QUEST ELITE 4000 ILLUSTRATED PARTS LIST
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1 QUEST ELITE 4000 ILLUSTRATED PARTS LIST Release Date: February 17, 2011 Publication Number: IPL Revision Date: July 28, 2015 Revision: M Visit the Cornelius web site at for all your Literature needs.
2 The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of non-authorized parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. Printed in U.S.A.
3 TABLE OF CONTENTS Quest Elite Units FL Final Assembly Door Assembly Refrence (Pushbutton & Portion Control) Cabinet Assembly Reference Tank Cover Assembly Refrigeration Frame Assembly Platform Assembly Non Flush Non Soldout QST Platform Assembly SLJ Flush Pump Assembly Bottle Adapter Assembly Valve Block Assembly Electrical Box Assembly Generic Bottle Assembly Recommended Spare Parts Based on 10 Units
4
5 QUEST ELITE UNITS 4000 Unit with Pushbuttons 4000 Unit with Portion Control Figure 1. Table 1. Top Quest 4000 Assembly Part No. Description QSTE SLJ Non Flush 4000, 115/60 Pushbutton, Non Illuminated QSTE SLJ Non Flush 4000, 115/60 Pushbutton, Illuminated QSTE SLJ Flush 4000, 115/60 Pushbutton, Illuminated QSTE SLJ Flush 4000, 115/60 Portion, Illuminated QSTE SJL Non Flush 4000,115/60 Portion, Illuminated QSTE SLJ Flush 4000, 230/50 Pushbutton, Illuminated QSTE SLJ Flush 4000, 230/50 Portion, Illuminated QSTE SLJ Flush 4000, 220/60 Pushbutton, Illuminated QSTE SLJ Flush 4000, 220/60 Portion, Illuminated , Cornelius Inc Publication Number: IPL
6 4FL FINAL ASSEMBLY Table 2. 4FL Final Assembly Hinge Top Cover, Quest Elite 2/4 FL Merchandiser Assy Quest Elite 4 FL Side Panel LH. Quest Elite 2/4 FL Drip Tray, Black W/Texture, Quest Elite 4 FL Cup Rest W/LOC Quest 4 STND 8.1 X Splash Panel Guard, Quest Elite 4 FL Nozzle Static Mixer ASMB Tank Foam Qste Finish 4fl Side Panel RH. Quest Elite 2/4 FL Rear Panel, Quest 4 FL Top Panel W/Cut, QST Elite 4 FL Door Catch, Female 2 FL / 4 FL Washer- Hinge Bottom QST Elite 2/4FL Pin Latch Cabinet QST2 2FL/4FL Screw MA #8-32 TRPH 16 SS Figure Screw MA #8-32 TRPH 16 SS Brkt, Drip Tray, Right, QST 2/4 FL Brkt, Drip Tray, Left, QST 2/4 FL Leg Level Brkt, Catch Strike Plate QST-NT Screw TB D6-18 Paph 12 SS * Kit Literature Pkg (Mfg Phanto) (Not Shown) * Label System Wiring Diagram QST2 4FL (Not Shown) * Harness Door Qst2 4FL (Not Shown) * * * Table 2. 4FL Final Assembly Harn To PWR Cord QSTE 2FL (Not Shown) Harness Assembly Platform SLJ 1000 (Not Shown) Harn Combined Compressor Condenser QST Elite 2/4FL (Not Shown) Publication Number: IPL , Cornelius Inc.
7 4000 DOOR ASSEMBLY REFRENCE (PUSHBUTTON & PORTION CONTROL) Table Door Assembly Overlay Assembly, Push button Control, Quest Overlay Assembly, Portion Control, Quest Elite, 2/4 Bezel, Push button, Silver, Quest Elite, 2/4 FL Bezel, Portion Control, Silver, Quest Elite, 2/4 FL Merchandiser, Quest Elite, 4FL Board Push button Board Portion Control LED Quest PCBA Backlight Family Assembly, Door Foamed, Quest Elite, 4FL Switch Rocker Unmarkedv for 220V & 230V Latch Door Male Seal, Door, Quest Elite, 4FL Switch Cut off 10 A MOM E6900A Label Triangle Nozzle Indicator Mirror Finish QST2 2/4FL Figure Kit, Lock & Key Door Quest Elite, 2/ 4FL Latch Mounting Lock Graphic, Generic, Quest Elite, 4FL Lens, Quest Elite, 4FL Screw MA 8-32 TRPH 12 SS Label Daily Flush & Cleaning Quest Elite Qlt Label Daily Flush & Cleaning SLJ Flush Label Daily Cleaning QSTE SLJ Non Flush , Cornelius Inc Publication Number: IPL * * * Table Door Assembly Kit 1, Flavor Strip Quest Elite, 2/4FL (Not Shown) Kit 2, Flavor Strip Quest Elite, 2/4FL (Not Shown) Kit, Conversion PB to PC, QSTE 4FL (Not Shown) Kit, Conversion, PC to PB, QSTE 4FL (Not Shown) LABEL ROCKER SWITCH DETAILS, QSTE,230V, 2/4FL (Not Shown)
8 CABINET ASSEMBLY REFERENCE Table 4. Cabinet Assembly Cabinet Assy QST Elite 4FL Modified Drain Fan Assembly 115/60/ X 4.7X Fan Assembly 230/50/ X 4.7 X Guard, Fan EBM 9000 & Cabinet Heat Exchanger Fitting Push, Union Elbow, 3/8 X 1/2 LG Trim Bottom W/Insert, Quest Elite, 4FL Figure 4. Table 4. Cabinet Assembly Bracket Dual Nozzle Block Quest Screw Machine, #8-32 PAPH 28SS X Platform Assembly SLJ Flush Platform Asy No Flush No Soldout QST Platform Door, Quest 4FL 11 S3354 Gasket Sealing Bowl Spout Grommet, Seal Platform Cover Quest Shelf, Cabinet, Quest 4FL Fitg Insrt 3/8 NPT PP Brkt Hinge QST2 2FL/4FL Publication Number: IPL , Cornelius Inc.
9 TANK COVER ASSEMBLY P/N Figure 5. Table 5. Tank Cover Assembly Table 5. Tank Cover Assembly Coil, Water, QUEST Elite 4FL Kit Service Ice Probe Assy QSTE 4FL Coil, Refrigeration QUEST Elite 4FL Box Electric Assembly QUEST 2 SLJ , Cornelius Inc Publication Number: IPL
10 REFRIGERATION FRAME ASSEMBLY P/N (115VAC), P/N (230VAC), P/N (220VAC) 6 Figure 6. Publication Number: IPL , Cornelius Inc.
11 Item Part No. 1 Table 6. Refrigeration Frame Assembly Description Kit Comp 115V/60HZ QST 4 FL Kit Comp 230V/50HZ QST 4 FL Kit Comp 220V/60HZ QST 4 FL Adapter 1/4 FNPT To 3/8 Male Flare Cord Serv 115V IEC60320-C Tube Connector Discharge QST Cord Pwr QSTE 2/4FL CEI-16/VII Italian Plug Cord Pwr ME Version QSTE 2/4FL Cord Pwr QSTE 2/4FL CEI-16/VII Italian Plug Agitator Motor Assembly 115V Agitator Motor Assembly 230V/ Tank conjunto de la cubierta, Quest Elite, 4FL Kit Gibc Field Quest (Not Shown) Control Ice Bank 230V Global Control Ice Bank 120/60 QST Valve Water W/Solenoid, Quest Elite, 2/4FL Reducer, Elbow, 1/4 FNPT x 3/8 Barb Table 6. Refrigeration Frame Assembly Cubic Inches Filter Dryer Motor- Fan 08w 120/60 Service Grille Cond Fan Small Shroud Cond Olympus Small Fan Axial Small Cond-coil & Fan 07W 230/5/ Clip Tin CB Transformer, 115V, Quest Elite 2/4FL Transformer, 230V, Quest Elite 2/4FL Washer Comp Mount Bushing, Split Clip Spring Cap-tube/Heat Exchange Assy Grommet Ae Comp Qst Line Discharge 4fl Tube Tygon 3/8id X 5/ Brkt Solenoid Quest Elite 2/4fl Tube Asy Water Inlet To Hx Qst , Cornelius Inc Publication Number: IPL
12 PLATFORM ASSEMBLY NON FLUSH NON SOLDOUT QST P/N Figure 7. Publication Number: IPL , Cornelius Inc.
13 Table 7. Platform Assy Non Flush Non Soldout QST Manifold Water In QST Chamber Mixing QST Clip Tube Retainer QST Screw MA TRPH 12 SS Brkt Asy Platform SLJ QST-NT Base Platform SLJ QST IHOP Washer Hold Down Hook RH Turn QST Tube Asy Concentrate Out QST Tube Asy Concentrate In QST O-Ring 239ID 070CS 60DU BU-N Adapter Caddy No Flush QST Latch #2 Medium SS Table 7. Platform Assy Non Flush Non Soldout QST Guide Latch #2 Med Washer Latch #2 Med Screw MA TRPH 16 SS Rivet 125D 1/ Screw #8-18 X 7/16 Type 25 HHW X Valve Block Asy QLT Generic Clamp Hose.470ID X Pump & Motor Asy 3-Roller Screw #8-32 X 5/8 THMS SS Clamp Oetr 669 Open STPLS # Tube TYGON 3/8 IDX 5/ Tube Asy Water Valve Inlet Coupling In-line 3/8 ID HC , Cornelius Inc Publication Number: IPL
14 PLATFORM ASSEMBLY SLJ FLUSH P/N X / Figure 8. Publication Number: IPL , Cornelius Inc.
15 Item Part No. Table 8. Platform Asy SLJ Flush Description Tube Assembly Water Valve Inlet Chamber Mixing QST Tube Assembly Water Rinse Inlet Clamp Oetr 413Open STPLS # Clamp Oetr 669 Open STPLS # Manifold Water SS QUEST Clip Tube Retainer QST Screw Machine 8-32 TRPH12 SS Bracket Assembly Platform SLJ QST IHOP Base Platform SLJ QST IHOP Label Dispense/Flush QST Washer Hold Down Hook RH Turn QST Tube TYGON 3/8 IDX 5/ Tube Assembly Suction Quest Coupling In-line 3/8 ID HC35 Item Part No. Table 8. Platform Asy SLJ Flush Description O-ring 239 ID 070CS 60DU BU-N Harness Assembly Platform SLJ 1000(Not Shown) X Adapter Bottle Assembly SL DIS P Latch #2 Medium SS Guide Latch #2 MED Washer Latch #2 MED Screw MA TRPH 16 SS Rivet Platform Base QST Screw #8-18 X 7/16 Type 25 HHW X Valve Block AS QLT Generic ( X) Valve Block AS QLT ( ) Clamp Hose.470 ID X Pump & Motor Assembly 3-Roller Screw #8-30 2X 5/8 THMS SS Cap Plug.093 ID X 50 Long 1/2 inch Bracket Platform Label SLJ QST , Cornelius Inc Publication Number: IPL
16 PUMP ASSEMBLY P/N 45185X Figure 9. Table 9. Pump Assembly Pump Gear Motor Rotor Assembly (Thick Wall) Pump & Motor Mounting Block Screw TH PH 88 SS Screw #8X3/4 FHMS Pump Tubing Kit (Pump Tubing, Clamps & Instructions) * Pump Assembly (Items 2 & 7) Pump Body, Front/Rear Rubber Bushing W/Nutsert Insert Publication Number: IPL , Cornelius Inc.
17 BOTTLE ADAPTER ASSEMBLY P/N 45026X Table 10. Bottle Adapter Assembly Caddy Adapter, Top Run & Flush Valve Caddy Adapter, Bottom O-ring.120 Id X.080 Cs Ep 70fdail5 Qste O-Ring 5/8 inch OD X ID TFE/ SIL O-Ring inch ID X inch DIA * O-Ring Kit (Includes All O-Rings Needed to Rebuild Bottle Adapter) Screw, #8-18 HI-LO, PH Figure 10. Table 10. Bottle Adapter Assembly Pin-Sensor, Sold Out Switch, Snap Action W/PC Switch Actuator Pin Screw, #2-50 6X 7/16 inch PH, SS Caddy Plate O-Ring 5/8 inch OD X ID Washer Hold Down Screw, #8-18 X 7/16 Type 25 HHWF , Cornelius Inc Publication Number: IPL
18 VALVE BLOCK ASSEMBLY P/N X / Table 11. Valve Block Assembly Valve Block Hold Down Washer Valve Port, Water Seal Armature - Water Side Armature Retaining Ring, ID Coil Spring, SS O-ring 459id 040cs Epdm E Guide Gasket FFV/SEV Bracket, Valve Block Screw, #8-18 X 7/16 Type 25 HHW C Frame, Solenoid Coil, 24VDC Not #10-32 KEPS SS Sleeve Syrup Ceramic SL Piston Water Ceramic SL O-ring Stem Figure Flow Control/Bonnet Assembly 19 ( X) Flow Control Assy ( ) Spring, Zero, FFV Hold Down Washer * Table 11. Valve Block Assembly Sleeve & Piston Asy Water Ceramic (Include items 16, 17&18) Publication Number: IPL , Cornelius Inc.
19 ELECTRICAL BOX ASSEMBLY P/N Figure 12. Table 12. Electrical Box Assembly Screw #10 X 3/8 Type F HHW Voltage Regulator Assembly * Voltage Regulator Board Only (includes insulator) Hi/Low Speed Rocker Switch Cover, Electrical Box Label-Fuse Rating Fuse, 6.25 Amp, 250 VAC Fuse Holder Up Rivet Box Elec DC Quest Label, Speed Switch Label Wiring Electrical Box QST , Cornelius Inc Publication Number: IPL
20 GENERIC BOTTLE ASSEMBLY P/N Figure 13. Table 13. Generic Bottle Assembly Cap 400 Series QST Bottle Refillable QST Adapter Assembly, Bottle Publication Number: IPL , Cornelius Inc.
21 RECOMMENDED SPARE PARTS BASED ON 10 UNITS Qty. Part No. Description Condenser Fan, Motor 115V, 60Hz Condenser Fan, Motor 230VAC Fan Shroud Grill Fan Fan Blade Motor- Fan 08W 120/60 Service Spring, Coil S/S-Water Solenoid Pump Tubing Kit Switch Rocker Unmarkedv QSTE 2/4FL Switch Rocker Sealed Voltage Regulator Board, QLT Voltage Regulator Board, SLJ Pump Dear Motor Bottle Adapter O-Ring Kit (all O-rings in bottle adapter) Pump Rotor Assembly Coil, 24 VDC, Valve Block Spool & Sleeve Assembly W/ O-Ring Global Ice Bank Control Drip Tray Grill Drip Tray Qty. Part No Agitator Motor Cabinet Fan, 115 VAC Dispense Nozzle, Static Mixer, & O-Ring Push Button Control Board Portion Control Board Transformer 120 V 60 Hz 26 V@ 4A Valve Water W/solenoid QS T2 2/ Drip Tray Black W/texture QS T Fan Assembly 115/60/50 4.7X4.7X Transformer 230V V 26V@4A Comp 115V/60HZ QST 2/4FL Tcmseh Comp 220V/60HZ Qst 2/4FL Tcmseh Comp 230V/50HZ QST 2/4FL Tcmseh Relay Compressor TH0410YXA,115/ Overld Olp For Compressor THA0410Y Xa,115/ Relay Compressor THA0412YXC, 230/ Overld Olp For Compressor THA0412YXC, 230/ Relay Compressor AZA0395YXP, 220/ Description Overld Olp Compressor AZA0395YXP, 220/ , Cornelius Inc Publication Number: IPL
22 Publication Number: IPL , Cornelius Inc.
23
24 Cornelius Inc.
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For more Parts Information: https://manitowocfsg.sysonline.com/default.aspx TABLE OF CONTENTS Manitowoc Foodservice [Updated: Sep. 30, 2013] Manitowoc - Ice & Related Parts Catalog Ice Machine S Series
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2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 Outside U.S. 1.708.865.1500 www.tksimplex.com G5 SERIES ELECTRIC POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - 54247 Rev. - A Date - 10/08 This
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