General Catalogue TECHNICAL INFORMATION

Transcription

1 General Catalogue TECHNICAL INFORMATION Solar Info Tech 0

2 BAYMAK is a BDR Thermea company and one of the leaders of heating sector in Europe, has a proud tradition of developing and producing boilers and heating systems to the highest technological standards. For 3 years BAYMAK has provided a wide range of cuttingedge solutions, anticipating market evolutions and paying attention to customer needs. Anticipating market evolutions, Baymak has further developed its range of products with a wide boilers' offering and integrated solutions spoiling renewable energies. Solar Systems: Forced draft installation with single or double coil cylinders ( from 160 to 000 litres ) and natural draft with 100/160/00/300 lt. horizantal solar tanks. Hot Water Storage Tanks: From 80 lt to 1000 lt. enamelled steel single coil, double coil, combi type and buffer tanks. Biomass Boilers: From 17 kw to 0 kw with pellet, wood log, chips, oilcake, wheat, corn. Gas/Oil Boilers: Wallhung gas and floorstanding gas/oil boilers, from 15 kw to 360 kw. 1

3 Highest Quality Standards Baymak has been very successful thanks to the attention to its products quality. In 1998 Baymak was awarded the ISO 9001 Certification and in 00 the ISO 9001:000 Certification in order to reach constantly the highest levels of quality. As Baymak recognizes environment, health and safety protection as strategic aims, nowadays dealing with ISO 1000.

4 Integrated systems Baymak has always been active in the development of solutions which ensure the maximum environmental respect. Baymak is also aware that future s heating solutions are based on the integration between boilers and systems working with renewable energies. Following this philosophy, Baymak has developed the integrated solar system combining the excellent technology of Baymak boilers with a complete range of solar collectors and cylinders for forced draft installation. A concept of intelligent comfort which advantages are low pollutant emissions (ecological comfort) and high energy efficiency. 3

5 Principles Of Solar Energy Every object directly exposed to the sun absorb heat and increase its temperature. As a consequence of the chemical reactions that take place in the mass of the sun, a constant stream of energy is produced as electromagnetical radiation. We define the solar constant as the amount of incoming solar electromagnetic radiation per unit area, measured on the outer surface of Earth's atmosphere in a plane perpendicular to the rays. The solar constant includes all types of solar radiation (infrared rays, UV rays, etc.), not just the visible light. It is measured to be roughly 1,366 watts per square meter (W/m), though this fluctuates by about 6.9% during a year (from 1, W/m in early January to 1,31 W/m in early July) due to the earth's varying distance from the Sun, and typically by much less than one part per thousand from day to day. The approximate average value cited, 1,366 W/m, is equivalent to 1.96 calories per minute per square centimeter, or 1.96 langleys (Ly) per minute. Percentage of energy Wave lenght 00,38 um 7% UV rays Energy 95 W/m Wave lenght um 7% Visible Energy 60 W/m Wave lenght 0.78 um 8% Infrared rays Energy 618 W/m Average of the solar constant 1353 W/m As above stated, the Earth receives a total amount of radiation determined by its cross section but, as it rotates, this energy is distributed across the entire surface area. Morevoer, at any given moment, the amount of Solar radiation received at a location on the Earth's surface depends on the state of the atmosphere and the location's latitude. The Inclination Of Solar Collectors The inclination of solar collectors is the angle between the plane of their surface and the horizontal surface they rest on. To optimize collectors efficiency, the angle between collectors surface and incident rays should be 90. If collectors rest on a pitched roof it is advisable to keep the same inclination of the roof. On the other hand, if they rest on a flat roof the following indications should be considered when deciding the collector inclination: Suer 0 0 Winter Middle seasons 0 60 Inclination angle between the collectors and the horizontal plate

6 Smart Comfort:The Forced Draft Baymak Solar Energy System The circulation of the heat transfer fluid can be natural of forced. Natural circulation refers to the ability of a fluid in a system to circulate continuously, with gravity and changes in heat energy (temperature) being the only driving force. Despite of installation simplicity, with natural circulation heat transfer fluid flows very slowly and the amount of absorbed solar energy is very low. In case of forced circulation, heat transfer fluid is driven by means of a thermostat controlled pump. Flow rate can be set to obtain the maximum solar energy absorption. Solar Collectors A flat plate is the most coon type of solar thermal collector, and is usually used to generate solar hot water. A weatherproofed, rock wool insulated box containing a blue selective coated Cu or Alu metal absorber sheet with built in pipes is placed in the path of sunlight. Long life by strong patented frame Leakproofed corner points surrounded with a single piece of glass seal. High thermal efficiency with tempered, low iron, Sandy patterned glass Manifold gasket with highly heat resistant silicon Highly selective coated absorber plate. Minimum heat loss with insulation material of rock wool. High heat transferred laser welded riser pipes Superior resistant with the thickness of 1 aluminum back plate Collector Glass Durasolar P+ sandy glass is produced by Trakya Cam (fiiflecam), the biggest glass manufacturer of Turkey, gives one of the highest performance among the other European glasses. Durasolar P+ sandy glass that includes lower ironoksit ratio, higher light transmittance and heat permeability than the standard iron glass provides maximum efficiency for the collector performance. Durasolar P+ Temperred glass is resistant to physical outdoor factors as rain, UV, temperature, thermal shock, stroke. Durasolar P+ glass has been tested by SPF Solartechnik Prüfung Forschung Switzerland TECHNICAL FEATURES MODEL GLASS THICKNESS LIGHT TRANSM TTANCE Td65 SOLAR ENERGY TRANSM TTANCE Tsol SolarDuraSolar P+ Sandy 91.6 % 90.5 % GLASS TYPE Low iron tempered sandy solar glass 5

7 Collector Absorber Selective coated T NOx copper or aluminium surface absorb the heat radiation to the plate in maximum level and minimize the radiation heat loss. The absorber has been tested in Germany/FraunhoferInstitue. Light spectrum Quartz glass film Titanium coating layer Conjunctive layer Metal plate Heat transferred to plate The latest technology of selective coated absorbers that have been used for the Baymak new serie solar collectors transfer the sun radiation heat in maximum level and minimize the reflection loss which decrease the efficiency. Below the radiation heat losses for different coating materials are shown. As it is seen from the pictures the minimum heat loss is supplied through the selective coated metal sheet. Radiation heat loss 5% 5% Reflection 5% Reflection Radiation heat loss 15% Radiation heat loss 5% Reflection 5% Paint coated Black chromium Selective coated Transmitted heat Transmitted heat Transmitted heat 6

8 Absorber Coating for Baymak Solar Collectors Collectors with selective coated absorbers are a clear alternative to conventional energy generation and also help to considerably reduce CO eissions. As the heart of the solar collector, eta plus efficiently converts solar energy into heat and at the same time protects the collector against energy losses. Provides optimal technical properties: aboveaverage aging and temperature resistance outstanding homogeneity of the coating over the entire material width absorption 95%, thermal emission 5% top quality and a zeroemission industrial production process Visible and short wavelenght rays Long wavelenght rays Transmitted heat to the plate Protector seranic cover layer against to corrosion Absorber layer Corrosion protection and cling surface Metal plate Collector Harp System Thanks to the riser pipes the heat is transferred into the water in maximum level and increases the efficiency of the collector. Laser Welding Technology LASER welding methode which is the one of the most modern and latest technologies has been used to connect the selective coated absorber surface to the riser pipes. Riser pipe profile Absorber Laser Welding Riser pipe Heat transfer in to the water Baymak collectors produced by LASER welding methode protects the absorber and increase the aperture surface between % to %. 7

9 Frame Thanks to the special design of the patented frame all the components have been held together strongly. The new frame protects the collector from all external factors over the years with wall thickness. Glaze Sealing The new type of Baymak Collectors are protected by monobloc vulcanised EPDM sealing that provides perfect leakness on the corners and maximum thermal durability against UV rays. Manifold Sealing Manifold sealing has been made of silicon for perfect leakness and high temperature durability. Collector Insulation For new type of Baymak collectors, insulation material has been used as rookwool that is tested by SPF Institute. This special rockwool includes the lowest level chemical binder. Maximum Insulation Heat insulation: 050 kg/m density Low Chemical Binder W/mK Thermal Conductivity Collector Bottom Plate New type BAYMAK collectors have more stronger and thicker new aluminium back plate. The back plate thickness is 1. This plate provides maximum durability against transportation problems, all weather conditions and all external factors. 8

10 Baymak Solar Collectors For the forced draft installation Baymak has developed: A wide range of solar collectors: gross surface between.51 m and.00 m builtin versions (IN models), selective coated copper or aluminium absorbers. A wide range of enamelled cylinders: from 80 to. 000 litres with single coil / double coil/, enamelled buffer tanks, combi tanks (tank in tank) and wall type cylinders (form 60 liter to 100 liter with kw electrical back up) Baymak solar thermal heating system uses the free energy from the sun to heat the domestic hot water ( DHW ) and support for space heating. ADVANCED XL ADVANCED X ESSENTIAL BLACK XL ESSENTIAL BLACK X ESSENTIAL XL ESSENTIAL X APOLLO S XL APOLLO S X TECHNICAL DATA ADVANCED XL ADVANCED X ESSENTIAL BLACK XL ESSENTIAL BLACK X ESSENTIAL XL ESSENTIAL X APOLLO S XL APOLLO S X Product Code Efficiency Power Output per collector at 1000W/sqm % % % % % % % % Peak Power Delta T: 10 K Delta T: 30 K Delta T: 50 K Brut Size Aperute Area Absorber Area Absorber 1811 W 1703 W 181 W 53 W.51 m.3 m.3 m 17 W 1351 W 1190 W 1018 W.00 m 1.87 m 1.87 m 188 W 1773 W 1551 W 13 W.51 m.3 m.3 m 193 W 103 W 19 W 103 W.00 m 1.87 m 1.87 m 188 W 1773 W 1551 W 13 W.51 m.3 m.3 m 193 W 103 W 19 W 103 W.00 m 1.87 m 1.87 m 1797 W 1695 W 18 W 6 W.51 m.3 m.3 m 119 W 1338 W 1166 W 98 W.00 m 1.87 m 1.87 m Coating Absorpion Emission Copper SunSelect Cu Copper SunSelect Cu Aluminum Mirotherm Al Aluminum Mirotherm Al Aluminum Mirotherm Al Aluminum Mirotherm Al Aluminum Mirotherm Al Aluminum Mirotherm Al Frame Black anodised Aluminum Black anodised Aluminum Black anodised Aluminum Black anodised Aluminum Pure Aluminum Pure Aluminum Pure Aluminum Pure Aluminum Height Width Depth Weight Glass kg kg kg kg kg kg kg kg low iron, temperred, low iron rate, temperred, low iron rate, temperred, low iron rate, temperred, low iron rate, temperred, low iron rate, temperred, low iron rate, temperred, low iron rate, temperred, sandy patterned solar glass sandy patterned solar glass sandy patterned solar glass sandy patterned solar glass sandy patterned solar glass sandy patterned solar glass sandy patterned solar glass sandy patterned solar glass Thickness Light of Transmittance Td65 Solar Energy Transmittance Tsol Other features Sealing Insulation Rockwool (0 ) Rockwool (0 ) Rockwool (0 ) Rockwool (0 ) Rockwool (0 ) Rockwool (0 ) Glasswool (0 ) Glasswool (0 ) Black Plate 0.8 Aluminum 0.8 Aluminum 0.8 Aluminum 0.8 Aluminum 0.8 Aluminum 0.8 Aluminum 0.8 Galvanizd Steel 0.8 Galvanized Steel Number of Risers Ø Risers Ø Manifold (Header) Connections Water Volume Max.Working Pressure Testing Pressure Max.Temperature Stagnation Temperature (3/ ).0 Liter 00 C (3/ ) 1.71 Liter 00 C (3/ ). Liter 00 C (3/ ) 1.8 Liter 00 C (3/ ). Liter 00 C (3/ ) 1.8 Liter 00 C (3/ ) 1.8 Liter 00 C (3/ ) 1.5 Liter 00 C Certification Solar Keymark/SRCC OG 100 Solar Keymark/SRCC OG 100 Solar Keymark/SRCC OG 100 Solar Keymark/SRCC OG 100 Solar Keymark/SRCC OG 100 Solar Keymark/SRCC OG 100 Solar Keymark Solar Keymark 9

11 Baymak Solar Collector Models Advanced XL The Advanced XL vertical flatplate collector has a copper absorber with a high efficiency selective coating. Vertical copper pipes are laser welded to the absorber. The collector brut area of,51 m is available for both forced and natural circulation systems. Advanced XL collector frame material made from black anodised aluminium.,51 m gross area Copper selective surface Black anodised aluminium frame Technical Data Product Code Efficiency Power Output per collector at 1000W/sqm Peak Power Delta T: 10 K Delta T: 30 K Delta T: 50 K Brut Size Aperute Area Absorber Area Absorber Coating Absorpion Emission Frame Height Width Depth Weight Glass Thickness Light of Transmittance Td65 Solar Energy Transmittance Tsol Other Features Sealing Insulation Black Plate Number of Risers Ø Risers Ø Manifold (Header) Connections Water Volume Max.Working Pressure Testing Pressure Max.Temperature Stagnation Temperature Certification ADVANCED XL % 1811 W 1703 W 181 W 53 W.51 m.3 m.3 m Copper SunSelect Cu Black anodised Aluminum kg low iron, temperred, sandy patterned solar glass Rockwool (0 ) 0.8 Aluminum (3/ ).0 Liter 00 C Solar Keymark/SRCC OG 100 Advanced X The Advanced X vertical flatplate collector has a copper absorber with a high efficiency selective coating. Vertical copper pipes are laser welded to the absorber. The collector brut area of,00 m is available for both forced and natural circulation systems. Advanced X collector frame material made from black anodised aluminium.,0 m gross area Copper selective surface Black anodised aluminium frame Technical Data Product Code Efficiency Power Output per collector at 1000W/sqm Peak Power Delta T: 10 K Delta T: 30 K Delta T: 50 K Brut Size Aperute Area Absorber Area Absorber Coating Absorpion Emission Frame Height Width Depth Weight Glass Thickness Light of Transmittance Td65 Solar Energy Transmittance Tsol Other Features Sealing Insulation Black Plate Number of Risers Ø Risers Ø Manifold (Header) Connections Water Volume Max.Working Pressure Testing Pressure Max.Temperature Stagnation Temperature Certification 10 ADVANCED X % 17 W 1351 W 1190 W 1018 W.00 m 1.87 m 1.87 m Copper SunSelect Cu Black anodised Aluminum kg low iron rate, temperred, sandy patterned solar glass Rockwool (0 ) 0.8 Aluminum (3/ ) 1.71 Liter 00 C Solar Keymark/SRCC OG 100

12 Essential Black XL The Essential Black XL vertical flatplate collector has an aluminium absorber with a high efficiency selective coating. Vertical copper pipes are laser welded to the absorber. The collector brut area of,51 m is available for both forced and natural circulation systems. Essential Black XL collector frame material made from black anodised aluminium.,51 m gross area Aluminium selective surface Black anodised aluminium frame Essential Black X The Essential Black X vertical flatplate collector has an aluminium absorber with a high efficiency selective coating. Vertical copper pipes are laser welded to the absorber. The collector brut area of,0 m is available for both forced and natural circulation systems. Essential Black X collector frame material made from black anodised aluminium.,0 m gross area Aluminium Selective Surface Black Anodised Aluminium frame Technical Data Product Code Efficiency Power Output per collector at 1000W/sqm Peak Power Delta T: 10 K Delta T: 30 K Delta T: 50 K Brut Size Aperute Area Absorber Area Absorber Coating Absorpion Emission Frame Height Width Depth Weight Glass Thickness Light of Transmittance Td65 Solar Energy Transmittance Tsol Other Features Sealing Insulation Black Plate Number of Risers Ø Risers Ø Manifold (Header) Connections Water Volume Max.Working Pressure Testing Pressure Max.Temperature Stagnation Temperature Certification Technical Data Product Code Efficiency Power Output per collector at 1000W/sqm Peak Power Delta T: 10 K Delta T: 30 K Delta T:50 K Brut Size Aperute Area Absorber Area Absorber Coating Absorpion Emission Frame Height Width Depth Weight Glass Thickness Light of Transmittance Td65 Solar Energy Transmittance Tsol Other Features Sealing Insulation Black Plate Number of Risers Ø Risers Ø Manifold (Header) Connections Water Volume Max.Working Pressure Testing Pressure Max.Temperature Stagnation Temperature Certification 11 ESSENTIAL BLACK XL % 188 W 1773 W 1551 W 13 W.51 m.3 m.3 m Aluminum Mirotherm Al Black anodised Aluminum kg low iron rate, temperred, sandy patterned solar glass Rockwool (0 ) 0.8 Aluminum (3/ ). Liter 00 C Solar Keymark/SRCC OG 100 ESSENTIAL BLACK X % 193 W 103 W 19 W 103 W.00 m 1.87 m 1.87 m Aluminum Mirotherm Al Black anodised Aluminum kg low iron rate, temperred, sandy patterned solar glass Rockwool (0 ) 0.8 Aluminum (3/ ) 1.8 Liter 00 C Solar Keymark/SRCC OG 100

13 Essential XL The Essential XL vertical flatplate collector has an aluminium absorber with a high efficiency selective coating. Vertical copper pipes are laser welded to the absorber. The collector brut area of,51 m is available for both forced and natural circulation systems. Essential XL collector frame material made from pure (grey) aluminium.,51 m gross area Aluminium selective surface Pure (Grey) aluminium frame Essential X The Essential X vertical flatplate collector has an aluminium absorber with a high efficiency selective coating. Vertical copper pipes are laser welded to the absorber. The collector brut area of,00 m is available for both forced and natural circulation systems. Essential X collector frame material made from pure (grey) aluminium.,00 m gross area Aluminium selective surface Pure (Grey) aluminium frame Technical Data Product Code Efficiency Power Output per collector at 1000W/sqm Peak Power Delta T: 10 K Delta T: 30 K Delta T: 50 K Brut Size Aperute Area Absorber Area Absorber Coating Absorpion Emission Frame Height Width Depth Weight Glass Thickness Light of Transmittance Td65 Solar Energy Transmittance Tsol Other Features Sealing Insulation Black Plate Number of Risers Ø Risers Ø Manifold (Header) Connections Water Volume Max.Working Pressure Testing Pressure Max.Temperature Stagnation Temperature Certification Technical Data Product Code Efficiency Power Output per collector at 1000W/sqm Peak Power Delta T: 10 K Delta T: 30 K Delta T: 50 K Brut Size Aperute Area Absorber Area Absorber Coating Absorpion Emission Frame Height Width Depth Weight Glass Thickness Light of Transmittance Td65 Solar Energy Transmittance Tsol Other Features Sealing Insulation Black Plate Number of Risers Ø Risers Ø Manifold (Header) Connections Water Volume Max.Working Pressure Testing Pressure Max.Temperature Stagnation Temperature Certification ESSENTIAL XL % 188 W 1773 W 1551 W 13 W.51 m.3 m.3 m Aluminum Mirotherm Al Pure Aluminum kg low iron rate, temperred, sandy patterned solar glass Rockwool (0 ) 0.8 Aluminum (3/ ). Liter 00 C Solar Keymark/SRCC OG 100 ESSENTIAL X % 193 W 103 W 19 W 103 W.00 m 1.87 m 1.87 m Aluminum Mirotherm Al Pure Aluminum kg low iron rate, temperred, sandy patterned solar glass Rockwool (0 ) 0.8 Aluminum (3/ ) 1.8 Liter 00 C Solar Keymark/SRCC OG 100

14 Apollo S XL The Apollo S XL vertical flatplate collector has an aluminium absorber with a high efficiency selective coating. Vertical copper pipes are laser welded to the absorber. The collector brut area of,51 m is available for both forced and natural circulation systems. Apollo S XL collector frame material made from pure (grey) aluminium.,51 m gross area Aluminium selective surface Pure (Grey) aluminium frame Apollo S X The Apollo S X vertical flatplate collector has an aluminium absorber with a high efficiency selective coating. Vertical copper pipes are laser welded to the absorber. The collector brut area of,00 m is available for both forced and natural circulation systems. Apollo S X collector frame material made from pure (grey) aluminium.,00 m gross area Aluminium selective surface Pure (Grey) aluminium frame Technical Data Product Code Efficiency Power Output per collector at 1000W/sqm Peak Power Delta T: 10 K Delta T: 30 K Delta T: 50 K Brut Size Aperute Area Absorber Area Absorber Coating Absorpion Emission Frame Height Width Depth Weight Glass Thickness Light of Transmittance Td65 Solar Energy Transmittance Tsol Other Features Sealing Insulation Black Plate Number of Risers Ø Risers Ø Manifold (Header) Connections Water Volume Max.Working Pressure Testing Pressure Max.Temperature Stagnation Temperature Certification Technical Data Product Code Efficiency Power Output per collector at 1000W/sqm Peak Power Delta T: 10 K Delta T: 30 K Delta T: 50 K Brut Size Aperute Area Absorber Area Absorber Coating Absorpion Emission Frame Height Width Depth Weight Glass Thickness Light of Transmittance Td65 Solar Energy Transmittance Tsol Other Features Sealing Insulation Black Plate Number of Risers Ø Risers Ø Manifold (Header) Connections Water Volume Max.Working Pressure Testing Pressure Max.Temperature Stagnation Temperature Certification APOLLO S XL % 1797 W 1695 W 18 W 6 W.51 m.3 m.3 m Aluminum Mirotherm Al Pure Aluminum kg low iron rate, temperred, sandy patterned solar glass Glasswool (0 ) 0.8 Galvanizd Steel (3/ ) 1.8 Liter 00 C Solar Keymark APOLLO S X % 119 W 1338 W 1166 W 98 W.00 m 1.87 m 1.87 m Aluminum Mirotherm Al Pure Aluminum kg low iron rate, temperred, sandy patterned solar glass Glasswool (0 ) 0.8 Galvanized Steel (3/ ) 1.5 Liter 00 C Solar Keymark

15 Baymak Solar Storage Tanks Power output of a solar system is not particularly high in comparison with standard heating systems. For example, a 5 m solar system can reach a maximum power of,5 kw while working under most favourable conditions. Thus, the storage tanks is one of the most important components of the system since the sun gives his maximum contribution only for few hours per day and not every day. We can roughly state the tank capacity has to be 1,5 times the daily DHW demand. By increasing its capacity it would be possible to store a bigger amount of energy but inner temperature level would inevitably decrease (that means the auxiliary boiler has to switch on much more frequently). Integration Volume DHW Solar Volume To the boiler Exchanger To the collector Cold water Solar Exchanger Generally, 0000 litres double coil storage tanks are the best choice for single houses and apartments. Solar circuit is connected to lower coil and auxiliary boiler to upper coil. The density difference between hot and cold water inside the tank causes temperatures stratification. Being lighter, hot water collects in the upper part of the storage tank, whereas cold water collects in the bottom. The bigger is the ratio between height and diameter, the more the temperatures stratify. Thus, the lower is the bottom temperature, the more profitably the solar system will operate even in case of scarce solar irradiation. The storage tank insulation must be very well insulated. Thermal losses amount should be as low as possible. For example, the difference in terms of energy waste between an insulation coefficient of 3 W/ C (normal tank) and an insulation coefficient of 1,5 W/ C (standard solar tank) is roughly 50 kwh. In case of hard water, it s advisable to keep the storage temperature lower than 60 C to avoid scale deposits and coils efficiency decrease as a consequence (a deposit corresponds to an efficiency decrease of 0%, a 5 deposit to a decrease of 0%). Still regarding this matter, also the delta between inlet and delivery temperatures of the coil should not be higher than 15 C. 13

16 SOR M Baymak Storage Tank With Single Coil Maximum working pressure : 8 bar Maximum testing pressure : bar Maximum temperature: 85 C Insulation: CFC free PU (polyurethane) Optional: heating element from kw until kw SERVICE DOOR THERMOMETER CIRCUIT OUTLET MALE OR FEMALE SERVICE CIRCULATION OUTLET R 3/ MALE OR FEMALE SERPENTINE INLET R FEMALE SENSOR PLACE SERPENTINE OUTLET R FEMALE CIRCUIT INLET R MALE OR FEMALE Insulation material: Polyurethane, densitiy: 0 kg/m3 Thickness: 50 The models 800 lt and 1000 is with 100 soft foam Enamelled tank Enamelled coil Mg anode Flange Range: Lt. 1 Baymak solar collectors Solar pump group 3 Fixing material Baymak expansion tank 5 Baymak storage tank 6 Control panel 1 Cover in any colour Range: Lt Dimensions A B C D E F G H L M N O P U Description Height Diameter Circuit inlet Serpentine outlet Sensor case Serpentine inlet Service circulation Hot water outlet The height of cleaning door Cleaning door Serpentine inlet / outlet diameter Circuit inlet / diameter of hot water outlet Diameter of service circulation Weight STORAGE TANK WITH SINGLE COIL inch inch inch kg 80S / S / 3 0S / 5 160S / S *** *** 1'' 1'' 3/'' 90 CAPASITY 00S 300S 300SL 00S *** 30 DN 100 *** DN 100 1'' 1'' 3/ 3/ 3/'' 3/ S DN 100 3/ 0 800S DN 50 3/ S DN 50 3/ 95 1

17 SOR M Baymak Storage Tank With Double Coil Maximum working pressure : 8 bar Maximum testing pressure : bar Maximum temperature: 85 C Insulation: CFC free PU (polyurethane) Optional: heating element from kw until kw SERVICE DOOR HOT WATER OUTLET R MALE OR FEMALE SERPENTINE INLET R FEMALE SERPENTINE PLACE SERVICE CIRCULATION OUTLET R 3/ MALE OR FEMALE SERPENTINE OUTLET R FEMALE SERPENTINE INLET R FEMALE SENSOR PLACE SERPENTINE OUTLET R FEMALE CIRCUIT INLET R MALE OR FEMALE Insulation material: Polyurethane, densitiy: 0 kg/m3 Thickness: 50 The models 800 lt and 1000 is with 100 soft foam Enamelled tank Enamelled coil Mg anode Flange Cover in any colour Range: Lt. 1 Baymak solar collectors 3 Fixing material Baymak expansion tank 5 Baymak storage tank 6 Control panel 1 Range: Lt Dimensions A B C D E F G H I J K L M N O P U Description Height Diameter Circuit inlet Serpentine outlet Sensor case Serpentine inlet Service circulation hot water outlet Serpentine outlet Sensor case Serpentine inlet The height of cleaning door Cleaning door Serpentine inlet / outlet diameter Circuit inlet / Hot water outlet diameter Service circulation diameter Weight STORAGE TANK WITH DOUBLE COIL inch inch inch kg 80D 100D 0D D *** *** 3/ D *** *** 1'' 1'' 3/'' 98 00D *** *** 3/ 98 CAPASITY 300D 300DL **** DN 100 **** 1'' 1'' 3/ 3/'' D DN 100 3/ D DN 100 3/ D DN 50 3/ D DN 50 3/ 308

18 Baymak Combi Storage Tank (Tank in Tank) B O P N HOT WATER OUTLET R MALE OR FEMALE SERVICE CIRCULATION OUTLET R 3/ MALE OR FEMALE SERPENTINE INLET R FEMALE A H G F E M D C L SERPENTINE OUTLET R FEMALE CIRCUIT INLET R MALE OR FEMALE Dimensions A B C D E F G H L M N O P R S U V Y Z Q COMBI STORAGE TANK Description Height Diameter (including insulation) Boiler return Serpentine outlet Sensor case Serpentine inlet Boiler inlet Hot water inlet The height of cleaning door Cleaning door Serpentine inlet / outlet diameter inch Hot water inlet / Diameter of boiler return pipe inch Diameter of boiler inlet pipe inch Volume of hot water lt Volume of heating water lt Weight kg Combi circuit inlet Combi hot water outlet Combi sensor case Combi circuit inlet / Diameter of hot water outlet inc CAPASITY H800/160L H1000/00L DN 50 DN 50 3/ 3/ / 1/ 16

19 Accessories For Forced Draft Installation Controllers The perfect functioning of the system can be obtained through the optimization of the flows of each circuit, reaching the right room temperature as well as measuring the spoiled energy. This goal can be reached through simple and advanced controllers, which receive signals from various elements and allow to set the control temperature, the timings for switching on auxiliary boilers, etc. The controllers transform the reading of the temperature into an electric signal that switch on/off a specific process. The controller allows the fluid to get into circulation only with a real solar energy power support; it measures the temperature out of the collector and in the bottom of the tank through sensors. The differential thermostat compares both temperatures so that, in case the temperature is higher than the set limit, the circulating pump starts working. Apart from what explained above, the controller can be adopted in different points and for many uses inside these types of installation. SORM PLUS Controller The differential controller SORM PLUS used in the integrated solar system Baymak, is distinguished by the easiness of use thanks to a simple display with only buttons, of the system s working. The SORM PLUS controller grants a perfect regulation of solar systems installation made also by tanks of collectors or storage tanks. It can be used also on a traditional solar installation, as well as shown on the different installation schemes. (Described in the next page). The solar automatic controller SOR M regulates thermal solar systems with up to collectors or storage tank and may be used for five system types. Features: Intuitive, menuconducted operation with graphic symbols and four operating keys. 6 sensors that can be linked 3 prograable exits (30V / 1A) Thermostat function 3 levels hourly prograing on daily basis Regulator of the energy output ( flow regulator as optional accessory) SOR M Display of the istantaneous temperatures of the collector and of the cylinder Temperature differential regulation digitally adjustable regulation values Rotation speed control or switch control of solar circulation pump. Special function for systems with tube collectors Integrated operating hour meter for storage tank charging Extensive functions for system monitoring with error and failure display through symbols Integrated energy productivity measurement which by means of the productivity measuring set (accessories) measures the energy obtained by a solar system. Storing of all adjusted values even in the case of any longer mains voltage breakdown. Various protective functions, as e.g. system protection, collector protection, recooling and antifreezing 17

20 Installation Schemes (With SORM PLUS Controller) Collector Collector sensor Collector 1 Collector sensor Collector sensor Flow meter Return sensor Calorimeter Cylinder 1 Upper coil sensor Lower coil sensor Cylinder Solar pump 1 Solar pump Solar pump Cylinder 1 Collector Return sensor Flow meter Calorimeter Upper coil sensor Lower coil sensor Collector 1 Collector sensor Collector sensor Collector Collector sensor Solar pump 1 Cylinder 1 Collector Solar pump Return sensor Upper coil sensor Lower coil sensor Cylinder 1 Solar pump Flow meter Return sensor Upper coil sensor Lower coil sensor Cylinder Lower coil sensor Flow meter Calorimeter Calorimeter Electric Schemes SORM PLUS controller Voltage network side Low voltage side PE Discharge wire on the ground floor WMM Flow transducer L Phasenetwork T1 Thermal sensor of the collector 1 N Neutral wirenetwork T Thermal sensor of the storage tank 1 A1 PhaseRele 1 T3 Thermal sensor of the collector / storage tank N Neutral wirenetworkrele 1 T Thermal sensor of the collectorreturn A PhaseRele T5 Thermal sensor of the heating circuit/cooling or differential temperature* regulator source N Neutral wirerele T6 Thermal sensor of the antifrost*or of the well differential temperature regulator or general measuring point (it is masked when it is not connected) A3 PhaseRele 3 * Freely prograable sensor T1..T6 N Neutral wirerele 3 Eco controller PE Discharge wire on the ground floor WMM Calorimeter (not present) L Phasenetwork T1 Thermal sensor of the collector N Neutral wirenetwork T Thermal sensor of the storage tank A1 PhaseRele 1 T3 Thermal sensor of the collector N Neutral wirenetworkrele 1 T Thermal sensor of the collectorreturn A PhaseRele N Neutral wirerele Voltage network side Low voltage side 18

21 SOR S Controller The differential controller SOR S used in the integrated solar system Baymak, is distinguished by the easiness of use, thanks to a simple display with only buttons, of the system s working. The solar automatic controler Sor S regulates thermal solar systems with one collector and one storage tank. Features: Intuitive, menuconducted operation with graphic symbols and four operating keys. 3 sensors that can be linked 3 prograable exits (30V / 1A) Thermostat function 3 levels hourly prograing on daily basis Regulator of the energy output ( flow regulator as optional accessory) Protection of the collector against over temperatures Temperature differential regulation digitally adjustable regulation values Rotation speed control or switch control of solar circulation pump. Special function for systems with tube collectors Integrated operating hour meter for storage tank charging Extensive functions for system monitoring with error and failure display through symbols Baymak Solar Station Baymak solar station, is provided with thermal insulation, includes in compact dimensions all the components for a correct working of the system and the greatest reliability. Baymak solar kit has been developed to be connected to the range of instantaneous gas boilers. It represents a compact solution which includes adjustable thermostatic mixing valve and diverter valve. If the temperature of the water warmed by the solar system does not reach the desired level of comfort, the diverter valve makes the boiler to intervene to supply DHW at the desired temperature. Flow rate: 16 lt min. High system efficiency All components in one body Ready for installing High quality components With Solar pump Body with Insulation Expansion tank connection part with Safety Valve and air valve installed Easy mounting and maintenance Maxiumum working temperature 160 C Maximum short term starting temperature Maximum working pressure Grundfos type: solar pump Maximum pump head : Maximum pump flow : 19

22 Baymak Expansion Vessel For Solar Installation Installation of an expansion vessel with a high temperature resistant membrane is recoended for solar systems. Their function is to absorb the expansion of the heat transfer fluid as the temperature increases in the primary circuit, to maintain pressure inside the circuit within the allowable pressure range and to prevent the introduction of air into the circuit during system cooldown. Suitable for solar energy systems Electrostatic powder paint CE Certification Optimal working temperature 0110 C Codes Capacity TM 7,5 LT TM 18 LT TM 5 LT TM 0 LT TM 50 LT TM 80 LT TM 100 LT TM 00 LT TM 300 LT TM 500 LT TM 750 LT TM 1000 LT Solar Liquid For Solar Installation Fernox Solar S1 is a clear, orange liquid with a distinct, faint odour. It has been specifically formulated for use as a heat transfer fluid within solar thermal heating systems at elevated temperatures. Fernox Solar S1 employs volatile corrosion inhibitors that will protect the installation when the heat transfer fluid is in either a gaseous or liquid state at temperatures in excess of 180 C. An inhibited heat transfer fluid for all solar thermal applications Frost protection to minus 8 C Volatile corrosion inhibitor for protection in gas and liquid phases Stable ph across the range of operational temperatures Compatible with all models of solar panels 0

23 Hydraulic Assembly Accessories For Solar Thermal Installations Blind Plug 18x18 Nipple Elbow 18x3/ Blind Plug Elbow 18x3/ PHOTOS DESCRIPTION CODES PHOTOS DESCRIPTION CODES Ø18 x Ø18 Nipple Manual Air Bleed 1/ Ø18 x 3/ Elbow Automatic Air Bleed 1/ Ø18 x Blind Plug Sensor Hive With Manuel Air Bleed Ø Ø18 x 3/ Nipple Sensor Hive With Automatic Air Bleed Ø Hive Ø Flex Hose (U ) HMF05/09011/16HB ZLL Flex Hose (Straight ) Complete Sensor Hive L: HMF05/09011/163/NHB ZLL160 L:

24 Hydraulic Assembly Kits For Solar Thermal Installations No 1 K Collector Base Kit K Collector Base Kit 1 K Collector Kit With Manuel Air Vent and Sensor Plug K Collector Kit With Manuel Air Vent and Sensor Plug 1 K Collector Kit With Automatic Air Vent and Sensor Plug K Collector Kit With Automatic Air Vent and Sensor Plug Photos Codes Description Ø18 x Ø18 Nipple pcs pcs pcs Ø18 x 3/ elbow pcs pcs 1 pc 1 pc 1 pc 1 pc Ø18 x blind plug pcs pcs pcs pcs pcs pcs sensor hive with manuel air bleed Ø18 1 pc 1 pc sensor hive with automatic air bleed Ø18 1 pc 1 pc Flex Hose (U ) HMF05/09011/16HB ZLL Flex Hose (Straight ) HMF05/09011/163/NHB ZLL160 L: 1 or 5 or or or 5 or / Blind plug

25 Roof Mounting Kits Picture Code Description Arrangable roof connection bracket for wind and snow loads. Colour Product Picture No. Roof bracket for tile roof L connection 316 L Stainless steel Black 1 K AL Solar Panel Roof Kit Z Profile Silver K AL Solar Panel Kit Z ProfileBlack 1 K AL Solar Panel Roof Kit L Profile Silver 1 K AL Solar Panel Roof Kit L Profile Black K AL Solar Panel Roof Kit Z Profile Silver K AL Solar Panel Kit Z ProfileBlack K AL Solar Panel Roof Kit L Profile Silver 6 K AL Colector Panel Kit L ProfileBlack Roof bracket for shingle roof Z connection Black Roof mounting supporting feet Black anodised aluminum Sigma Profile Lg:1195 Gray aluminum Sigma Profile Lg:00 Black anodised aluminum Sigma Profile Lg:00 Gray aluminum Sigma Profile Lg:00 Black anodised aluminum Sigma Profile Lg:500 Gray aluminum Sigma Profile Lg:3600 for 3 collectors Gray aluminum Sigma Profile Lg:3600 for 3 collectors Black anodised aluminum Sigma Profile Lg:3750 for 3 collectors Gray aluminum Sigma profile connection Aadaptor 310 stainless steel L support Part 1 Gray aluminum L support Part 1 Black anodised aluminum Z support Part Gray aluminum Z support Part Black anodised aluminum T bolt for Sigma profile Stainless steel T rt l Pul Stainless steel M10 nut Stainless steel Bolt M8 x 70 Stainless steel Bolt M8 x 30 Stainless steel IMPORTANT = * / ** This Roof Anchors ( Rafter Fixings ) has to be checked by installers before ordering because of the different tiles. A ( 1 : ) A 8 A ( 0,30 : 1 ) 6 10 A ( 1 : 3 ) 3

26 Examples Of Baymak Forced Draft Installation Schemes Here below there are some installation schemes that show possible installation solutions which combine a boiler and a solar collector The integration with solar systems for forced and natural draft installation has been developed to grant the maximum comfort and energy saving. COMPONENTS OF A BAYMAK SOLAR SYSTEM 1 Solar collector Storage tank 3 Solar circulating group Controller 5 Expansion vessel 6 Airvent valve 7 Safety group 8 Cold water inlet 9 DHW outlet 10 Sensor of solar collectors 11 Sensor of the cylinder Sensor of the boiler 13 Boiler

27 Examples Of Baymak Forced Draft Installation Schemes 13 COMPONENTS OF A BAYMAK SOLAR SYSTEM 1 Solar collector Solar storage tank 3 Solar circulating group Controller 5 Expansion vessel 6 Airvent valve 7 Safety group 8 Cold water inlet 9 DHW outlet 10 Sensor of solar collectors 11 Sensor of the cylinder Sensor of the boiler 13 Boiler 1 Mixing valve 15 Feeding sensor sanitary pump 16 Collectors distribution heating system 17 Boiler storage tank 5

28 Baymak Makina San. ve Tic. A.fi. BAYMAK with its 3 years history in the heating sector has widen its product range by adding laser welded solar collectors with 6 different models and different sizes between,5sqm to.0 sqm. Apart establishing the one of the biggest enameled hot water tank production line in recent years, Baymak built up the most modern laser welded solar collector production line in 009, with the annual production capacity of sqm ( pcs). BAYMAK is a heating, cooling, water technology and solar energy company established in 1967, with its very well known brand name reached to 000 sales points in Turkey and manufactures both for local market and to its export markets which are over 50 countries in 5 continents. Baymak produces solar collectors, different sizes storage tanks for solar and heating, high efficient domestic and residential floor standing boilers, (pellet/log wood/coal/oil /gas), burners (raps oil /oil/lpg/gas), electrical and instant water heaters, expansion tanks and booster sets in two factories with a total closed area of square meter located is Istanbul, Turkey. BAYMAK is a part of BDR Thermea, a world leading manufacturer and distributor of innovative heating and hot water systems and services, operating in a market worth over 16 billion of annual sales. BDR Thermea employ more than 6.00 people across Europe with a turnover of 1.8 billion. The group has a top market position in six key countries: UK, France, Germany, Spain, the Netherlands and Italy and strong positions in the rapidly growing markets of Eastern Europe, Turkey, Russia, North America and China. In total BDR Thermea operates in more than 70 countries worldwide. BDR Thermea owns and sells some of the leading brands in the European market for heating products. These include De Dietrich, Baxi, Remeha, Heatrae Sadia, Brötje, Potterton, Chappee, BaxiRoca and Baymak. The strong R&D platform and the financial strength of BDR Thermea provide the opportunity to confirm and build on the leadership in the emerging market for low carbon micro combined heat and power products. In addition to manufacturing high efficiency boilers, BDR Thermea is coitted to new heating technologies that can play a major role in tackling climate change. The product range already includes biomass boilers, solar collectors and heat pump products as well as unparalleled developments in what will be tomorrow s favoured heating solution, mchp. BAYMAK key of success lies in the strong coitment for : The fastest Research and Development Team, The highest technology and quality The most competitive prices The best delivery term conditions. BAYMAK is a member of BDR Thermea 6

29 a cleaner environment for 5 years BAYMAK MAK NA SANAY VE T C. Afi. ORHANLI BELDESI, ORTA MAHALLE AKDENIZ SOKAK NO: TUZLA / ISTANBUL / TURKEY Tel.: Fax: export@baymak.com.tr Against Expensive Energy