactor is the first magnetically controlled contactor in our Westinghouse records. It was open in design, simple in construction and was state-of-the-art due to its magnetically controlled armature. The Type F contactor was replaced by the DE-ION contactor which featured the Westinghouse trademark DE-ION arc quenching. The DE-ION was followed by the Type DN, Type N, and the Type A, today known as the A00. The Type B was developed in the late 0s and was obsoleted two or three years later. The A00 open control is still a current offering. Prior to, some of the larger sizes (-) were known as GCA and GCD. The Citation line of contactors and starters was introduced in with many new features: the new CI non-wearing totally enclosed permanent air gap magnet structure; dual wound magnet coil with plug-in feature; color coded, twin break dust-safe contacts; and straightthrough wiring. Although the Citation line was obsoleted in, replacement contact kits, magnet coils and heater coils will continue to be available. Today, the Freedom contactor, launched in, coexists with the solid-state heaterless IT. contactor, a microprocessor-controlled magnetic contactor introduced in 00. Freedom CA0000E IT. Product History/Pre -Star Pre -Star Originally a Cutler-Hammer Product Size Contactor Size Contactor Product History Time Line Size Contactor Parts are no longer available for Pre- Star. Size Present Sizes 00 Figure -. Product History Time Line for Pre -Star, Bulletin For all NEMA rated starters, please contact Standard Open Control Aftermarket at Replacement Capabilities There are no replacement parts available. Replace with new contactor or starter. Technology Upgrades Size 00- Freedom or IT. Sizes - Freedom, Vacuum or IT

4 - June 00 -Star Aftermarket Solutions, Ref. No. [] 0 0 -Star Originally a Cutler-Hammer Product Typical Size 0 Starter Typical Size Contactor Typical Size Starter Product History Time Line Size Present Size 0 Size Size Size Size Size Figure -. Product History Time Line for -Star, Bulletin 0,,,,,, and For all NEMA rated Bulletin starters, please contact Standard Open Control Aftermarket at Replacement Capabilities There are no replacement parts available. Replace with new contactor or starter. Technology Upgrades Sizes 00- Freedom or IT. Sizes - Freedom, Vacuum or IT. CA0000E

5 June 00 Aftermarket Solutions, Ref. No. [] Citation - Citation Originally a Cutler-Hammer Product Citation Starter and Nameplate Although the number is not imprinted on the coil, it must be used when ordering. For example, the proper ordering number for a 0 V, 0 Hz, ac magnet coil would be -- (Refer to the style numbers on Table -). Product History Time Line Catalog Parts Publication Contact Kit NEMA Size Series Present Size 00 Size 0 Size Size Size Size Size Size Size Size A B C D A A A B A B A B A A B C A B A B Figure -. Product History Time Line for Citation A0, A, A, A0, A, A0, A, A0, A, A0, A, A0, A, B0, B, B0, B, B, C0, C0 and C0 Coil Series 0 0 CA0000E

6 - June 00 Citation Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities Table -. Replacement Capabilities Contacts and Coils Description Contact Kits Part on Contactor or Starter Name Plate -Pole without Interlock -Pole without Interlock -Pole with Interlock -Pole without Interlock -Pole without Interlock Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz V 0 Hz 0 Vdc 0 Vdc Vdc Vdc Style and Part s Size 00 Size 0 Size Size Size Series A Series B Series C Series D Series A Series B Series A Series B Table -. Replacement Capabilities Contacts and Coils (Continued) Description Coil Suffix A B C D E T L H A B T W Contact Kits Part on Contactor or Starter Name Plate -Pole -Pole Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz V 0 Hz 0 Vdc 0 Vdc Vdc Vdc Coil Suffix A B C D E T L H A B T W Citation overload relays are no longer available. A Freedom overload may be an option. Contact Control Aftermarket at Replace complete contactor. Non-encapsulated coil. For use in existing dc operated devices. Not for conversion of existing ac operated devices to dc Style and Part s Size Size Size Size Size Series A Series B Series A Series B Series C Series A Series B Series A Series B CG0 C0G C0G C0G0 C0G C0G CA0000E

7 June 00 Aftermarket Solutions, Ref. No. [] Citation - Replacement Capabilities (Continued) -Pole Contact Kit, Size, Series B -Pole Contact Kit, Size Magnet Coil, 0 V/0 Hz for Size, Series A Table -. Replacement Capabilities Overload Relays Description Style and Part s Size 00 Size 0 Size Size Size Series A Series B Series C Series D Series A Series B Series A Series B Overload Relays Without Mounting Plates For replacement on existing starters Standard Trip (Class 0) Eutectic Element Element Element with Alarm Circuit Slow Trip (Class 0) Eutectic Element Element Replacement Thermal Elements Standard Trip Eutectic Slow Trip Eutectic Table -. Replacement Capabilities Overload Relays (Continued) Description Overload Relays Without Mounting Plates For replacement on existing starters Standard Trip (Class 0) Eutectic Element Element Element with Alarm Circuit Replacement Thermal Elements Standard Trip Eutectic Slow Trip Eutectic Current Transformer Citation overload relays are no longer available. Replace with up-to-date starter, or contact Standard Open Control Aftermarket at to determine Freedom overload relay compatibility. No longer available. Replace with up-to-date overload relay or starter. Will no longer be available once stock is depleted. If stock is out, replace with up-to-date overload relay or starter. On Vista; no price. Technology Upgrades Sizes 00- Freedom or IT. Sizes - Freedom, Vacuum or IT. Sizes - Freedom Adapter Plates The adapter plates in Table - make it possible to replace a Citation starter with a Freedom or Advantage starter and the same mounting holes can be used Table -. Adapter Plates Ordering Information NEMA Adapter Plate Catalog Size Freedom Advantage Style and Part s Size Size Size Size Size Series A Series B Series A Series B Series C Series A Series B Series A Series B , CCMP0 CCMP CCMP CCMP CCMP CCMP -- WBASE WBASE WBASE WBASE CA0000E

8 - June 00 Citation Aftermarket Solutions, Ref. No. [0] 0 0 Replacement Capabilities (Continued) Heaters Overload relays do not include heaters. Please see Table - for heater element index. Heater Selection For Replacement in Existing Applications Only Heaters are rated to protect 0 C rise of motors; and, open and drip-proof motors having a service factor of. where the motor and the controller are at the same ambient temperature. For other conditions:. For 0 C, C and C rise motors and enclosed motors having a service factor of.0, select one size smaller.. Ambient temperature of the starter lower than the motor by C ( F), use one size smaller.. Ambient temperature of the starter higher than the motor by C ( F), use one size larger. Ultimate tripping current of heaters is approximately. times the minimum current rating listed in the tables. Heater Selection Index Note: Use this index to cross-reference tables on Pages - through -. Table -. Index of Overload Relay Heater Selection Tables Starter Type Catalog Prefix A0 A A Type Open Enclosed Open Enclosed Open Enclosed Heater Selection Table s NEMA Size of Starter (-/) ST- ST- BNC- BNC- LT- LT- ST- ST- BNC- BNC- LT- LT- ST- ST- BNC- BNC- LT- LT- ST- ST- BNC- BNC- LT- LT- ST- ST- BNC- BNC- LT- LT- Select heaters for 0% of rated full load current. Select heaters for % of rated full load current. Note: Individually boxed heaters master packed 0 per carton. ST-0 ST-0 ST- ST- ST- ST- A0 and A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A and A Enclosed BNC- BNC- BNC- BNC- BNC- A0 Open Enclosed ST- ST- ST- ST- ST- ST- ST- ST- ST- ST- ST-0 ST-0 ST- ST- ST- ST- A Open Enclosed BNC- BNC- BNC- BNC- BNC- BNC- BNC- BNC- BNC- BNC- A0 and A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A and A Enclosed BNC- BNC- BNC- BNC- BNC- A00-A0 Enclosed ST- ST- ST- ST-0 ST- ST- A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- ST- A00 Open Enclosed ST- ST- ST- ST- ST- ST- ST- ST- ST- ST- ST-0 A00-A0 Enclosed ST- ST- ST- ST- ST- ST-0 ST- A0-A0 Enclosed ST- ST- ST- A0-A0 Enclosed ST- ST- ST- B0 and B0 Enclosed ST- ST- ST- ST- B and B Open Enclosed BNC- BNC- BNC- BNC- C00 C0 C0 Open and Enclosed Open and Enclosed Open and Enclosed ST- ST- ST- ST- BNC- BNC- BNC- BNC- LT- LT- LT- LT- CA0000E

9 June 00 Aftermarket Solutions, Ref. No. [] Citation - Replacement Capabilities (Continued) Overload Relay Heater Selection Tables Table -. Type ST Standard Trip Eutectic Alloy For Replacement in Existing Applications Only; For Motors with. Service Factor Table ST- Table ST- Table ST- Table ST- Table ST- Heater NEMA Sizes 00, 0,, -/ NEMA Sizes 00, 0,, -/ NEMA Size NEMA Size NEMA Size Catalog For Open Type Catalog Prefix A0, A0, A00, B0, B0, C00 For Enclosed Type Catalog Prefix B0, B0, C00 Heater Ampere Range For Enclosed Type Catalog Prefix A0, A0, A0, A0, A For Open Type Catalog Prefix A0, A0, A00, B0, C00 For Enclosed Type Catalog Prefix B0, C00, A0, A0, A0, A0, A00-A0 For A0 controllers, select heaters at 0% of rated full load current. For A0 controllers, select heaters at % of rated full load current. Note: Individually boxed heaters master packed 0 per carton For Enclosed Type Catalog Prefix A0, A0, A0, A0, A For Open Type Catalog Prefix A0, A0, A00, B0, C00 For Enclosed Type Catalog Prefix A0, A0, A00-A0, A0-A0, B H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H H H H H H H H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 0 0 CA0000E

10 -0 June 00 Citation Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities (Continued) Overload Relay Heater Selection Tables (Continued) Table -. Type ST Standard Trip Eutectic Alloy (Continued) For Replacement in Existing Applications Only; For Motors with. Service Factor Table ST- Table ST- Table ST- Table ST- Table ST-0 Heater NEMA Size NEMA Size NEMA Size NEMA Size 0 and NEMA Size Catalog For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00 Heater Ampere Range For Open Type Catalog Prefix A0, A0, C00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A0, A0, A00, A00-A For Open and Enclosed Catalog Prefix A0, A0, A0-0, A0, A0, A00, A0, A0, A0, A0, A00-A For A0 controllers, select heaters for 0% of rated full load current. For A0 controllers, select heaters for % of rated full load current. Note: Individually boxed heaters master packed 0 per carton. For Enclosed Type Catalog Prefix A0, A0, A0, A0, A00-A For Open Type Catalog Prefix A0, A0, A00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00, A0, A0, A H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H H H H H H H H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 CA0000E

11 June 00 Aftermarket Solutions, Ref. No. [] Citation - Replacement Capabilities (Continued) Overload Relay Heater Selection Tables (Continued) Table -. Type ST Standard Trip Eutectic Alloy (Continued) For Replacement in Existing Applications Only; For Motors with. Service Factor Table ST- Table ST- Table ST- Table ST- Table ST- Heater NEMA Size NEMA Size NEMA Size NEMA Size NEMA Size Catalog For Open Type Catalog Prefix A0, A0, A00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00, A0, A0, A00 Heater Ampere Range 0 0 For Open Type Catalog Prefix A0, A0, A00 For Enclosed Type Catalog Prefix A0, A0, A0, A0, A0, A0, A00, A0, A0, A For Enclosed Type Catalog Prefix A0, A For A0 controllers, select heaters for 0% of rated full load current. For A0 controllers, select heaters for % of rated full load current. Note: Individually boxed heaters master packed 0 per carton. For Enclosed Type Catalog Prefix A For Enclosed Type Catalog Prefix A H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H H H H H H H H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 0 0 CA0000E

12 - June 00 Citation Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities (Continued) Overload Relay Heater Selection Tables (Continued) Table -. Type BNC Bimetal For Replacement in Existing Applications Only; For Motors with. Service Factor Table BNC- Table BNC- Table BNC- Table BNC- Heater NEMA Sizes 00, 0,, -/ NEMA Size For Open Type Catalog Prefix A, A, B, B, C0 For Enclosed Type Catalog Prefix C0 Heater Ampere Range For Enclosed Type Catalog Prefix A, A, B, B Note: Individually boxed heaters master packed 0 per carton. For Open Type Catalog Prefix A, A, B, C0 For Enclosed Type Catalog Prefix A, A, A, A, B For Enclosed Type Catalog Prefix A, A, C Catalog H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H H H H H H H H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 CA0000E

13 June 00 Aftermarket Solutions, Ref. No. [] Citation - Replacement Capabilities (Continued) Overload Relay Heater Selection Tables (Continued) Table -. Type BNC Bimetal (Continued) For Replacement in Existing Applications Only; For Motors with. Service Factor Table BNC- Table BNC- Table BNC- Table BNC- Table BNC- Heater NEMA Size NEMA Size NEMA Sizes 0 and NEMA Size For Open Type Catalog Prefix A, B, A, C0 For Enclosed Type Catalog Prefix B, A, A Heater Ampere Range For Enclosed Type Catalog Prefix A, A, A, A Note: Individually boxed heaters master packed 0 per carton. For Open Type Catalog Prefix A, A, C0 For Enclosed Type Catalog Prefix A, A, A, A, A, A For Enclosed Type Catalog Prefix A, A, A, A For Open and Enclosed Type Catalog Prefix A, A-, A, A, A Catalog H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H H H H H H H H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 0 0 CA0000E

14 - June 00 Citation Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities (Continued) Overload Relay Heater Selection Tables (Continued) Table -. Type LT Slow Trip Eutectic Alloy For Replacement in Existing Applications Only; For Motors with. Service Factor Table LT- Table LT- Table LT- Table LT- Table LT- Table LT- Table LT- Table LT- Heater NEMA Size 00, 0,, -/ NEMA Size NEMA Size NEMA Size NEMA Size For Enclosed Type Catalog Prefix A Heater Ampere Range For Open Type Catalog Prefix A, C0 For Enclosed Type Catalog Prefix C For Enclosed Type Catalog Prefix A For Open Type Catalog Prefix A, C0 For Enclosed Type Catalog Prefix C0 Note: Individually boxed heaters master packed 0 per carton. Note: Individually boxed heater coils master packed 0 per carton For Enclosed Type Catalog Prefix A For Open Type Catalog Prefix A, C For Open Type Catalog Prefix A, C0 For Enclosed Type Catalog Prefix A For Open and Enclosed Type Catalog Prefix A Catalog H00 H00 H00 H00 H00 H00 H00 H00 H00 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 H0 H0 H0 H0 H0 H0 H00 H0 H0 H0 CA0000E

15 June 00 Aftermarket Solutions, Ref. No. [] Type N - Type N Originally a Westinghouse Product Type N Contactor CA0000E Product History Time Line Figure -. Product History Time Line for Type N Replacement Capabilities Table -. Contact Kits NEMA Size 0 Size Present 0 Table -. ac Coils Technology Upgrades Poles Sizes 00 Freedom or IT. Sizes Freedom, Vacuum or IT. Style Voltage Hz Part s -, -Pole -, -Pole Original New Original New Sizes 0, 0/0/0 0 0 /0/0 00 Size 0/0/0 0/0/0/0 00 0/0 Size 0/0/0 0/0/00/0 0/0 00/00 Size 0/0/0 00/00 0 0/0 /0/ /0/0 0 /0/0 /0/0/0 0 0/0 /0/0 /0/0/0 0/0 0/0 /0/0 0/0 0 0/ D0G0 D0G0 D0G0 D0G D0G0 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG DG DG DG DG D0G DG0 DG0 DG0 DG0 DG0 DG DG0 DG 0 0

16 - June 00 A00 Aftermarket Solutions, Ref. No. [] 0 0 A00 Originally a Westinghouse Product A00 Size Starter Contact Kit for A00 Model J, Size -, -Pole A00 ac Coil, 0/0 V 0/0 Hz, -, -, -Pole, Sizes 00, 0 and Product History Time Line Size Model Present 00 J J K Electrically Held Mechanically Held Figure -. Product History Time Line for A00, A0, A0, A0, A0, A0, A, A, A, A, A0, A, A, A, A0, A, A00, A0, A0, A0, A00, A0, A0, A0, A00, A0 and A0 Replacement Capabilities Table -0. Kits for Model J, Sizes 00, 0, and Description Poles Size 00 Size 0 Size Size Contact Kit Arc Box - Cross Bar - - Upper Base (for single rated coils only) Model C contact kits and coils 00-, -, -, - and -pole contactors are same as Model J. All other parts are unavailable. Use Quantity BG (-pole kit). Use one each of BG (-pole kit) and BG (-pole kit). Mounting hardware included. Table -. ac Coils - - Lower Base - - BG BG BG BG CG0 CG0 BG0 BG0 BG0 BG0 CG0 CG0 BG0 BG0 BG0 BG0 CG0 CG0 BG BG BG BG CG0 (-, -pole) CG0 (-, -pole) BG BG BG BG 0CG0 0CG0 KO Spring (Pk. of 0) All 0CG0 Terminal Line/Load (Pk. of ) All B0G0 Voltage Hz Sizes 00, 0 and Size -, -, -Pole -Pole -, -Pole -, -Pole 0/0 0 00/0 0 0/0 0/0 0/0 0 0/0 0 0/0 0/ /0 0/0 0/0 0/0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G 0C0G 0C0G 0C0G 0C0G0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G 0C0G 0C0G 0C0G0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G 0C0G 0C0G 0C0G 0C0G0 0C0G0 0CG0 0CG0 0CG0 0CG0 0CG 0CG 0CG 0CG 0CG0 0CG0 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. CA0000E

17 June 00 Aftermarket Solutions, Ref. No. [] A00 - Replacement Capabilities (Continued) A00 ac Coil, 0/0 V 0 Hz, Size A00 ac Coil, 0/0 V 0/0 Hz, -, -pole, Sizes and, Model J CA0000E Table -. dc Coils Voltage Size 0 Size Size -, -, -, -Pole -, -, -, -Pole -, -, -, -Pole 0 /0 Use only on contactors originally supplied with a dc coil. Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. Table -. Kits for Model J K, Sizes and Model C contact kits and coils 00-, -, -, - and -pole contactors are same as Model J. All other parts are unavailable. Model K replaces Model J. Use Quantity BG (-pole kits). Use one of each of BG (-pole kit) and BG (-pole kit). Use Quantity BG (-pole kit). Use one each of BG (-pole kit) and BG (-pole kit). Table -. ac Coils CG0 CG0 CG0 CG0 CG0 CG0 Model K replaces Model J. Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. Table -. dc Coils Voltage Model J, Sizes -, -Pole Use only on units originally supplied with dc coil. CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 CG0 Description Poles Size Model J Size Model J Size Model K Contact Kit Arc Box - - Cross Bar - - Upper Base - - Lower Base - - KO Spring (Pk. of 0) Terminals Line/Load (Pk. of ) BG BG BG BG CG0 CG0 BG BG BG BG 0CG0 0CG0 BG BG BG BG CG CG BG BG BG BG 0CG0 0CG0 0CG 0CG 0CG 0CG CG CG BG0 BG 0CG0 All 0CG0 0CG0 BG0 All BG BG BG Voltage Hz Model J, Sizes Model K, Size 0/0 0 00/0 0 0/0 0/0 0/0 0 0/0 0 0/0 0/ /0 0/0 0/0 0/0 0 /0 CG0 CG0 CG0 CG0 CG0 -, -Pole -, -Pole -, -Pole -, -Pole 0CG0 0CG0 0CG0 0CG0 0CG 0CG 0CG 0CG 0CG0 0CG0 0CG0 0CG0 0CG0 0CG0 0CG 0CG 0CG0 0CG0 0CG0 0CG0 0CG0 0CG0 0CG 0CG 0CG 0CG 0CG0 0CG0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G 0C0G 0C0G0 0C0G0 0 0

18 - June 00 A00 Aftermarket Solutions, Ref. No. [0] 0 0 Replacement Capabilities (Continued) Table -. Kits for GCA 0/0, Sizes and GPD Sizes Kit Size Size Size Size Size Contact Kit ( per pole) Arc Box Magnet Assembly Magnet Spacing Kit Arc Cup Kit Load Connection Kit Line Connection Kit KO Spring- CT 00/ CT 00/ CT 00/ CT 00/ Phase Barrier Cross Bar Shunt Catalog No. A0/A00 Series replaces GCA/GPD Series. Renewal parts are the same. Use BG0 for Silver Tungsten applications. CT Kit replaces the single molded CT assembly used on the old Size airbrake. The kit includes a single molded CT assembly, bus bars, and hardware. This CT Kit also replaces the single molded CT assembly used on the present Size airbrake and Size vacuum contactor. Table -. Coils BG0 00AG 00AG 00AG 00AG 00AG 00AG0 00AG CH0 CH0 00AG 0A0G 0A0G 00AG 00AG 0A0G 0A0G0 0A0G 0A0G 0A0G 0A0G 0A0G Voltage Hz Size Size 0/0 0/0 00/0 0/0 00/0 0/0 /0 0/ 0/0 0/0 0/00 0/00 0/ 0/0 dc dc dc 0 dc AG0 00AG0 00AG0 00AG0 00AG0 00AG0 00AG 00AG 00AG 00AG 00AG 00AG 00AG 00AG0 00AG 00AG 00AG 00AG 00AG0 00AG0 00AG0 00AG0 00AG0 00AG0 00AG 00AG 00AG 00AG 00AG 00AG 00AG 00AG0 00AG 00AG 00AG 00AG AG D0G0 0CG0 0CG0 CG0 D0G0 0CG0 CG0 (Set of ) CG0 (Rear Connected) CG0 (Front Connected) DG0 CG0 (Rear Connected) CG0 (Set of ) Table -. Coils Line Voltage Sizes Required Size Vdc Vdc 0 Vdc 0 Vdc 0/0 Vac 0/0 Vac 0 Vac 0/0 Vac 0/ Vac C0G0 C0G0 C0G0 C0G0 C0G C0G C0G C0G0 C0G Rectifier V 0A0G0 (one required). Rectifier 0 V 0A0G0 (one required). Rectifier 00 V 0A0G0 (one required). These coils require an external rectifier. If the rectifier needs to be replaced, order by the appropriate style number. 00 Vdc CG0 (Contains coil and resistor) CA0000E

19 June 00 Aftermarket Solutions, Ref. No. [] A00 - Replacement Capabilities (Continued) CA0000E dc Coil Conversion Kit Style AG0 A rectifier circuit converts the ac supply to dc supply. This conversion provides quiet operation and improves pickup and dropout characteristics. All necessary parts are included in the kit. L Style DG0 L Style DG0 Table -. Accessories for Size ac Contactors Coils ac Contactors Voltage ac/dc Coil Conversion Kit Size Size 0 Vac 0 Vac 0 Vac 0 Vac 0 Vac 0 Vac Table -0. Accessories for Size ac Contactors Auxiliary Electrical Interlock Contactor Size Catalog (Obsolete) 00 (L-) (L-D) (L-E) (L-B) (L-H) (L-J) (T-A) (T-B) (L-F) (L-G) (L-C) (L-M) (L-P) (L-R) (L-S) L L L L L Technology Upgrades Style (Obsolete) (0D0G0) (0D0G0) (0D0G0) (0D0G0) (0D0G0) (0D0G0) (0D0G0) (0D0G0) (0D0G0) (0D0G0) (0D0G) (0D0G) (0D0G) (0D0G) (0D0G) Sizes 00 Freedom or IT. Sizes Freedom, Vacuum or IT. Sizes Freedom Size No upgrade available AG0 AG0 AG0 AG0 AG0 AG0 Circuits NO and NC NO NO and NC NO NO NO and NC DB NO and NC DB NC NO and NC NC NO and NC NO NC NO/NC NO NC Catalog (Current) J J0 J J0 J0 JC JC J0 J J0 J Replacement Coil AG0 AG0 AG AG0 AG0 AG Style (Current) 0AG0 0AG0 0AG0 0AG0 0AG0 0AG0 0AG0 0AG0 0AG0 0AG0 0AG0 DG0 DG0 DG0 DG0 DG0 0 0

20 -0 June 00 A00 Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities (Continued) Manual Reset, Class 0, Thermal Type B Overload Relay Type B Overload Relay, Panel Mounted Field Mountable Alarm Contact Note: Alarm contact available as factory modification of field mountable. For factory modification, add suffix B. Product Description Application The Type B overload relay is designed to protect industrial motors against overload conditions. Using modern block-type, bimetallic design, this relay will provide Class 0 operation in either single-phase or -phase applications. Features Ambient compensation standard. Alarm contact field mountable. Class 0 00 volt design. Inverse time delay trip. Test trip device for weld check. High visibility up-front trip indication. Trip-free reset mechanism. Operation The Type B overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater elements connect either directly in the circuit to be measured, or through current transformers on applications NEMA Size and larger. As the bimetals are heated by motor current flow, a deflection force is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. Ambient Compensation The Type B ambient compensated design is supplied as standard on all A00 starters. This design uses a second compensating bimetal responsive to ambient air temperature in the surrounding enclosure. This feature reduces nuisance tripping in applications using compact control panels and motor control centers where internal temperature rise is significant compared to motor ambient temperature. The compensating characteristic is maintained in ambient temperatures from 0 C to C. Design Standards UL 0, CSA, ANSI/NEMA ICS -. Table -. Overload Relay Selection Table For Replacement in Existing Applications Only Motor Full Load Amperes Includes contactor mounting bracket, overload relay and connection straps to contactor. For replacement on B00 sizes 00, 0 and, use BAA instead of BAA and use BNA instead of BNA. Table -. Alarm Contact Kit Selection Heaters Panel Mounted Catalog Ambient Comp. -Pole (One NC Contact) BAJP BAJP -Pole (One NC Contact) Type B Overload Relay Size,, Non-Comp. BNJP BNJP Price of overload relay does not include heaters. Select from Tables - through - on Pages - to -. Starter Mounted Catalog Replacement for Type B Overload Relays Ambient Comp. BAA BAA Use -pole design, wire -poles in series BAJP BAJP BAP BAP Catalog BNO- BNO- BNJP BNJP BNP BNP BAA BAA BAA BAA Non-Comp. BNA BNA BNA BNA BNA BNA Replacement for Type A Overload Relays in Manual Reset Mode (-Pole Only) Ambient Comp. BAJ BAJ BAA BAA Non-Comp. BNJ BNJ BNA BNA CA0000E

21 June 00 Aftermarket Solutions, Ref. No. [] A00 - Replacement Capabilities (Continued) Auto/Manual Reset, Class 0, Thermal Type A Overload Relay CA0000E -Pole Panel Mounted -Pole Panel Mounted Product Description Application The Type A overload relay is designed to protect industrial motors against overload conditions. Using modern block-type, bimetallic design, this relay will provide Class 0 operation in either single-phase or -phase applications. Features Field selectable manual/auto reset. Alarm contact factory available. Class 0 00 volt design. Inverse time delay trip. Adjustable trip rating ±%. Color-coded reset rod: Compensated (Gray) Non-compensated (Red). Operation The Type A overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater elements connected either directly in the circuit to be measured, or through current transformers on applications NEMA Size and larger. As the bimetals are heated by motor current flow, a deflection force is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. Table -. Overload Relay Selection Table For Replacement in Existing Applications Only Automatic Reset The Type A overload relay can be supplied as an option on all A00 starters to provide automatic reset operation. The overload relay is always shipped in the non-automatic mode. To set up auto operation, reposition the reset rod by loosening and re-tightening a hold-down clamp at the base of overload relay. Design Standards UL 0, CSA, ANSI/NEMA ICS -. Motor Full Panel Mounted Catalog Starter Mounted Catalog Load Amperes Ambient Comp. Non-Comp. Ambient Comp. Non-Comp. -Pole (One NC Contact) pole Type B Overload Relay is a suitable alternative to a -pole Type A Overload Relay in Manual Reset Mode. For example use BAJP for AAP and BNJ for ANA, etc. (See Table - on Page -0.) Note: Alarm Contact available only as factory modification on Type A relay. Heaters AAP AAP AAP AAP -Pole (One NC Contact) AAP AAP AAP AAP ANP ANP ANP ANP ANP ANP ANP ANP Price of overload relay does not include heaters. Select from Tables - through - on Pages - to -. AAA AAA AAA AAA AAA AAA AAA AAA ANA ANA ANA ANA ANA ANA ANA ANA 0 0

22 - June 00 A00 Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities (Continued) Type FT Fast Trip, Class 0 Overload Relay -Pole Fast Trip, Panel Mounted -Pole Fast Trip, Panel Mounted Product Description Application The Type FT overload relay is designed to protect special purpose motors having restricted thermal and locked rotor capabilities. Using modern block-type, bimetallic design, this relay will provide Class 0 operation in single-phase or -phase applications. Features Class 0 00 volt design. Inverse time delay trip. Color-coded reset rod green. Alarm contact factory available. Field selectable manual/auto reset. Adjustable trip rating ±0%. Ambient compensation included. Operation The Type FT overload relay is a bimetallic actuated device. The bimetal elements are operated directly from line current, thus separate calibrating heater elements are not utilized. The overload relay may be wired directly in the motor circuit, or through current transformers on applications larger than 0 amperes. Table -. Overload Relay Selection Table For Replacement in Existing Applications Only Motor Full Load Amperes Panel Mounted Catalog As the bimetals are heated by motor current flow, a deflection is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. -pole (One NO NC Contact): Add suffix B. -pole (Three NO NC Contacts): Add suffix B. Example: FTPB-. Note: Alarm Contact available only as factory modification on FT relay. Starter Mounted Catalog -Pole -Pole NEMA Size -Pole -Pole (One NC Contact); -Phase (Three NC Contacts in Series) FTP-. FTP-. FTP-. FTP-. FTP-. FTP- FTP- FTP- FTP- FTP- FTP- FTP- FTP- FTP- FTP- FTP-0 FTP-0 FTP-. FTP-. FTP-. FTP-. FTP-. FTP- FTP- FTP- FTP- FTP- FTP- FTP- FTP- FTP- FTP- FTP-0 FTP-0 0, 0, 0, 0, 0, 0, FTA-. FTA-. FTA-. FTA-. FTA-. FTA- FTA- FTA- FTA- FTA- FTA- FTA- FTA- FTA- FTA- FTA-0 FTA-0 CA0000E

23 June 00 Aftermarket Solutions, Ref. No. [] A00 - Replacement Capabilities (Continued) Heaters for Thermal Types A and B Overload Relays Product Description Each heater is identified by a catalog number stamped on one terminal. The heater application table indicates the range of full load motor current to which a given heater may be applied. Heaters should be selected on the basis of the actual full load current and service factor as shown on the motor nameplate or in the manufacturer s published literature. When motor and overload relay are in the same ambient and the service factor of the motor is. to., select heaters from the heater application table. If the service factor of the motor is.0, or there is no service factor shown, or a maximum of % protection is desired, select one size smaller heater than indicated. When motor and overload relay are in different ambients and when using non-compensated overload relays, select heaters from Tables - through - using adjusted motor currents as follows: decrease rated motor current % for each C motor ambient exceeds controller ambient. Increase rated motor current % for each C controller ambient exceeds motor ambient. For temperature compensated overload relays, select heaters according to Tables - through - and selection information above regardless of ambient. Protect the starter against short circuits by providing branch circuit protection per National Electrical Code (NEC). CA0000E Table -. Heater Selection for Types A and B Overload Relays, Sizes 00, 0, and Starters Non-Compensated Open Starters and Ambient Comp. Open and Encl. Starters Block-Type Overload Using Heaters Single-Pole Type Overload Full Load Current of Motor (Amperes) For Sizes 0, and Starters For Sizes and Starters For Size Starters Based on 0 C and C wire for 0 amperes or less. Based on 0 C wire for to amperes. Note: Heaters are packaged in strips of six. Minimum ordering quantity is. Non-Compensated Enclosed Starters Block-Type Overload Using Heaters Single-Pole Type Overload Heater Catalog FH0 FH0 FH0 FH0 FH0 FH0 FH0 FH0 FH FH FH FH FH FH FH FH FH FH0 FH FH FH FH FH FH FH FH FH FH0 FH FH FH FH FH FH FH FH FH FH0 FH FH FH FH FH FH FH FH FH FH FH FH0 FH FH FH FH FH FH FH FH FH 0 0

24 - June 00 A00 Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities (Continued) Table -. Heater Selection for Types A and B Overload Relays, Sizes and Starters Ambient Compensated Enclosed Starters All Applications Non- Compensated Enclosed Starters Full Load Current of Motor (Amperes) For Sizes and Starters For Size Starters Based on 0 C and C wire for 0 amperes or less. Based on 0 C wire for to amperes. Based on C wire for greater than amperes. Note: Heaters are packaged in strips of six. Minimum ordering quantity is. Heater Catalog FH FH FH0 FH FH FH FH FH FH FH FH FH FH0 FH FH FH FH FH FH FH FH FH FH FH0 FH FH FH FH Table -. Heater Selection for Types A and B Overload Relays, Sizes and Starters Compensated Overload Relay Open Starter Enclosed Starter Full Load Current of Motor (Amperes) Size (With 00/ Current Transformers) Size (With 00/ Current Transformers) Size and Larger Advise Full Load Current Based on C wire. Note: Heaters are packaged in strips of six. Minimum ordering quality is. Heater Catalog FH FH FH FH FH FH FH FH0 FH FH FH FH FH FH FH FH FH FH FH FH0 FH FH FH FH CA0000E

25 June 00 Aftermarket Solutions, Ref. No. [] A0 Lighting Contactor - A0 Lighting Contactor (Electrically Held/ Magnetically Latched) Originally a Westinghouse Product 0 A, -Pole Magnetically Latched CA0000E Product History Time Line Size Amperes Model Present Size 0 Size 0 Size 00 Size 00 J Size 00 K Figure -. Product History Time Line for A0 Lighting Contactor (Electrically Held/Magnetically Latched) Replacement Capabilities Table -. A0 Kits for 0 to 00 Amperes Description Poles 0 A 0 A 00 A 00 A Model J 00 A Model K Contact Kit Arc Box,, Cross Bar Upper Base (for single rated coils only) Lower Base Electrically Held Only KO Spring (Pack of 0) Terminal Line/ Load (Pack of ) BG0 BG0 BG0 BG0 CG0 CG0 For 00 ampere A0 Magnetically Latched Lighting Contactors order -pole contact kit style BG0. Model K replaces Model J, offering superior design and life characteristics. Renewal parts are different. Use parts for proper model only. Use Quantity BG (-pole kit). Use one each of BG (-pole kit) and BG (-pole kit). Use Quantity BG (-pole kit). Use one each of BG (-pole kit) and BG (-pole kit). Use Quantity BG (-pole kit). Use one each of BG (-pole kit) and BG (-pole kit). BG BG CG0 CG0 BG BG BG BG 0CG0 0CG0 BG BG CG0 CG0 BG BG BG BG 0CG0 0CG0 BG BG CG CG BG BG BG BG 0CG0 0CG0 0CG 0CG 0CG 0CG CG CG BG0 BG 0CG0 All 0CG0 0CG0 0CG0 BG0 All B0G0 BG BG BG 0 0

26 - June 00 A0 Lighting Contactor Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities (Continued) Table -. ac Coils Electrically Held Voltage Hz 0 Amperes 0 Amperes -, -, -Pole -Pole -, -Pole -, -Pole 0/0 0 00/0 0 0/0 0/0 0/0 0/0 0/0 0 0/0 0 0/0 0/ /0 0/0 ac Coils Electrically Held (Continued) Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. Model K replaces Model J. Renewal parts are different. Use parts for proper model only. Table -0. ac Coils Magnetically Latched Table -. Terminals (Line and Load) Order quantity of two for -pole design. Group numbers for the -pole terminals represent the combination of the -pole and -pole number. Table -. Other Accessories 0C0G0 0C0G0 0C0G0 0C0G0 0C0G 0C0G 0C0G 0C0G 0C0G0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G 0C0G 0C0G 0C0G0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G 0C0G 0C0G 0C0G 0C0G0 0C0G0 0CG0 0CG0 0CG0 0CG0 0CG 0CG 0CG 0CG 0CG0 0CG0 Voltage Hz 00 and 00 Amperes Model J 00 Amperes Model K 0/0 0 00/0 0 0/0 0/0 0/0 0/ 0/0 0 0/0 0 0/0 0/ /0 0/0 -, -Pole -, -Pole -, -Pole -, -Pole 0CG0 0CG0 0CG0 0CG0 0CG 0CG 0CG 0CG 0CG0 0CG0 0CG0 0CG0 0CG0 0CG0 0CG 0CG 0CG0 0CG0 00CG0 00CG0 00CG0 00CG0 00CG 00CG 00CG 00CG 00CG0 00CG0 0C0G0 0C0G0 0C0G0 0C0G0 0C0G 0C0G 0C0G0 0C0G0 Voltage Hz -Pole -Pole -Pole -Pole 0 Amperes 0/0 0/0 0/0 0 Amperes 0/0 0/0 0/0 00 and 00 Amperes 0/0 0/0 0/0 0/ 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 Size -Pole -Pole -Pole -Pole 0 A 0 A CG CG CG CG + G 00 A CG CG CG CG + G 00 A Model K Model J Model K Model J Model K Model J Model K Model J CG CG CG CG0 CG CG CG + G CG0 + G Size 0 to 00 A BG0 Control Module (Rectifier) 0 V Coil for Electrically Held Lighting Contactor Style 0CG0 CA0000E

27 June 00 Aftermarket Solutions, Ref. No. [] V0 and V00 Vacuum Contactors and Starters - Replacement Capabilities (Continued) V0 and V00 Vacuum Contactors and Starters Originally a Westinghouse Product Size Vacuum Contactors Heater Coils Table -. Heater Coil Selection for Type B Overload Relay Motor Full Load Current in Amperes for Use with Heaters Only Open Starter Heater Ambient Compensated Catalog Overload Relay Size and 0 A.. FH.. FH.. FH0.. FH.0 0. FH 0.. FH.0. FH.. FH. 0. FH 0.. FH.. FH.. FH.. FH0. 0 FH FH FH FH FH FH FH FH 0 FH 0 0 FH0 FH FH 0 FH FH Size and 0 A with 00/ Current Transformers FH FH FH FH FH FH FH FH0 FH FH FH FH FH Size and 0 A with 00/ Current Transformers FH FH FH FH FH FH FH0 FH FH FH FH Three are required per overload relay. Replacement Coils Table -. Vacuum Contactor Replacement Coils Description Suffix Part Size 0/0 Vac, 0/0 Hz 0/0 Vac, 0/0 Hz 0/ Vac, 0/0 Hz 0/0 Vac, 0/0 Hz Size Vdc Vdc 0/0 Vac, 0/0 Hz 0/0 Vac, 0/0 Hz 0/ Vac, 0/0 Hz 0/0 Vac, 0/0 Hz Size 0/0 Vac, 0/0 Hz 0/0 Vac, 0/0 Hz 0/ Vac, 0/0 Hz 0/0 Vac, 0/0 Hz J K H U J K H U J K H U 0AG0 0AG0 IDG0 0AG0 A0G0 A0G0 A0G0 A0G0 A0G0 A0G0 AG0 AG0 AG0 AG0 Vdc can be directly applied to the Size and coil rated for 0 V/0 Hz ac (cannot be applied to Size ). 0 Vdc can be directly applied to the Size and coil rated for 0 V/0 Hz ac (cannot be applied to Size ). 0 0 CA0000E

28 - June 00 Freedom Series Aftermarket Solutions, Ref. No. [0] 0 0 Freedom Series NEMA and IEC Originally a Cutler-Hammer Product Freedom Product Description The Cutler-Hammer Freedom Series starters and contactors feature a compact space saving design using stateof-the-art technology and the latest in high strength, impact and temperature- resistant insulating materials. Starters and contactors are available in two rating/configuration styles NEMA (National Electrical Manufacturers Association) and IEC (International Electrotechnical Commission). The NEMA devices are sized based on traditional NEMA classifications and the IEC devices on international ratings. Internationally rated starters and contactors, as compared to NEMA devices, generally are physically downsized to provide higher ratings in a smaller package. Product History Time Line NEMA Size Series Present Size 00 Size 0 Size Size Size Size Size Size Size Size A B A B A B A B A A B A A B A A Figure -. Product History Time Line for Freedom CN and AN Note: See contactor/starter nameplate to determine Series A, B or C. CA0000E

29 June 00 Aftermarket Solutions, Ref. No. [] Freedom (NEMA) - Replacement Capabilities NEMA Sizes 00, 0,, and Table -. NEMA Sizes 00 and 0 See Contactor/Starter Nameplate to Determine Series A, B or C Description NEMA Size 00-0 NEMA Size 00 NEMA Size 0 Series A Series B Series C Series B Series C Part Part Part Part Part Renewal Parts Publication None None None None None Contact Kits -Pole -Pole -Pole -Pole Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0/0 V 0 Hz 0 V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame Replace with complete contactor. Coil Suffix A B C D E H J K L L M N Table -. NEMA Sizes, and See Contactor/Starter Nameplate to Determine Series A or B Description NEMA Size NEMA Size NEMA Size Series A Series B Series A Series B Part Part Part Part Part Renewal Parts Publication Contact Kits -Pole -Pole -Pole -Pole Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0/0 V 0 Hz 0 V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame T T U V W Y Coil Suffix A B C D E H J K L L M N T T U V W Y CA0000E

30 June 00 Freedom (NEMA) Aftermarket Solutions, Ref. No. [] Replacement Capabilities (Continued) NEMA Sizes, and Table -. NEMA Sizes, and See Contactor/Starter Nameplate to Determine Series A or B Description NEMA Size NEMA Size NEMA Size Series A Series B Series A Series B Series A Series B Part Part Part Part Part Part Renewal Parts Publication Contact Kits -Pole -Pole Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0/0 V 0 Hz 0 V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz Overload Relays Coil Suffix A B C D E H J K L L M N T T U V W Y For Replacement on Existing Starters -Pole Ambient Compensated Bimetallic C0DNB C0DNB C0DNB C0DNB Current Transformer For Replacement on Existing Starters Only Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame CA0000E

31 June 00 Aftermarket Solutions, Ref. No. [] Freedom (NEMA) - Replacement Capabilities (Continued) NEMA Sizes and Table -. NEMA Sizes and See Contactor/Starter Nameplate to Determine Series A or B Description NEMA Size NEMA Size Series A Series B Series A Series B Part Part Part Part Renewal Parts Publication Contact Kits -Pole -Pole Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0/0 V 0 Hz 0 V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz Overload Relays Coil Suffix A B C D E H J K L L M N T T U V W Y Contact Standard Open Control Aftermarket at for assistance For Replacement on Existing Starters -Pole Ambient Compensated Bimetallic C0DNB C0DNB C0DNB C0DNB Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame 0 0 CA0000E

32 - June 00 Freedom (IEC) Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities (Continued) IEC Sizes A F Table -. IEC Sizes A F See Contactor/Starter Nameplate to Determine Series A, B or C Description IEC Sizes A F IEC Sizes A C IEC Sizes D F Series A Series B Series C Series B Series C Part Part Part Part Part Renewal Parts Publication None None None None None Contact Kits -Pole -Pole -Pole -Pole Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0/0 V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz Overload Relays Coil Suffix A B C D E H J K L T T U V W Y Non-encapsulated coils. Replace with complete contactor For Replacement on Existing Starters: -Pole Ambient Compensated Bimetallic C0DNB C0DNB C0DNB C0DNB C0DNB Current Transformer Transformer Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame CA0000E

33 June 00 Aftermarket Solutions, Ref. No. [] Freedom (IEC) - Replacement Capabilities (Continued) IEC Sizes G and H Table -0. IEC Sizes G and H See Contactor/Starter Nameplate to Determine Series A and B Description NEMA Size G NEMA Size H Series A Series B Series A Series B Part Part Part Part Renewal Parts Publication 0 0 Contact Kits -Pole -Pole -Pole -Pole Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz Overload Relays Coil Suffix A B C D E H K L T T U V W Y For Replacement on Existing Starters: -Pole Ambient Compensated Bimetallic C0DNB C0DNB C0DNB C0DNB Current Transformer Transformer Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame CA0000E

34 - 0 0 June 00 Freedom (IEC) Aftermarket Solutions, Ref. No. [] Replacement Capabilities (Continued) IEC Sizes J and K Table -. IEC Sizes J and K See Contactor/Starter Nameplate to Determine Series A and B Description NEMA Size J NEMA Size K Series A Series B Series A Series B Part Part Part Part Renewal Parts Publication 0 0 Contact Kits -Pole -Pole -Pole -Pole Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz Overload Relays Coil Suffix A B C D E H K L T T U V W Y For Replacement on Existing Starters: -Pole Ambient Compensated Bimetallic C0GNB C0GNB C0GNB C0GNB Current Transformer Transformer Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame CA0000E

35 June 00 Aftermarket Solutions, Ref. No. [] Freedom (IEC) - Replacement Capabilities (Continued) IEC Sizes L, M and N Table -. IEC Sizes L, M and N Description IEC Size L IEC Size M IEC Size N Part Part Part Renewal Parts Publication Contact Kits -Pole -Pole -Pole -Pole Magnet Coils 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz V 0 Hz Overload Relays Coil Suffix A B C D E H K L L M N T T U V W Y For Replacement on Existing Starters -Pole Ambient Compensated Bimetallic Current Transformer Transformer Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame CA0000E

36 - 0 0 June 00 Freedom (IEC) Aftermarket Solutions, Ref. No. [] Replacement Capabilities (Continued) IEC Sizes P, R, S, T, U and V Table -. IEC Sizes P, R and S Description IEC Size P IEC Size R IEC Size S Part Part Part Renewal Parts Publication Contact Kits Size Magnet Coils Coil Suffix 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or V 0 Hz 0 V 0 Hz or 0 V 0 Hz V 0 Hz or V 0 Hz 0 V 0 Hz or V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz Overload Relays Reference C Overload Relays Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame Table -. IEC Size T, U and V A E B H L C D E H K L M T Technology Upgrades This product currently listed in Section of the Electrical Control Products and Services Catalog Description IEC Size T IEC Size U IEC Size V Part Part Part Renewal Parts Publication Contact Kits Size Magnet Coils Coil Suffix 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or V 0 Hz 0 V 0 Hz or 0 V 0 Hz V 0 Hz or V 0 Hz 0 V 0 Hz or V 0 Hz 0 V 0 Hz or 0 V 0 Hz 00 V 0 Hz or 0 V 0 Hz 0 V 0 Hz V 0 Hz 0 V 0 Hz 0 V 0 Hz V 0 Hz V 0 Hz Overload Relays Reference C Overload Relays Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame A E B H L C D E H K L M T CA0000E

37 June 00 Aftermarket Solutions, Ref. No. [] NEMA Contacts and Starters - IT. Electromechanical NEMA NEMA Full Voltage Non-reversing Starter, Size 0 Product Description The Cutler-Hammer Intelligent Technologies (IT.) Electromechanical Starter from Eaton s electrical business consists of an IT. Electromechanical Contact Block or Contactor and IT. Electromechanical Solid-State Overload Relay as a Full Voltage Non-reversing (FVNR) or Full Voltage Reversing (FVR) device. Size 00 to Size Starters are factory or field assembled. CA0000E Product History Time Line Product Present IT. Electromechanical NEMA Figure -. Product History Time Line for IT. Electromechanical NEMA Replacement Capabilities Table -. Replacements for NEMA Contacts and Starters Product Contact Kits H = Hold-Open. For reversing contactors and starters, order two. Technology Upgrades NEMA Size,,, Coils, DIN Rail Catch This product currently listed in Section - of the Electrical Control Products and Services Catalog. Description 0 Ampere 0 Ampere Ampere Ampere 00 Ampere Ampere 0 Ampere 00 Ampere 0 Ampere Ampere 00 Ampere Coil Coil Coil Coil Catalog EMHCKT0 EMHCKT0 EMHCKT EMHCKT EMHCKT00 EMCKT EMCKT0 EMCKT00 EMCKT0 EMCKT EMCKT00 EMCC EMCD EMCE EMCF 00, 0, Catch with Leaf Spring and Pad EMDRCB Catch with Leaf Spring and Pad EMDRCD Lug Kits Lug EMLUGKTC Lug EMLUGKTD, Lug EMLUGKTE Overload Bus Bars Horizontal Box Lug Kit Vertical Box Lug Kit Dual Lug Kit EMLUGKTFA EMLUGKTFB EMLUGKTFC 00, 0 For Contactors and Starters EMBBB,, For Starters For Reversing Contactors and Reversing Starters For Starters For Reversing Contactors and Reversing Starters For Starters For Reversing Contactors and Reversing Starters EMBBC EMBBRC EMBBD EMBBRD EMBBE EMBBRE Overload Relay EMBBOF 0 0

38 - June 00 IEC Contacts and Starters Aftermarket Solutions, Ref. No. [0] 0 0 IT. Electromechanical IEC IEC FVNR Starter, C-Frame Product Description The Cutler-Hammer Intelligent Technologies (IT.) Electromechanical Starter from Eaton s electrical business consists of an IT. Electromechanical Contact Block or Contactor and IT. Electromechanical Solid-State Overload Relay as a Full Voltage Non-reversing (FVNR) or Full Voltage Reversing (FVR) device. A-Frame ( mm) to F-Frame (0 mm) Starters are factory or field assembled. Product History Time Line Product Present IT. Electromechanical IEC Figure -. Product History Time Line for IT. Electromechanical IEC Replacement Capabilities Table -. Replacements for IEC Contacts and Starters Product Contact Kits Coils DIN Rail Catch For reversing contactors and starters, order two. Technology Upgrades Frame Size C C D D D E E E F F F C D E F Description 0 Ampere 0 Ampere Ampere Ampere 00 Ampere Ampere 0 Ampere 00 Ampere 0 Ampere Ampere 00 Ampere Coil Coil Coil Coil Catalog EMCKT0 EMCKT0 EMCKT EMCKT EMCKT00 EMCKT EMCKT0 EMCKT00 EMCKT0 EMCKT EMCKT00 EMCC EMCD EMCE EMCF B, C Catch with Leaf Spring and Pad EMDRCB D Catch with Leaf Spring and Pad EMDRCD Lug Kits C Lug EMLUGKTC D Lug EMLUGKTD E Lug EMLUGKTE Overload Bus Bars F F F Horizontal Box Lug Kit Vertical Box Lug Kit Dual Lug Kit EMLUGKTFA EMLUGKTFB EMLUGKTFC B For Contactors and Starters EMBBB C C D D E E For Starters For Reversing Contactors and Reversing Starters For Starters For Reversing Contactors and Reversing Starters For Starters For Reversing Contactors and Reversing Starters EMBBC EMBBRC EMBBD EMBBRD EMBBE EMBBRE F Overload Relay EMBBOF This product currently listed in Section - of the Electrical Control Products and Services Catalog. CA0000E

39 June 00 Aftermarket Solutions, Ref. No. [] Contactors, Starters and Overload Relays - XT IEC Power Control XT Family of Contactors Product Description Eaton's new line of XT Contactors and Starters includes non-reversing and reversing contactors, overload relay and a variety of related accessories. Because XT meets IEC, UL, CSA, CCC and CE standards, it is the perfect product solution for IEC applications all over the world. The compact, space saving, and easy to install XT line of IEC contactors and starters is the efficient and effective solution for customer applications from A to 000 A. Product History Time Line Product June 00 Present XT IEC Power Control Figure -0. Product History Time Line for XT IEC Power Control Replacement Capabilities Table -. Replacement Coils Voltage Frame C 0/0 0/0 0 0 Vdc 0/0 0/ Vdc /0 0/0 0/0 00/0 0/0 0/0 0/0 0/0 0/0 /0 0/0 0/0 00/0 0/0 /0 /0 Vdc /0/0 Vdc /0 /0 /0 0 Vdc /0 Frame D 0/0 0/0 0 0 Vdc 0/0 0/ Vdc /0 0/0 0/0 00/0 0/0 0/0 0/0 0/0 0/0 /0 0/0 0/0 00/0 0/0 /0 /0 Vdc /0 /0 Vdc /0 /0 /0 0 Vdc /0 Frame F 0/00/0 0 0 Vdc 0/0 0/ Vdc /0 0/0 0/0 00/0 0/0 0/0 0/0 0/0 0/0 /0 0/0 0/0 00/0 0/0 /0 /0 /0 /0 Vdc /0 /0 /0 0 Vdc /0 Coil Suffix A AD B BD C D E F G H L N P R RD T TD U w WD Y A AD B BD C D E F G H L N P R RD T TD U W WD Y A AD B BD C D E F G H L N P R T TD U W WD Y Catalog XTCERENCOILCA XTCERENCOILCAD XTCERENCOILCB XTCERENCOILCBD XTCERENCOILCC XTCERENCOILCD XTCERENCOILCE XTCERENCOILCF XTCERENCOILCG XTCERENCOILCH XTCERENCOILCL XTCERENCOILCN XTCERENCOILCP XTCERENCOILCR XTCERENCOILCRD XTCERENCOILCT XTCERENCOILCTD XTCERENCOILCU XTCERENCOILCW XTCERENCOILCWD XTCEBENCOILCY XTCERENCOILDA XTCERENCOILDAD XTCERENCOILDB XTCERENCOILDBD XTCERENCOILDC XTCERENCOILDD XTCERENCOILDE XTCERENCOILDF XTCERENCOILDG XTCERENCOILDH XTCERENCOILDL XTCERENCOILDN XTCERENCOILDP XTCERENCOILOR XTCERENCOILDRD XTCERENCOILDT XTCERENCOILDTD XTCERENCOILDU XTCERENCOILDW XTCERENCOILDWD XTCERENCOILDY XTCERENCOILFA XTCERENCOILFAD XTCERENCOILFB XTCERENCOILFBD XTCERENCOILFC XTCERENCOILFD XTCERENCOILFE XTCERENCOILFF XTCERENCOILFG XTCERENCOILFH XTCERENCOILFL XTCERENCOILFN XTCERENCOILFP XTCERENCOILFR XTCERENCOILFT XTCERENCOILFTD XTCERENCOILFU XTCERENCOILFW XTCERENCOILFWD XTCERENCOILFY Table -. Replacement Coils (Continued) Voltage Coil Catalog Suffix Frame G 00 0 V 0/0 0 0 Vdc 0 0 V 0/ Vdc 0 00 V 0/0 0 0 V 0/0 /0 /0 Vdc V 0/0 0 Vdc Frame L 0 0 Vac/dc 0 00 V 0 0 Vdc 0 Vac/dc Frame M 0 0 Vac/dc 0 00 V 0 0 Vdc 0 Vac/dc Frame N 0 0 Vac/dc 0 00 V Vac/dc A AD B BD C L T TD W WD A C TD Y A C TD Y A C Y Electronic modules including coils. Table -. Replacement Contact Kits For use with Catalog XTAE00D XTAE0D XTCEL XTCE0L XTCE00M XTCE00M Table -. Replacement Vacuum Tube Assembly For use with XTCE0N XTCE0N XTCE0N XTCE0N XTCERENCOILGA XTCERENCOILGAD XTCERENCOILGB XTCERENCOILGBD XTCERENCOILGC XTCERENCOILGL XTCERENCOILGT XTCERENCOILGTD XTCERENCOILGW XTCERENCOILGWD XTCERENCOILLA XTCERENCOILLC XTCERENCOILLTD XTCERENCOILLY XTCERENCOILMA XTCERENCOILMC XTCERENCOILMTD XTCERENCOILMY XTCERENCOILNA XTCERENCOILNC XTCERENCOILNY XTCERENCONTACTD XTCERENCONTACTL XTCERENCONTACTM Table -0. Replacement Arc Chambers For use with XTCEL XTCEL XTCE0L XTCE00M XTCE00M XTCE00M Catalog XTCERENVACT0 XTCERENVACTBB0 XTCERENVACT0 XTCERENVACT0 Catalog XTCERENARC XTCERENARC XTCERENARC0 XTCERENARC00 XTCERENARC00 XTCERENARC CA0000E

40 -0 June 00 Advantage Aftermarket Solutions, Ref. No. [] 0 0 Advantage Originally a Westinghouse Product Advantage Starter Product Description Setting a new standard in motor control, revolutionary in design, Advantage motor starters employ state-of-the-art technology in solving motor control application problems that have existed for ages. Customer focus group input and,000 manhours of engineering ingenuity have been combined to create a motor starter that dramatically extends operating life in a physical space requirement one half the size of conventional motor starters. Product History Time Line Size 000 Present Sizes Figure -. Product History Time Line for Advantage Contactors and Starters Replacement Capabilities Table -. Replacements for Contact Kits and Coils Product Description Catalog Contact Kits Coils Technology Upgrades Replacement Contact Kit, Size, -Pole Replacement Contact Kit, Size, -Pole Replacement Contact Kit, Size, -Pole Replacement Contact Kit, Size, -Pole Replacement Contact Kit, Size, -Pole Replacement Contact Kit, Size, -Pole Size and, 0/0 V 0 Hz Size and, 0/0 V 0 Hz Size and, 0/0 V 0 Hz WCK WCK WCK WCK WCK WCK WCOILF WCOILF WCOILF This product currently listed in Section - of the Electrical Control Products and Services Catalog. CA0000E

41 June 00 Aftermarket Solutions, Ref. No. [] Definite Purpose - Definite Purpose Originally a Cutler-Hammer Product Product History Time Line Figure -. Product History Time Line for Definite Purpose, Bulletin 0, and Replacement Capabilities Table -. Contact Kits for Types 0,, Description -Pole Kit -Pole Kit Replace with new Definite Purpose Contactor or Starter. Table -. Magnetic Coils for Types 0, and Coil Suffix Pole Amperes Present 0 Contactors P, P, P, 0, 0 P, P 0, 0 P, P, 0 Starters P Starters P Replace with new Definite Purpose Contactor or Starter. Technology Upgrades Contact Kit Part Contactor or Starter Size, Amperes Inductive Resistive, 0 Inductive 0, 0 Resistive -- Coil Voltage Coil Part Ampere Rating 0 Hz 0 Hz, and 0 Inductive, 0 and 0 Resistive Inductive 0 Resistive -- 0 Inductive 0 Resistive Table -. Definite Purpose Technology Upgrades Type A C C B 0 Contactors Starters Starters 0 A 0 A 0 0 A 0 A 0, 0 Inductive 0, Resistive -- Inductive 0 Resistive -- 0 Inductive 0 Resistive -- 0, 0, and 0 Inductive 0,, 0 and 0 Resistive 0 0 CA0000E

42 - June 00 JF Autostarter Aftermarket Solutions, Ref. No. [] 0 0 JF Autostarter Originally a Westinghouse Product Start Kit Style 0D0G Run Kit Style 0D0G Grid Kit Style D0G0 Kits contain a complete set of moving contacts, stationary contacts and springs. Product History Time Line Type Present AF A MB JF Figure -. Product History Time Line for JF Autostarter Replacement Capabilities Table -. Manual Autostarter Kits Frame Size, L M-MM Required Start Contacts Table -. Solenoid Assembly with Coil (All Sizes) When replacing solenoid assembly series C0, use adapter plate style D0H0 Quantity required. These styles replace coil style BG. When ordering new style as replacement, customer must order adapter plate D0H0, Quantity required. Technology Upgrades A0G 0D0G D0G0 Required Run Contacts A0G 0D0G D0G0 Volt Hz Style Required Grid Stack Kit ECN ECN reduced voltage auto-transformer starter or IT. solid-state reduced voltage starter. C0H0 C0H0 C0H0 C0H0 D0G0 D0G0 D0G0 CA0000E

43 June 00 Aftermarket Solutions, Ref. No. [] ME and MD dc Contactors - ME and MD dc Contactors Originally a Westinghouse Product Single-Pole, Cat. No. MD0 with L- Auxiliary Contact Product Description The Cutler-Hammer ME and MD line of dc contactors were and are designed to control functions of a connected motor by starting, stopping, reversing and regulating. Motor protection is provided when the contactors are combined with an appropriate protective device such as an overcurrent relay. Typical applications for the contactor functions are as variable voltage controller disconnects, fans, pumps, conveyors, rolling mills, cranes, or anywhere a dc motor is used. Product History The Cutler-Hammer ME and MD line of dc contactors dates back to the early 0s in East Pittsburgh, PA where the development of the M contactors was begun by the Westinghouse Electric Corporation to be used in steel rolling mills and nicknamed mill duty devices. Added frame sizes were developed to complete the line in Buffalo in the late 0s. These devices were primarily mounted on insulating plates and were rear connected for ease of wiring the motor current conductors. In the 0s, front mounted MD versions of the devices were developed to mount devices on steel panels since the insulating panels were expensive and difficult to manufacture. In the late 0s, rear connected devices were rare and the ME contactor line was created for front connection, with a rear connection kit available and the M rear connected version discontinued. The MR normally closed line was also introduced as a standard at that time. CA0000E Product History Time Line NEMA Size 000 Present Sizes 0 Small Frame Type M Type MD Type ME Large Frame Type M Size Large Frame Type M Type ME Sizes Type MME Type ME Sizes Type M Type MD Size Front Connected Type M Type MD Rear Connected Type MR Sizes Front Connected Type M Type MD Rear Connected Type MR Figure -. Product History Time Line for M Series dc Contactors Replacement Capabilities Table -. ME Series Renewal Parts Kits Description NO Pole NO Poles NC Pole NO/NC Pole Qty. Part Qty. Part Qty. Part Qty. Part Contact Kit Arc Box 0//0 Ampere Arc Box 00/0 Ampere Shunt Kit Armature Kit Blowout Assembly 0 Ampere Ampere 0 Ampere 0/0 Ampere Rear Connection Kit A0G A0G0 A0G0 A0G A0G Table -. ME Series Renewal Parts Coils Voltage 0/ 0/ A0G A0G A0G A0G A0G0 Part Operating Coils 0//0/00/0 Ampere Sizes 0BG0 0BG 0BG0 0BG0 0BG0 0BG0 0BG 0BG If lower coils are required, order separately. A0G A0G0 A0G0 A0G A0G A0G A0G A0G A0G A0G0 A0G A0G0 A0G0 0A0G0 0A0G0 A0G A0G A0G A0G A0G0 A0G A0G0 A0G0 AG0 AG0 A0G A0G A0G A0G A0G0 Holding Coils (Lower) NO/NC Contactors Only 0//0 Ampere Sizes AG0 AG AG AG AG AG AG 00/0 Ampere Sizes 0BG C0G 0BG0 0BG 0BG0 0BG 0BG0 0 0

44 - June 00 ME and MD dc Contactors Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities (Continued) Table -. MR and MD Series Sizes Renewal Parts Kits Type MR and MD Contact Kit 0/0R 0 0/0 0/0 0 0R 0 Shunt 0/0R /0R 0 Arc Box 0/0 0/0, 0/0 0/0 Armature Kit 0/0R 0 0/0 0/0 0/0R 0 Blowout Coil Assembly Kit M0/0 M0/0 M0/0 M0/0R M0 Blowout Coil Assembly Kit M0/0 M0/0 M0/0 M0 M0 Part Current D0G D0G D0G D0G D0G D0G D0G0 A0G0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 AG0 A0G0 AG0 AG0 AG0 AG0 AG0 AG0 A0G0 AG0 AG0 D0G0 D0G0 DG0 D0G0 D0G0 MR = rear connected; MD = front connected. Type MR only. Type MD only. Table -0. M and MD Series Sizes Coils Voltage M and MD 0 M and MD 0 M and MD 0/0 0/ Part 0BG0 0BG 0BG0 0BG 0BG0 Symmetrical Wiring coils connected in series. coils connected in parallel. resistors connected in parallel. Resistors connected in series. Technology Upgrades Part AG AG AG0 AG0 AG0 AG AG0 Symmetrical Wiring Part This product currently listed in Section of the Electrical Control Products and Services Catalog. 0BG 0BG0 0BG0 0BG0 0BG0 0BG0 Voltage M and MD 0/0 M and MD 0 M and MD Voltage 0 0 Part 0BG 0BG0 0BG 0BG 0BG0 0BG0 0BG 0BG0 0BG 0BG0 Symmetrical Wiring Part AG0 AG0 LG0 AG0 LG0 P0G0 LG0 Symmetrical Wiring Part A0G0 L0G0 L0G0 AG0 L0G0 LR0G0 L0G0 LG0 M and MD 0R Coil Resistor Resistor Mounting Part LG0 Symmetrical Wiring Part DG0 DG Symmetrical Wiring Part D0G0 D0G0 Symmetrical Wiring Symmetrical Wiring Symmetrical Wiring CA0000E

45 June 00 Aftermarket Solutions, Ref. No. [] C0 Mill Type dc Contactors - C0 Mill Type dc Contactors Originally a Cutler-Hammer Product CA0000E Size -Pole Contactor NO Contactor Product Description These dc mill type contactors are designed for heavy industry service and are suitable for use on moving machinery. The contactors listed in this section are for surface mounting on steel panels and front-of-panel wiring. The power stud assembly is mounted on the side of the contactor, rather than as part of a separate mounting kit. The contactors feature forged steel armature levers and magnet frames for superior physical strength. Selflubricating bearings eliminate the need for lubricating the contactor. New hot-molded arc chute assemblies contain no asbestos and have better arc extinction characteristics for longer contact life. The short stroke armature results in a mechanical life of more than 0 million operations. Product History Time Line Size Present Sizes Figure -. Product History Time Line for C0 Mill Type dc Contactors Note: The C0 contactors were renumbered in from the old 00 Series which dates back to. Consult factory for old 00 Series replacements and parts. Replacement Capabilities Table -. Replacement Capabilities for C0 Mill Type dc Contactors Description Set of Contacts -Pole Copper -Pole Silver -Pole Copper -Pole Copper Arc Shield Coils Set of Contacts Arc Shield Coils Right Hand Left Hand -Pole NO 00 V V 0 V 0 V -Pole NC 00 V V 0 V 0 V -Pole Ltl 00 V V 0 V 0 V -Pole 00 V V 0 V 0 V -Pole 00 V V 0 V 0 V Part s Size -Pole, -Pole, -Pole and Ltl & 0 Ampere Series resistor used with coil for voltage shown. Magnet closing coil only. If holdout coil is required, give number stamped on coil or advise Bulletin or Serial of controller. Technology Upgrades Size -Pole NO, NC and Ltl 00 Ampere Note: This product currently listed in Section of the Electrical Control Products and Services Catalog. Size -Pole NO, NC and Ltl 0 Ampere Size -Pole NO, NC and Ltl 00 Ampere Size -Pole NO, NC and Ltl 00 Ampere Size A -Pole NO, NC and Ltl 0 Ampere Size -Pole NO 0 Ampere

46 - June 00 ac and dc Brakes Aftermarket Solutions, Ref. No. [] 0 0 ac and dc Brakes Originally a Cutler-Hammer Product Size -Inch Brake and Wheel Product History Time Line Figure -. Product History Time Line for ac and dc Brakes Replacement Capabilities Table -. Renewal Parts for Cat. No. Shoe Brakes Description Magnet Coils 0 V, 0 Hz 0 V, 0 Hz 0/0 V, 0/0 Hz 0 V, 0 Hz 0/0 V, 0/0 Hz 0 V, 0 Hz 0/0 V, 0/0 Hz 0 V, 0 Hz 0/0 V, 0/0 Hz 00 V, 0 Hz 0/00 V, 0/0 Hz 0 V, 0 Hz 0 V, 0 Hz 0 V, 0 Hz 0 V, 0 Hz 0 Vdc 0 Vdc Coil Suffix Product Description Cutler-Hammer Type S Brakes are field-proven ac/dc brakes. For applications up to 00 rpm/0 hp. Precision holding and stopping in,., and 0-inch wheel sizes. With standard bore sizes straight or tapered, nonasbestos linings and off-the-shelf availability, electrically released and spring applied providing fail-safe operation. Part s -Inch Brake -/-Inch Brake -Inch Brake 0-Inch Brake, 0 and Lb. Torque and Lb. Torque and Lb. Torque and 0 Lb. Torque The retarding torque developed is directly proportional to the spring pressure. Typical applications include conveyors, machine tools, printing presses, small cranes, overhead doors, dumb waiters, vacuum molding machines and carnival rides. Types Present -inch Small Solenoid -inch Large Solenoid -/-inch Old Style -/-inch Updated -inch -inch High Torque -/-inch 0-inch Lb. Torque Lining Kit with Rivets Shoe with Lining Inner -- Outer Solenoid without Coil ac dc RP Publication AC DC Parts listed are for current line of brakes. Refer to Namco Inc Kit contains linings and rivets for one brake. Part number covers one shoe only AC DC AC DC Technology Upgrades AC DC - 0 Lb. Torque This product currently listed in Section of the Electrical Control Products and Services Catalog. CA0000E

47 June 00 Aftermarket Solutions, Ref. No. [] DPM-Contactor DPM 000 Vdc Contactor CA0000E DPM-Contactor Product Description The Cutler-Hammer DPM 000 Vdc Definite Purpose Contactor has been designed to meet severe environmental and vibration conditions found in your worst applications. The contactor is of unit construction, assembled on a molded insulated base, providing maximum performance in minimum space. Product History Time Line Replacement Capabilities Table -. DPM-Contactor Renewal Parts Description Contact Kit Arc Box Shunt Coils Vdc Vdc Vdc Vdc 0/ Vdc Vdc Vdc 00 Vdc Figure -. Product History Time Line for DPM-Contactor Catalog AG0 AG0 CG0 AG0 AG0 AG0 AG0 AG AG AG AG0 Technology Upgrades This product currently listed in Section of the Electrical Control Products and Services Catalog. Device Present DPM-Contactor - 0 0

48 - June 00 AVD-Contactor Aftermarket Solutions, Ref. No. [0] 0 0 AVD-Contactor 000 Vdc Contactor Product Description The AVD-Contactor is a single-pole normally open, load break, bi-directional definite purpose dc contactor. The device is rated at 00 amperes continuous and is capable of switching up to 000 Vdc loads. Table -. Operating Coil Characteristics Coil Voltage 00 0 Current Draw at Nominal Voltage (± % at 0 C)..... Catalog Product History The Cutler-Hammer AVD (Advanced dc Contactor) was released for sale in. The device has not gone through any significant redesigns since its introduction. Product History Time Line Device 000 Present AVD-Contactor Figure -. Product History Time Line for AVD-Contactor Replacement Capabilities Table -. Replacement Coils Coil Voltage (Vdc) 00 0 Table -. Auxiliary Contacts Contact Configuration NO/NC NO NC NO/NC NO NC Catalog Table -. Replacement Contacts and Arc Chute Description Stationary Contact Movable Contact Arc Chute Terminal Configuration Fast-On Fast-On Fast-On Screw Type Screw Type Screw Type Quantity Required per Contactor Catalog Catalog Technology Upgrades This product is currently listed in Section of the Electrical Control Products and Services Catalog. CA0000E

49 June 00 Aftermarket Solutions, Ref. No. [] D-Contactor - D-Contactor CA0000E 0 Vdc Contactor Product Description The D-Contactor is a single-pole normally open, load break, bi-directional definite purpose dc contactor. Two devices are available rated at 00 and 000 amperes at 0 Vdc. Table -. Operating Coil Characteristics Coil Voltage 00 0 Current Draw at Nominal Voltage (±.% at 0 C) Catalog Product History The Cutler-Hammer D-Contactor was released for sale in early 0s. The original device included a permanent magnet blowout coil and square main contacts. The permanent magnet blowout coil device was uni-directional or the current could only flow through the device in one direction. As such, it was essential that the polarity as marked on the power terminals be maintained. The permanent magnet blowout device is no longer offered. The device was redesigned in the early 0s to include round main contacts and an intermittent duty blowout coil in lieu of the permanent magnet blowout. The blowout coil device Product History Time Line Permanant Magnet Blowout Device Blowout Coil Device Figure -. Product History Time Line for D-Contactor Replacement Capabilities Table -. Replacement Coils Table -. Replacement Contacts, Blowout Coil and Arc Chute Technology Upgrades is bi-directional or current can flow through the device in either direction. Although contact life is maximized if the +terminal is at the top of the device, it is not essential that polarity be maintained. The present blowout coil device is a form, fit, function replacement for the original permanent magnet blowout device. In addition, the present contact kits with the round contacts can be used on the original devices that employed the square main contacts. Subsequent minor product enhancements have been made with the new parts being a direct replacement for the parts that they replaced. Device Present Coil Voltage (Vdc) 00 0 Device Rating Amperes & & 000 Catalog Main Contact Configuration -Main -Main -Main -Main - & -Main - & -Main Table -0. Auxiliary Contacts Contact Configuration NO/NC NO NC NO/NC NO NC Contacts Main Contacts Arcing Contacts Main Contacts Arcing Contacts Blowout Coil Arc Chute Terminal Configuration Fast-On Fast-On Fast-On Screw Type Screw Type Screw Type Catalog Catalog This product is currently listed in Section of the Electrical Control Products and Services Catalog. 0 0

50 -0 June 00 Reversing/Assignment Contactors Aftermarket Solutions, Ref. No. [] 0 0 Reversing/Assignment Contactors 000 Vdc Contactor Product Description The Reversing/Assignment Contactor is a double-pole, double-throw non-load break definite purpose dc contactor. A three-position center-off and a twoposition magnetically-latched configuration is available. The device is rated for 00 amperes, 000 Vdc. The Reversing Contactor includes crossover bus bars for dc motor reversing applications; the Assignment Contactor omits the cross-over bus bars for motor assignment applications. Table -. Operating Coil Characteristics Coil Voltage 0 0 Current Draw at Nominal Voltage (±.% at 0 C) Catalog Product History The Cutler-Hammer Reversing/Assignment Contactor was released for sale in the early 0s. The original device incorporated a leaf spring contact assembly and square contacts. The device was redesigned in the early 0s to incorporate a coil spring contact assembly with round contacts. The present device is a form, fit, Product History Timeline function replacement for the original device. In addition, the original leaf spring contact assembly devices can be upgraded to the new coil spring contact assembly with the one time purchase of a contact upgrade kit. The standard contact kit can then be used for subsequent contact replacements. Device Present Leaf Spring Contact Assembly Device Coil Spring Contact Assembly Device Figure -0. Product History Time Line for Reversing/Assignment Contactors Replacement Capabilities Table -. Replacement Coils Coil Voltage (Vdc) Catalog Table -. Auxiliary Contacts Table -. Replacement Contacts Device Configuration Catalog Reversing/Assignment Reversing/Assignment Upgrade Kit Magnetic Latched Reversing/Assignment The -0- contact kit will upgrade the -position, reversing/assignment device from the original design that incorporated a leaf spring contact structure to the present design that incorporates a coil spring contact structure. The -0 contact kit can then be used after the device has been upgraded for the subsequent contact replacement. Technology Upgrades Contact Configuration NO/NC NO NC NO/NC NO NC -Position -Position -Position Terminal Configuration Fast-On Fast-On Fast-On Screw Type Screw Type Screw Type Catalog This product is currently listed in Section of the Electrical Control Products and Services Catalog. CA0000E

51 June 00 Aftermarket Solutions, Ref. No. [] P- & S-Contactors - P- & S-Contactors CA0000E Power Contactor Product Description The P- & S-Contactors are single-pole normally open, load break dc contactors. Although the devices have two arc shields, they are functionally singlepole devices. The contactors typically carried a 000 Vdc, 000 ampere rating and were applied in locomotive, rapid transit, and high horsepower dc drive applications. Product History The Cutler-Hammer P-Contactor and S-Contactor were released for sale in the 0s. These were single-pole dc contactors that utilized two arc chutes. Product History Time Line Figure -. Product History Time Line for P- & S-Contactors Replacement Capabilities A few renewal parts are still available. Table -. Auxiliary Contacts Table -. Replacement Contacts, Blowout Coil and Arc Chute They typically carried a 000 Vdc, 00 ampere rating and were discontinued in the mid 0s. A few renewal parts are still available. Device Present P- & S-Contactors Contact Configuration NO/NC NO NC NO/NC NO NC Description Contact Kit Arc Chute Blowout Coil Terminal Configuration Fast-On Fast-On Fast-On Screw Type Screw Type Screw Type Quantity Required per Contactor Catalog Catalog Technology Upgrades This product can potentially be replaced with the DPM-Contactor or D-Contactor depending on the application. Please contact our Technical Resource Center for replacement device selection. 0 0

52 - June 00 Aftermarket Solutions, Ref. No. [] 0 0 Further Information Publication PT0000E BF0SE CA0000E Description For further replacement parts information, contact Standard Open Control Aftermarket at Pricing Information Genuine Cutler-Hammer Replacement Contact Kits and Coils Wall Chart Vacuum Starters and Contactors Electrical Control Products and Services Catalog Price and Availability Digest (PAD) Vista/VISTALINE Discount Symbols CD-C, CD-C, CD and CD- CA0000E

53 June 00 Aftermarket Solutions, Ref. No. [] Solid-State Low Voltage Reduced Voltage Motor Starters - Contents Description Page Low Voltage Reduced Voltage Motor Starters Product Description, Product History, Product History Time Line.. - Replacement Capabilities, Technology Upgrades Low Voltage Adjustable Frequency ac Drives Product Description, Product History Time Line.. - Replacement Capabilities, Technology Upgrades Reduced Voltage Motor Starters CA0000E IT. Reduced Voltage Solid-State Motor Starter Product Description Reduced voltage solid-state motor starters serve to provide reduced voltage starting, protection, and control for standard three-phase induction motors. They are commonly found in applications like conveyors, compressors, extruders, pumps and blowers, etc. Reduced voltage starting is beneficial because current and torque are reduced during the motor starting process. This reduces the electrical and mechanical shock experienced during motor starting, prolonging motor and equipment life. Reduced voltage starters also provide for maximum efficiency of the motor duty cycle by electronically sensing the motor load and reducing the voltage applied to the motor when it is running at less than full load torque. Solid-state motor starters also provide short circuit and various types of electronic protective functions. Common features include phase loss, undervoltage, current balance, phase rotation, current limit, overtemperature, etc. Reduced voltage solid-state controllers are similar to reduced voltage motor starters, except they include no overload or short-circuit protection. Motor controllers are applied in series with conventional electromechanical starters to provide the benefits of reduced voltage starting at lower cost. Electromechanical starter contact life is also improved by the reduced voltage motor controller. Product History Eaton s present line of Cutler-Hammer Reduced Voltage Starters is the culmination of years of product development. In, Vectrol Engineering began manufacturing SCR Gate Driver circuitry and progressed into their own soft starter product line, known as the Vectrol Motor Starter (VMS). In 0, Vectrol was purchased by Westinghouse. The VMS was quickly phased out of production and the Vectrol ES (Energy Saver) solid-state reduced voltage starter was introduced. The Vectrol ES combined features of automatic power factor adjustment and reduced voltage, maximizing the efficiency of the motor duty cycle. The Vectrol ES starter was actively manufactured until when the Easy-Start Motor Starter was introduced. Product History Time Line Cutler-Hammer A/A/A Westinghouse Vectrol VMS Westinghouse Vectrol Energy Saver Westinghouse Vectrol Startrol Westinghouse Vectrol Startrol Power Miser Cutler-Hammer A/A Model A Westinghouse Power Miser Cutler-Hammer A/A Model B Westinghouse Easy-Start Westinghouse Easy-Start 0 Cutler-Hammer Easy-Start ES Westinghouse Power Miser, Model Cutler-Hammer C Cutler-Hammer Easy-Start EC Westinghouse Easy-Start Jr. Westinghouse Easy-Start 00 Cutler-Hammer Easy-Start EJ Cutler-Hammer Easy-Start EA Cutler-Hammer IT. Starter Figure -. Product History Time Line Eaton entered the market in with the A, A and A product lines. By, Eaton had released the A/ A Model A Solid-State Reduced Voltage Starter and followed up in late with the improved Model B A. This starter utilized a solid-state controller, overload relay, and a six SCR full-wave power section. In, Westinghouse introduced its Easy- Start and Easy-Start Jr. product lines that also utilized a solid-state control circuit and a six SCR full-wave power section. In, the newly formed Solid- State Division (SSMC) of the new Eaton released the Easy- Start EA Reduced Voltage Starter, combining the voltage control of SCRs with the durability of the Advantage motor starter into a uniquely small package. The EA, EJ and the ES product lines have been replaced by the IT. line of Solid-State Reduced Voltage starters. Introduced in October of, the IT. Starter is compact, easy to install, easy to program and is the most advanced Solid-State Reduced Voltage starter available anywhere. Product Present 0 0

54 - June 00 Solid-State Low Voltage Reduced Voltage Motor Starters Aftermarket Solutions, Ref. No. [] 0 0 Replacement Capabilities In most cases, recommended replacement product is the Cutler-Hammer IT. Soft Start Starter. Eaton - Electrical Services & Systems (E-ESS) has trained technicians nationwide. See Tab in this catalog for further information about E-ESS capabilities. Technology Upgrades The IT. line provides an easy-to-program, easy-to-install, line of reduced voltage Soft Starters that is the most advanced available anywhere in the world. With a range of 0 amperes and models in four frame sizes, the IT. Soft Starter provides advanced functionality with unsurpassed configuration flexibility for open, enclosed or motor control center applications. Table -. Support Chart for Non-Current Vintage Products Model (See below for topic definitions) PCB Repair Upgrade Kits Factory Repair Field Service Technical Support Spare Parts Cutler-Hammer Solid-State Reduced Voltage Starters A/A/A A/A Model A A/A Model B C Westinghouse Solid-State Reduced Voltage Starters Vectrol VMS Vectrol Energy Saver Easy-Start/Easy-Start 0 Easy-Start Jr./Easy-Start 00 Startrol Startrol Power Miser Power Miser Power Miser, Model Easy-Start Advantage Original printed circuit boards (PCBs) are not available as spares. Please select the appropriate upgrade board for replacement. Advanced Technology Services, 00 N. University, Peoria, IL, now provides support for these products. Their toll-free number is Definitions PCB Repair Printed circuit boards may be returned to Advanced Technology Services for repair. All PCBs are upgraded to the most current revision at the time of the repair. Upgrade Kits Kits are available to upgrade the basic performance of certain vintage products. Contact Advanced Technology Services for more information. Service Depot Repairs Entire assemblies may be returned to Advanced Technology Services for repair, upgrade or refurbishment. Field Service Eaton - Electrical Services & Systems (E-ESS) has trained technicians nationwide. See Tab in this catalog for further information about E-ESS capabilities. Technical Support The trained technicians at Advanced Technology Services are available to provide assistance over the telephone. Spare Parts Advanced Technology Services maintains a complete inventory of spare parts. CA0000E

55 June 00 Aftermarket Solutions, Ref. No. [] Adjustable Frequency ac Drives Solid-State Low Voltage - Adjustable Frequency ac Drives Product Description Cutler-Hammer Adjustable Frequency Controllers (AFCs) serve to provide adjustable speed and control for standard ac induction motors. AFCs rectify the incoming ac line voltage to supply a fixed potential dc bus. An inverter section is employed to invert the dc bus voltage to an adjustable frequency output voltage. The solid-state logic section controls the inverter and ultimately the magnitude and frequency of the output voltage to the motor. Input to the solid-state logic can be Product History Time Line Figure -. Product History Time Line manual (from an operator type keypad) or automatic (from design features programmed into the drive logic). The advent of microprocessor-based logic and the advancements of solidstate power technology have dramatically reduced the costs of AFCs and enhanced their product features. This has permitted a more economical solution for adjustable speed motor applications because AFCs permit the use of standard squirrel cage induction motors instead of dc motors, which are more expensive and harder to maintain. AFCs are ideal for variable torque applications like centrifugal pumps and fans, and constant torque applications like conveyers and extruders. 0 Volt, 0 Hertz Operator Panel Converter Microprocessor Logic Pole A To Motor A B C Pole B Pole C Figure -. Typical Adjustable Frequency Controller Block Diagram Gate Driver Status and Fault Indication Panel Product Present Dynamatic AF-000 Dynamatic VLT- Dynamatic AF-000 Dynamatic AF-00 (Responder) Dynamatic AF-000 Westinghouse Accutrol 00 Dynamatic AF-000 Dynamatic IS-000 Dynamatic AF-000 Westinghouse Accutrol 00 Westinghouse Accutrol 0 Westinghouse Accutrol 00 Westinghouse Accuflow Dynamatic AF-000 Dynamatic AF-000 Westinghouse Accutrol 0 Westinghouse Accuflow Jr. Dynamatic AF-00 Westinghouse Accuflow 0 Dynamatic AF-00 Westinghouse Accutrol 00 Westinghouse Accutrol 00 Cutler-Hammer AF Dynamatic AF-000+ Dynamatic IS-000+ Cutler-Hammer AF Cutler-Hammer AF Cutler-Hammer AF Cutler-Hammer SV000 Cutler-Hammer HV000 Cutler-Hammer CP000 Cutler-Hammer BP000 Eaton CH MVX 000 Eaton CH SVX 000 Eaton CH HVX CA0000E

56 - June 00 Adjustable Frequency ac Drives Solid-State Low Voltage Aftermarket Solutions, Ref. No. [] 0 0 General Information Table -. General Information Model hp Range Input Voltage Output Devices Output Algorithm Control Type VLT- AF-000 AF-00 AF-00 AF-000 AF-00 AF-000 AF-000 AF-000+ AF-000 AF-000 AF-000 Accutrol 00 Accutrol 0 Accutrol 0 Accutrol 00 Accutrol 00 Accutrol 00 Accutrol 00 AF AF AF and Replacement Capabilities Table -0. Replacement Capabilities Model 0, 0, 0 0, 0 0, 0 0 0, (0 opt) , 0 0 0, , 0 0 0, SCR Transistors Transistors IGBT SCR SCR SCR Transistor Transistor SCR Transistor SCR Transistor Transistor Transistor Transistor Gate Turn-off Thyristor Transistor IGBT Insulated Gate Bi-polar Transistor Insulated Gate Bi-polar Transistor Insulated Gate Bi-polar Transistor The AF-00, Accutrol 0 and Accuflow Jr. are identical units. No upgrades are available for Gate Turn-off Thyristor (GTO) versions. Transistor versions are identified by a leading AT or AT in the model number. GTOs are not available as spare parts for models below 00 hp. VVI PWM PWM Vector PWM VVI CSI PWM PWM PWM VVI VVI PWM PWM PWM PWM PWM VVI PWM Vector PWM Vector PWM PWM Vector PWM Analog Analog Digital Digital Analog Analog Analog Analog Digital Analog Analog Analog Analog Digital Analog Analog Analog Digital Digital Digital Digital Digital AF Fractional to 0 0, 0 Insulated Gate Bi-polar Transistor PWM Digital MVX000 Fractional to 0 0, 0, 0 Insulated Gate Bi-polar Transistor PWM Digital 000 Series Fractional to 00 0 Insulated Gate Bi-polar Transistor PWM Digital SVX000 Fractional to Insulated Gate Bi-polar Transistor PWM Digital Also available with a single-phase output. Standard 0 V output only. Analog controls on pre- models. Gate Turn-off Thyristor (GTO) output devices on pre- models. Transistor versions have a T as the third character in the style number. Dynamatic Adjustable Frequency Drives VLT- AF-000 AF-00 AF-00 AF-000 AF-00 (Responder) AF-000 AF-000 AF-000+ / IS-000+ AF-000 AF-000 / IS-000 AF-000 Westinghouse Adjustable Frequency Drives Accutrol 00 Accutrol 0/Accuflow Jr. Accutrol 0 Accutrol 00/Accuflow Accutrol 00 Accutrol 00 Accutrol 00 Cutler-Hammer Drives AF AV AF AF AF SV000 HV000 CP000 Recommended Replacement MVX000 MVX000 MVX000 MVX000 MVX000 SV/HV/CP000 SV/HV/CP000 SV/HV/CP000 SV/HV/CP000 SV/HV/CP000 SV/HV/CP000 AFSV MVX000 MVX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX/HVX/CPX000 MVX000 MVX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX/HVX/CPX000 SVX000 HVX000 CPX000 Eaton - Electrical Services & Systems (E-ESS) has trained technicians nationwide. See Tab in this catalog for further information about E-ESS capabilities. Technology Upgrades The SVX000 improves upon the SV000 with modular construction and greater program capability. Clean power, pulse configurations are available to meet IEEE- requirements for electro-magnetic compliance. The HVX000 provides a simpler parameter set geared towards the HVAC industry, and the HVX Intellipass provides automatic bypass with Vdc control. Additionally, the MVX000 gives customers a compact, low-cost alternative to the full-featured drives of 0 hp or less. The same general controls are available, with the exception of closed-loop (encoder) control. The MVX000 boasts a PLC-like control in the form of a step sequence program for repeated process applications. These units combine digital microprocessor control, a userfriendly keypad, IGBT technology, and a Windows-based programmer to provide an adjustable frequency drive that can be customized to almost any application. CA0000E

57 June 00 Aftermarket Solutions, Ref. No. [] Adjustable Frequency ac Drives Solid-State Low Voltage - Table -. Support Chart for Non-Current Vintage Products Model (See below for topic definitions) PCB Repair Upgrade Kits Factory Repair Field Service Technical Support Spare Parts Dynamatic Adjustable Frequency Drives VLT- AF-000 AF-00 AF-00 AF-000 AF-00 (Responder) AF-000 AF-000 AF-000+ / IS-000+ AF-000 AF-000 / IS-000 AF-000 Westinghouse Adjustable Frequency Drives Accutrol 00 Accutrol 0/Accuflow Jr. Accutrol 0 Accutrol 00/Accuflow Accutrol 00 Accutrol 00 Accutrol 00 Cutler-Hammer Drives AF AF AF The AF-00, Accutrol 0 and Accuflow Jr. are identical units. No upgrades are available for Gate Turn-off Thyristor (GTO) versions. Transistor versions are identified by a leading AT or AT in the model number. GTOs are not available as spare parts for models below 00 hp. Advanced Technology Services, 00 N. University, Peoria, IL, now provides support for these products. Their toll-free number is Definitions PCB Repair Printed circuit boards may be returned to Advanced Technology Services for repair. All PCBs are upgraded to the most current revision at the time of the repair. Upgrade Kits Kits are available to upgrade the basic performance of certain vintage products. Contact Advanced Technology Services for more information. Service Depot Repairs Entire assemblies may be returned to Advanced Technology Services for repair, upgrade or refurbishment. Field Service Eaton - Electrical Services & Systems (E-ESS) has trained technicians nationwide. See Tab in this catalog for further information about E-ESS capabilities. Technical Support The trained technicians at Advanced Technology Services are available to provide assistance over the telephone. Spare Parts Advanced Technology Services maintains a complete inventory of spare parts. Product Support Services For all Product Support Services for these legacy products, contact Advanced Technology Services at For technical support with Eaton s current line of Variable Frequency Drives, contact the Drives Technical Resource Center at CA0000E

58 - June 00 Aftermarket Solutions, Ref. No. [00] 0 0 This page intentionally left blank. CA0000E

59 June 00 Aftermarket Solutions, Ref. No. [0] Synchronous Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors - Contents Description Page Brush Type Relay Slipsyn Class -00 Field Application Panel Product Description, Technology Upgrades Brush Type Mark V Solid-State Slipsyn Class -00 Field Application Panel Product Description Replacement Capabilities, Technology Upgrades Brush Type Mark V Solid-State Slipsyn Class -00 Low Voltage Motor Starters Product Description Technology Upgrades Brushless Type Relay Slipsyn Class -00 Field Application Panel Product Description Replacement Capabilities, Technology Upgrades Brushless Type Mark V Solid- State Slipsyn Class -00 Field Application Panel Product Description, Technology Upgrades Relay and Solid-State Slipsyn Control Further Information, Pricing Information Product Description Synchronous Motors Polyphase synchronous motors are used primarily to obtain high pullout torques, constant operating speed, or generation of leading reactive kva for Power Factor (PF) correction. To bring a motor to a constant speed, dc power is applied to a special winding in a synchronous motor. This winding is called a field coil winding and is controlled by field control. Power (dc) for a brush type motor is usually supplied with the starter and entails using an exciter. Power (dc) for a brushless type motor is supplied by an exciter mounted on the motor. Synchronous Synchronous motor field application control generally includes a synchronous device to apply dc power to the motor field circuit at the optimum speed. It may also include protective features such as locked rotor protection, failure to synchronize, incomplete sequence, field failure, pull-out protection, etc. depending on the type of field application control selected. Relay Type vs. Solid-State Type Mark V Relay Type The relay type used the ASR synchronizing relay. Inherent in using the relay type are the problems that are associated with using contacts or mechanical closing devices such as arcing, spring and bearing deterioration and wear, dirty atmospheres, etc. Solid-State Mark V The Mark V is 00% solid-state and features a soft-turn-on circuit which applies dc field voltage to the motor field. It enables all required functions for correct synchronization to be accomplished without the use of moving contacts or mechanical closing devices. With the Mark V, the static exciter power supply is always supplied and is part of the system. Also available as a modification with the Mark V is a var or Power Factor, dc field current regulator. The regulator consists of a printed circuit board, auxiliary devices and potentiometers for adjustment. Product History Originally a Westinghouse Product Synchronous Brush type synchronous field control was originally available in the 0s. Motor starters for brushless synchronous motors have been offered since the late 0s. Synchronous motors can be medium voltage (00 00 V) or low voltage (00 V and below). A synchronous motor starter includes the basic motor control PLUS the synchronous control and protection functions. Typically, the basic motor control and the field application control are mounted in separate compartments within the starter. Ratings of synchronous control are in terms of the maximum dc field amperes required by the motor. Current ratings are, 0,, 0, 00 or 0 amperes dc, through 000 hp at kv. Relay and Solid-State Type Control Relay type Slipsyn was introduced in and uses the ASR synchronizing relay. Forms of solid-state type Slipsyn were introduced in the late 0s and early 0s but were not completely solid-state and had some of the operation problems the relay type control encountered. These were called Mark I and Mark II Static Slipsyn. In the Mark V Solid-State Slipsyn field control was introduced. Medium Voltage (AMPGARD) Starters The AMI AMPGARD synchronous starter ( 0) used a 0-inch deep enclosure with the synchronous control in the low voltage section in the front bottom two thirds of the starter enclosure. The basic motor control was located in the rear bottom two thirds of the enclosure, barriered off from the low voltage section. The AMI AMPGARD for synchronous motors used the ASR relay type control. The LF AMPGARD ( ) primarily used the ASR field application relay control. Mark I and Mark II Static Slipsyn were also used during their availability periods. The LF AMPGARD for synchronous motors included the basic induction motor control (ISO switch, contactor and starter control) in the bottom half of the structure. 0 0 CA0000E

60 -0 June 00 Synchronous Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors Aftermarket Solutions, Ref. No. [0] 0 0 Product History (Continued) The upper half contained the step down static excitation transformer with current limiting fuses, the Silicon Controlled Rectifier (SCR) type static exciter and the synchronizing control and motor field protection panel. The SJ AMPGARD ( 000) family of synchronous control is very similar to the LF AMPGARD. Until the availability of the Mark V solid-state synchronous control, the SJ used the ASR relay type field control. With the advent of the Mark V, most of the synchronous starters are supplied with this type control. In both ASR and Mark V control schemes the synchronous gear is usually mounted in the top half of the starter. The SL AMPGARD (000 present) is similar to the SJ AMPGARD but uses the Mark V solid-state synchronous controller, exclusively. Low Voltage Synchronous Starters Low voltage synchronous starters are similar in nature to high voltage synchronous starters except in two regards. High voltage starters, unlike low voltage starters, must isolate the low voltage from the high voltage. The components for the field control are the same. Product History Time Line - ASR Relay Slipsyn (Brush Type) Mark I Static Slipsyn (Brush Type) Mark II Static Slipsyn (Brush Type) Figure -. Product History Time Line The second difference lies in the primary disconnect used in the starters. Low-voltage starters can be supplied with no short-circuit protection, with a non-fusible disconnect, a fusible disconnect switch or with a molded case circuit breaker. Low voltage synchronous starters were manufactured in the late 0s with the introduction of the ASR relay, until September of. In the product was reintroduced using the Mark V solid-state field control. Page Product 000 Present - Mark V Slipsyn - Brushless CA0000E

61 June 00 Aftermarket Solutions, Ref. No. [0] Synchronous Brush Type Relay Slipsyn Class -00 Panel - Product Description Shaded gray area denotes obsolete or discontinued products and services. Typical Schematic Relay Field Panel Relay Slipsyn Automatic Field Application Panel Automatic Field Application Control The field application panel provides Slipsyn automatic field application identical to that in complete synchronous motor starters. It is designed for use in conjunction with a primary line closing device such as a circuit breaker or a linestarter. One interlock on the primary device is used to actuate the field application control. When the motor accelerates to proper speed for pull-in, the field is automatically applied. The controller is available for floor mounting. Floor mounted cabinets are NEMA with hinged front door and removable rear plates. The cabinets contain the following equipment: Polarized slip frequency field application relay type ASR (FR) with half-wave rectifier (REC). Time relay with contacts available for unloader circuit (TR). Pull-out relay and transformer (PO). Field contactor, -pole (FC). Damper winding protective relay (SC). Starting and field discharge resistor when size permits; otherwise, provided for separate mounting) (RES). dc field ammeter, panel type, semi-flush mounted (dc AMM). dc field ammeter shunt (SH). dc field failure protection (FLA). Auxiliary relays (TRX), (MX). Incomplete sequence relay (IS). Typical -00 Panel with Constant Static Exciter (Optional) for use with Primary Motor Starter Figure -. Typical Schematic Not supplied with -00 panel or static exciter. Static Excitation Power Supply Panel Constant Potential Type Power conversion ac to dc units are designed for individual synchronous motor field excitation. These units are convection cooled, solid state and completely assembled and wired as a self-contained package with a relay Slipsyn automatic field application control. The connections necessary to the external circuits are line leads, motor leads, field connections and control interconnection. The static system consists of a convection-cooled silicon rectifier three-phase full-wave bridge assembly, a set of current limiting fuses in the secondary side of the transformer and a set of surge protecting devices. The transformer has secondary taps that are adjustable with four course taps which provide approximately % adjustment per tap, and three fine taps which provide % adjustment per tap. Adjustable Potential Type An adjustable potential exciter is similar to the constant potential exciter except that it utilizes SCRs and the voltage adjustment is made with a potentiometer mounted on the door. Technology Upgrades For Brush-Type, Relay-Panel Slipsyn (Class -00) Upgrades New synchronous field controllers using the latest solid-state technology are usually available. Upgrades for primary starter and contactor components may also be available. Information Required from Customer for Upgrade Evaluation. Original assembly nameplate data including General Order GO number as well as any drawing numbers.. Complete Motor Data including Horsepower, Phase, Voltage/Hz, RPM, FLA, LRA, Full-Load dc Amperes, Power Factor, Excitation Voltage, Induced Field Amperes at % Speed and at 0% Speed, Recommended Discharge Resistor Ohms and Maximum Time at Zero Speed (locked rotor).. Excitation Control detail such as Constant-Potential or Adjustable- Potential. Adjustable-Potential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. 0 0 CA0000E

62 - June 00 Synchronous Brush Type Mark V Solid-State Slipsyn Class -00 Panel Aftermarket Solutions, Ref. No. [0] 0 0 Product Description Mark V Field Controller Slipsyn Automatic Field Application Panel with Static Exciter Automatic Field Application Control The Slipsyn panel provides automatic field application identical to that in complete synchronous motor starters. It is designed for use in conjunction with a primary line closing device, such as a Typical Schematic A MA * = REMOTE DEVICE = TERM. BLOCK(S) = CUST. TERM. BLK. P Figure -. Typical Schematic Not supplied with Mark V. * CW * STAR T M M VPF AV AV PSC IN circuit breaker or a linestarter. When the motor accelerates to proper speed for pull-in, the field is automatically applied. The solid-state Mark V Slipsyn controller will provide the following protective functions: A. Locked rotor protection. B. Incomplete sequence. C. Failure to synchronize. D. Fuse failure (Mark V). E. Pull-out protection. F. dc current failure protection. Also the application of the dc power to the motor field windings is accomplished without mechanically moving parts, and the device features a soft-turn-on circuit when applying dc voltage to the motor field. Depending on the size of the solid-state application panel, the controller is available in a NEMA floor mounted TO PRIMARY CONTROL CIRCUIT 0 Vac M FLA L N TO QA TO QB KB CB VR MA TO D F CB MA A C AC FLT MX ON DELAY. - 0 SEC TR TO QC KC CC ON DELAY. - 0 SEC IN TO KA CA IN+ HW ST SYT TO QB KB CB ST RLY TDO D AC RLY SQ MB OL K (SET SEC LONGER THAN ACCELERATION A TIME) SEC TO QC KC CC TO Q CQ KQ (WB) RLY RLY ST SO SO TO 0 V CONTROL CIRCUIT P SH R x x DC T T T RE STAR RESISTOR RES TO CB KB CB TO CB KA CA FUSE x x enclosure or an AMPGARD type cell construction. In both designs, a hinged front door with externally ventilated heat sinks will be provided. The cabinets will contain the following equipment: Step down exciter transformer -phase (TX). Primary fuses ( PRI). Secondary fuses ( SEC). SCR power supply panel. Synchronous control board (CB). dc ammeter panel type (dc AMM). MOV for surge protection (MOV). Starting and field discharge resistor (when size permits; otherwise provided for separate mounting). Field failure relay (FLA). Incomplete SEQ Timer (FLT). Start Timer (SYTR). Potentiometer (P). F QB QA QC L L L x x MOTOR R FIELD TO CB x TO CB TO CB KB CA CB TO CB TO CB AMPS x x x x TX IH IH HI H H H VR L L L PRI FUSE F D Q CQ KQ QB QA L L L TO ac SUPPL Y N AMPS CA0000E

63 June 00 Aftermarket Solutions, Ref. No. [0] Synchronous Brush Type Mark V Solid-State Slipsyn Class -00 Panel - Replacement Capabilities Typical Solid-State Components Power Module, 00 Amperes, Required Heat Sink MOV Snubber for Thyristor Stack Main Synchronizing Control/ Protection Board Note: Typical Solid-State components used in Mark V Slipsyn Refer to RPD S for renewal parts for synchronous control. Table -. Field Panel with Static Exciter 0 kw Maximum Approximate Dimensions in Inches Open Cell Floor Mounted NEMA Height Width Depth Height Width Depth Technology Upgrades For Brush-Type Mark V Solid-State Slipsyn (Class -00) Upgrades New synchronous field controllers using the latest solid-state technology are available. Replacements and upgrades for primary starter and contactor components are also available. Information Required from Customer for Upgrade Evaluation. Original assembly nameplate data including General Order GO number as well as any drawing numbers.. Complete Motor Data including Horsepower, Phase, Voltage/Hz, RPM, FLA, LRA, Full-Load dc Amperes, Power Factor, Excitation Voltage, Induced Field Amperes at % Speed and at 0% Speed, Recommended Discharge Resistor Ohms and Maximum Time at Zero Speed (locked rotor).. Excitation Control detail such as Constant-Potential or Adjustable- Potential. Adjustable-Potential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. 0 0 CA0000E

64 - June 00 Synchronous Brush Type Mark V Solid-State Slipsyn Class -00 LV Motor Starters Aftermarket Solutions, Ref. No. [0] 0 0 Product Description 00 Volt, NEMA Size, Synchronous Starter Application Slipsyn magnetic starters provide reliable, automatic starting of synchronous motors. Automatic synchronization is provided by the Mark V Solid-State Field Panel which assures application of the field at proper motor speed, and at a favorable angular position of stator and rotor poles. As a result, line disturbance resulting from synchronization is reduced and effective motor pull-in torque is increased. Application of dc power to motor field windings is accomplished without mechanically moving parts, and the device features a softturn on circuit when applying dc voltage to the motor field. The solid-state Mark V Slipsyn controller will provide the following protective functions: A. Locked rotor protection. B. Incomplete sequence. C. Failure to synchronize. D. Fuse failure (Mark V). E. Pull-out protection. F. dc current failure protection. The cabinet will contain the following: Primary starter full voltage or reduced voltage. Ammeter shunt (when required). Auxiliary relay for main line contactor (when required) (MX). Starting and field discharge resistor (IRES). Current transformer for ac ammeter through NEMA Size ; Sizes and larger use three current transformers for overload relays and ac ammeter. Set control circuit terminal blocks. Type AN manual reset thermal overload relay and three heater elements (OL). Step-down exciter transformer -phase (TX). Primary fuses ( PRI). Secondary fuses ( SEC). SCR power supply panel. Synchronous control board (CB). MOV for surge protection (MOV). Typical Schematic A STOP AC SUPPLY Starting and field discharge resistor (when size permits; otherwise provided for separate mounting). ac ammeter, panel type (AM). dc ammeter, panel type (dc AMM). Exciter field potentiometer (P). Field failure relay (FLA). Incomplete SEQ Timer (FLT). Start Timer (SYTR). Figure -. Typical Schematic Full Voltage Starter, Class -00, Non-Combination Type Remote device. Technology Upgrades For Brush-Type Mark V Solid-State Slipsyn (Class -00) Low Voltage Motor Starter Upgrades New synchronous field controllers using the latest solid-state technology are usually available. Replacements and upgrades for primary starter and contactor components are also usually available. Information Required from Customer for Upgrade Evaluation MX STAR T M. Original assembly nameplate data including General Order GO number as well as any drawing numbers. M M L L L PRI FUSE AMP FLA L N A H VA CPT X MX F CB C B H X M M M ON DELAY.-0 SEC M WX K ( T L L L R TDO TDO Y ST SQ TO PRI FUSE SEC OL OL OL CW OL RLY K SQ TION TIME) P TO QA KA CA SH P VPF AV AV PSC TO QB KB CB AR DC AMM KA CA VR TO D T T T SEC FUSE TO QC KC CC IN- L L L TO QA KA CA CB IN+ TO QB KB CB ST. Complete Motor Data including Horsepower, Phase, Voltage/Hz, RPM, FLA, LRA, Full-Load dc Amperes, Power Factor, Excitation Voltage, Induced Field Amperes at % Speed and at 0% Speed, Recommended Discharge Resistor Ohms and Maximum Time at Zero Speed (locked rotor).. Excitation Control detail such as Constant-Potential or Adjustable- Potential. Adjustable-Potential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. TO QC KC CC TO Q CQ KQ (WB) T RLY RLY ST AMPS XX X X X X H H H H H H PRI FUSE TO CB QB KB CB RES CC QA F L L L L R MOTOR QC FIELD L L L L TO AC SUPPLY F D Q VR TO CB TO CB TO CB QC KC CC TO CB QB KB CB KA CA SQ QA TO 0V CONTROL CIRCUIT AMPS SQ N CA0000E

65 June 00 Aftermarket Solutions, Ref. No. [0] Synchronous Brushless Type Relay Slipsyn Class -00 Panel - Product Description CA0000E Brushless Field Panel Relay Slipsyn Automatic Field Application Panel This field application panel provides dc power to the exciter field and is designed for use in conjunction with a primary line closing device such as a contactor motor starter or a circuit breaker motor starter. A normally open electrical interlock on the primary device is used to actuate the field application control. This panel utilizes electromechanical devices to apply dc power to the motor exciter field circuit. Note: The power rectifiers for the motor field circuit and automatic synchronizer are mounted on the synchronous motor rotor. Brushless Synchronous Control The controller can be supplied with or without enclosure. Panel mounted or open cell are suitable for mounting within other larger enclosures. The cabinet or open panel or open cell contains the following equipment: Solar transformer ( CPT). Power factor relay (PO). Auto-transformer (AT) Powerstat. Damper winding protection relay (DP). Field contactor (FC). Volt trap (VT). Rectifier (REC). Sequence relay (TR). Damper winding protection hold-in relay (DPX) if required. Fuses (SEC FU), ( SEC FU). dc ammeter panel type (dc AMM). Typical Schematic Figure -. Typical Starter Schematic Starter devices not supplied with field panel. Note: Devices shown without a constitute -00 panel. 0 0

66 - June 00 Synchronous Brushless Type Relay Slipsyn Class -00 Panel Aftermarket Solutions, Ref. No. [0] 0 0 Replacement Capabilities Typical Components Rectifier Damper Winding Protection Relay Volt Trap Pullout/Power Factor Relay Powerstat Note: Typical components used in Relay Slipsyn Brushless Control Refer to RPD S for renewal parts for synchronous control. Technology Upgrades For Brushless-Type Relay-Panel Slipsyn (Class -00) Upgrades New synchronous field controllers using the latest solid-state technology are available. Replacements and upgrades for primary starter and contactor components are also available. Information Required from Customer for Upgrade Evaluation. Original assembly nameplate data including General Order GO number as well as any drawing numbers.. Complete Motor Data including Horsepower, Phase, Voltage/Hz, RPM, FLA, LRA, Full-Load dc Amperes, Power Factor, Excitation Voltage, Induced Field Amperes at % Speed and at 0% Speed, and Maximum Time at Zero Speed (locked rotor).. Excitation Control detail such as Constant-Potential or Adjustable- Potential. Adjustable-Potential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. CA0000E

67 June 00 Aftermarket Solutions, Ref. No. [0] Synchronous Brushless Type Mark V Solid-State Slipsyn Class -00 Panel - Product Description Slipsyn Automatic Field Application Panel with Static Exciter Automatic Field Application Control The field application panel provides Slipsyn automatic field application identical to that in complete synchronous motor starters. It is designed for use in conjunction with a primary line closing device such as a circuit breaker or a linestarter. Automatic synchronization is provided by the Mark V Solid- State Field Panel which assures application of the field at proper motor speed and at a favorable angular position of stator and rotor poles. As a result, line disturbance resulting from synchronization is reduced and effective motor pull-in torque is increased. Application of dc power to motor field windings is accomplished without mechanically moving parts, and the device features a soft-turn-on circuit when applying dc field voltage to the motor field. This unit also comes standard with a var or Power Factor, dc field current regulator. The var regulator controls the ac reactive current flow out of the motor during varying load conditions by varying the motor field excitation. The PF regulator controls the motor power factor under varying load conditions by varying the motor field excitation. The dc field current regulator compensates for the motor field resistance as the motor field heats up by increasing the motor field voltage. Note: Power Factor Regulation cannot provide regulation below 0% of rated voltage and/or % of rated current. Regulation cannot be accomplished on light loads, i.e., less than 0% load. CA0000E The solid-state Mark V Slipsyn controller will provide the following protective functions: A. Locked rotor protection. B. Incomplete sequence. C. Failure to synchronize. D. Fuse failure (Mark V). E. Pull-out protection. F. dc current failure protection. This control is available in a NEMA floor mounted enclosure or an AMPGARD type cell construction. In both designs, a hinged front door with externally ventilated heat sinks will be provided. The cabinets will contain the following equipment: Step-down exciter transformer -phase (TX). Primary fuses ( PRI). Secondary fuses ( SEC). SCR power supply panel. Synchronous control board (CB). MOV for surge protection (MOV). ac ammeter, panel type (AM). dc ammeter, panel type (dc AMM). Potentiometer (P, P, P, P). Field failure relay (FLA). Incomplete SEQ Timer (FLT). Start Timer (SYTR). MP-000 without RTD module. DP-000. Var/PF/dc field current board (CB). Auto/manual selector switch (SSI). Timer (AUTO). Pullout relay (PO). Mark V Brushless Field Controller Table -. Approximate Dimensions in Inches Open Cell Floor Mounted NEMA Height Width Depth Height Width Depth Technology Upgrades For Brushless-Type Mark V Solid-State Slipsyn (Class -00) Upgrades New synchronous field controllers using the latest solid-state technology are available. Replacements and upgrades for primary starter and contactor components are also available. Information Required from Customer for Upgrade Evaluation. Original assembly nameplate data including General Order GO number as well as any drawing numbers.. Complete Motor Data including Horsepower, Phase, Voltage/Hz, RPM, FLA, LRA, Full-Load dc Amperes, Power Factor, Excitation Voltage, Induced Field Amperes at % Speed and at 0% Speed, and Maximum Time at Zero Speed (locked rotor).. Excitation Control detail such as Constant-Potential or Adjustable- Potential. Adjustable-Potential usually requires a field rheostat (motor field-resistor).. Detail on the motor s function such as the application data and other service conditions such as duty-cycle, etc. 0 0

68 - June 00 Aftermarket Solutions, Ref. No. [0] 0 0 Identifying Renewal Parts Renewal parts data for the entire history of synchronous control is contained in RPD S, which provides the proper identification of standard parts which may be required under normal operation:. Identify the design of synchronous control (Relay, Mark I, Mark II or Mark V Slipsyn) from the synchronous panel nameplate.. Now that you have identified the type of the synchronous control, determine from the photographs in RPD S which parts are required and identify them by style number.. Since many starters are supplied to meet specific customer requirements, other parts not shown in RPD S might occasionally be needed. Price and availability of parts not listed may be obtained by providing a complete description of the part, along with the complete data on the starter nameplate which is found in the low voltage area. Be sure to include the following: ratings, shop order and diagram reference. Further Information Publication RP0000E RPD S TD.A.0.T.E IL 0 IB 00 IB 00 Description Pricing Information Price and Availability Digest (PAD) Common Replacement Parts for Mark V Synchronous Field Controller Renewal Parts Data for Synchronous Control Descriptive Bulletin for AMPGARD Starters Instruction Leaflet for Relay Slipsyn Instruction Leaflet for Solid-State Slipsyn Instruction Leaflet for Mark V Var/PF/dc Field Current Regulator CA0000E

69 June 00 Aftermarket Solutions, Ref. No. [] AMPGARD Starters (Medium Voltage) - Contents Description Page AMI AMPGARD Product Description, Technology Upgrades LF Air AMPGARD Product Description, Replacement Capabilities, Technology Upgrades SL and SJ Vacuum AMPGARD Product Description, Replacement Capabilities... - Technology Upgrades Further Information, Pricing Information AMPGARD Originally a Westinghouse Product AMPGARD Assembly Product History Time Line Classic AMPGARD Next Generation AMPGARD (AMI Vintage), 000 V 00 A, 00 V 00 A, 00/000 V 00 A (LF-Air Vintage) Product Description A medium voltage starter is an assembly used to control and protect an alternating current (ac) electric motor rated at 00, 0 or 00 volts. The controlling function is provided by a magnetically held contactor. The overload protection is provided by an overload relay of some type, and the short circuit protection is provided by a non-load break fused disconnect switch. 00 ampere starters are typically mounted two-high in a 0-inch high enclosure. 00 ampere starters are mounted one-high. Product History The AMPGARD starter line originated in the early 0s and has undergone two major design changes and one major evolution. Prior to the introduction of the AMI, the AMPGARD was simply a fused motor starter in a cabinet with no disconnect switch. It was built in the early 0s through the 0s. There was no standard design. The AMI AMPGARD (0s through 0s) was a standardized design. The AMI was one starter per structure designed to cover all ratings and incorporated a disconnect switch (ISO-Switch) in the upper compartment and either an air or oil contactor in the bottom compartment. In the mid 0s, a full line of starters was introduced, tailored to the horsepower requirement of the motor and utilizing the LF air contactor. The starter incorporated the ISO-Switch and power fuses into the same cell as the air contactor. Starters were one-, two- or three-high per structure, depending on the rating required. The ratings of the LF AMPGARD were 00, 00 and 00 amperes. Cutler-Hammer manufactured MV Motor Control from. It was Bulletin 0 Series, stacked two-high, with no specific trade name (such as AMPGARD). Page Product Present AMPGARD OIL AMPGARD AH - AMI AMPGARD -, LF Air - L 00 A 0L 00 A /0L 00 A /0L 00 A - SJ Vacuum SJA 00 A (roll-out) SJA 00 A (roll-out) SJS 00 A (slide-out) - SL Vacuum SLW 00 A (roll-out) SLF 00 A (slide-out) - SLB (bolted) SLS (stab) Figure -0. Product History Time Line 0 0 CA0000E

70 -0 June 00 Medium Voltage Starters Catalog ing System Aftermarket Solutions, Ref. No. [] 0 0 Product History (Continued) The manufacturing facility moved from Buffalo, NY to Asheville, NC in. In the 0s with the advent of vacuum technology, the LF air contactor design was obsoleted. The SJ vacuum contactor Catalog ing System Table -. Old Catalog ing System Contactors Only Table -. Old Catalog ing System Contactors Only Vacuum Break LF = Air Break SJ = Vacuum was matched with a fused isolation switch. Now two current ratings are offered 00 amperes, one- or twohigh, and 00 amperes, one-high. Starters are sized per the motor horsepower and full load amperes. Table -. Old Catalog ing System Starters (with Isolating Switch, Power Fuses, Contactor, etc.) 0 = Manual = Magnetic = Wound Rotor = Synchronous = Air Conditioning = 00 V = 00 V 0 = 000 V = 00 V A = Roll-out O = OEM Design S = Slide-out = Full Voltage = Solid State = Resistor = Reactor = RV Autotransformer = RV Part Winding = RV Wye-Delta = FV Multispeed H = Air Break V = Vacuum J = Vacuum = 00 V = 00 V 0 = 000 V = 00 V L F H 0 = 00 A = 00 A = 00 A = 00 A S J A 0 V W 0 Vacuum Break W = Bottle M = Metric Bottle (Obsolete) Normally Open Poles Normally Opened Poles = 00 A = 00 A 0 L 0 = Non-Reversing = Reversing = Non-Load Break, Fused Switch = Non-Load Break, Non-Fused Switch = 00 V = 00 V 0 = 000 V = 00 V Normally Closed Poles Normally Closed Poles L = Air Break V = Vacuum J = Vacuum = 00 A = 00 A = 00 A CA0000E

71 June 00 Aftermarket Solutions, Ref. No. [] Medium Voltage Starters Catalog ing System - Table -. Old Catalog ing System Starters (with Isolating Switch, Power Fuses, Contactors, etc.) H = Air Break (Obsolete) V = Vacuum Break Roll-out S = Vacuum Break Slide-out Type of Starter 0 = FV Non-Reversing = FV Reversing 0 = Reactor 0 = Autotransformer 0 = Part Winding 0 = Wye-Delta 0 = Multispeed Table -. Old Catalog ing System Contactors Only H = Air Break S = Vacuum, Slide-out (standard) V = Vacuum, Roll-out (standard) E = Vacuum, Slide-out (OEM) D = Vacuum, Slide-out (with fingers) T =Vacuum, Slide-out (with long harness) R = 0L Vacuum Retrofit MAN = Main FWD = Forward RVS = Reverse RNR = Reactor RNA = Autotransformer BAR = Shorting Contactor SLW = Slow -Winding Motor FST = Fast -Winding Motor SLS = Slow -Winding Motor FAS = Fast -Winding Motor PWA = Part-Winding Motor, st Contactor PWB = Part-Winding Motor, nd Contactor PFC = Power Factor Capacitor Contactor XXX = Undefined Application = -Pole = -Pole S 0 S G F = With Main Fuse Provisions N = Without Main Fuse Provisions L = With Line-Fingers or Terminals N = Without Line-Fingers or Terminals Enclosure S = NEMA A = NEMA A J = NEMA R = NEMA V MAN F L A T = 00 A, Air-break or 0L Retrofit = 00 A, Air-break = 00 A, Vacuum = 00 A, Air-break = 00 A, Vacuum Contactor Ampere Rating = 00 A = 00 A = 00 A = 00 A = 0 V Coil, 0/0 Hz = 0 V Coil, 0/0 Hz Voltage Class E = 00 V, 0 Hz G = 0 V, 0 Hz K = 00 V, 0 Hz L = 00 V, 0 Hz T = CPT, Standard VA T = CPT, kva Models A & B Model C E = 00/00 Vac 0 Hz A = 00 Vac 0 Hz Y = 000 Vac 0 Hz B = 000 Vac 0 Hz F = 00/00 Vac 0 Hz C = 00 Vac 0 Hz G = 000/0 Vac 0Hz D = 00 Vac 0 Hz H = 00/00 Vac 0 Hz E = 0 Vac 0 Hz R = 000/000 Vac 0 Hz F = 00 Vac 0 Hz K = 00/00 Vac 0 Hz G = 00 Vac 0 Hz T = 000 Vac 0 Hz H = 000 Vac 0 Hz J = 00 Vac 0 Hz J = 00 Vac 0 Hz L = 00 Vac 0 Hz K = 00 Vac 0 Hz V = 00 Vac 0 Hz L = 00/00 Vac 0 Hz N = 000 Vac 0 Hz M= 00 Vac 0 Hz P = 00 Vac 0 Hz N = 000 Vac 0 Hz S = 000 Vac 0 Hz P = 00 Vac 0 Hz M= 00 Vac 0 Hz Q = 00 Vac 0 Hz X = Unknown Voltage R = 0 Vac 0 Hz S = 00 Vac T = 00 Vac U = 000 Vac V = 00 Vac 0 Hz 0 Hz 0 Hz 0 Hz W= 00 Vac 0 Hz X = 00/00 Vac 0 Hz Z = Unknown Voltage 0 0 CA0000E

72 - June 00 Medium Voltage Starters Catalog ing System Aftermarket Solutions, Ref. No. [] 0 0 Table -. New Catalog ing System SL Contactors Only SL = SL Contactor Volts 0 = 000 = 00 Table -0. New Catalog ing System SL Starters Only SL 0 W 0 Contactor Type/Rating G = 00 A, Roll-out W = 00 A, Roll-out K = 00 A, Slide-out F = 00 A, Slide-out L = 00 A, Narrow-Design with Fingers N = 00 A, Narrow-Design with Fingers P = 00 A, Narrow-Design without Fingers X = 00 A, Narrow-Design without Fingers B = 00 A, Open/Stand-Alone C = 00 A, Open/Stand-Alone Contactor Type/Rating F = 00 A Vacuum, Slide-out W =Vacuum, Roll-out N = 00 A Vacuum, Narrow-Design with Stabs X = 00 A Vacuum, Narrow-Design without Stabs K = 00 A Vacuum, Slide-out G = 00 A Vacuum, Roll-out L = 00 A Vacuum, Narrow-Design with Stabs P = 00 A Vacuum, Narrow-Design without Stabs Starter Type = FVNR = FVR =RVSS =RV Reactor-Type =RVAT = RV Reversing, Reactor-Type = RVAT Reversing = RVSS Reversing X = FV with Auxiliary Special Use -pole Contactor (without mech. interlock, with load panel) Motor Type = Induction, -Speed = Induction, -Speed, -Winding = Induction, -Speed, -Winding = Synchronous =Wound Rotor = Non-Motor Feeder (xfmr, caps, etc.) W 0 S B A Synchronous Type 0 = Non-Synchronous = Brush-Type Solid-State Panel (Mark V) = Brush-Type Relay Panel (no longer available = Brushless-Type Relay Panel = Brushless-Type Solid-State Disconnect Switch S = Isolation Switch A = Mechanical Future with Cover Plate F = Electrical Future with Cover Plate G = Electrical Future with Isolation Plate P = No Isolation Switch, Cover Plate Only NEMA Size = 00 A = 00 A = NO Poles = NO Poles Voltage A = 00 Vac 0 Hz B = 000 Vac 0 Hz C = 00 Vac 0 Hz D = 00 Vac 0 Hz E = 0 Vac 0 Hz F = 00 Vac 0 Hz G = 00 Vac 0 Hz H = 000 Vac 0 Hz J = 00 Vac 0 Hz K = 00 Vac 0 Hz L = 00/00 Vac 0 Hz M = 00 Vac 0 Hz N = 000 Vac 0 Hz P = 00 Vac 0 Hz Q = 00 Vac 0 Hz R = 0 Vac 0 Hz S = 00 Vac 0 Hz T = 00 Vac 0 Hz U = 000 Vac 0 Hz V = 00 Vac 0 Hz W = 00 Vac 0 Hz X = 00/00 Vac 0 Hz Z = Unknown Voltage 0 = None NC Poles Enclosure Type A = No Enclosure (NEMA Doors) B =Type General Purpose C =Type with Gasketed Doors D =Type Drip Shield E = Type Dust-tight F = Type R Outdoor Non-Walk-in G = Type R Outdoor Non-Walk-in, -inch high H =Type R Outdoor Walk-in J =Type Half-high (NEMA Only) K =Type Half-high with Gasketed Door L = No Enclosure (NEMA / Doors) CA0000E

73 June 00 Aftermarket Solutions, Ref. No. [] AMI AMPGARD Starters (Medium Voltage) - AMI AMPGARD Originally a Westinghouse Product CA0000E AMI AMPGARD Starter Product Description The AMI design AMPGARD starter introduced in, was a complete line of starters for magnetic control of squirrel cage, wound rotor and synchronous motors. The AMI was the first front accessible starter and was available with air break (Type H) or oil immersed (Type K) contactors. The standard AMI for full voltage starting was 0 inches deep, inches wide and 0 inches high. All components were accessible from the front through three doors opening into separate compartments. The top compartment enclosed the isolating switch and current limiting power fuses. The middle compartment enclosed the ac low voltage control panel and behind it the CTs. The bottom compartment housed the contactor. Note: The pre-ami design was a rear access assembly with two compartments current limiting fuses on the top and the contactor below. Ratings (Maximum) 00 Amperes 00 hp at 00 V; 00 hp at 000 V. Chronology The AMI design AMPGARD was manufactured from until 0 at the General Control Division in Buffalo, NY and Westinghouse Manufacturing and Repair (M&R) facilities around the country. The air contactor was available through. The oil contactor was available through 0. Replacement Capabilities The AMI vintage is obsolete but upgrading to the latest vacuum technology with a cell-retrofill solution is available. See Technology Upgrades for further information. Add-on Structure New add-on vacuum structures as an extension to the AMI type structure may be connected directly to the main bus without a transition section using special bus links. Contact your local Eaton Field Sales office. Technology Upgrades Standard AMI -Inch Wide Vacuum Starter Cell-Retrofill This kit includes a standard full-voltage non-reversing vacuum starter in a welded cell assembly with horizontal top barriers and deep flanged doors. Optional components include a new electronic motor protection relay MP-000 and electronic meter DP-000. It will retrofit the AMI designs that are at least inches wide and 0 inches deep. The cell is inches high. G G Standard Figure -. AMI Starter Cell-Retrofill Upper filler cover may require field modification. Table -. Standard AMI -Inch Wide Vacuum Starter Cell-Retrofill Style Description SJ Contactor SL Contactor Style AG AG Narrow AMI 0-Inch Wide Vacuum Starter Cell-Retrofill This kit includes a standard full-voltage non-reversing vacuum starter in a welded cell assembly with horizontal top barriers and deep flanged doors. Optional components include a new electronic motor protection relay MP-000 and electronic meter DP-000. It will retrofit the AMI designs that are at least 0 inches wide and 0 inches deep. The cell is inches high. Table -. Narrow AMI 0-Inch Wide Vacuum Starter Cell-Retrofill Style Description SJ Contactor SL Contactor Westinghouse Type H, AH or other Structure Replacement Vacuum Starter Cell with all New Controls Existing Starter Structure to be Stripped before Cell Retrofit G G 0 Narrow New Filter Strips Style AG AG 0 0

74 - June 00 LF Air AMPGARD Starters (Medium Voltage) Aftermarket Solutions, Ref. No. [] 0 0 LF Air AMPGARD Originally a Westinghouse Product. The LF Air-Break Design AMPGARD Starter Product Description The LF air-break design AMPGARD starter was introduced in. The LF design introduced the componentto-component circuitry concept. This design greatly reduced the currentcarrying connections and allowed significant space savings. The L and 0L floor-mounted NEMA structures were inches wide x 0 inches deep x 0 inches high. The L came in,, or starters per structure. The 0L came in, or starters per structure. The L and 0L floor-mounted NEMA starters were inches wide x 0 inches deep x 0 inches high. These 00 ampere starters could have been mounted two-high per structure. The L and 0L floor-mounted NEMA starters were 0 inches wide x 0 inches deep x 0 inches high. These 00 ampere starters were mounted one per vertical structure. Ratings (Maximum) 00, 00 and 00 Amperes 00 hp at 00 V; 00 hp at 000 V. Chronology The LF air-break design starter was introduced in, first with the 00 volt, 00 ampere starter, then with the 000 volt design and the 00 and 00 ampere ratings. The starters were built in Buffalo, NY until the operation was transferred to Asheville, NC in, where it was obsoleted in the late 0s. Replacement Capabilities Renewal and Replacement Parts for LF Design Starters Refer to RPD A for identifying the parts needed. Among the parts available are: Current and Potential Transformers. Control Transformers. Fuses. O/L Relays and Heaters. Isolation Switches. Some Air-Break Contactor Parts. Technology Upgrades Add-on Vacuum Starter Structures New add-on vacuum structures as an extension to the LF type starter assembly may be connected directly to the main bus without a transition section. 0L (00 A) Vacuum Replacement Contactor For replacing an existing 00 ampere LF air contactor with the directly interchangeable 00 ampere vacuum contactor. 0L Vacuum Replacement (Front) 0L Vacuum Replacement (Rear) Table Ampere Air-to-Vacuum Contactor Replacement Description Style Basic Contactor 00/0 V, 0 VA Transformer: SJ Contactor SL Contactor Basic Contactor 00/0 V, kva Transformer: SJ Contactor SL Contactor Basic Contactor 0/0 V, 00 VA Transformer: SJ Contactor SL Contactor Basic Contactor 0/0 V, kva Transformer: SJ Contactor SL Contactor Note: Style numbers listed above identify a basic contactor that might not include other available accessories that were specified on a customer order. Contact factory with original General Order number, starter drawing number, and date of manufacture for assistance. 00 A Air-to-Vacuum Starter Cell Kit Complete full-voltage, non-reversing, induction, vacuum AMPGARD motor starter, 00 ampere, 00 volt max., for mounting in existing -inch wide enclosure. Includes main contactor, isolation switch, three power fuses, MP-000 motor protection without RTD module, -phase current transformer, vertical bus, high and low voltage doors, and welded cell assembly for mounting in existing -inch wide enclosure. Table A Air-to-Vacuum Starter Cell Kit Description Slide-out with SJ Roll-out with SJ Slide-out with SL Roll-out with SL Completely New Starter Cell AG0 A0G0 AG0 A0G0 AG0 A0G0 AG0 A0G0 Style AG0 AG0 AG0 AG0 CA0000E

75 June 00 Aftermarket Solutions, Ref. No. [] LF Air AMPGARD Starters (Medium Voltage) - Technology Upgrades (Continued) CA0000E 0L Vacuum Retrofit 00 A Air-to-Vacuum Conversion Kits These kits will convert an existing fullvoltage non-reversing 00 ampere air break starter to vacuum. Table A Air-to-Vacuum Conversion Kit Description Style 0 0 A Maximum AG 0 A Maximum AG L Vacuum Replacement Contactor L Vacuum Replacement Front View L Vacuum Replacement Rear View This solution uses the latest technology SL contactor and is designed to replace vintage L, 00 volt, 00 ampere, air-break contactors. 0L Air-to-Vacuum Retrofit Kit This kit replaces the out-of-production 000 volt, 00 ampere air-break contactor with an SJ vacuum contactor, for starters built after with ISO- Switch shutter mechanism mounted in the cell. The customer keeps the existing starter cell and isolation switch and modifies the cell to accept the SJ contactor which is mechanically interlocked with the isolation switch. The rating remains 00 amperes. Table -. 0L Air-to-Vacuum Retrofit Kit Description Ampacity upgrade to 0 ampere design for pre- 0L retrofit kits available. Metering and Protective Relay Upgrades Style 00 A Maximum AG0 IQ Floor Mounted Enclosure Current Transformer Shorting Terminal Blocks (When Specified) Routing of Control Wire in Wire Channel Interposing Control Relay DIN-Rail Mounted Wiring is Protected Between Low Voltage Panel and Hinged Low Voltage Door IQ Floor-Mounted Enclosure This kit is for mounting IQ family products. Includes standard AMPGARD structure construction to be used as a line-up extension. Each 0-inch high x 0-inch deep section comes with two doors, each with a works-in-a-drawer drawout panel. Each door has a maximum of three standard IQ cutouts with device panels. Supplied with or without IQ and PB devices. (Photo left shows two auxiliary sections with optional bus enclosure, IQ and PB devices.) Table -. IQ Floor-Mounted Upgrade Description Auxiliary section with cutouts only. 0-inch wide x 0-inch deep x 0-inch high (Does not include bus enclosure, IQ or PB devices) MP-000 and DP-000 upgrades used for upgrading overload-relay technology from Type-A, IQ 000A, IQ 000B or IQ 000II to the latest technology. Also upgrades with a new, slideout, LV control panel. The kit includes: Typical starter schematic. /-inch deep, flange LV door with three cut-outs for new devices. Works-in-a-drawer slide-out panel for LV control devices. Table -. Metering and Protective Relay Upgrades Description DP-000 and MP-000 (without RTD) MP-000 (without RTD) Only DP-000 Only IQ 00 Only Low Voltage Panel Completely Extended Works-in-a-Drawer Metering and Protective Relay LV Device Panel Style AG Style Blank Device Panel AG AG AG AG Rear of / Turn Fastener Predrilled Holes for Additional Control Devices MP-000 Rear View Indicating Lights and Pushbuttons Rear View Note: Low Voltage Door is Hinged to Slide-out Control Panel 0 0

76 - June 00 SL and SJ Vacuum AMPGARD Starters (Medium Voltage) Aftermarket Solutions, Ref. No. [] 0 0 Classic AMPGARD SL and SJ Vacuum AMPGARD Originally a Westinghouse Product SJ Vacuum AMPGARD Assembly Product Description The SJ Vacuum Contactor was designed and engineered specifically for use in AMPGARD starters. The contactor is a low-chop design that permits application matching of the starter to the motor for volts and ratings of 00 and 00 amperes. The 00 ampere contactor is available in both slide-out and roll-out configurations. The 00 ampere contactor is available in the roll-out design only. The SJ AMPGARD is a horsepower specific starter design that uses the component-to-component circuitry concept. The full-voltage 00 ampere rating in a NEMA enclosure is inches wide x 0 inches deep x 0 inches high. These 00 ampere starters are mounted one- or two-high per structure. The 00 ampere rating in an enclosure is 0 inches wide x 0 inches deep x 0 inches high in a one-high construction for a fullvoltage starter. Ratings (Maximum) 00 and 00 Amperes 000 hp at 00 V; 00 hp at 000 V; 000 hp at 00 V. AMPGARD assemblies were made available with the new SL Contactor in late. Except for the 00 ampere Frame Contactor, SJ and SL AMPGARD assemblies are virtually identical. Replacement Capabilities Renewal and Replacement Parts for SJ Design Starters Refer to RP.J.0.T.E for identifying the parts needed. Common Replacement Parts for SL Design Starters Refer to RP00000E for identifying the parts needed. Add-on Vacuum Starter Structures New add-on vacuum structures as an extension to the SJ type structure may be connected directly to the main bus without a transition section. Contact your local Eaton Field Sales office. Replacement Vacuum Contactors New replacement vacuum break contactors are available for all SJ model ratings. 00 A SL Roll-out Replacement (Front) Table Ampere Vacuum Roll-out Replacement Contactor Description Basic Contactor 00/0 V, 0 VA Transformer: SJ Contactor SL Contactor Basic Contactor 00/0 V, kva Transformer: SJ Contactor SL Contactor Basic Contactor 0/0 V, 0 VA Transformer: SJ Contactor SL Contactor Basic Contactor 0/0 V, kva Transformer: SJ Contactor SL Contactor Style AG0 A0G0 AG0 A0G0 AG0 A0G0 AG0 A0G0 Note: Style numbers listed above identify a basic contactor that might not include other available accessories that were specified on a customer order. Contact factory with original General Order number, starter drawing number, and date of manufacture for assistance. 00 A SL Slide-out Replacement (Front) Chronology The SJ vacuum design AMPGARD starter was introduced in with the 00 ampere rating. The 00 ampere rating followed in. With the introduction of the vacuum contactor, the air-break starter has been gradually phased out and is rarely specified in an assembly. The starters are built in Asheville, NC. 00 A SL Roll-out Replacement (Rear) 00 A SL Slide-out Replacement (Rear) CA0000E

77 June 00 Aftermarket Solutions, Ref. No. [] Replacement Capabilities (Continued) Classic AMPGARD CA0000E Completely New Starter Cell 00 A Vacuum Starter Cell Kit The 00 ampere Vacuum Starter Cell Kit is used to fill a blank cell in an SL or SJ AMPGARD assembly or to completely replace an existing 00 ampere SL or SJ starter. It is a complete full-voltage, nonreversing, induction, vacuum AMPGARD motor starter, 00 ampere, 00 volt max., for mounting in existing - inch wide enclosure. It includes main contactor, isolation switch three power fuses, MP-000 motor protection without RTD module, -phase current transformer, vertical bus, high and low voltage doors, and welded cell assembly for mounting in existing -inch wide customer enclosure. Table A Vacuum Starter Retrofit Kit Description Style Slide-out with SJ Roll-out with SJ Slide-out with SL Roll-out with SL AG0 AG0 AG0 AG0 SL and SJ Vacuum AMPGARD Starters (Medium Voltage) Technology Upgrades MP-000 and DP-000 upgrades used for upgrading overload-relay technology from Type-A, IQ 000A, IQ 000B or IQ 000II to the latest technology. Also upgrades with a new, slideout, LV control panel. The kit includes: Typical starter schematic. /-inch deep, flange LV door with three cut-outs for new devices. Works-in-a-drawer slide-out panel for LV control devices. Table -0. Metering and Protective Relay Upgrades Description DP-000 and MP-000 (without RTD) MP-000 (without RTD) Only DP-000 Only IQ Data Only Routing of Control Wire in Wire Channel Interposing Control Relay DIN-Rail Mounted Wiring is Protected Between Low Voltage Panel and Hinged Low Voltage Door Style AG AG AG AG Current Transformer Shorting Terminal Blocks (When Specified) Works-in-a-Drawer Metering and Protective Relay LV Device Panel Low Voltage Panel Completely Extended Predrilled Holes for Additional Control Devices Rear of / Turn Fastener MP-000 Rear View (When Specified) Indicating Lights and Pushbuttons Rear View (When Specified) Blank Device Panel Note: Low Voltage Door is Hinged to Slide-out Control Panel - 0 0

78 - June 00 SLB and SLS Contactors AMPGARD (Medium Voltage) Aftermarket Solutions, Ref. No. [0] Next Generation AMPGARD SLB and SLS Contactors AMPGARD Ratings (Maximum) 00 and 00 Amperes 000 hp at 00 V; 00 hp at 000 V; 000 hp at 00 V. Chronology The SLB and SLS vacuum design AMPGARD starter was introduced in 00 with both 00 and 00 ampere ratings to be incorporated into the next generation of AMPGARD assembly. The starters are built in Asheville, NC. The new SLS and SLB contactors will not be interchangeable with the existing SJ or SL contactors. Stab-in AMPGARD 00 Ampere Contactor Rear View Replacement Capabilities 0 Next Generation AMPGARD Lineup Front View Product Description Medium voltage control reaches a higher level of design with the next generation of Cutler-Hammer AMPGARD starters from Eaton. This product incorporates 0 years of experience with over,000 units installed worldwide. The SLB and SLS contactor is a low-chop design that controls hp motors with ratings of 00 and 00 ampere vacuum contactors. The contactor is available in a stab (SLS) or bolted (SLB) design within the starter cell. The -high structure design can accommodate 00 A or 00 A contactor/starter designs. The -high structure is W x H x 0 D inches (. x. x.0 mm) which includes a -inch high top mounted main bus compartment. For further information, contact the Asheville Plant at Stab-in AMPGARD 00 Ampere Contactor Rear View 0 CA0000E

79 June 00 Aftermarket Solutions, Ref. No. [] SL and SJ Vacuum AMPGARD Starters (Medium Voltage) - Technology Upgrades (Continued) AMPGARD IT. Soft Start Components The Cutler-Hammer AMPGARD IT. Soft Start components are now available for upgrading existing full-voltage and reduced-voltage starters. The requirements to convert starters into AMP- GARD IT. Soft Start will depend on specific configurations of the existing starter. Space will be required for two -inch wide, -inch high cells that are ideally mounted in the same vertical structure. The upper compartment contains the M Contactor Cell and the lower compartment contains the SCR Truck Cell. The new door provided with the SCR Truck Cell includes the MV0 control module and is made to interlock with the door on the upper compartment. If the targeted upgrade is for a FVNR AMPGARD Starter presently located in the upper compartment, then the conversion is simplified by using the existing FVNR Starter as the M Contactor Cell and converting the bottom compartment into the SCR Truck Cell. The M Contactor load terminals are connected to the SCR Truck Cell terminals using three copper bus connectors. Available SCR Truck ratings include 00 amperes and 00 amperes. See Page -0 for a description of other existing starter configurations. The advanced diagnostics included in the MV0 Control Module include: Phase loss. Phase imbalance. Jam. Stall. Over/Undervoltage. Motor overload. AMPGARD IT. Soft Start SCR Truck Cell AMPGARD IT. Soft Start (Doors Open) SCR Truck (Rear) 0 0 MV0 Control Module CA0000E