VIPER 4 FLAVOR ILLUSTRATED PARTS LIST. Release Date: May 21, 2009 Publication Number: IPL Revision Date: September 10, 2012 Revision: M

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1 VIPER 4 FLAVOR ILLUSTRATED PARTS LIST Release Date: May 21, 2009 Publication Number: IPL Revision Date: September 10, 2012 Revision: M Visit the IMI Cornelius web site at for all your Literature needs.

2 The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of non-authorized parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. This document contains the original instructions for the unit described. IMI CORNELIUS INC 101 Regency Drive Glendale Heights, IL Tel: Printed in U.S.A.

3 TABLE OF CONTENTS Cladding Assembly Foam Pack/Drive Assembly Faceplate Assembly Motorman Valve Assembly Product Delivery System Refrigeration System E-Box Assembly Merchandiser Assembly

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5 Table 1. Cladding Assembly Merchandiser Assy (See Fig. 8) Merchandiser Assy - Short (Not Shown) Side Panel Right Side Panel Left Top Panel 4FL -SS 4 Top Panel 4FL - SS (For Short Merchandiser, Not Shown) Rear Panel 4FL - SS Kit-Splash Panel 4FL Kit-Splash Panel 4FL ICEE Kit-Splash Panel 4FL - Extended (Not Shown Figure 1. Cladding Assembly Table 1. Cladding Assembly Drip Tray -4FL Cup Rest -4FL Strut Gas Lift 3/4FL Viper Latch Door 2 Piece PLSTC Screw X 3/8 Type F TRPH STZ Screw X 3/4'' Type F TRPH STZ Brkt, Mounting Tray Drip Viper Leg 4.00 Adj. 3/8-16 Stud Screw Mach X 3/4 SS NOTE: When switching merchandiser types (Item #1), correct top panel must also be used. Order Item #4, if necessary , IMI Cornelius Inc Publication Number: IPL

6 Figure 2. Foam Pack/Drive Assembly Table 2. Foam Pack/Drive Assembly Table 2. Foam Pack/Drive Assembly Body Beater Viper Kit-Serv Foam Pack Viper 4 Barrel Blade Scraper Freeze Cyl Viper Kit-Adapter Drive Shaft w/set Screw & Dowel Seal Viper Barrel Pack of Kit 60 Hz Gear Motor W/drive Shaft Spacer Plastic for Utex Seal Viper Door Frz Cyl Assy. Kit SPH (See Fig. 4) Door Frz Cyl Assy. Kit Motorman (See Fig. 4) Bushing Split Flange.5011D NYL Bolt Mach 1/4-20 X 5/8'' Slotted Hex STZ1 Capacitor Run 4.0 uf 450VAC Plastic - 60 Hz Nut Hex 7/16-14 Brch Publication Number: IPL , IMI Cornelius Inc.

7 Figure 3. Faceplate Assembly Table 3. Faceplate Assembly Table 3. Faceplate Assembly Spinner Frz Cyl Valve Assy SPH Retaining Ring Sensor Visc Mld Valve Disp Assy Motorman (See Fig. 5) Pin Beater Bar FCB V Stem Assy R-Val FCB Retaining Ring Door Frz Cyl 2FCB Va O-Ring 862ID 103CS 70DU EY-P O-Ring 4.60ID 210CS 70DU EY-P Kit SPH-Valve Repair Shaft Pivot Faceplate FCB V Kit SPH-Valve Replacement , IMI Cornelius Inc Publication Number: IPL

8 Figure 4. Motorman Valve Assembly Table 4. Motorman Valve Assembly Table 4. Motorman Valve Assembly Plate Val FCB Body Valve FCB w/stop Screw, TC TRPH 16 SSPA Body Valve Ribbed O-Ring Caged FCB Val Housing Spring FCB Valve O-Ring 862ID 103CS 70DU EY-P Retainer Spring Valve Spring Compression.500LG.42OD SS Spring Torsion HC FCB Tube Release.438OD.049 Wall Lever Valve Nut-Shank 1-1/16-16Thd Knob White Spacer Val 2F FCB VA Publication Number: IPL , IMI Cornelius Inc.

9 Figure 5. Product Delivery System Table 5. Product Delivery System Table 5. Product Delivery System Kit Repair Reg. Secondary (Not Shown) Switch, Barrel Fill - 4 FL Viper Valve Shut Off 3-Way Tank Expansion 33 Oz FloJet Orifice.030ID SS Kit-Pump Water FloJet Fitg U-Brb 1/4 X 1/4 FL (2) Reg Water 30 PSIG W 3/8 Fittings Condensation Tray Switch Sold Out Water - Viper Fitg L-Brb 10/13MM X Port FloJet Reg S SQ 60 RV CRTN Fitg Barb 3/8 X Port SS FloJet Switch Sold Out CO2-4 FL Viper Fitg CO2 L-Brb 1/4 X Port BR FloJet Reg S SQ 30 ORA CTN Fitg Barb 1/4 Schrader Valve Solnd Assy Wtr 0.82GPM Valve Shut-Off 1/4Barb Plastic Valve Solnd Assy Syr 0.21GPM /4'' Beverage Tubing X 100' Roll Solenoid Pull 24VAC 50/60 C.D /8'' Beverage Tubing X 100' Roll Valve Chk 7/16F X 7/16M CHUD Fiting-Push L 3/8 Stem X 1/4 Barb Switch Sold Out Syrup - 3 FL Viper Insulation w/adhesive Exp Tank Valve Chk 1/4 BARB (2) SMC Valve Sol CO2 Mtr KIP Gage 60PSI 400KPA , IMI Cornelius Inc Publication Number: IPL

10 Figure 6. Refrigeration System Table 6. Refrigeration System Table 6. Refrigeration System Filter, Air 18.00" X 19.00" 4 FL Viper Kit Condenser Fan Viper 50/60Hz Cond-Coil Assy - 4 FL Viper Accum Suction Foamed Viper Capacitor, Run 4.0uF 450VAC Plastic Kit-Comp Scroll Copeland 404A 60 Hz ZB Cap., Run 45uF 370VAC Stud-Mnt - 60 Hz Receiver, 90Cu In Sensor Transducer 500 PSI Refrig Dryer 27 IN3 Sngl 381ID R Sensor Transducer 300 PSI Refrig Kit-Sensor Thermistor 5K Ohm Viper Kit-Sw. Therm. C/O Leaded Set 120F Solenoid Coil EVU 24VAC 50/60HZ Valve, Solenoid EVU Valve, Expansion Automatic A7-B Publication Number: IPL , IMI Cornelius Inc.

11 Figure 7. E-Box Assembly Table 8. Harness Assemblies (Not Shown) Table 7. E-Box Assembly Harness, Secondary, Exp Transformer Transformer 60+75VA 240V:24V 50/ S 60HZ Harness, Thermister Inputs S Transformer 60+75VA 240V:24V 50/ Harness, Limit Switch Inputs 60HZ Harness, LV AC Outputs Kit-Board Viper Ctl_Main I/O Board Ver S Harness, Motor Ground 2 3 Kit-Board Viper Ctl_Main I/O Board Ver Harness, Main E-Box IO PCBA to 24VAC S Strip S Kit-Board Viper Ctl_U/I Board Ver Harness, Main E-Box Mtr Cont PCBA to Motor S Kit-Board Viper Ctl_U/I Board Ver Harness, Main Power E-Box 240VAC Pwr S Kit-Key Pad Ctl Viper Sply S Kit-Board Viper Ctl_Motor Control Harness, Mn E-Box IO PCBA to LCD Usr Board Intrfc PCBA Relay Compress 24VAC Coil 600VAC Harness, Mn E-Box 24VAC Strip to Mtr PCBA Contacts Harness Pwr E-Box IO PCBA to Mtr Cntrl Kit, Langauage Chip - Chinese Traditional UI Software Ver. 2 (not shown) Harness, Mn E-Box Mtr Cntrl PCBA to 24VAC PCBA, Comm TC SC Kit, Language Chip - Chinese Simple UI Sply Pwr E-Box Software Ver. 2 (Not Shown) Harness, Mrchdsr Mn LED Stat to Extnr LED Kit, Language Chip - Chinese Traditional UI Software Ver. 3 (Not Shown) Harness, Pwr. E-Box 240VAC Compr Cap Stat TC Kit, Language Chip - Chinese Simple UI SC Harness, Pwr E-Box 240VAC Compr Cont. Software Ver. 3 (Not Shown) Harness, Mn E-Box to TCO KR Kit, Language Chip - Korean UI Software Ver. 3 (Not Shown) Harness, Mn E-Box Mtr Cntrl PCBA to Mtr 2 Kit, Language Chip - Spanish UI Software Ver. 3 (Not Shown) Harness, Dual Pres. Transducer Harness, Mn E-Box Mtr Contrl PCBA to Mtr SP Kit, Language Chip - Japanese UI Software Ver. 3 (Not Shown) JP Harness, Condenser Fan, Long Harness, Compressor Pwr, Long S Kit Brd Expander 3/4FL Viper CTL Main IO Brd Harness, Primanry, Second Transformer Harness, Mn E-Box to Mn Transformer Table 8. Harness Assemblies (Not Shown) Harness, Mn E-Box to Motor Cntrl PCBA to Motor 4 Harness Main E-Box to Merchandiser W/ Harn Barrel Fill Switch VAC , IMI Cornelius Inc Publication Number: IPL

12 Figure 8. Merchandiser Assembly Table 9. Merchandiser Assembly Table 9. Merchandiser Assembly S Kit-Power Supply Assy DC-DC 12V S Kit-Board Viper Ctl_Barrel Status Extender Kit-Hinge Plastic Merchandiser 4FL Viper Pcs Plate Mtg Viper Ctl Barrel Status S Kit-Board 4FL Viper Ctl_Barrel Status Graphic Board Viper Ctl Barrel Status S Kit-Merchandiser Assy Backlight PCBA Diffuser Flavor Card 4FL Viper Kit-Pin Hinge 4FL Viper 2Pcs Display Flavor Card CT PCL Lens Graphic Merchandiser 4FL Viper Harness Main LED Status to Extender LED Status 6 Lens Graphic Merchandiser 4FL Viper Graphics Viper 4FL Short (Not Shown) Graphics Viper 4FL - Short Kit-Diffuser Inside Merchandiser 4FL Viper Flavor Card - 18 Card Set (Not Shown) 7 Kit-Diffuser Inside Merchandiser 4FL Viper Short (Not Shown) Hinge for Short Merchandiser Viper (Not Shown) S Kit-Merchandiser Assy Downlight PCBA Publication Number: IPL , IMI Cornelius Inc.

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14 IMI Cornelius Inc.