FCB (OC2) POST-MIX DISPENSER WITH HOT-GAS DEFROST AND V4 ELECTRONICS (DEFROST/ERROR INDICATOR LIGHTS) Illustrated Parts List

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1 FCB (OC2) POST-MIX DISPENSER WITH HOT-GAS DEFROST AND V4 ELECTRONICS (DEFROST/ERROR INDICATOR LIGHTS) Illustrated Parts List Release Date: July 7, 2003 Publication Number: IPL Revision Date: March 20, 2014 Revision: E Visit the Cornelius web site at for all your Literature needs.

2 The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of non-authorized parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. Printed in U.S.A.

3 TABLE OF CONTENTS Overcounter FCB Post-Mix Dispenser Secondary CO2 Regulator Components Control Box Components Secondary CO2 Regulator Assembly Tube Assembly Tube Assembly Blender and Tubing Components Tubing Assembly (Carb Water) Tubing Assembly (Syrup) Tubing Assembly (Blender to Freeze Cylinder) Tubing Assembly (Water Solenoid to Blender) Tubing Assembly (Regulator to Blender) Double Check Valve Assembly Solenoid Valve Assembly Blender Components Control Box & Display Panel Components Faceplate Assembly Dispensing Valve Assembly Carbonator Components Tubing Assembly Drip Tray Drain Kit Carbonator Tank and Linkage Assembly Pump and Motor Assembly Beater Motor Drive Shaft/Seal Assembly

4 OVERCOUNTER FCB POST-MIX DISPENSER Figure 1. Overcounter FCB Post-Mix Dispenser , Cornelius Inc Publication Number: IPL

5 Table 1. Overcounter FCB Post-Mix Dispenser Part Screw, TR HXWS Screw, SD HXWS Washer, Ft.312 I.D Nut, Hex 1/ Nut, Hex 5/ Gasket, 1/4 Male Flare Nut, Hex Clamp Gasket, 3/8 Male Flare Washer SR.204 I.D Washer Ft.450 I.D Frame Frame Top Cond Receiver Washer, Ft.375 I.D Nut, Hex 3/ Brkt, Recvr/Accum Accum Extension, Foam Pack Foam Pack Solenoid, Pull 208/240V 50/60HZ Valve, Expan Solnd Dryer Base, Sub Compressor Grommet, Compr Spacer, Comp Mount Washer, Lk.319 I.D Kit, Comp 2HP 240/60 Kit, Comp 3HP 230/5/6 Kit, Comp 3HP 220/ Washer, SR.384 I.D Cord, Jump (Not Shown) Clip, Retain Syr Line Shield, Wire Brkt Clip, Sensor Small Filter, Elec Solnd Clip, Sensor Large Box, Elec Utility Nut, Hex Washer, SR.205 I.D Screw, MA HXSL Cover, Elec Box Switch, Press CO PSI 240V Harn, Wire Input (Not Shown) Harn, Wire Output (Not Shown) Harn, Wire Hot Gas (Not Shown) Strain Relief Transfrmr, 230V 50/60HZ-115V Table 1. Overcounter FCB Post-Mix Dispenser Part Cover, Motor Coupling, Shaft Brkt, Mtr Beat Screw, SD HXWS Motor, Gear Kit 230/5/6 Motor, Gear 230/5/6 120RPM Shaft, Drive Assy (See Figure 24) Tube Conn.375 I.D. x 96 (See Figure 20) Plate, Mtr Beat LH Plate, Mtr Beat RH Panel, Top White Panel, Top Top Cond White Pane, Top Beige WL Panel, Top Beige Panel, Top Top Cond New Panel, Top EXP Thai Panel, Top Black Panel, Top Top Cond Black Panel, Top SST Panel, Top Top Cond Panel, Top Top Cond SST Pane, Top SST Cover, Cntrl Box Upper Panel, Back Wht Panel, Back Top Cond White Panel, Back Beige Panel, Back Top Cond New Panel, Back Thai Beige Panel, Back Black Panel, Back Top Cond Black Screw, TC PAPH Panel, Side RH White Panel, Side RHTop Cond White Panel, Side RH Beige Panel, Side RH Top Cond Beige Panel, Side RH Thai Beige Panel, Side RH Black Panel, Side RH Top Cond Black Panel, Side RH SST Panel, Side RH Top Cond SST Tube, Drain Strap, Tube Shield, Wire Side Panel, Side LH White Panel, Side LH Top Cond White Panel, Side LH Beige Panel, Side LH Top Cond Beige Panel, Side LH Thai Beige Panel, Side LH Black Panel, Side LH Top Cond Black Panel, Side LH SST Panel, Side LH Top Cond SST Cover, Control Box Nut, Hex 7/ Door, Frz Cyl Assy (See Figure17) Door, Frz Cyl Assy Lancer (See Figure 17) Cup, Rest Cup, Rest, New Publication Number: IPL , Cornelius Inc.

6 Table 1. Overcounter FCB Post-Mix Dispenser Part Drip, Tray Drip, Tray Top Cond Drip, Tray, New Leg, Leveler Panel, Front Splash Panel, Splash Long Bushing, Split Bracket, Drip Tray RH Bracket, Drip Tray RH, New Bracket, Drip Tray RH Top Cond Bracket, DripTray Rh Top Cond, New Bracket, Drip Tray LH Bracket, Drip Tray LH, New Bracket, Drip Tray LH Top Cond Bracket, Drip Tray LH Top Cond, New Body, Beater Body, Beater W/Paddle Blade, Scraper Kit, Drain Drip Tray (Not Shown; See Figure 21) Fan, 10 Diameter 5-Blade Fan, 11 Diameter 5-Blade Spacer, ID X OD Condenser Coil Air Cooled Condenser Coil Top Condenser Shroud, Condenser Air Cooled Shroud, Condenser Top Condenser Shroud, Condenser 50 HZ Top Condenser Screw, SE8-36 PHPH Washer, FT ID Washer, Block ID Screw, Machine RDPH Motor, Fan 35 W 240/ RPM Motor, Fan 50 W 230/ RPM Motor, Fan 35W 240/60HZ 1550 RPM Bracket, Motor Fan Bracket, Motor Fan 50sixHZ Top Cond Cushion, Fan Mount Grommet Lead, Thermostat Sensor Transformer, 230V 50/60HZ-24V 50VA Condenser Coil Water Assembly Bracket Condenser Water Cool Shield, Wire Bracket Water Secondary CO2 Regulator Components (See Figure 2) Control Box Components (See Figure 3) Blender & Tubing Components (See Figure 7) Control Box & Display Panel Components(See Figure 16) Carbonator Components (See setfigure 19) , Cornelius Inc Publication Number: IPL

7 SECONDARY CO2 REGULATOR COMPONENTS Table 2. Secondary CO2 Regulator Components Part Casket, 1/4 Male Flare Tubing Vinyl ID (Sold by the foot) Tube, Conn ID X 96 (See Figure 5) Tube Prod ID X 60 (See Figure 6) Tube Prod ID X 45 (See Figure 6) Fitting Straight 1/4 MF X Reg S 60 X PSI (See Figure 4) Tubing Poly ID Sold by the foot Fitting, T-Barb 1/8 (3) Tubing Poly ID Sold by the foot Fitting T-Barb 11/60 4X3/8 (2) Tubing Poly ID Sold by the foot Tubing Vinyl ID Sold by the foot Figure 2. Secondary CO2 Regulator Components CONTROL BOX COMPONENTS Table 3. Control Box Components Part Screw, TR 8-32 HXWS Box, Control Lower Relay, 208/240V 50/60 HZ Strap, Capac Bushing, Snap Cord, Jump Relay, Start Relay, Start-If Comp CS27K3E-PFZ Relay, Start-If Comp CS24K6E-PFZ Cap Srt 330V 50/60HZ Cap Srt 220V Cap Srt 330V-If Comp CS27K3E-PFZ Cap Srt-If Comp CS24K6E-PFZ Cap Srt 330V 50/60HZ Cap Srt 330V Cap Srt 370V 50/60HZ-If Comp CS24K6E-PFZ Figure 3. Control Box Components Publication Number: IPL , Cornelius Inc.

8 SECONDARY CO2 REGULATOR ASSEMBLY Table 4. Secondary CO2 Regulator Assembly Part TUBE ASSEMBLY 3049 Reg S 60 X PSI Gauge 60 PSI Reg S Sq 30 PSI Orange Reg S Sq 100 PSI Gauge 100 PSI Fitting 1/4 MPT X 2 Hevy Br Fitting Plug 1/4 MPT Fitting Straight 1/4 MPT X 7/ Valve Check W/Adapter Fitting L STD 1/4 NPT Fitting Barb 5/32 X 1 1/16 NPT Fitting Y STD 1/4 MPT X 1/4 FPT Figure 4. Secondary CO2 Regulator Assembly Part Table 5. Tube Assembly Tube Conn ID X Tubing Flex ID Sold by the foot Ferrule ID Fitting Nipple ID Tube Not Swivel 7/16-20 Figure 5. Tube Assembly TUBE ASSEMBLY Part Table 6. Tube Assembly Tube, Prod ID X 60 Tube, Prod ID X 45 Tube, Prod ID X Tube, Vinyl ID Sold by the foot Ferrule ID Fitting Nipple ID Tube Nut, Swivel 7/16-20 Figure 6. Tube Assembly , Cornelius Inc Publication Number: IPL

9 BLENDER AND TUBING COMPONENTS Figure 7. Blender and Tubing Components Table 7. Blender and Tubing Components Table 7. Blender and Tubing Components Part Part Screw, TR 8-32 HXWS Gasket, 1/4 Male Flare Nut Nut O-Ring ID O-Ring 1.60 ID Gasket 5/15 Male Flare Base Brix Mod/Blender Switch, Soldout Valve, Check Single (See Figure 13) Valve, Solenoid Assembly Syrup (See Figure 14) Retainer Module Brix Screw MA 8-32 PAPH Bushing, Snap Valve Solenoid Assembly, Water (See Figure 14) Tube Assy 4W SO Carb Water (See Figure 8) Tube Assy 4W SO Carb Water Top Condenser (See Figure 8) Bracket, Brix Module O- Ring ID Fitting Brix Module O-Ring ID Tube Assembly T Syrup (See Figure 9) Body Flow Switch Switch, Flow and Term Cover, Switch Liquid Filter Tube, Siphon Tube, Assy T S0 Valve (See Figure 10) Tube Assembly Y Blender/Solenoid (See Figure 11) Tube Conn ID X 48 (See Figure 12) Screw, MA 8-32 PAPH Blender Components (See Figure 15) Publication Number: IPL , Cornelius Inc.

10 TUBING ASSEMBLY (CARB WATER) Table 8. Tubing Assembly (Carb Water) Part Tube Assembly 4W SO Carb Water Tube Assembly 4W SO Carb Water (Top Condenser) Fitting C-Barb 1/4 (4) Fitting Valve Dole 1/4 Brb L Valve, Shut-Off 1/4 Barb Tubing Poly ID Sold by the foot Ferrule ID Tubing Vinyl ID Sold by the foot Figure 8. Tubing Assembly (Carb Water) TUBING ASSEMBLY (SYRUP) Table 9. Tubing Assembly (Syrup) Part Tube Assembly T Syrup Nut Swivel 7/ Fitting Nipple ID Tube Ferrule ID Tubing Flex ID Sold by the foot Fitting T Barb 1/4 (2) X1/8 FPT Fitting L Swv 5/8-18 1/4 Barb TUBING ASSEMBLY (BLENDER TO FREEZE CYLINDER) Table 10. Tubing Assembly (Blunder to Freeze Cylinder) Part 2781 Tube Assembly T SO Valve Tubing Poly ID Sold by the foot Ferrule ID Nut, Swivel 1/ Fitting Nipple ID Tube Fitting Splicer X Valve, Shot-1/4-Barb Fitting T-Barb 1/4 (3) Figure 9. Tubing Assembly (Syrup) Figure 10. Tubing Assembly (Blunder to Freeze Cylinder) , Cornelius Inc Publication Number: IPL

11 TUBING ASSEMBLY (WATER SOLENOID TO BLENDER) Table 11. Tubing Assembly (Water Solenoid to Blender) Part 2779 Tube Assembly Y Blunder/Solenoid Fitting Splicer 0.250X Ferrule ID Tubing Poly ID Sold by the foot Clamp Manifold, U 1/4-Barb (3) Fitting L Swv 1/4 FLX1/4 Barb TUBING ASSEMBLY (REGULATOR TO BLENDER) Table 12. Tubing Assembly (Regulator to Blender) Part Tube Conn ID X Tubing Poly ID Sold by the flood Ferrule ID Nut, Swivel 7/ Fitting Nipple ID Tube Fitting Conn 1/4-Barb Figure 11. Tubing Assembly (Water Solenoid to Blender) DOUBLE CHECK VALVE ASSEMBLY Figure 12. Tubing Assembly (Regulator to Blender) Table 13. Double Check Valve Assembly Part Valve, Check Single Retainer, Check Valve Spring, Ball Check Valve Ball, Dia Washer, Flat ID Quad Ring ID Receptacle Check Valve Figure 13. Double Check Valve Assembly Publication Number: IPL , Cornelius Inc.

12 SOLENOID VALVE ASSEMBLY Figure 14. Solenoid Valve Assembly Table 14. Solenoid Valve Assembly Table 14. Solenoid Valve Assembly Part Part Housing, Flow Control 2486 Valve, Solenoid Assembly Water 2487 Valve, Solenoid Assembly Syrup O-Ring ID Block Valve Cap, Sleeve Knob Adjusting Syrup Body Valve Retainer, Housing Flow Control Valve Screw, SM 06 TB PAPH Screw, TP Piston Water Piston Syrup Solenoid, Pull 24V Cylinder, Flow Control Screw, FC 8-32 PAPH Spring, Reg Syrup Arm Solenoid O-Ring ID Spring, Compsn Screw, Adj Syrup and Water Reg Valve, Inlet , Cornelius Inc Publication Number: IPL

13 BLENDER COMPONENTS Figure 15. Blender Components Table 15. Blender Components Table 15. Blender Components Part Part Switch, Float Assembly O-Ring ID Holder, Float Switch O-Ring 1.60 ID Washer, Flat ID Tank, Blender 1 Float Tank, Blender 2 Float Retainer, Ring Screw, MA 4-40 HXSL Strain Relief Retainer Nip Screw, TR-24 TRPH Valve, Relief 50 PSI Support Blender Publication Number: IPL , Cornelius Inc.

14 CONTROL BOX & DISPLAY PANEL COMPONENTS Figure 16. Control Box & Display Panel Components Table 16. Control Box & Display Panel Components Table 16. Control Box & Display Panel Components Part Part Fan Cage 230V 9W Screw, TR 8-32 HXWS Latch, Door Nut, Hex Board, Circuit Pushing, Snap Dia Cable, Ribbon Panel, Back Display Screw, TC 6-32 PAPH Cover, Switch Lens Nut, Hex Switch, Touch Switch, Touch Latch, Door Hinge, Display Relay, SPST 10A 125V 60HZ Relay, SPST 10A 240V 50/60HZ Rivet LED, Light Indicator Holder, Flavor Tab Label, Warning Support, PC Board Panel, Door Board, Circuit Holder, Use Panel Board, Circuit Motor Support, PC Board Board, Circuit Motor Screw, TR PAPH Fuse, 75A Fuse, 2A Box, Control Upper , Cornelius Inc Publication Number: IPL

15 FACEPLATE ASSEMBLY 1 Figure 17. Faceplate Assembly Table 17. Faceplate Assembly Table 17. Faceplate Assembly Part Part Door, Freeze Cylinder Assy Door, Freeze Cylinder Assy Lancer Door, Freeze Cylinder Door, Freeze Cylinder Lancer Stem, Assembly R-Val O-Ring 4.60 ID Valve, Disp Assy (See Figure 18) Valve, Disp Delta Valve, Lancer DDV Nut, Shank Ring, Retainer Lancer Spacer, Val Adapter Lancer Spinner Freeze Cylinder Sensor Visc Mld Shaft Pivot Faceplate Pin Beater Bar O-Ring ID (Not Shown) Publication Number: IPL , Cornelius Inc.

16 DISPENSING VALVE ASSEMBLY Figure 18. Dispensing Valve Assembly Table 18. Dispensing Valve Assembly Table 18. Dispensing Valve Assembly Part Part Knob 1557 Valve Dispenser Assembly Plate Valve Body, Valve W/Stop Screw, TC 8-18 TRPH Body, Valve Ribbed O-Ring Caged Housing Spring O-Ring ID Retainer Spring Valve Spring, Compression Spring, Torsion Tube Release Lever, Valve , Cornelius Inc Publication Number: IPL

17 CARBONATOR COMPONENTS Table 19. Carbonator Components Part Bracket, Motor Pump Carbonator Screw, SCE PAPH Clamp Tank & Linkage Carb (See Figure 22) Tank & Linkage Carb Top Cond (See Figure 22) Switch, Press Water 8-30 PSI Pump & Motor Assembly 60HZ (See Figure 23) Bolt, MA 1/4-20 HXSL Nut, J-Nut 1/ Deflector Water Relief Valve Tube Prod ID X 22 Figure 19. Carbonator Components TUBING ASSEMBLY Part Table 20. Tubing Assembly Tube Conn ID X Tubing Flex ID Sold by the foot Ferrule ID Fitting Nipple ID Tube Nut, Swivel 5/8-18 Figure 20. Tubing Assembly DRIP TRAY DRAIN KIT Part Table 21. Drip Tray Drain Kit Kit Drain Drip Tray Nut, Hex 5/ Washer, SR ID Part Table 21. Drip Tray Drain Kit Clamp, Hose Fitting, Drain Tubing Vinyl ID Sold by the foot Fitting Set Publication Number: IPL , Cornelius Inc.

18 CARBONATOR TANK AND LINKAGE ASSEMBLY Figure 21. Carbonator Tank and Linkage Assembly Table 22. Carbonator Tank and Linkage Assembly Table 22. Carbonator Tank and Linkage Assembly Part Part Spring, Carbonator Balanced Tank & Linkage Carb Tank & Linkage Carb Top Cond Installation, Switch Micro Tank Carb Switch, Level Control Tank Carb Top Cond Screw, MA 4-40 PAPH Link Balance Carb Bracket, Switch Actuator Pin Link Screw, TC 8-32 PAPH Nut, Push Stud Stem Assembly R-Val Bracket, Tank , Cornelius Inc Publication Number: IPL

19 PUMP AND MOTOR ASSEMBLY Figure 22. Pump and Motor Assembly Table 23. Pump and Motor Assembly Table 23. Pump and Motor Assembly Part Part 2833 Pump and Motor Assembly Motor, Pump 1/4 2305/ RPM Pump, Water 100 GPH Gaskets, 1/4 Male Flare Clamp, Pump and Motor Fitting L STD 3/8 NPT Fitting L STD 1/4MPT X 3/8MF Top Cond Valve, Check Duel (See Figure 13) Nut, J-Nut 1/4-20 ST Nut, J-Nut 1/4-20 PAL Top Cond Fitting, Straight 1/4 MPT X (2) Hevy Fitting, Straight 1/4 MPT X3/8 MF Fitting, Straight 1/4 MPT X3/8 MPT Reg Press Water 300 PSI Publication Number: IPL , Cornelius Inc.

20 BEATER MOTOR DRIVE SHAFT/SEAL ASSEMBLY Figure 23. Beater Motor Drive Shaft/Seal Assembly Table 24. Beater Motor Drive Shaft/Seal Assembly Table 24. Beater Motor Drive Shaft/Seal Assembly Part Part Retainer Ring 3193 Shaft Assembly Rear Seal O-Ring ID Shaft, Drive Housing Bearing, Shaft Pin, Drive O-Ring 1.86 ID , Cornelius Inc Publication Number: IPL

21 Publication Number: IPL , Cornelius Inc.

22

23 Cornelius Inc.

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