Reversible air-to-water heat pump HEAT PUMP HEATING (30/35 C 40/45 C)

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1 Simple, reliable efficient heat pump! Equipped with µconnect controller HFC R410A CERTITA CERTIFIED * Cooling capacity: 5 to 16.5 kw Heating capacity: 6 to 19 kw *except 75HT OPTION HEAT PUMP HEATING (30/35 C 40/45 C) Use The air-to-water heat pump is designed for heating and cooling applications in new and existing individual homes and small businesses. When installed alone, is compatible with low to medium temperature emitters (underfloor heating, fan coil units, water cassettes, radiators, mixed installations, etc.). is also compatible with medium to high temperature emitters for boiler backup operation. With the SANI300L option, the heat pump can produce domestic hot water for the home all year round. The heat pump is installed outside in an open area, ideally as close as possible to the boiler room. Each device is tested in the factory and delivered ready for operation. Ranges The range of reversible heat pumps comprises 8 single-phase and three-phase models from 6 to 19 kw. Operation in cooling mode with an outdoor temperature down to -10 C. Operation in heating mode with an outdoor temperature of -15 C to +43 C. n If the heat pump is the only source of heat: Below this temperature, heating must be provided by a separate heating source or an additional electrical supply. Conformity n BT 2006/95 EC n NF C n EMC 2004/108/EC n EN and EN n If the heat pump is used for backup operation: Operates down to the equilibrium point (temperature below which the heat pump can no longer keep up with heating needs). Below this point, the heat pump and boiler run either alternately (heat pump OR boiler) or at the same time (heat pump AND boiler) as per the programming n DEP 97/23/EC Category 1 n WEEE 2002/96/EC n RoHS 2002/95/EC 1

2 Components CASING - ABS casing panels - Platform in lacquered steel Hermetic compressor - R410A Reversible air-to-water heat pump - Hermetic On/Off SCROLL - Winding sensor for internal motor protection - Crankcase heater as standard Water-to-refrigerant heat exchanger - Brazed plates - AISI 316 stainless steel internal and end plates. - High-performance, optimised plate patterns. - Thermal insulation aqualis 2+ Control Electronic module with µconnect microprocessor: - Temperature display - Water law configuration - Monitoring of the operating and safety parameters - Backup operation configuration and control - Optimised defrosting Built-in hydraulic module - Variable speed accelerator pump - Differential water pressure switch - 5 or 8L expansion vessel depending on the model - Safety valve rated at 4 bar - Manual air bleed valve Air-cooled exchanger - Bent coil made of copper tubes and aluminium fins. Standard components - Reversing valve - Liquid tank - Anti-slugging accumulator - Pressure relief expansion valve - Dryer - PSU board and control board Electrical panel - Housing meets safety standards NFC and EN Earth connection Options (TO BE FITTED ON-SITE) - Kit containing screen filter, anti-vibration mounts, flexible connection - Charging kit - DHW kit, Swimming pool kit Safety components - HP safety pressure switches - HP and LP pressure sensors - Freon sensor on heat exchanger - Water supply and return sensors on heat exchanger - Short-cycle protection Hydraulic module principle diagram Outlet - + Inlet Brazed plate heat exchanger Manual air bleed valve Accelerator pump Expansion vessel Differential pressure switch Temperature sensors 4 bar safety valve 2

3 Quick selection 20H 28H 35H 50H 35HT 50HT 65HT 75HT Heating capacity to 7/6 C 30/35 C kw Power input kw COP* Heating capacity to 7/6 C 40/45 C kw Power input kw COP* Cooling capacity kw Power input kw EER ** Supply voltage 230V - 1ph - 50Hz + E + N 400V - 3ph - 50Hz + E+N Sound power *** db(a) * COP NFPAC certified under no. NF (except model 75) ** Performance indicated for COLD conditions at 7/12 C air 35 C *** Sound power NFPAC certified (except model 75) Operating limits CHILLED WATER PRODUCTION Minimum water return temperature during operation: +40 C HOT WATER PRODUCTION Minimum water return temperature during operation: +5 C Anti-freeze fluid: +5 C/Pure water: +10 C Maximum water inlet temperature: +70 C 49 C Water outlet temperature ( C) PURE WATER Mixture PURE WATER + ANTIFREEZE FLUID (Example: 40% MPG) Water return temperature ( C) 38 C Mixture PURE WATER + ANTIFREEZE FLUID (Example: 40% MPG) PURE WATER -15 C 0 C 24 C Outdoor air temperature in C (DB) Outdoor air temperature in C (DB) Required water flow rates IMPORTANT: The minimum flow rates must be observed. Failure to do so may result in destruction of the exchanger due to freezing. CIAT shall not be held liable for damage from frost caused by flow rates below the minimum rates specified below. The nominal flow rates are used to size the hydraulic system Min flow rate m3/h Nominal flow rate, cooling m3/h Nominal flow rate, heating m3/h

4 Hydraulic connections Reversible air-to-water heat pump System pipe diameters calculated for a 15m hydraulic connection between the unit and the rest of the system. aqualis Water connections diameter 1 G male 1 1/4G male Copper pipe hydraulic connection 28 x 1 35 x 1 40 x 1 42 x 1 Steel pipe hydraulic connection 26 x 34 DN x 49 DN40 1 1/2 PE pipe hydraulic connection 32 x x x 4.6 Specifications of Aqualis 2+ pumps. System operating pressure. 20H 28H 35H/HT 50H/HT 65HT 75HT The available pressure curves are given for pure water. Subtract 5 kpa from the operating pressures for systems using 40% MPG (heating mode). 4

5 Aqualis 2+ net heating capacities AQUALIS 2+ 20H 28H 35H 35HT Outdoor air temp. C Hot water outlet temp. ( C) Radiant floor Comfort unit Radiator Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa = Net absorbed power (compressor + control + fan(s) + accelerator pump) Hc = Net heating capacity Power consumption level calculations include defrosting cycles The water flow rate is the nominal flow rate given in point 7/6//30/35 5

6 aqualis 2+ AQUALIS 2+ 50H 50HT 65HT 75HT Outdoor air temp. C Hot water outlet temp. ( C) Radiant floor Comfort unit Radiator Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa kw Hc kw Pa = Net absorbed power (compressor + control + fan(s) + accelerator pump) Hc = Net heating capacity Power consumption level calculations include defrosting cycles The water flow rate is the nominal flow rate given in point 7/6//30/35 6

7 Aqualis 2+ net cooling capacities 20H 28H 35H 35HT 50H 50HT 65HT 75HT Cold water outlet temp. C Outdoor air temp Cc kw Pa kw Cc kw Pa kw Cc kw Pa kw Cc kw Pa kw Cc kw Pa kw Cc = Net cooling capacity Pa = Net absorbed power (compressor + control + fan(s) + accelerator pump) 7

8 Reversible air-to-water heat pump Dimensions aqualis 2+ B A and free space (in mm) a b option: anti-vibration mounts kit Aqualis A 705mm 1305mm B 660mm 1260mm Ø 1"G male 1"1/4G male "G male a 72 b

9 Technical characteristics Compressor Water type heat exchanger Aqualis 2+ 20H 28H 35H 50H 35HT 50HT 65HT 75HT Quantity 1 Type ON/OFF SCROLL Oil capacity (POE) L Crankcase heater. Power - Current 45W - 0.2A R410A charge kg Type Brazed plate heat exchanger Capacity L Coil Type Grooved copper tubes and aluminium fins Quantity 1 2 Fan Type - Diameter Axial - 450mm Hydraulic module Speed rpm Expansion vessel capacity L Vessel precharge pressure bar 1.5 Minimum water capacity of system L Maximum water capacity of system (40 C): pure water/mpg 40%* Maximum water capacity of system (70 C/90 C): pure water/mpg 40%* Variable speed accelerator pump. Operating pressure 30/35 C +7 C * If greater, install an additional or bigger expansion vessel L 294 / / / / 240 L 88 / / / / 87 kpa Electrical characteristics Aqualis 2+ 20H 28H 35H 50H 35HT 50HT 65HT 75HT Electrical supply 230V - 1ph - 50Hz + E + N 400V - 3ph - 50Hz + E+N Compressor A Max. current Fan(s) A Accelerator pump A Controls A 0.18 Max. power Accelerator pump W Unit rated current A Maximum unit current A Starting current without/with starter kit A 42 / - 45 / - 48 / - 64 / / / 60 Zmax Ω PVC electrical cables (not supplied) (1) mm² 3G4 3G6 5G2.5 5G4 PVC-V2-K High Temperature electrical wiring (not supplied) mm² 3G2.5 3G4 5G1.5 5G2.5 Thermostat, pool sensor, On/Off input connections mm² Control circuit connection kit mm² 1.5 C or D curve circuit breaker (not supplied) A (1) Cable with 2 or 3 charged PVC conductors for temperatures below 50 C and for a maximum length of 30m 9

10 Sound levels aqualis 2+ Aqualis 2+ 20H 28H 35H 50H 35HT 50HT 65HT 75HT Sound pressure* db(a) NFPAC-certified sound power db(a) * 5 m from unit, 1.5 m from floor, free field, directivity 2. Weight Aqualis Weight (empty) kg Weight (loaded) kg Schematic installation diagram Connection to an underfloor heating system Comfort units and/or underfloor heating and cooling system Outdoor sensor Room sensor Comfort units Major Line Major Line Floor DUO hydraulic module (option) Pool heating (option) Check valve + pressure switch Charging kit Pool filter unit Itex Pool intermediate heat exchanger Safety valve Heater (option) Buffer tank Screen filter Insulated flexible connections A Shut-off valves B Thermometer pockets C Control valves Note: the schematic diagrams herein are provided for information only. Under no circumstances do they constitute actual installation diagrams 10

11 INSTALLATION RECOMMENDATIONS Location units are designed to be installed outdoors on a home deck/patio or in a garden, preferably near to the machine room. Choose the location for the unit with care. Choose a location compatible with the environmental conditions (avoid installing near bedrooms (including neighbours' bedrooms, and areas where noise could reverberate, etc.) Ensure the recommended minimum clearances around the unit to allow easy access for installation and maintenance and ensure proper operation of the heat pump. (see Dimensions and Free space) Nothing should obstruct the air intake or discharge. Electrical connections All the information needed to wire the system is provided on the wiring diagram supplied with the unit. The diagram should be followed to the letter. Hydraulic connections Hydraulic connections are to be made in accordance with good engineering practice. Hoses must be installed on the unit's inlet and outlet for hydraulic connection. The system's pipes must also be held clear of the wall using anti-vibration mounts in order to prevent the transmission of noise and vibrations. As heat pump exchangers are sensitive to clogging, flush the lines thoroughly before connecting them to the unit. Install a < 600 μm screen filter to prevent fouling of the heat exchangers. The following accessories are essential to any hydraulic system and must also be installed: System drain connection at low point, Air vents at pipe high points, Sufficient system water capacity (see Technical characteristics), Buffer capacity or additional expansion vessel if necessary, Wiring must be carried out in accordance with accepted engineering practices and conform to current standards. A cut-off switch or circuit breaker must be installed on the electrical supply's outgoing line by the fitter. Commissioning Follow the instructions given in our installation and maintenance manuals. Maintenance Follow the instructions in the owner's manual. Take out an annual maintenance contract. This document is not legally binding. As part of its policy for continual product improvement, CIAT reserves the right to make any technical modification it considers necessary without prior notice. Registered address Avenue Jean Falconnier - B.P Culoz - France Tel. : +33(0) Fax : +33(0) info@ciat.fr - CIAT Service Residential Tel. : (0,15 / mn) Compagnie Industrielle d Applications Thermiques - S.A. with a registered capital of 26,728,480 - R.C.S. Bourg-en-Bresse B

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