ILLUSTRATED PARTS LIST

Size: px

Start display at page:

Download "ILLUSTRATED PARTS LIST"

Shawn McLaughlin
6 years ago
Views:

ILLUSTRATED PARTS LIST AUTOMATED BEVERAGE SYSTEM Release Date: September 28, 2009 www.

1 ILLUSTRATED PARTS LIST AUTOMATED BEVERAGE SYSTEM Release Date: September 28, Revision: F , IMI Cornelius Inc. Publication Number: IPL

2 Publication Number: IPL , IMI Cornelius Inc.

3 Figure 1. Automated Beverage System Table 1. Automatic Beverage System Table 1. Automatic Beverage System Bolt MA 1/4-20 HX 20 1 Stand Assy (See Figure 2) Screw TC 8-32 PAPH Panel Fnt w/ drain hole Panel Fnt w/o drain hole Screw MA 8-32 TRPH Units before 56A0019AB Bushing Snap Panel Back Exhaust Spacer Panel Vent Exhaust (For units Bolt MA 3/8-16 UNS 64 before Ser. # 62A0619AB008) Panel Vent Exhaust (For units w/ Chassis Rfg 120V 60HZ (See Ser. # 62A0619AB008 & after) Figure 14) Chassis Refg 230V 50HZ (See Cover Line Access (For units Figure 14) before Ser. # 62A0619AB008) Cover Line Access (For units w/ POS Cable (not shown) Ser. # 62A0619AB008 & after) Screw SM 8 TRPH Screw TR 8-32 HXWS , IMI Cornelius Inc Publication Number: IPL

4 Table 2. Stand Assembly Frame Assy Bolt MA 3/8-16 HX Screw TC 8-32 PAPH Panel Top Stand Panel Side Stand - Australia both sides Panel Right Side Panel Left Side Slide Refrig Trim Flex Vinyl Figure 2. Stand Assembly Table 2. Stand Assembly Leg Set Bushing Snap.438 I.D Bushing Snap 1.3 I.D Screw SD 8-18 HXWS Kit Instl Casters (Not Shown) Casters are for equipment placement only and MUST be removed and replaced with legs before machine is placed in operation. Publication Number: IPL , IMI Cornelius Inc.

5 24, Figure 3. Drip Tray Components Table 3. Drip Tray Components Table 3. Drip Tray Components Deflector Wtr Convey Sensor Thrubeam Recr/Emitr Nut Acrn Screw MA 6-32 TRPH Coupling Conveyer Gear Motor Drv. 6W 120V 60HZ Motor Drive 230V 50HZ Screw MA HXSO Drip Tray Fitg Drain Kit Replace Cup Conveyer Nut Drain Fitg (See Figure 4) Sensor Conveyor Index Cover Access Conveyer Washer Lk.194 I.D Cup Rest Conveyer Gasket Drip Tray Coupling Drive Conveyer Label Caution Moving Parts 9 Crush (Not Shown) Seal Shaft Convyr Drive Super Seal Kit Screw SM 8 TRPH Seal, conveyor shaft (not shown) Spring Cup Locator , IMI Cornelius Inc Publication Number: IPL

Table 4. Conveyor Assembly 569000295 Kit Replace Cup Conveyor 1 569030021 Holder Cup Replcmnt Kit 2 560000329 Screw MA 4-40 TRPH 10 3 560005978 Washer Retaining Cup Holder (Not Shown) Figure 4.

6 Table 4. Conveyor Assembly Kit Replace Cup Conveyor Holder Cup Replcmnt Kit Screw MA 4-40 TRPH Washer Retaining Cup Holder (Not Shown) Figure 4. Conveyor Assembly Figure 5. Control Box Components Table 5. Control Box Components Table 5. Control Box Components Bushing Split.812 I.D Screw TR 8-32 HXWS Harn Wire Valve-Cntl Board Nut Hex Stem.170-Barb x Transfrmr 120V 60HZ-24V Transfrmr 230V 50HZ-24V Screw TR 4-40 PAPH Clip Capacitor Screw TC 6-32 PAPH Relay Harn Wire Cntl Box-Agit Valve Air Toggle Tube Cut Clr.125 I.D. x Board Circ Interface (Before Tube Cut Clr.125 I.D. x 18 1/ LON 29-09) Tube Cut Clr.125 I.D. x 7 Board Circ Interface (After ) Tube Cut Blk.125 I.D. x Support PC Board Clamp Solenoid Air Flow Cntl Clamp Bushing Snap.687 I.D Capac 120V 60HZ Capac 230V 50HZ Publication Number: IPL , IMI Cornelius Inc.

7 Table 6. Cup Holder Components Figure 6. Cup Turret Components NOTE: Cup tube kits include cup tube and misc. hardware Cover Tube 5 Cup Cover Tube 4 Cup Nut Acrn Cylinder Cup 32/42 oz Brkt Cup Tube 32/42 oz Cylinder Cup 12/16/21 oz Brkt Cup Tube 12/16/21 oz Nut Shldr 6-32 Lrge Nut Shldr 6-32 Small Finger Asy 16/21/42 oz Cup Finger Asy 12/32 oz Cup Spacer Finger Cup Holder Spacer Finger 32 oz Cup Nut Hex Column Components (See Figure 8) Brkt Adap Cup Tube Extra Large-Medium Brkt Adap Cup Tube Large- Small Q Kit Cup Tube 12 oz. Kit Cup Tube 16 oz. Kit Cup Tube 21 oz. Kit Cup Tube 32 oz. Kit Promo Cup Dispenser Tube Kit Cup Tube 42 oz. Bracket, XL MD Bracket, LG SM , IMI Cornelius Inc Publication Number: IPL

8 Table 7. Cup Turret Components Screw TR 8-32 HXWS Support Turret Mot Gear Bushing Box Gear Turret Brkt Mtg Gear Box Disc Turret Index Hub Disc Index Brkt Mtg Index Board Board Circ Screw MA 6-32 TRPH Bolt MA 1/4-20 HX Motor Drive 15W 120V 60HZ Motor Drive 230V 50HZ Screw MA PAPH Washer Sr.317 I.D Coupling Turret Lower Screw MA HXSO Washer Lk Coupling Turret Upper Figure 7. Cup Turret Components Table 8. Column Components Cap Top Column Column Front Column Back Cap Botm Column Shaft Drive Screw TR 8-32 PAPH Coupling Cup Hub Screw MA HXSO Washer Lk 10 Figure 8. Column Components Publication Number: IPL , IMI Cornelius Inc.

9 Figure 9. Ice Dispenser Components Table 9. Ice Despenser Components Table 9. Ice Despenser Components Disp Asy (See Figure 11) Disp Asy (See Figure 11) Screw MA M385 PAPH Nut Hex Cylinder Air Screw MA 8-32 TRPH Switch Reed Air Cyl Gasket Ice Chute Mount Ice Chute Chute Ice Bottom Brkt Asy Ice Chute Plate Ice Chute Retainer Plunger Stem.170-Barb x Brkt Ice Gate Sensor Stiffner Ice Chute Shield Ice Chute Washer Sr.448 I.D Tie Cable Nut Hex 7/ , IMI Cornelius Inc Publication Number: IPL

10 Figure 10. Dispensing Valve Components Table 10. Dispensing Valve Components Table 10. Dispensing Valve Components Nut Push.125 Dia Screw MA 6-32 TRPH Val Multi-Favor ABS O-Ring.362 I.D Nozzle Val Diffuser Val Kit Flow Reg Water Ceramic (Used on Serial 56A9916AB104 and after) Solenoid Coil Kit Plunger S.S. (Used before Serial 56A9916AB104) Kit Plunger Ceramic (Used on Serial 56A9916AB104 and after) Kit Flow Cntl Syrup S.S. (Used before Serial 56A9916AB104) Kit Flow Cntl Syrup Ceramic (Used on Serial 56A9916AB104 and after) Panel Display Switch Touch Display LCD 4 x Display LCD 2 x Screw MA 8-32 TRPH Insert Display Val Pnl Washer Ft Cover P.C. Board Cover Elec Box Skirt Fastner 23 Elec Box Component (See Figure 5) Decal Set (Not Shown) Schematic Cable for board Cable for board Publication Number: IPL , IMI Cornelius Inc.

11 10 Figure 11. Dispenser Assembly Table 11. Dispenser Assembly Table 11. Dispenser Assembly Disp Asy 120V 60HZ Disp Asy 230V 50HZ Agitator Asy R Plate Motor Mounting Brkt Mtg Motor Heater Agit Mtr 120V 60Hz Heater Agit Mtr 230V 50Hz Kit Agitator Mtr 120V 60Hz Kit Agitator Mtr 230V 50Hz Harn Wire Motor Agit (Not Shown) Seal Shaft Motor Gasket Motor Shaft Lid Agitator Disk Cover Cold Plate Cover Access Fitg Drain Asy Foamed RH Fitg Drain Asy Foamed LH , IMI Cornelius Inc Publication Number: IPL

12 Table 11. Dispenser Assembly Cap Plug Drain Tube Rectangle Tube D Section Insulation Splash Panel Cover PCB Plate Asy Elec Box and PCB Cover, Elec Box Lid Holder Asy Wrap Cabinet Panel Lower Asy Cold Plate Asy Hopper Asy Nut Hex Nut Hex 1/ Washer Sr.449 I.D Washer Ft.219 I.D Nut Hex Screw MA 8-32 TRPH Screw MA 8-32 TRPH Screw SM 8 TRPH Retainer Agitator Scew MA 8-32 TRPH Receptacle 1/4-Turn Retainer 1/4-Turn Stud 1/4-Turn Screw MA 8-32 TRPH Washer Retaining Clamp Nut Thermostat Screw SM 8 HXWS Fitg Out Tube Bev.265 I.D Bolt MA 1/4-20 RDPH Tubg Insul Clamp Base Tubg Amaclear Shield Hopper R Clip Push-on Screw MA TRPH Tube Prod.375 I.D. x 28 Carb Water Tube Prod.375 I.D. x 35 Plain Water Tube Asy.375 I.D. x 37 Carb Water Tube Cut.375 I.D. x 96 Product Inlet Tube Asy Product Inlet 5 Table 11. Dispenser Assembly Clamp Switch Soldout (Not Shown) Label Operation (Not Shown) Publication Number: IPL , IMI Cornelius Inc.

13 Figure 12. Cup Grabber Components Table 12. Cup Grabber Components Table 12. Cup Grabber Components Brkt Lift Cup Puller Harn Wire and Umbilical Ass y Bolt MA 1/4-20 PAPH 12 Kit Screw MA 6-32 TRPH Nut Hex Screw MA FLPH Screw TC 6-32 PAPH Washer Sr.317 I.D Fitg Push L Brkt Sensor Cup Fitg Push L 1/8-MPT Cover Cup Sensor Cover Back Cup Puller Screw MA PAPH Harn WireSoldout Swt Gripper Cylinder Tube Cut Red.094 x Grabber Arms and Pads Tube Cut Blk.094 x Grabber Pads Only Tube Cut Red.094 x Screw MA 8-32 TRPH Washer Lk.323 I.D Cover Lift Cup Puller Standoff 6-32 x 1 1/ Shield Cup Puller Tube Splash Guard Brkt Sensor Mount Splash Tube Switch Reed Air Cyl Screw MA 4-40 TRPH Lift Assy Lift Cylinder Only , IMI Cornelius Inc Publication Number: IPL

53 Figure 13. Electrical Box Components (Before 11-15-08) Table 13. Electrical Box Components Table 13.

14 53 Figure 13. Electrical Box Components (Before ) Table 13. Electrical Box Components Table 13. Electrical Box Components Body Fitg 1/8-MPT By Box Cntl 120V 60HZ LON Boc Cntl 230V 50HZ Nut Captive Cord Serv 120V 60Hz Cord Serv 230V 50Hz - Australia Cord Serv 230V 50 Hz - Europe Cover Cntrl Box Screw TR 8-32 HXWS Nut Hex Shield Control Box Support P.C. Board Board Circ Power Supply 12V 8* LON LON Board Circ Motion 120V 60HZ Board Circ Motion 230V 50HZ LON JPNLON Board Circ Sensor 120V 60 HZ SWLON LON SWLON Board Circ Sensor 230V 50 HZ Solenoid Air Flow Cntl Reg and Filtr Air Brkt Reg/Filter Bushing Snap.687 I.D Bushing Split.812 I.D Block Term Harn Wire Power Harn Wire Cntl Box Harn Wire Valve Harn Wire Motion Harn WireMain-Motion Harn Wire Cntl Box-Motion Switch Press Low Brkt Switch Access 120V 60HZ Brkt Switch Access 230V 50HZ Swt Rocker 120V 60HZ Swt Rocker 230V 50HZ Stem.170-Barb x Tube Cut.094 I.D. x Strain Relief HZ Receptacle 230V 50HZ Screw TR 8-32 PAPH Screw TR 4-40 PAPH Tube Prod.265 I.D. x Nut Air Filter Fitg T 7/ Screw TR 8-32 PAPH Solenoid Air Flow Cntl Screw TR 4-40 PAPH Bushing Snap.937 I.D Clip Retain Syr Line Fitg Push L 1/8-MPT Standoff Fitg Push.094 By Tube Cut Clr.125 I.D. x Tube Cut Clr.125 I.D. x 18 1/ Clamp Tube Cut Red.094 I.D. x Capac Run 120V 60HZ Capac Run 230V 50HZ Capac Run 120V 60HZ Capac Run 230V 50HZ Cable POS Standoff Cover Transformer Schematic *Due to the growing variation in board configurations, confirm the part number by looking on the board or contact Technical Services. Publication Number: IPL , IMI Cornelius Inc.

15 * * * Refer to Figure 13 Figure 14. Smart Store Components Table 14. Smart Store Components Table 14. Smart Store Components Clip, retain Strain Relief Block Term Sw Rocker SPST On/Off 20A Nut Weld 8-32 SS RN Screw TR 8-32 WIWS12 SIZE Screw TR 8-32 PAPH16 SIZE Bushing, Sn ap Snap Bushing Bushing, Split Screw, Spot Weld Bracket Cord, Service (Not Shown) Standoff (Not Shown) Standoff Nut, Captive Shield, ABS Standoff, Circuit (Not Shown) Label, Gateway Box, Elect. ABS Control - Sm Box, Elect. ABS Control - Main Gateway Cover, Control Cover, Cont. Bx Main ABS Sm Filter, Elect. Line ABS Jumper, Wht. - Low Filter Jumper, Blk. - Low Filter Jumper, Grn/Yel - Low Filter Harness, RS232 (Not Shown) Harness, LON-Wiring Jumper, Grn/Yel - Low Gateway Label, Inlet Conn. Mn Bx, ABS Lo Label, Inlet Conn. Gateway Bx Standoff SS LON Lead, Twin (Not Shown) LON Label 39 V25304 Nut, Hex 4-40 SS (Not Shown) , IMI Cornelius Inc Publication Number: IPL

16 Figure 15. Refrigeration Deck Assembly Table 15. Refrigeration Deck Assembly Table 15. Refrigeration Deck Assembly Base Rfg Tube Overflow Clamp Overflow Tube Insulation Water Bath Cover Cover Water Bath Insulation Access Cover Cover Access Screw TR 8-32 HXWS Screw SD HXWS Bushing Snap Slide Refrig Clamp Drain Tube Tube Vinyl.500I.D. (Sold by the Foot) Valve Shutoff Nut Wing Clamp Tube Cut.375 I.D. x Accum Bushing Snap Tank Water Bath Assy Publication Number: IPL , IMI Cornelius Inc.

17 Table 16. Agitator Motor Components Screw SE 8-36 PAPH Motor Agit 120V 60HZ 25W Motor Agit 230V 50HZ 25W Plate Heat Transfer Slinger Water Blade Agit 2-Blade Pin Sprg Figure 16. Agitator Motor Components Table 17. Compressor Components Kit Comp 3/4H.P. 120V 60HZ Kit Comp 3/4H.P. 230V 50HZ Nut Hex 5/ Washer Ft.312 I.D Grommet Compressor Sleeve Compressor Figure 17. Compressor Components , IMI Cornelius Inc Publication Number: IPL

18 Figure 18. Evaporator Coil Components Table 18. Evaporator Coil Components Table 18. Evaporator Coil Components Rack Coil Evap Coil Coil Carb Water Spacer Evap Gasket 3/8 MF Coil and Tube Asy (Includes Coil Cooling 13) Fitg T 3/8-Flare By 1/2-Barb Coil Wtr Asy (Includes 5-8) Screw TR 8-32 HXWS Coil Cooling Holder Probe Tube Water In Rod Support Tube Water Out Holder Bulb Fitg Coil Spacer Bulb Publication Number: IPL , IMI Cornelius Inc.

19 Table 19. Electrical Box Components Figure 19. Electrical Box Components Table 19. Electrical Box Components Box Cntl 120V 60HZ Box Cntl 230V 50HZ Swt Rocker 120V 60HZ Swt Rocker 230V 50HZ Relay Start 120V 60HZ Relay Start 230V 50HZ Control Ice Bank (Used on and Before) Control Ice Bank (Used on and After) Capac Srt 115V unit Capac Srt 230V unit Capac Run 115V unit Capac Run 230V unit Strap Capac Cover Cntrl Box 120V 60HZ Cover Cntrl Box 230V 50HZ Bushing Split Screw TR 8-32 HXWS Nut Hex Screw TR 8-32 PAPH Cord Serv 120V 60HZ Cord Serv 230V 50HZ Strain Relief 120V 60HZ Receptacle 230V 50HZ Bushing Snap Block Term Screw MA 8-32 PAPH Screw MA 8-32 PAPH , IMI Cornelius Inc Publication Number: IPL

20 Figure 20. Condenser Components Table 20. Condenser Components Table 20. Condenser Components Screw MA RDPH Cond Coil Screw SE 8-36 PAPH Filter Air Cond Grommet Nut Hex 1/ Screw TR 8-32 HXWS Fan 5-Blade Nut Hex Cushion Fan Mount Dryer Motor Fan 120V 60HZ 35W Motor Fan 230V 50HZ 35W Brkt Mtr Fan Shroud Cond Washer Ft.191 I.D Washer Lk.194 I.D. Publication Number: IPL , IMI Cornelius Inc.

ILLUSTRATED PARTS LIST FCB (OC2) POST-MIX DISPENSER

ILLUSTRATED PARTS LIST FCB (OC2) POST-MIX DISPENSER WITH HOT-GAS DEFROST AND V ELECTRONICS (DEFROST/ERROR INDICATOR LIGHTS) UNIT PART NO. xxx xxx xxx xxx xxx xxx xxx THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This manual contains the illustrated parts