Air preparation units

Transcription

1 Overview Description Page Characteristics Dimensions Order instructions Type overview unit three-piece,, unit two piece,, Filter-regulator,,, 9 Filter-water-separator,, 9 Dust filter,, 9 Pressure regulating valve,, Pressure regulating valve, pilot operated,, Oil mist lubricator,, Start-stop valve,, - Submicrofilter, Activated carbon filter, / Way shut-off valve, Accessories Copyright HOERBIGER APE-October 9

2 Characteristics Special solutions (e.g. temperature, pressure, medium...) on request, or see page for special Pressures quoted as gauge pressure Characteristics Symbol Unit unit three-piece unit two piece System Consisting of filterwater-separator, pressure regulating valve, oil mist lubricator *), gauge, mounting bracket, locating ring Consisting of filterregulator and oil mist lubricator *), gauge, mounting bracket, locating ring Type AFRL- /-EMW AFRL- -EMW AKL- /-EMW AKL- -EMW Material Housing Diecast zinc Metal bowl Diecast aluminum with polypropylene insert Diaphragm NBR NBR Standard sealings NBR Port size G/ G G/ G (NPTF version) Max. condensate cm capacity Pore size of filter element µm or or Condensate drainage Manual, semi-automatic (pressure relief), or automatic (float type) Oil/air ratio Constant oil drip rate independent of air flow Max. oil capacity cm Oil refilling Manual also during operation Installation Medium and ambient temperatures Vertical, bowl at the bottom T min C - ) T max C + (+ to. bar) Weight (mass) kg.. Pneumatic characteristics Operating pressure range inlet pressure Operating pressure range outlet pressure p min p max bar bar. p min/max bar. to On request. to. 9 m /h Vertical, bowl at the bottom - ) + (+ to. bar).. to On request. to. Maximum flow ) Q max l/min 9 Degree of moisture h % See diagram See diagram separation at recommended flow ) at p = bar and p =. bar, Dp = bar ) for dry compressed air, ice formation must be avoided ) at p = bar and Dp = bar ) recommended pilot pressure regulating valve SR-/ (see page ) ) at. bar and m/s flow velocity *) Viscosities of Cst in line with ISO ( mm /s at C) are recommended to ensure optimum atomization and long oil mist paths. HOERBIGER-Origa compressed air oil KY (see page 9) Copyright HOERBIGER APE-October

3 Filter-regulator Filter-water-separator Dust filter Pressure regulating valve Cyclone system with With cyclone system With cyclone system Diaphragm-type filter element, combined and filter element and dust filter element pressure regulating with diaphragm-type valve (spring loaded) pressure regulating with secondary valve (spring loaded) pressure relief, inlet with secondary pressure pressure and volume relief, inlet pressure and compensation, volume compensation, handwheel lockable handwheel lockable AK-/E AK-E AF-/E AF-E AFD- /E Pressure regulating valve pilot operated Pilot operated pistontype pressure regulator with secondary pressure relief, inlet pressure and volume compensation ) AFD-E AR-/ AR- ARV-/ ARV- Diecast zinc Diecast aluminium with polypropylene NBR NBR NBR NBR G/ G G/ G G/ G G/ G G/ G or or Manual, semi-automatic (pressure relief), or automatic (float type) Manual, semi-automatic (pressure relief) Vertical, bowl at the bottom - ) + (+ to. bar) Vertical, bowl at the bottom - ) + (+ to. bar) Vertical, bowl at the bottom - ) + (+ to. bar) In any position - ) In any position - ) +.. to On request. to to On request. to. 9 ) ) ) ) > > > 9 > 9 Only solid particles > 99% related to µm.. to On request. to. > > > > For more characteristics of air preparation see page Copyright HOERBIGER APE-October

4 Characteristics Special solutions (e.g. temperature, pressure, medium...) on request, or see page for special Pressures quoted as gauge pressure Characteristics Symbol Unit Oil mist lubricator Start-stop valve System Type Oil mist lubricator with flow compensation *) AL- /-E AL- -E Start-stop valve pneumatically or electrically actuated ADS-/ ADS- Material Housing Diecast zinc Metal bowl Diecast aluminum with polypropylene insert Diaphragm NBR Standard sealings NBR Port size (NPTF version) G/ G G/ G Max. condensate capacity cm Condensate drainage Oil/air ratio Constant oil drip rate independent of air flow Max. oil capacity cm Oil refilling Manual also during operation Installation Vertical, bowl at the bottom In any position Medium and ambient T min C - ) - ) temperatures T max C + (+ to. bar) + (+ to. bar) Weight (mass) kg.. Pneumatic characteristics Operating pressure p min bar range inlet pressure p max bar Maximum flow ) Q max l/min m /h Degree of moisture separation at recommended flow ) Residual oil amount mg/m. 9 h %. ( to ADS-..E) ) at p = =. bar, Dp = bar ) at. bar and m/s flow velocity *) Viscosities of Cst in line with ISO ( mm /s at C) are recommended to ensure optimum atomization and long oil mist paths. HOERBIGER-Origa compressed air oil KY (see page 9) Copyright HOERBIGER APE-October

5 Submicrofilter Activated carbon filter / Way shut-off valve AMF-- /-E Diecast zinc Diecast zinc with polypropylene insert AMF-- -E AMC-- /-E Diecast zinc with polypropylene insert AMC-- -E / Way valve (spool type), direct assembly to any unit from the airfit A series, with coupling kit PL ADV-/ NBR G/ G G/ G G/ G ADV- Characteristics Manual, semi-automatic (pressure relief), or automatic (float type) Manual, semi-automatic (pressure relief) Vertical, Vertical, In any position bowl at the bottom bowl at the bottom + (+ to. bar) + (+ to. bar) - ) + (+ to. bar).... to bar Over % related to.µm. to bar _. > > > > <. input conc. mg/m. in combination MF Copyright HOERBIGER APE-October

6 unit three-piece Type: AFRL-/-EMW p [bar] v = m/s. Type: AFRL--EMW p [bar] v = m/s. Flow characteristics unit two piece Type: AKL-/-EMW Type: AKL--EMW p [bar] v = m/s p [bar] v = m/s.. Filter-regulator Type: AK-/-E Type: AK--E p [bar] v = m/s p [bar] v = m/s.. Degree of filtration Type: AK-/-E Type: AK--E Copyright HOERBIGER APE-October

7 Filter-water-separator Type: AF-/-E p [bar] v = m/s.. Type: AF--E p [bar] v = m/s.. Flow characteristics Degree of filtration Type: AF-/-E Type: AF--E Copyright HOERBIGER APE-October

8 Pressure regulating valve Type: AR-/ p [bar] v = m/s. Type: AR- p [bar] v = m/s. Flow characteristics Pressure regulating valve, pilot operated Type: ARV-/ Type: ARV- Copyright HOERBIGER APE-October

9 Oil mist lubricator Type: AL-/-E Type: AL--E p [bar] v = m/s.. p [bar] v = m/s.. Flow characteristics Start-stop valve Type: ADS-/, ADS- p [bar] v = m/s. Copyright HOERBIGER APE-October

10 unit three-piece Type: AFRL-/, - Dimensions Delivery includes: unit threepiece: Filter-water-separator Pressure regulating valve Oil mist lubricator Gauge Mounting bracket unit two piece: Filter-regulator Oil mist lubricator Gauge Mounting bracket min. mm for filter changing * Two opposite gauge ports G/ ** On delivery the plug screw is not assembled. Version-A unit two piece Type: AKL-/, - min. mm for filter changing Version-A * Two opposite gauge ports G/ ** On delivery the plug screw is not assembled. For order instructions see page, for characteristics see page, for accessories see page, 9 Dimensions in mm Copyright HOERBIGER APE-October

11 Filter-regulator Type: AK-/, - Dimensions min. mm for filter changing Version-A * Two opposite gauge ports G/ ** On delivery the plug screw is not assembled. Filter-water-separator Type: AF-/, - Dust filter Type: AFD-/, - *) * Dust filter with large filter surface for long service life. For compressed air systems with air dryers. min. mm for filter changing Version-A For order instructions see page, for characteristics see page, for accessories see page, 9 Dimensions in mm Copyright HOERBIGER APE-October 9

12 Pressure regulating valve Type: AR-/, - Dimensions * Two opposite gauge ports G/ ** On delivery the plug screw is not assembled. Pressure regulating valve, pilot operated Type: ARV-/, - Recommended pilot pressure regulating valve, series airfit swing, Type: SR-/, PB9- secondary venting flow direction ** * * Two opposite gauge ports G/ ** On delivery the plug screw is not assembled. For order instructions see page, for characteristics see page, Bestellangaben siehe Seite,, Kenngrößen siehe Seite - for accessories see page, 9 Dimensions in mm Copyright HOERBIGER APE-October

13 Oil mist lubricator Type: AL-/, - oil refilling plug Dimensions Start-stop valve, pneumatically actuated Type: ADS-/ P, -P Installation instruction Start-stop valve The start function is designed to facilitate slow pressure build-up and for ventilation in pneumatic systems. It prevents uncontrolled movements in the pneumatic equipment that can occur when starting the system at full system pressure. A throttle screw is used to set the pressure buildup time. The stop function facilitates rapid ventilation. Start-stop valve stop signal p supply control inlet For order instructions see page, for characteristics see page, for accessories see page, 9 Dimensions in mm Copyright HOERBIGER APE-October

14 Start-stop valve, electrically actuated Type: ADS-/E, -E Dimensions Start-stop valve, CNOMO connections Type: ADS-/C, -C CNOMO connections / Way valve normally open CNOMO connections / Way valve normally closed For order instructions see page, for characteristics see page, for accessories see page, 9 Dimensions in mm Copyright HOERBIGER APE-October

15 Start-stop valve, pneumatically actuated Combined start/stop function Control types Combined start/stop function with acknowledgement Further control types on request For order instructions see page, for characteristics see page, for accessories see page, 9 Dimensions in mm Copyright HOERBIGER APE-October

16 Submicrofilter Type: AMF-/, - Activated carbon filter Type: AMC-/, - Installation instruction To increase the life span of the filter elements, we recommend the following order. AK with or µm Dimensions AMF AMC min. mm for filter changing Note: Activated carbon filter AMC-E without contamination indicator flow direction Features: Rotary switch can be turned 9 Can be shut off in different modes Indication of positions Flow open, exhaust closed Inlet closed, outlet exhausted Flow direction shown by arrow / Way shut-off valve Type: ADV-/, - * Two opposite gauge ports G/ on request For order instructions see page, for characteristics see page, for accessories see page, 9 Dimensions in mm Copyright HOERBIGER APE-October

17 Standard versions Description Symbol Port size Order instruction Type Order No. unit three-piece Basic version with combined G/ AFRL-/-EMW PB 9- manual and semi-automatic drainage G AFRL--EMW PB 9- with automatic drainage G/ AFRL-/-AEMW PB 9- G AFRL--AEMW PB 9- unit two piece Basic version with combined G/ AKL-/-EMW PB 9- manual and semi-automatic drainage G AKL--EMW PB 9- with automatic drainage G/ AKL-/-AEMW PB 9- G AKL--AEMW PB 9- Filter-regulator Basic version with combined G/ AK-/-E PB 9- manual and semi-automatic drainage G AK--E PB 9- with filter element µm, with G/ AK-/-E PB 9- combined manual and semiautomatic drainage G AK--E PB 9- Order instructions with automatic drainage G/ AK-/-AE PB 9- G AK--AE PB 9- with adapter for keylock G/ AK-/-EX PB 9- G AK--EX PB 9- Filter-water-separator Basic version with combined G/ AF-/-E PB 9- manual and semi-automatic drainage G AF--E PB 9- with filter element µm with G/ AF-/-E PB 9- combined manual and semiautomatic drainage G AF--E PB 9- with filter element µm G/ AFD-/-E PB 9- (dust filter) with combined manual and semi-automatic drainage G AFD--E PB 9- with automatic drainage G/ AF-/-AE PB 9- G AF--AE PB 9- Copyright HOERBIGER APE-October

18 Order instructions Standard versions Description Symbol Port size Order instruction Type Order No. Pressure regulating valve Basic version G/ AR-/ PB 9- G AR- PB 99- with adapter for keylock G/ AR-/-X PB 9- G AR--X PB 99- Pressure regulating valve, G/ ARV-/ PB 9- pilot operated G ARV- PB 99- Oil mist lubricator Basic version G/ AL-/-E PB 9- G AL--E PB 9- Start-stop valve pneumatically actuated G/ ADS-/-P PB 9- G ADS--P PB 9- electrically actuated V/ Hz G/ ADS-/-E PB 9- G ADS--E PB 9- electrically actuated V DC G/ ADS-/-E PB 9- G ADS--E PB 9- electrically actuated with CNOMO connections G/ ADS-/-C PB 9- G ADS--C PB 9- Submicrofilter Basic version, with combined manual and semiautomatic drainage additionally with automatic drainage Activated carbon filter Basic version, with combined manual and semiautomatic drainage G/ AMF-/-EV PB 9- G AMF--EV PB 9- G/ AMF-/-AEV PB 9- G AMF--AEV PB 9- G/ AMC-/-E PB 9- G AMC--E PB 99- / Way shut-off valve / Way shut-off valve G/ ADV-/ PB 9- G ADV- PB 9- Copyright HOERBIGER APE-October

19 Accessories Description For type Order No. Mounting kit (bracket + mounting nut) PL 99 Gauge, Ø mm, bar, G/ KG Porting block kit PL 9 Coupling kit PL 9 Keylock for pressure regulating valve AR..-X PL Solvent resistant sight glass AL PL Adapter plates-kit p /p, G/ PL999 Adapter plates-kit p /p, G/ PL9 Special oil for oil mist lubricators l KY (see page 9) * for more gauges see page, For more information see accessories page, 9 Order instructions Copyright HOERBIGER APE-October

20 Characteristics Installation Mounting Material Description Between of the airfit A series Directly flange mountable with coupling kit supplied Aluminum Accessories Porting block kit To provide unlubricated air e.g. for air gun. With pressure switch connections Dimensions Delivery includes: porting block coupling kit plug screws Installation instructions e.g. Pressure switch or pressure relief valve Filter-water-separator Porting block Pressure regulating valve Oil mist lubricator Clean compressed air e.g. Pressure switch or pressure relief valve Filter-water-separator Pressure regulating valve Porting block Oil mist lubricator Clean and regulated compressed air Order instructions Description Order instruction Type Order No. Porting block kit AX PL 9 Dimensions in mm Copyright HOERBIGER APE-October

21 Mounting kit Coupling kit Keylock for pressure regulator Type: AR-..-X Accessories Order No. PL99 Order No. PL9 Order No. PL Gauge Ø, bar, G/ Order No. KG Copyright HOERBIGER APE-October 9

22 9 Copyright HOERBIGER APE-October