FASTON Terminals Insulated and Uninsulated

Transcription

1 FSTON Terminals Insulated and Uninsulated

2 Disclaimer While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. Copyright 0, 00, 007, 006, 004, 998, 990, 989, 979, 977, 974, 970, 966 and 963 Tyco Electronics Corporation. ll ights eserved. MP, MPIP, MPIV, MP MONO-SHPE, MP-O-ECTIC, MPOMTO, MP-TPETONIC, CETI-CIMP, EDGE, FSTIN-FSTON, FSTON, MTE-N-OK, PIDG, PSTI-GIP, Positive ock, Potter & rumfield, PO-CIMPE, TET-CIMP, TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks of the TE Connectivity td family of companies. Other logos, product and Company names mentioned herein may be trademarks of their respective owners. FSTON Terminals (Insulated and Uninsulated) Table of Contents FSTON Terminals Introduction Product Information and Crimp Styles , 5 eceptacle ines Product Specifications FSTON eceptacles Introduction Series Series Series Series Series Series MPIV eceptacles (for use with Magnet Wire) , 30 Miscellaneous Tab eceptacles FSTON Tabs 3 and 50 Series (High Temperature) through.060 Series , 34 MPIV Tabs (for use with Magnet Wire) Weld Type Tabs Stud Mount Type Tabs Test Tabs , 4 FSTON Tab dapters FSTON Printed Circuit oard Tabs and eceptacles Introduction Series through 0 Series ight ngle Printed Circuit oard Tabs , 49 ST 5 Tab Header ssembly , 5 FSTON Housings FSTIN-FSTON Product ine Introduction Series through 0 Series ST 5 Tab Housings FSTON Terminals Strip/oose Piece Cross eference Positive ock eceptacles Introduction Mark I Series , 77 Mark II Series Positive ock EX Mark III Series , 85 0 Series Positive ock ST 5 Connector System , 88 Ultra-Fast Fully Insulated FSTON eceptacles and Tabs Ultra-Fast Plus Fully Insulated FSTON eceptacles and Tabs , 94 Ultra-Pod Fully Insulated FSTON eceptacles and Tabs PIDG FSTON eceptacles and Tabs pplication Tooling Technical Documents Part Number Index Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

3 Introduction s noted, FSTON products meet or exceed industry standards U-30 listed U file No. E6677. ecognized under the Component Program of Underwriters aboratories Inc. electrical U file no. E8476, and E388 CS certified file no Produced under a Quality Management System certified to ISO 900 copy of the certificate is available upon request. The FSTON terminal product line includes Ultra-Fast, Ultra-Fast Plus and Ultra-Pod fully insulated FSTON terminals, as well as Positive ock receptacles consisting of receptacles, tabs and splices specifically designed for quick connections. FSTON products are grouped according to tab width dimensions in series 3, 50, 05, 87, 5 and 0. This product line offers speed of application, uniform reliability and low per line cost. These advantages have made FSTON products the number one choice of many leaders in the appliance and automotive industries. Other industries for FSTON products are computer and peripheral equipment, industrial controllers, test equipment and telecommunications equipment manufacturers. Speed of application is achieved through the use of application tools for which a complete line has been developed specifically for these terminals. See application tooling section in back of catalog for general information. Specific rates and capabilities can be obtained by contacting technical support at the numbers listed below. Precisely controlled crimping specifications for each FSTON terminal allow all connections to perform as specified. ow per line costs are derived from low initial product costs, high application speeds, and plug-in assemblies of the finished termination. While it s true that we have over fifty years of proven reliability behind our product, we are not content to rest. We are constantly striving to introduce new and improved products to add to our quick connect family. Positive ock ST 5 connectors, Ultra-Pod Positive ock, C-Crimp flags and our ever expanding offering of printed circuit board tabs and receptacles are examples of recent additions to the FSTON product family. It is our commitment to innovation and continuous improvement that allows the FSTON terminal product line to remain the leader in the industry. FSTON Terminals Need more information? Call Technical Support at the numbers listed in the footer of every page. Technical Support is staffed with specialists well versed in all TE Connectivity products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples TE uthorized Distributor ocations Check the electronic catalog for the most up-to-date information. estriction on the use of Hazardous Substances (ohs) t TE, we re ready to support your ohs requirements. We ve assessed more than.5 million end items/components for ohs compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: ohs Compliant Part numbers in this catalog are ohs Compliant, unless marked otherwise. These products comply with European Union Directive 00/95/EC as amended January 006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, P, and PDE in certain electrical and electronic products sold into the EU as of July 006. NOTE: For purposes of this Catalog, included within the definition of ohs Compliant are products that are clearly Out of Scope of the ohs Directive such as hand tools and other non-electrical accessories. NOTE: Information regarding ohs compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced at right. Getting the Information You Need Our comprehensive on-line ohs Customer Support Center provides a forum to answer your questions and support your ohs needs. ohs FQ (Frequently sked Questions) is available with links to more detailed information. You can also submit ohs questions and receive a response within 4 hours during a normal work week. The Support Center also provides: Cross-eference from Non-compliant to Compliant Products bility to browse ohs Compliant Products in our on-line catalog Downloadable Technical Data Customer Information Presentation More detailed information regarding the definitions used above ohs Customer Support Center So whatever your questions when it comes to ohs, we have the answers at Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

4 The Products FSTON Terminals The TE family of quick connects provides the right product for most applications. ll styles provide features to enhance quality and reliability of interconnections. The FSTON product line consists of two mating partsthe receptacle and the tab. eceptacles are available in both straight and flag configurations and come in a variety of sizes. They are designed numerically by a series number that corresponds to the width of the mating tab. There are six series of both straight-on and flag receptacles 3, 50, 05, 87, 5, and 0. Product Styles Flag eceptacles The flag receptacle is a reliable termination for those applications where space is a critical factor. Connection with mating tab is at rightangle to axis of conductor. Typical installations include bussing switches in backsplashes of ranges or in similar heavy duty applications. Straight eceptacles Straight receptacles are made with or without insulation support. Insulation diameters of are accommodated by the insulation support receptacle. nother feature of this type is a step-down insulation support barrel to compensate for insulation thickness to maintain axial alignment of the conductor strands. Over-insertion of shoulderless tabs is prevented by tapering walls at the rear of the receptacle. Wire Crimp Tabs The wire crimp tabs are designed for line splices and other special applications. They can be applied to -4 WG wire with F crimp termination and include insulation support. The wire crimp tab is also available with MPIV connector type serrations for magnet wire applications. Printed Circuit oard Tabs oard Mount Tabs ocking ction and Contact rea These tabs are designed to be inserted into holes in PC boards, then attached permanently during the soldering operation. They can be hand inserted or machine inserted using TE application equipment. oard mount tabs are available in all the series. These tabs are mounted using rivets or screws through stud holes. They are available in single 90 degree configurations, straight and angled versions, dual versions (90, 45 degree and straight), weld tab versions and special configurations. Since corrosion and oxidation tend to affect performance by cutting down contact areas and increasing the constriction resistance of connections, maximum contact areas are incorporated in the design of FSTON receptacles and tabs. The design also includes a dimple detent and web section which not only increases contact surfaces but also locks in the tab and receptacles at proper insertion depth for firm retention. 4 Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

5 The Products (Continued) Crimp Styles The F Crimp Tab-ok Crimp for FSTON Flag Terminals The C Crimp FSTON Terminals The standard crimp on all straight and certain flag type FSTON terminals is the F crimp. Experience over widespread segments of the industry has proved this crimp the most effective way of providing stable electrical and mechanical performance. pplied with match-mated tooling, the F crimp offers the optimum combination of mechanical strength and electrical conductivity. This method of termination also provides maximum resistance to vibration and corrosion. In making this crimp, a tab on the wire barrel, is inserted through a slot in the terminal itself. The crimping action is continued by flattening the tab between two lances which in turn are locked over the tab. The wire connection is locked in to offer reliable electrical and mechanical performance. This receptacle design includes a lance-tab stop at its rear to avoid over-insertion of shoulderless tabs. new style crimp with wrap-around barrel design with the standard, reliable FSTON receptacle. The special barrel design provides a maximum contact area and when applied with the matched tooling, will provide reliable electrical and mechanical performance at a minimum terminal profile. vailable in the 87 series for both and thick tabs, brass or phosphorous bronze base materials in either plain or tin plated. TET-CIMP Terminal Crimp Corrugated Keystone arrel Serrations MPIV Terminal Crimp This reliable crimp is used on PIDG FSTON receptacles. The terminals feature nylon insulation fitted over a copper support sleeve. PIDG FSTON receptacles are of the straight variety only, and are available in strip form or tape mounted for highspeed application with automatic crimping machines, or in loose piece form for application with hand tools. This special terminal wire barrel design provides maximum contact area between terminal and bare conductor. During the crimping process, bulk deformation forces the conductor into these serration channels creating a scrubbing action on oxide film on the wire. The termination is also resistant to vibration and shock. This crimp is designed for reliable, high-speed connection of magnet wire. The conductor(s) is automatically multiple-ring stripped and forced into sharp serrations with a single precision-controlled solderless crimp. This operation produces a strong, air-tight termination that is as resistant to corrosion and many other environmental effects as the insulated conductor itself. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

6 eceptacle Product ines FSTON Terminals Premier The receptacle configuration of the premier line, with its resilient rolls and double slot bottom allows maximum compliancy while retaining the high normal forces necessary to provide good wiping action and highly reliable interface. The basis to the resiliency of the premier line receptacle is in the thermal stress relieving each terminal receives. This extra processing step relieves the residual stresses the stamping process imparts and allows the receptacle to resist the effects of over-stressing, while retaining the normal forces which provide good cleaning action and low, stable resistance under a variety of operating conditions. udget The budget line receptacles are constructed similar to the premier line and are easily distinguished by the single slot. The single most important difference between the budget line and premier line is that the budget line does not receive the special processing of the premier line. In addition, in the series, the budget line receptacles are constructed of lighter.06 brass. Economy The economy line receptacle is separated from its counterparts by the large lead-in provided by its flared, relatively low, roll construction. This roll construction and lead-in, with tab contact coming on the mill finish of the brass instead of a profiled edge, makes for lower average insertion forces at relatively high normal forces. ow Insertion Force The ow Insertion Force (IF) type receptacle offers lower insertion forces than the other receptacle styles thru the unique design features of a two-stage receptacle and a cantilever mounted locking dimple. Positive ock Positive ock receptacles are designed with reduced mating forces, and a large locking dimple on a flexible latch. This locking feature acknowledges proper mating with an audible snap of the dimple into the mating hole. This enhances safety and reliability of the mated pair for isolated and hard to reach areas. Until the release latch is depressed manually the receptacle cannot be removed. Hermetic The hermetic receptacle is a premier line receptacle which has been designed to mate with the posted header tabs in hermetic motor applications. This receptacle provides all the features and benefits of the premier line. Moldable The moldable receptacle is available in many of the same configurations shown and is produced without slots or openings in the floor of the receptacle to facilitate over-molding. Commercial The commercial receptacles, with their abbreviated roll construction, conserve stock, have generally higher insertion forces and somewhat lower tolerance for general abuse. 6 Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

7 Test Specifications Operating Temperatures of Materials and Finishes FSTON terminals are made available in brass and phosphor bronze which can be plated with tin or silver. The line also includes a selection of nickel plated steel tabs and receptacles. Certain products are available in either pre-tin or tin plated. Tin plate is the electro-depositing of tin on base metal over the entire surface of the terminal following the fabrication of the terminal. Pre-tin plate is the plating of tin on base metal prior to fabrication which produces exposed base metal in the terminal edge areas after stamping. FSTON Terminals Plain llowable connection temperature* 0 C. Plain brass is used frequently, where applications have optimal environmental conditions. llowable connection temperature 0 C. Tin plating of receptacle and tab improves operation at higher temperatures, and in addition helps to protect the connection against corrosion. Silver Plated llowable connection temperature 30 C. Silver plated connections allow the highest operating temperature for brass and a higher current-carrying capacity. * llowable connection temperature is the ambient temperature plus temperature rise of the terminal at normal operating conditions. Phosphor ronze Plain llowable connection temperature 0 C. Phosphor bronze is used in applications where brass would normally be corroded, for example the various freezing mixtures and ammonias. llowable connection temperature 0 C. Tin plating of receptacle and tab improves operation at higher temperatures, and in addition helps to protect the connection against corrosion. Silver Plated llowable connection temperature 30 C. Silver plated connections allow the highest operating temperature for phosphor bronze and higher currentcarrying capacity. Steel Nickel Plated llowable connection temperature 50 C. This combination allows a reliable connection at high temperatures, for example in stoves, cooking appliances, etc. For optimum performance, these nickel plated receptacles are used with compatible lead wires and tabs that can be welded to heating units. Plastics (Insulation) Material Temperature ating The following list shows various plastics and their application temperatures. High temp. polyamide (nylon) C Polyamide, (nylon)... 5 C Polypropylene C Polyester C Polyethylene C..S C PVC C Note: For information related to Glow Wire temperature ratings, contact TE Engineering. Stress elieving of or Steel eceptacles The process of stress relieving is unique to TE quick connects and is most commonly used in the production of those receptacles designated as premier line, including Ultra-Fast, Ultra-Fast Plus FSTON and PIDG receptacles. Stress is introduced into copper alloy or steel terminals during the stamping process. When metal strip is formed into the receptacle, the material is deformed beyond its yield stress to form it into its new shape. This forming operation leaves a residual stress in the grain structure. The orientations and magnitudes of the forming stresses are complex, but can exist in the same direction as the applied load. Thus, residual stresses can reduce the force necessary to open the receptacle during the tab insertion. Stress relieving the terminal restores the elastic spring properties and improves receptacle performance by reducing the residual stresses. fter stress relieving, the receptacle resists opening when a tab is inserted, especially where difficult or awkward mating situations may cause mechanical abuse. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

8 FSTON Terminals (Insulated and Uninsulated) Test Specifications (Continued) FSTON Terminals Test Specifications Temperature ise and Millivolt Drop The following information and related charts are taken from the qualification requirements as defined in U-30, the safety standard The temperature rise and millivolt drop characteristics are the lowest in the industry. They comply with safety requirements and exhibit extreme stability during extended time tests. for electrical Quick-Connect terminals. Throughout this catalog, when a reference is made to a part being U listed, that part has been When using FSTON terminals, the allowable connection temperatures can be adjusted, based on the application, by considering actual current(s) and related temperature rise, qualified to the standards shown in these charts. time at this temperature, humidity, corrosion environment, vibration, base metal, plating (if any), and other environmental considerations. Test Parameters for FSTON Terminals (ased on U-30 Temperature ise and Current equirements) 50 Series Contact Size 05 Series 87 Series Note: This information applies only to U listed terminals. part with a component recognition status deviates from the electrical or other requirements 0 Series Wire Size (Strand Count) 0 (05) (65) 4 (4) 6 (6) 8 (6) 0 (0) (7) 6 (6) 8 (6) 0 (0) (7) Continuous Current Intermittent Current defined in the U-30 safety standard. This table can be used as a guide for selecting a characteristic such as contact size, wire size, or current (either continuous or intermittent operating current) when the other two are known. This table also identifies the possible receptacle sizes available for a given wire size. The continuous current column highlights the maximum current that should be applied to a given receptacle and wire combination to meet a 30 C maximum temperature rise. Intermittent current can be defined as a one hour cycle consisting of 45 minutes on and 5 minutes off. The temperature rise of the connector using the intermittent current on the corresponding wire size will be less than 85 C. The wire used in the testing to meet these electrical requirements is tin plated copper with stranding as indicated above in parentheses for terminals intended for internal wiring connections. Tensile Strength (forces for crimp pull-out) Maximum tensile strength of the wire to terminal connection does not insure reliable electrical performance. n acceptable compromise between maximum tensile strength and electrical stability is recommended. Normally the tensile strength is much greater than the force required to disconnect the tab from the receptacle; therefore, no difficulties or hazards are encountered. Forces for Crimp Pull-out Test (U-30 Specification) Wire Size Minimum Force WG (mm ) pounds N The forces shown for the crimp pull out test represent the minimum force required to separate the wire from the crimped terminal in an axis parallel to the wire exit direction from the contact. This force does not include the holding force of the insulation crimp (if applicable). 8 Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

9 Test Specifications (Continued) Insertion and Withdrawal Forces for Engagement- Disengagement The U-30 safety standard defines a broad range for the insertion and extraction value of each connector series. Many of the FSTON product families (such as premier line, budget line, low insertion force type, etc.) have been designed for specific applications and to address forces within the overall range as defined in the chart. Insertion and Withdrawal Forces for Engagement-Disengagement Test (U-30 Specification) Force, pounds (N) Tab First Insertion, First withdrawal Sixth withdrawal Size Maximum Minimum Minimum Individual Maximum verage Individual verage Individual Test Tab and Unplated Connector (80) 8 (80) 6 (7) 4 (8) 5 () 4 (8) (67) 0 (89) 5 () 3 (3) 3 (3) (9) (53) 4 (6) 3 (3) (9) (9) (4).80 Test Tab and Connector (76) 7 (76) 5 () 3 (3) 4 (8) 3 (3) (67) 0 (89) 5 () 3 (3) 3 (3) (9) (53) 4 (6) 3 (3) (9) (9) (4) This chart show the forces required to engage and disengage a connector from a plain brass test tab (tab for mechanical testing as shown in the tab section of this catalog). The force is measured with a testing device capable of holding the reading and providing accurate alignment with slow and steady engagement and disengagement of the connector and test tab. FSTON Terminals Vibration esistance Wire ange ecommended Two-Wire Combinations Wire anges () () 6 () 6 () 8 Two-Wire Combinations Min./max. wire size combinations In applications where conductors are subjected to flexing at termination points, circuit failure is avoided because resistance to FSTON receptacles are available in various wire ranges from 6-0 WG, depending on series size. The chart below is vibration is enhanced through TE insulation support, even on conductors with oversized insulation. designed to show our recommended two-wire combinations. Specific wire and insulation combinations should be evaluated for suitability and not all combinations may be appropriate for high speed or automatic termination equipment. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

10 FSTON eceptacles Product Facts Full line of premier, budget, IF, moldable and hermetic uninsulated receptacles Straight, right-angle and receptacle and tab combinations available eceptacles available in.3,,.05,.87,.5 and.0 sizes vailable in 8-30 WG wire ranges eceptacles mate with and thick tabs vailable with or without secondary wire support ase materials brass, phosphor bronze and steel available Tin, silver and nickel plated products available Products designed and manufactured to meet U 30 specifications Products designed and manufactured to meet CS C. specifications FSTON eceptacles TE offers a full line of uninsulated quick connects. We offer products for a wide variety of applications in almost every market and industry we serve. It is important to choose the correct terminal for each application. The following is a list of application specific characteristics that must be considered when determining the best terminal for each individual application. Mating Tab Size (3, 50, 05, 87, 0, etc.) Wire Type Magnet or stranded Wire Orientation Straight or flag Temperature/Environment ase metal plating requirements Insulator required Pre-insulated housing required gency pprovals (U/CS) pplication Continuous strip or loose piece Special pplications Moldable Hermetic Printed circuit board Piggyback (straight/flag) eversible flags Center strip Positive locking 0 Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

11 3 Series eceptacles Straight eceptacles, Insulation Support.357 [9.07].0 [3.05].380 [9.65] Premier ine.357 [9.07] Wire ange Style Tab Insulation Material Stock Terminal WG Fit Diameter and Finish Thickness (Overall ength) Part Number X X or () X X X X or () X X Silver Plated X X [9.65] ow Insertion Force.3 [7.9] [].387 [9.83] Dimple (oth Sides).37 [6.0] Mating 3 Series Tab Dimensions Dimple (oth Sides) FSTON eceptacles 50 Series eceptacles Straight eceptacles, Insulation Support.300 [7.6].305 [7.75] Premier ine.300 [7.6].305 [7.75] udget ine.300 [7.6].305 [7.75] C Economy ine.300 [7.6].305 [7.75] D Moldable ine Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number 6- C X X X X X X X X X X X X X X X X 450- C X X X X D U listed and CS certified for WG. 4 9,600 CM max. 7 ecommended for external use only. U listed and CS certified for -0 WG. 5 U/CS - 0 WG only. 8 ecommended for internal or external use. 3 Mates with a [] thick tab. 6 Stress relieved. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

12 50 Series eceptacles (Continued) FSTON eceptacles Straight eceptacles, Insulation Support (Continued).300 [7.6].305 [7.75] D Moldable ine Wire ange Style Tab Insulation Material Stock Terminal WG Fit Diameter and Finish Thickness (Overall ength) Part Number -8 E 8-4 C D E G.300 [7.6].305 [7.75] Premier ine.300 [7.6].300 [7.6].305 [7.75] E ow Insertion Force.305 [7.75] udget ine Steel, Nickel Plated Steel, Nickel Plated Silver Plated Steel, Nickel Plated Steel, Nickel Plated X X X X X X X X X X X X 49- X X 40 X X 474 X X X X X X X X X X X X 469- X X 469- X X X X X X ,6 X X X X X X X X X X X U listed and CS certified for WG. 4 9,600 CM max. 7 ecommended for external use only. U listed and CS certified for -0 WG. 5 U/CS - 0 WG only. 8 ecommended for internal or external use. 3 Mates with a [] thick tab. 6 Stress relieved..300 [7.6].300 [7.6].305 [7.75] G Steel IF product.305 [7.75] C Economy ine Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

13 50 Series eceptacles (Continued) Straight eceptacles, Insulation Support (Continued).300 [7.6].305 [7.75] D Moldable ine.300 [7.6].305 [7.75] Premier ine.300 [7.6] Wire ange Style Tab Insulation Material Stock Terminal WG Fit Diameter and Finish Thickness (Overall ength) Part Number F Phos rz, () 6 () Steel, Nickel Plated ().0 Max () E ().0 Max. Steel, Nickel Plated Silver Plated Silver Plated E F Phos rz, ().40 Silver Plated () 4 D () E () [7.6].305 [7.75] E ow Insertion Force.305 [7.75] udget ine.38 [8.08].305 [7.75] F Premier ine for Hermetic Tabs X X X X X X X X X X X X 477 X X 478 X X X X X X X X X X X X ,6 X X X X X X ,7 X X ,8 X X X X X X ,6 X X ,6 X X ,6 U listed and CS certified for WG. 4 9,600 CM max. 7 ecommended for external use only. U listed and CS certified for -0 WG. 5 U/CS - 0 WG only. 8 ecommended for internal or external use. 3 Mates with a [] thick tab. 6 Stress relieved. FSTON eceptacles Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

14 50 Series eceptacles (Continued) Straight eceptacles, Insulation Support (Continued).300 [7.6] FSTON eceptacles.305 [7.75] Premier ine Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X Phos rz, X X or () X X U listed and CS certified for WG. 4 9,600 CM max. 7 ecommended for external use only. U listed and CS certified for -0 WG. 5 U/CS - 0 WG only. 8 ecommended for internal or external use. 3 Mates with a [] thick tab. 6 Stress relieved. eceptacle and Tab Combinations.305 [7.75].300 [7.6] Economy ine.300 [7.6].305 [7.75] Economy ine Non-Insulation Support 4 Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X X X X X X X X X X X X X X X X X 63- Pre-Tin X X X X X X X X 7043-,3 Pre-Tin X X Dual Thickness. Stress relieved CM Max. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

15 50 Series eceptacles (Continued) Straight eceptacles, Non-Insulation Support.300 [7.6].305 [7.75] Premier ine.300 [7.6].305 [7.75] Economy ine.300 [7.6].305 [7.75] C Moldable ine Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X 494 Steel, Nickel Plated X X X X X X X X C X X No dimple. FSTON eceptacles 50 Series Tab-ok Flags Flag eceptacles, Insulation Support.305 [7.75] udget ine.300 [7.6].305 [7.75] Premier ine.300 [7.6].305 [7.75] C Economy ine.300 [7.6] Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number -6 C X X X X X X Silver Plated X X Steel, Nickel Plated X X Steel, Nickel Plated X X X X X X 45- C X X X X 474- Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

16 50 Series Tab-ok Flags (Continued) Flag eceptacles, Insulation Support (Continued) FSTON eceptacles.305 [7.75] D Moldable ine.300 [7.6].305 [7.75] F Premier ine for Hermetic Tabs.38 [8.08].305 [7.75] E ow Insertion Force (IF).300 [7.6] G ow Insertion Force (IF) 6 Wire ange Style Tab Insulation Material Stock Terminal WG Fit Diameter and Finish Thickness (Overall ength) Part Number D X X X X X X X X E X X Steel, Nickel Plated X X X X X X Phos ronze, X X X X F X X Phos ronze, Silver Plated X X Phos ronze, X X , Phos ronze, X X ,6 G Steel, Nickel Plated X X X Silver Plated X X X X F Phos ronze, Silver Plated X X Steel, Nickel Plated Phos ronze, X X X X WG only. Stress relieved. 3 ecommended for external use only. 4 For internal or external use. 5 eft handed flag. 6 Non-stress relieved. 7 U ecognized 4-8 WG. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

17 50 Series Tab-ok Flags (Continued) Flag eceptacles, Non-Insulation Support.300 [7.6].305 [7.75] Economy ine Premier ine for Hermetic Tabs Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number Pre X X Pre X X X X Pre X X X X Pho. rz, Silver Plated X X 6056-,3 Pho. rz, Silver Plated X X 6056-,,4 Pho. rz, X X ,3 Pho. rz, X X ,, X X , X X X X or () X X 60- Pre Pho. rz, Silver Plated X X 6057-, X X X X Pho. rz, Silver Plated X X Pho. rz, Silver Plated X X X X 60-5 For internal or external use. 4 eft handed flag. everse reel. 5 ight or left handed. Carrier out front for through splicing. 3 ight handed flag..38 [8.08].305 [7.75] FSTON eceptacles Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

18 50 Series F-Crimp Flags Flag eceptacles.40 [6.0] FSTON eceptacles.300 [7.6] Premier ine, Insulation Support (ight Hand).40 [6.0].300 [7.6] D udget ine, Insulation Support (ight Hand).300 [7.6] Premier ine, Insulation Support (eft Hand).40 [6.0].40 [6.0].300 [7.6].300 [7.6] E udget ine, Insulation Support (eft Hand).40 [6.0] C Economy ine, Insulation Support (eft Hand) Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X X X X X X X 684- D X X X X X X or () Steel, X Nickel Plated X X X X X X X X X X X X X X E X X D X X X X X X C X X X X X X ow Insertion Force. No insulation support. 8 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

19 50 Series F-Crimp Flags (Continued) Flag eceptacles (Continued).305 [7.75] [7.6] [6.0] Center Strip, F-Crimp.305 [7.75].300 [7.6].300 [7.6] eceptacle Tab Combination, F-Crimp.38 [8.08] C eversible Flag, Straight End Feed FSTON eceptacles.38 [8.08] D eversible Flag for Hermetic Tabs, Side Feed E eversible Flag for Hermetic Tabs, Side Feed Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number 0-6 D Phos rz, X X X X X X X X X X X X X X C X X X X ,3 E Phos rz, , ,3 6- D Phos rz, X X D Phos rz, X X 687- No Dimple. ends terminal 90. For 80 bend use applicator with Press No insulation support. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

20 05 Series eceptacles Straight eceptacles FSTON eceptacles [6.35] [6.35] Premier ine, Insulation Support [6.35] [6.35] Economy ine, Insulation Support [6.35] [6.35] C Premier line Non-Insulation Support [6.35] [6.35] D Economy ine, Non-Insulation Support Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X X X X X X X X X X X X X C X X X X Phos rz, X X X X X X 478- C Phos rz, X X D X X 47- U listed and CS certified for WG. Moldable. Flag eceptacles [6.35] E Premier ine, Tab-ok Flag [6.35] [6.35] F Economy ine, Tab-ok Flag [6.35] Wire ange Style Tab Insulation Material Stock Terminal WG Fit Diameter and Finish Thickness (Overall ength) Part Number X X E X X X X E X X X X F X X Moldable. 0 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

21 87 Series eceptacles Straight eceptacles.0 [5.59] [6.35] Premier ine.0 [5.59] [6.35] C Economy ine.0 [5.59] [6.35] udget ine.5 [5.7].5 [5.7] F Commercial ine eceptacle & Tab Combination FSTON eceptacles Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X X X Phos rz, X X X X X X X X X X C X X X X F X X X X Steel, Nickel Plated X X X X X X X X X Phos rz, X X Steel, Nickel Plated X X Steel, Nickel Plated X X X X X X No Insulation support. 4 Stress relieved. U listed and CS certified for - 0 WG. 5 Tab stock thickness []. 3 lso capable of accepting () 0 WG wires. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

22 87 Series eceptacles (Continued) Straight eceptacles (Continued).0 [5.59] [6.35].0 [5.59] [6.35] FSTON eceptacles.0 [5.59] [6.35] E Moldable ine udget ine.5 [5.7].5 [5.7] F Commercial ine eceptacle & Tab Combination C Economy ine Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X Steel, Nickel Plated X X X X X X X X X X X X X X X X X X C or () X X X X X X X X E X X X X X X X X F X X X X X X No Insulation support. 4 Stress relieved. U listed and CS certified for - 0 WG. 5 Tab stock thickness []. 3 lso capable of accepting () 0 WG wires. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

23 87 Series eceptacles (Continued) Straight eceptacles (Continued).5 [5.7] D Commercial ine.0 [5.59] [6.35] Premier ine.0 [5.59] [6.35] E Moldable ine.0 [5.59] [6.35] udget ine.5 [5.7].5 [5.7] F Commercial ine eceptacle & Tab Combination FSTON eceptacles Wire ange Style Tab Insulation Material Stock Terminal WG Fit Diameter and Finish Thickness (Overall ength) Part Number or ().05 Max X X or X X ().05 Max or or () 8 X X ().05 Max or. Steel, ().05 Max. Nickel Plated X X or ().05 Max X X E or ().05 Max X X X X or X X ().0 Max X X or D () or ().0 Max or X X ().0 Max Pre-Tin X X D F Pre-Tin No Insulation support. 4 Stress relieved. U listed and CS certified for - 0 WG. 5 Tab stock thickness []. 3 lso capable of accepting () 0 WG wires. X X 749- X X 606- X X 606- X X Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

24 87 Series Tab-ok Flags Flag eceptacles, Insulation Support FSTON eceptacles [6.35] Premier ine.0 [5.59] [6.35] udget ine.0 [5.59] [6.35].0 [5.59] [6.35].0 [5.59] C Economy ine D Moldable ine Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X X X Steel, Nickel Plated X X Silver Plated X X X X Steel, Nickel Plated X X X X X X X X X X X X C X X X X X X D X X X X X X 744- ().05 Max or.67. () X X 707- ().05 Max Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

25 87 Series C-Crimp Flag eceptacles C-Crimp ine 87 Series C-Crimp Flag eceptacles Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X X X X X X X X X X X & 8 WG only. [6.35].30 [5.84] FSTON eceptacles 87 Series F-Crimp Flags F-Crimp ine.56 [6.35]. [5.6] End of Wire with Insulation Support C Center Strip with No Insulation Support Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X X X X X X X X X X X X X Steel, Nickel Plated X X C X X or or -.79 max X X or () or -.0 max or X X or or -.79 max X X or or -.79 max X X or () or or -.79 max Steel, Nickel Plated X or or -.79 max Steel, Nickel Plated X U/CS pproved for 8 & 6 WG only Note: ll part numbers are ohs compliant..445 [.30] Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0) [5.84].40 [6.0] Center Strip with Insulation Support.30 [5.84].40 [6.0] 5

26 5 Series eceptacles Insulation Support.60 [4.06] - eceptacle with Insulation Support FSTON eceptacles Wire ange Style Tab Insulation Material Stock Terminal WG Fit Diameter and Finish Thickness (Overall ength) Part Number Series eceptacles Straight eceptacles.50 [3.8].48 [3.76].48 [3.76] FSTON eceptacles with Insulation Support FSTON eceptacles with No Insulation Support C Commercial ine eceptacle and Tab Combination Wire ange WG Style Fits Tab Type 7 Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number Pre-Tin Pre-Tin X X Pre-Tin X X Pre-Tin X X Pre-Tin X X Pre-Tin Pre-Tin Pre-Tin X X Pre-Tin X X Pre-Tin X X X X Pre-Tin X X Pre-Tin Pre-Tin X X Pre-Tin X X Pre-Tin X X U listed WG wire only. 4 Side feed. 5 Tab Thickness []. 7 Stress relieved. No Dimple. 3 Dimple at special location. 6 Tab Thickness []. 8 See page 8 for Mating Tab Designs. 6 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

27 0 Series eceptacles (Continued) Straight eceptacles (Continued).50 [3.8] FSTON eceptacles with Insulation Support.48 [3.76] FSTON eceptacles with No Insulation Support.48 [3.76] C Commercial ine eceptacle and Tab Combination Wire ange WG Style Fits Tab Type 8 Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number X X C X X X X Pre-Tin or () 0 Pre-Tin X X Pre-Tin X X Pre-Tin X X X X Pre-Tin Pre-Tin X X Steel, Nickel Plated X X Pre-Tin X X X X X X Pre-Tin Steel, Nickel Plated X X Pre-Tin X X Pre-Tin Pre-Tin X X , X X , Pre-Tin X X U listed WG wire only. 4 Side feed. 5 Tab Thickness []. 7 Stress relieved. No Dimple. 3 Dimple at special location. 6 Tab Thickness []. 8 See page 8 for Mating Tab Designs. FSTON eceptacles Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

28 0 Series F-Crimp Flags Flag eceptacles.08 [0.46].95 [7.49] FSTON eceptacles FSTON Flag eceptacle with Insulation Support Wire ange WG Style Fits Tab Type Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part Number 6- * Pre-Tin X 3 X * Pre-Tin * Pre-Tin X X 637- * X X * Pre-Tin * Pre-Tin X X * Pre-Tin X X 648- * X X * X X * Pre-Tin * Pre-Tin X X * Steel, Nickel Plated Pre-Tin C X X Pre-Tin X X Pre-Tin X X 63- * No Tab Type U listed and CS certified for -8 WG. See below for Mating Tab Designs. 3 U listed and CS certified for WG wire only. FSTON Flag eceptacle with Insulation Support.50 [3.8].50 [3.8] C FSTON Flag eceptacle with No Insulation Support Mating 0 Series Tab Designs.0 [.79].0 [.79].0 [.79].80 [7.].80 [7.].80 [7.].8 [5.54].30 [3.30].33 [3.38] Mating 0 Series Tab Dimension Type Mating 0 Series Tab Dimensions Type Mating 0 Series Tab Dimensions Type 3 8 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

29 MPIV eceptacles 50 Series FSTON eceptacles Stock Thickness.06 [0.4].90 [7.37].80 [7.].690 [7.53] Magnet Wire ange Insulation Mating Material Material Part WG mm Diameter Tab Thk. Thickness Number or or () 4 or () 0.3 or () 6 () or or or () 3 or () 0.9 or () 0 () 0.57 ().060 Max. [] or or or..06 () 7 (). ().060 Max. [] or () or () or () or () ow insertion force Quick-Change pplicator for MP-O-ECTIC Machine Mates to.05 [0.64] thick tab. FSTON eceptacles 87 Series FSTON eceptacle Stock Thickness.06 [0.4].3 [5.90] [6.35].690 [7.5] Magnet Wire ange Insulation Mating Material Material Part WG mm Diameter Tab Thk. Thickness Number Phosphor ronze Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

30 MPIV eceptacles (Continued) 87 Series FSTON Flag eceptacles Stock Thickness.06 [0.4] FSTON eceptacles.045 [.4].40 [6.0].4.35 [.05].3 [5.89] Magnet Wire ange Insulation Mating Material Material Part CM mm Diameter Tab Thk. Thickness Number WG WG Phosphor ronze Series FSTON Flag eceptacles Stock Thickness.08 [0.45].070 [.78].300 [7.6].305 [7.75].600 [5.4] Magnet Wire ange Insulation Mating Material Material Part CM mm Diameter Tab Thk. Thickness Number Phos ronze Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

31 Miscellaneous Tab eceptacles Tab eceptacles Wire ange Type Insul. Dia. Stock Material Dimensions Fits Tab WG mm ange Thk. and Finish E W Pre-Tin.03 x x vailable in loose piece form, order Part Number everse reel of oose piece form of Part Number Mechanically compliant base. 5 No dimple. 6 Dimple. Part No x x x x Pre-Tin.00 x , x Pre-Tin x x Pre-Tin x x FSTON eceptacles Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

32 FSTON Tabs 3 and 50 Series (High Temperature 700 F / 37 C Max.) S FSTON Tabs TE offers a variety of FSTON tabs in an assortment of configurations. The product line includes various weld type tabs, stud mounted tabs and wire crimp tabs. lso included in the product offering are high temperature tabs and test tabs. Style Style E H W The TE high-temperature tab is designed to crimp to heating element wire. The tab end protrudes through a ceramic/high-temperature housing for mating with either a standard 50 or 3 FSTON receptacle. S H W Stock Thickness [] E Style C Series Solid Wire Style Tab Dimensions Material Terminal ange WG Thickness W E S H and Finish Part No Hole Nickel Plated Steel C Hole Nickel Plated Steel Dimple Nickel Steel Plated Hole Nickel Plated Steel Dimple Nickel Steel Plated C Dimple Nickel Steel Plated Contact technical support for tooling application..070 [.78].390 [9.9].640 [6.6] ecommended Housing Dimensions 3 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

33 FSTON Tabs (Continued) 50 Series Wire Crimp Tabs Dimple ole C Hole Dimple 50 Series Flag FSTON Tab [6.35] 50 Series Wire Crimp Tab [6.35] C 50 Series Wire Crimp Tab FSTON Tabs Wire ange WG Style Tab Thickness Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part No X X X X X X X X X X X X 44 C X X X X X X Silver Plated X X 636- Hole. 05 Series Wire Crimp Tabs Stock Thickness [] Hole.05 [5.].675 [7.5] [6.35] 05 Series Wire Crimp Tab Wire ange WG Style Tab Thickness Insulation Diameter Material and Finish Terminal Part No X X X X 633- No hole. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

34 FSTON Tabs (Continued) 87 Series Wire Crimp Tabs Hole.87 [4.75] [6.35].675 [7.5] 87 Series Wire Crimp Tab FSTON Tabs Wire ange WG Style Tab Thickness Insulation Diameter Material and Finish Stock Thickness Terminal Part No X X X X X X X X X X Premilled dual stock thickness, tab [], body []. 0 Series Wire Crimp Tabs.0 [.79] Series Wire Crimp Tab 0 Series Wire Crimp Tab with Insulation Support Wire ange WG Style Tab Thickness Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part No X X over Copper X X X X Pre X X 6- Pre X X X X Pre [.3] dia. hole. No insulation support..30 [7.87].060 Series Wire Crimp Tabs Stock Thickness [].060 [.5].455 [.56] Series Wire Crimp Tab Wire ange WG Style Tab Thickness Insulation Diameter Material and Finish (Overall ength) Terminal Part No X X X X MPIV connector type serrations for magnet wire. 34 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

35 FSTON Tabs (Continued) MPIV Tabs (For Use with Magnet Wire) 87 Series FSTON Tabs oard Thickness = [.57.83] Stock Thickness = [] = [] Style Wire ange Material Dim. Part WG mm Number FSTON Tabs 50 Series FSTON Tabs Stock Thickness [] Wire ange Material Part WG mm Number Varnish resistant coating. [6.35] [ ] Style Wire ange Dimensions Material Part CM WG mm E T Number Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

36 FSTON Tabs (Continued) 50, 05 and 87 Series FSTON Tabs (Mates with all 50, 05 and 87 Series FSTON eceptacles) FSTON Tabs 50 and 87 Series Weld Type Tabs W [6.35].450 [.43] W T W.078 [.98] [6.35] C.30 [5.84] Dimensions Style Stock Material Terminal W T Thickness and Finish Part No Nickel Plated Steel X X Nickel Plated Steel Nickel Plated Steel 700- C Nickel Plated Steel X X No weld rib. 50 Series Stud Mount Type Tabs Stock Thickness [] Dimple (oth Sides) [6.35] [6.35].35 [8.00] Style Stud Dimensions Material Terminal Diameter E T and Finish Part No X X X X X X X X X X X X X X X 36 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

37 FSTON Tabs (Continued) 50 Series Stud Mount Type Tabs (Continued) Stock Thickness [] Dimple (oth Sides) [6.35].35 [8.00] C [6.35].35 [8.00] D [6.35].35 [8.00] E FSTON Tabs Style C D E Stud Dimensions Material Terminal Diameter E T and Finish Part No X X X X 47- X X X X X X X X Tin X X X X X X [6.35].35 [8.00] F Style F Pairs 4 Stud Dim. Material Terminal Diameter and Finish Part No X X X X X X Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

38 50 Series Stud Mount Type Tabs (Continued) Stock Thickness [] Dimple (oth Sides) FSTON Tabs (Continued) [6.35].90 [7.37].35 [8.00] FSTON Tabs G Style Pairs Stud Diameter Dim. Material and Finish Terminal Part No X X X X X X X X X X G X X X X X X X X X X X X X X In continuous strip-form..35 [8.00] [6.35].45 [0.80].470 [.94].343 [8.7] H Style H Stud Material Terminal Diameter and Finish Part No X X 05 Series Stud Mount Type Tabs Tab Thickness [].05 [5.].95 [7.49] [6.35].5 [3.8].3 [8.7].300 [7.6] Stud Material Terminal Diameter and Finish Part No X X X X 38 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

39 FSTON Tabs (Continued) 87 Series Stud Mount Type Tabs Hole in Tab.87 [4.75].433 [.00].95 [7.49].435 [.05].87 [4.75].95 [7.49] [6.35].5 [3.8].30 [8.3].300 [7.6].87 [4.75].5 [3.8].95 [7.49].87 [4.75].95 [7.49].605 [5.37].0 [.59] FSTON Tabs [6.35].300 [7.6] C D Style Stud Diameter Stock Thickness Material and Finish Terminal Part No X X X X X X X X C X X X X D Weld tab. ent 45. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

40 FSTON Tabs (Continued) 50 Series Test Tabs (Mate with all 50 Series FSTON eceptacles) [6.35] FSTON Tabs The mechanical tab is mounted onto TE gauge for testing of receptacle insertion/ extraction requirements. Double-ended test tabs are also available for electrical and temperature rise testing. TE has readily available a variety of U 30 constructed tabs for mechanical testing of FSTON, Ultra-Fast FSTON and Positive ock receptacles. These tabs are designed for electrical test setups as outlined in U 30 (See instruction sheet for recommended procedure mechanical test). Style [6.35] Mechanical Electrical Stud Stock Dimensions Material Terminal Diameter Thickness E T and Finish Part No X X , Steel Mechanical test tab for use with TE gauge number Test tab with hole for Positive ock. 3 Dimple. 05 Series Test Tabs.05 [5.].05 [5.] Mechanical Electrical Style Hole Stock Dimensions Material Terminal Diameter Thickness E T and Finish Part No X X X X Steel Steel Mechanical test tab for use with TE gauge number Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

41 FSTON Tabs (Continued) 87 Series Test Tabs (Mates with all 87 Series eceptacles).87 [4.75] Mechanical.87 [4.75] Electrical Style Pairs Stud Stock Dimensions Material Terminal Diameter Thickness E T and Finish Part No. X X X X X X Steel X X X X Steel X X 698- FSTON Tabs Test tab with hole. 5 Series Test Tabs (Mates with all 5 Series eceptacles).5 [3.8] Mechanical Style Pairs Stud Stock Dimensions Material Terminal Diameter Thickness E T and Finish Part No Series Test Tabs (Mates with all 0 Series eceptacles).0 [.79] Mechanical.0 [.79] Electrical Style Stud Stock Dimensions Material Terminal Diameter Thickness E T and Finish Part No X X Steel X X X X 668- Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

42 FSTON Tabs dapters (Continued) 50 Series Fits Tab [] FSTON Tabs.96 [7.5].067 [.70].30 [7.67] C.70 [8.03].8 [4.6] D [6.35].95 [7.49].03 [0.79] [6.35].87 [4.75].30 [7.64] E.705 [7.9] Style C D E Stock Dimensions Material Terminal Thickness W E and Finish Part No ecpt X X Tabs X X X X X X Nickel Plated Steel (90 ) ecpt Tabs ecpt Tabs X X No tab stop on receptacle. Fits.05 [0.64] thick tab [4.75] tab [6.35] receptacle. 87 Series.560 [4.].87 [4.75]. [5.6].650 [6.5] [6.35].650 [6.5] E Style E Stock eceptacle Material Terminal Thickness Fits Tab and Finish Part No ecpt. Tabs X X ecpt. Tabs X X ecpt. Tabs X X Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

43 FSTON Printed Circuit oard Tabs and eceptacles Product Facts Full line of PC tabs and receptacles Straight and right-angle tabs available in,.87 and.0 series eceptacles produced in /.05 x or.05. Standard or low insertion force receptacles available Strip product for automatic insertion Compatible with industry insertion equipment or full line of equipment available from TE Printed Circuit oard Tabs and eceptacles TE now offers a complete line of printed circuit board tabs and receptacles. TE PC product can be found in switches and on control boards around the world. Our product offering includes,.87 and.0 series vertical tabs, and.87 right-angle tabs and /.05 vertical receptacles. Product is available in loose piece and strip form. In a short time, our product offering has grown from a handful of part numbers to dozens of parts. We continue to add to our product family as design changes, innovation and customers requirements expand. Insertion equipment is available for our entire strip product line. TE currently has an entry level semiautomatic, air-powered bench machine under development for customers with moderate insertion requirements. The compact, fully automatic ccuserter machine is available for applications where larger volumes will be inserted and where programmable, microprocessor controlled equipment is desired. TE also offers the P300 and P350 series machines for even higher automation. Capabilities include: servo drive, force monitoring, up to three heads. This machine is available in stand-alone or in-line configurations. The TE product has been designed to be compatible with industry insertion equipment. In many cases, this product will work as a drop in replacement for existing product. In some cases, slight modifications or minor tooling changes are necessary. Please consult technical support or the global application tooling group for more details. TE is one of the only companies that offers printed circuit board tabs and receptacles as well as the crimp to wire receptacles and tabs that offer a complete solution for your packaging needs. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

44 FSTON Printed Circuit oard Tabs and eceptacles (Continued) 50 Series Printed Circuit oard Tabs Stock Thickness [] oard Hole Size.055 ±.00 [.40 ± 0.05] Dia..00 [5.08] M Hole E Printed Circuit oard Tabs and eceptacles Dimensions Material Terminal Part No. W K E M and Finish Strip oose Piece X X X X X X X X X X X X X X X X X X oard hole size:.060/.053 [.5/.35] dia. Insertion equipment available. 3 Dimple. Stock Thickness [] oard Hole Size.00 ±.00 [.54 ± 0.05] Dia. Dimple.330 [8.38].3 [7.9].430 [0.9] Material Terminal Part No. and Finish Strip oose Piece X X Insertion equipment available. 44 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

45 FSTON Printed Circuit oard Tabs and eceptacles (Continued) 50 Series Printed Circuit oard Tabs (Continued) Stock Thickness [] oard Hole Size.055 ±.00 [.40 ± 0.05] Dia. K M E Hole.00 [5.08].3 [7.9] Dimensions Material Terminal Part No. K E M and Finish Strip oose Piece X X X X Insertion equipment available. Dimple. X X X X 76- X X X X Printed Circuit oard Tabs and eceptacles Stock Thickness [] oard Hole Size.055 ±.00 [.40 ± 0.05] Dia..3 [7.9].5 [3.8].00 [5.08] Dimension Material Terminal and Finish Part No X X X X Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

46 FSTON Printed Circuit oard Tabs and eceptacles (Continued) 50 Series Printed Circuit oard Tabs (Continued) Hole ight-ngle Printed Circuit oard Tabs Stock Thickness [] oard Hole Size.055 ±.00 [.40 ± 0.05] Dia..50 [3.8] E Printed Circuit oard Tabs and eceptacles 05 Series Printed Circuit oard Only.00 [5.08] Dimensions Material Terminal Part No. E and Finish Strip oose Piece X X Insertion equipment available..5 [3.8] W Stock Thickness [] oard Hole Size [.54.4] Dia..05 [5.] [6.35] Dimensions Material Terminal W and Finish Part No X X X X oose piece only. /.05 Printed Circuit oard eceptacles [6.35] Stock Thickness.06 [0.4].00 [5.08].95 [7.49].95 [7.49].00 [5.08] 46 Note: ll part numbers are ohs compliant..330 [8.38] Style Fits Dimensions Material Part No. Tab and Finish Strip oose Piece (IF) (IF) Phos ronze 707- x.06 C 6.35 x Spade Horizontal mount..80 [4.57] length solder legs. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0) [.57].00 [.54] C.95 [7.49]

47 FSTON Printed Circuit oard Tabs and eceptacles (Continued) 87 Series Printed Circuit oard Tabs.87 [4.75] Stock Thickness [].87 [4.75] Type oard Dimensions Material Terminal Thickness T E H and Finish Part No X X Pre-Tin X X 6- oose piece only. Insertion equipment available..00 [5.08].045 [.4] M [6.35] Printed Circuit oard Tabs and eceptacles Tab oard Dimensions Material Terminal Part No. Thickness Hole Size M H and Finish Strip oose Piece X X X X X X Dimple. Insertion equipment available..5 [3.8].50 [3.8] Hole.00 [5.08].3 [7.9] E M Tab Dimensions Material Terminal Part No. Thickness E M and Finish Strip 3 oose Piece X X X X Dimple. No hole or dimple. 3 Insertion equipment available. Note: ll part numbers are ohs compliant. X X X X 74- X X 733- X X X X Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

48 FSTON Printed Circuit oard Tabs and eceptacles (Continued) 87 Series Printed Circuit oard Tabs (Continued) ight-ngle Printed Circuit oard Tabs.575 [4.6].-.8 [ ] [6.35].055 [.40] Hole.87 [4.75].94 [7.47].50 [3.8] [.4-.7] Printed Circuit oard Tabs and eceptacles Stock oard Material and Finish Terminal Thickness Hole Size Part No X X X X oose piece..00 [5.08] Tab Caps 87 and 50 Series.380 [9.6].55 [3.94] Tab Size Material U 94 Color Dimensions Insulator T W Part No. 87 Series [] Thick Nylon V Natural Series [] Thick Nylon V Natural Flammability rating. 48 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

49 FSTON Printed Circuit oard Tabs and eceptacles (Continued).0 Series Printed Circuit oard Tabs Stock Thickness [].0 [.79].0 [.79].80 [7.].80 [7.].80 [7.].58 [4.0] Style C.0 [.79] C oose piece only. Insertion machine available. 3 [] stock [.5] tab width..0 [.79].80 [7.] Mating Hole Dim. Material Terminal Diameter and Finish Part No X X X X X X X X X X ,3. D Printed Circuit oard Tabs and eceptacles ight-ngle Printed Circuit oard Tabs.8 [3.00].58 [3.4].97 [5.00].35 [8.00].0 [.80] Tab PC Hole Material Terminal Thickness Dia. +0/-.0 [+0/-.03] and Finish Part No Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

50 FSTON Printed Circuit oard Tabs and eceptacles (Continued) FSTON ST 5 Tab Header ssembly, 50 Series Product Facts x [6.3 x 0.8] FSTON Tabs built on 5 mm centerlines Shrouded header assembly that conforms to the European ST 5 Standard Mating TE connector families include Positive ock ST 5 connector system, MP standard timer ST 5, MP multifitting, MP multifitting MKII, MP MONO-SHPE T MKI, and MP MONO-SHPE MKII Vertical and right-angle versions available in through 8 positions Tin plated brass tabs are standard, silver plated tab versions are available upon request ead free design is ohs and EV compliant U 94 V-0 housing meets Glow Wire IEC Section No Flame Component recognition US and CS under file no. E8476 VDE tested according to DIN EN6984 (VDE067): 00-09; EN6984: 00 VDE reg. no. 78 Printed Circuit oard Tabs and eceptacles The FSTON ST 5 Tab header assembly system is designed to provide a ST 5 interface to a printed circuit board. The ST 5 standard defines and standardizes the connector mating interface. 50 series tabs are placed on 5mm center lines with a plastic shroud that has keying, polarization, and locking features that help prevent mismating of the corresponding ST 5 female receptacle housing. The header assembly is designed to accept any ST 5 compliant female receptacle system or individual quick connects. The most common application for this product is for household appliance controls where OEMs want to minimize the possibility of crossed wires. It is also suited for other applications such as gaming, vending, and exercise equipment controls as well as residential, commercial and industrial HVC and light industrial equipment. The system comes fully assembled and is easily press fit into the board for the soldering operation. Preassembly of the tabs into the header ensures tab perpendicularity to the board. The solder leg PC layout is based on the industry standard for similar systems available on the market. To further enhance correct placement onto the board, the vertical system includes a plastic post which allows header placement to be polarized. Material U 94 V-0, 6/6 Nylon See TE Catalog for the complete line of ST products. 50 Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

51 FSTON Printed Circuit oard Tabs and eceptacles (Continued) FSTON ST 5 Tab Header ssembly, 50 Series (Continued).587 [4.90].504 [.80].660 [6.70].504 [.80].587 [4.90].705 [7.90] Vertical Orientation ight-ngle Orientation PC Tab Position.97 Typ. [5.00].049 [.5] [.50] Ø.098 Hole for [.50] Polarizing Peg (pplies to Vertical Orientation Only).049 [.5].5 [6.40].394 Typ. [5.00] Typ. Ø.053 ±.00 [0.00] [.35 ± 0.05] Printed Circuit oard Tabs and eceptacles Edge of PC (pplies to ight-ngle Orientation only) PC ayout (ef.) from Component Side No. of ST 5 Part Numbers Positions Configuration Dim. Vertical ight-ngle [.30] C.484 [.30] E.484 [.30] I.484 [.30] [7.30] [7.30] D.68 [7.30] K.68 [7.30] [.30] [.30] F.878 [.30] G.878 [.30] [7.30] [3.30] D.7 [3.30] C.469 [37.30] D.665 [4.30] C.665 [4.30] efer to the TE Customer Drawing for additional details and specific keying patterns. For more information related to the ST 5 Standard, see TE iterature Distribution no vailable variations include: silver plated tabs, DIN style tabs, and Glow Wire housings. ST 5 headers mate to the following product families: MP multifitting MKII, ST 5 Positive ock MKIII, MP Standard Timer and MP Standard Power Timer. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

52 FSTON Housings FSTON Housings Product Facts Straight, right-angle, multiple position and special application housings available Various materials and temperature ratings available ccept FSTON receptacles Special application housings include microswitch, gas valve, wax motor and water valve housings vailable in.3,,.05,.87 and.0 Series Translucent plastic insulating sleeves in both straight and flag configurations FSTON housings are designed to be used with the FSTON terminal line. They come in sizes ranging from.3,,.05,.87 and.0 and are available in multiple positions and configurations. Included in this line are special connectors, including water valve connectors, microswitch connectors, gas valve connectors, and various other special application connectors. Many of these housings are available in both V- and V-0 rated materials. Translucent plastic insulating sleeves are available for use with FSTON receptacles and flags. 5 Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

53 FSTON Housings (Continued) MPIP Post-Insulation Pods Flag Style eceptacle Housings Series D.0 Series Series C.87 Series Style Material U 94 Color Insulation Dimensions Part Dia. Max. T W H Number Type ccepts Terminal Continuous V Natural Strip 50 Series Flag FSTON Nylon Tab-ok eceptacles V0 Natural oose 453, 453, 45, V Nat Piece 656, X X V Natural Nylon V Natural.40 Continuous 3.56 or Strip 50 Series Flag FSTON Commercial eceptacle () oose , 60736, 648 Piece X X C Nylon V Natural oose 87 Series Tab-ok X X V Natural Piece Flag FSTON D Nylon V Natural oose Piece 0 Series FSTON 6070, 648, 6336 X X Flammability rating of plastic material. Does not accept commercial series. 3 Material according to IEC FSTON Housings Straight Style eceptacle Housing T H W.3 Series Series Style Type Material U 94 Color Insulation Dimensions Part Dia. Max. T W H Number ccepts Terminal oose V0 lack Nylon "3" Series FSTON Piece V Natural eceptacles X X V Natural X X V Natural V Natural V0 Natural Natural X X Nylon oose V lack Series FSTON Piece Natural eceptacles3 V Natural V0 Natural V Natural X Polypropylene H Clear X Flammability rating of plastic material. Material according to IEC Contact product engineering for terminal recommendations when using these insulators with 0 WG. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

54 MPIP Post-Insulation Pods (Continued) Straight Style eceptacle Housing (Continued) FSTON Housings (Continued) C Series D.05/.87 Series E.0 Series FSTON Housings Style Type Material U 94 Color Insulation Dimensions Part Dia. Max. T W H Number ccepts Terminal C oose Series FSTON Economy Piece Nylon V Natural eceptacles 4660, 4743, 4845, 60 X X 05 Series FSTON Natural eceptacles 497, 498, 470, 47, 473, X X D oose Piece Nylon V 87 Series FSTON eceptacles 4373, 4374, Natural , 4453, 467, 60487, 60573, 637, 638, 687, X X , E 0 Series FSTON Natural eceptacles 4067, 4068, oose 436, 4398, 4399, 445, Piece Nylon V 608, 6097, 60577, 6060, 6079, 658, 6400, lack , 688, 6050, 6094, 69, 6345 X X Flammability rating of plastic material. Material according to IEC Insulation Sleeves For FSTON eceptacle Material Soft Vinyl Chloride Cloudy Style FSTON Dimensions Part Series D E W H Number Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

55 FSTON Housings (Continued) Multi-Position Housings [6.35] Series.08 [7.48] 4 Circuit Series FSTON Housing.379 [9.63].08 [7.48].375 [9.53].379 [9.63].0 [5.59].08 [7.48].379 [9.63].0 [5.59].900 [.86].0 [5.59].0 [5.59].900 [.86].0 [5.59].900 [.86] C.375 [9.53].0 [5.59] Style Material U 94 Color Part Number ccepts Terminals lack X X V Natural Nylon ow Insertion Terminals V0 lack X X Natural Nylon V lack ow Insertion Terminals X X C Nylon V lack ow Insertion Terminals X X Flammability rating of plastic material. Material according to IEC FSTON Housings Multi-Position Housings.0 [.79] Series Ignition Connectors Z Z Z Z W W W W H H H H C D Style Material U 94 Color Dimensions Part Z W H Number ccepts Terminal Nylon V lack , 630, X X D lack 507- Nylon V , Yellow , Polyester H Natural X X Natural Nylon V lack , 630, Polyester H lack X X C Nylon V lack X X Flammability rating of plastic material. For dimensions see TE customer drawing. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

56 Housings for Special pplications FSTON Housings (Continued) ppliance Connectors Door Interlock Switch.53 [3.5].46 [3.7] FSTON Housings.588 [4.94].380 [9.65].90 [3.37] C T-Motor Connector.963 [4.46].68 [4.0].309 [7.85].38 [6.05].3 [8.75].00 [5.40].506 [.85].775 [9.69].6 [4.09].886 [47.90].588 [4.94].94 [7.47].380 [9.65].90 [3.37] D T-Motor Connector.69 [6.83].57 [3.93].394 [0.0].90 [3.37].775 [9.69].375 [9.53].973 [4.7].630 [6.00] E Potter & rumfield elay Connector F Pressure Switch G T9 elay Connector H F elay Connector Style Material U 94 Color Part Number ccepts Terminals Nylon V Natural 50 C 55-0/87 X Natural /87 X X Nylon V Natural 50 C /87 X X C Nylon V Natural IF X X D Nylon V lack IF X X E Nylon V lack X X F Nylon V lack IF/ 50 IF X X G Nylon V0 Natural IF X X H Nylon V0 Natural IF X X Flammability rating of plastic material. 56 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

57 FSTON Housings (Continued) Housings for Special pplications (Continued) Microswitch Connectors W T H C D Style Type Material U 94 Color Insulation Dimensions Part Dia. Max. T W H Number ccepts Terminal V Natural oose Series Nylon Piece MK II Positive ock eceptacles V0 Natural , 7035, X X V Natural oose Series Nylon Piece MK II Positive ock eceptacles V0 Natural , 7035, X X C V Natural ed Series FSTON X X oose Nylon V0 Natural 50-3 eceptacles 4373, 4374, Piece , 4453, 467, 60487, V Natural , 637, V0 Natural X X D oose Series Piece Nylon V0 Natural MK III Positive ock eceptacles 63993, 63854, 709 X X Flammability rating of plastic material. Material according to IEC FSTON Housings Gas Valve Connectors.370 [9.40].90 [30.3].370 [9.40].544 [3.8].970 [4.64].65 [5.88].743 [8.87].970 [4.64] Style Material U 94 Color Part Number ccepts Terminal Nylon V Natural X X Nylon V Natural X X Wax Motor Connector.394 [0.00].576 [4.7].370 [9.40].980 [4.89] Note: ll part numbers are ohs compliant. Style Material U 94 Color Part Number Nylon V0 Natural ccepts Terminal 50 Series FSTON and Positive ock Mark III Terminals. Examples include and Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0) X X 57

58 FSTON Housings (Continued) FSTON Housings 50 Series Water Valve Coil Connector This connector is designed to mate with the appliance industry s standard water valve coil. The connector is suitable for such applications as washing machine mixing valves, dishwasher fill valves, and refrigerators with automatic ice makers. The housing has a unique internal cavity design to accommodate either two Positive ock or two budget and IF FSTON receptacles. Product Facts Helps prevent terminal back-out of housing through plastic retention feature Higher disengagement forces possible with Positive ock or ow Insertion Force (IF) FSTON receptacles (hole required in mating tab) ecognized under the Component Program of Underwriters aboratories, Inc., File Nos. E8476 and E [9.65].36 [9.9].595 [5.].980 [4.89].595 [5.].960 [4.38].30 [33.7]. [5.38].85 [7.4] Style Material U 94 Color Part 4 Number ccepts Natural ed lack V Green X X lue Series FSTON and Nylon Yellow Positive ock Mark II Terminals. Examples Include rown , 450, 63306, 63097, Natural , 6339, and 7038 V0 ed X X lue Nylon V0 Natural 59- ed 59- X V Natural 553- X X ed 553- X X C Nylon ed X X 50 Series FSTON and V0 Green Positive ock Mark III Terminals. X X lue Examples Include X X and Natural 59- D Nylon V Putty 59- X X lue 59-4 For Positive ock mark II receptacles, refer to pages Flammability rating of plastic material. 3 Weather resistant material. 4 dditional colors available. C.080 [7.43] ef..35 ±.05 [8.83 ± 0.38].040 [.0].90 [7.37].36 [9.9] Plcs..595 [5.].595 [5.].380 [9.65] D.080 [7.43] ef..35 ±.05 [8.83 ± 0.38].960 [4.38].98 [4.9].90 ef. [7.37].36 [8.8] 58 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

59 FSTON Housings (Continued) 87 Series Connector.59 [5.0].88 [.40].80 [7.].394 [0.0].685 [7.40].80 [7.].630 [6.00].9 [3.39].80 [7.].0 [5.].957 [4.3].0 [5.].957 [4.3].0 [5.].957 [4.3] 5mm Centerline 0mm Centerline C 6mm Centerline Style Material U 94 Color Part Number ccepts Terminals Natural lack Nylon V0 7034, Yellow , 7036 lue Natural lack , Nylon V0 Yellow , 7036 C Nylon V0 lue ed Natural Yellow , Green , 7036 lue FSTON Housings Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

60 FSTIN-FSTON Product ine Product Facts Used for single and multiple connections eceptacles and tabs available for 6.3, 4.8 and.8 mm size (.87 and.0 Series) eceptacles mate with 0.5 and 0.8 thick tabs IEC , Glow Wire 750 No Flame housings available ohs Compliant FSTIN-FSTON Product ine Material and Finish Contacts and phosphor bronze base material. Tin and nickel plated products available Housings Polyamide U 94 V and U 94 V0 Technical Documents pplication Specifications 4-05 FSTIN-FSTON Product ine TE FSTIN-FSTON connectors offer the advantage of the FSTON receptacles technology in multiple applications. In wiring harnesses, they are mainly used as multiposition and coupling connectors. Up to 8 position connectors can be mated in one operation with a maximum of 0 leads terminated. ocking Contacts eceptacles and tabs in this version comply fully with the FSTON receptacles product technology. The only difference is the addition of a locking lance, which helps ensure firm retention of contacts when snapped into housings. Wiring harnesses prefabricated with male or female connectors can be easily connected to mating counterparts, even if manufacturing occurred at a different site. ny application of this technology leads to essential time savings in final assembly. 60 Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

61 FSTIN-FSTON Product ine (Continued) 50 Series (6.3 mm) Single Position Connectors (Housings).60 [6.60].80 [3.5].40 Max. [0.4].6 [6.65].30 [8.].368 [3.9].393 [9.98].945 [4.00].59 [3.44] Max..39 [9.95].945 [4.00].500 [.70].80 [3.5] eceptacle Housing Tab Housing C eceptacle Housing D Tab Housing Style Material Color U 94 Note Part Number 50 Series (6.3 mm) Position Connectors Natural V X X Nylon lack V X X ed V X X Natural V X X Natural V X X Nylon lack V X X ed V X X Natural V X X C Nylon Natural V X X D Nylon Natural V X X Flammability rating. W H H W FSTIN-FSTON Product ine D eceptacle Housing E Tab Housing Style Material Color U 94 Note Dimensions (mm) W H Part Number Natural V D Nylon lack V Natural V0 GWT 750 No Flame Natural V E Nylon lack V Natural V0 GWT 750 No Flame Series (6.3 mm) Position Connectors H H W F eceptacle Housing W G Tab Housing Style Material Color U 94 Note Dimensions (mm) W H Part Number Natural V X F Nylon lack V X Natural V X Natural V X G Nylon lack V X Natural V X Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

62 FSTIN-FSTON Product ine (Continued) 50 Series eceptacles with Mating Dimple (For use with single circuit connectors) Fits Tab [] Stock Thickness.06 [0.4].95 [7.49].080 [.03].305 [7.75].750 [9.05] Wire ange Insulation Material Terminal Quick-Change WG Diameter and Finish Part Number pplicator No. 48- X X X X X X X X () 6 ().30 Max X X No front slot. Quick-change applicator for MP-O-ECTIC machine For MPOMTO machine and other machines not listed, contact TE. FSTIN-FSTON Product ine 50 Series eceptacles without Mating Dimple (For use with multiple circuit connectors) Fits Tab [] Stock Thickness.0 [0.30].95 [7.49].035 [0.89].305 [7.48].750 [9.05] Wire ange Insulation Material Terminal Quick-Change WG Diameter and Finish Part Number pplicator No X X X X X X X X or or () 6 () Max X X Pre Quick-change applicator for MP-O-ECTIC machine For MPOMTO machine and other machines not listed, contact TE. 50 Series Tabs (For use with single or multiple circuit connectors) Stock Thickness.05 [0.38] [6.35].60 [6.35] [5.75].60 [5.75] 6 Wire ange WG Style Tab Thk. Insulation Diameter Dim. Material and Finish Terminal Part No. Quick-Change pplicator No X X X X X X X X X X X X Used for back-to-back with a combined thickness of []. Quick-change applicator for MP-O-ECTIC machine For MPOMTO machine and other machines not listed, contact TE cma max. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

63 FSTIN-FSTON Product ine (Continued) 50 Series (6.3 mm) 3 Position Connectors W H W H G eceptacle Housing H Tab Housing Style Material Color U 94 Note Dimensions (mm) W H Part Number Natural V G Polyamide lack V Natural V GWT 750 No Flame Natural V E Polyamide lack V Natural V GWT 750 No Flame Series (6.3 mm) 4 Position Connectors FSTIN-FSTON Product ine H H W W eceptacle Housing M Tab Housing Style Material Color U 94 Note Dimensions (mm) W H Part Number Natural V X Polyamide lack V X Natural V0 GWT 750 No Flame Natural V X M Polyamide lack V X Natural V0 GWT 750 No Flame Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

64 FSTIN-FSTON Product ine (Continued) 50 Series 6 Circuit Connectors (Housings).945 [4.00].500 [38.0].70 [8.03].760 [9.30].40 [3.50].75 [3.39] eceptacle Housing Tab Housing Material U 94 Color Part Numbers eceptacle Tab Nylon V Natural X X lack X X Flammability rating. No mounting ears. FSTIN-FSTON Product ine 50 Series (6.3 mm) 8 Position Connectors Q eceptacle Housing Tab Housing Style Material Color U 94 Note Q Polyamide Natural V Polyamide Natural V Dimensions (mm) W H Part Number Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

65 FSTIN-FSTON Product ine (Continued) 50 Series Circuit T Housing.303 [7.70].400 [0.6].550 [3.97].630 [6.00].6 [6.63].90 [3.] eceptacle Housing.784 [9.9].406 [0.3] Tab Housing.73 [9.79] Packard Style eceptacles Material U 94 Color Nylon V lack Flammability rating. For use only with packard style tabs..39 [8.0] Part Numbers eceptacle Tab X X [6.35].690 [7.53] Wire ange WG Insulation Diameter Material and Finish Terminal Part Number pplicator No Max Pre Max Pre No Dimple. FSTIN-FSTON Product ine Packard Style Tabs.48 [6.30].68 [6.8].05 [5.78].48 [6.30].308 [7.8].065 [7.05] Note: ll part numbers are ohs compliant. Wire ange WG Style Stock Thk. Insulation Diameter Material and Finish Terminal Part Number pplicator No Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

66 FSTIN-FSTON Product ine (Continued) 87 Series Modular Connector Housings.675 [7.5].75 [6.99].565 [39.75].60 [9.46].90 [7.37].565 [39.75].87 [4.75] [8.3].35 [8.3] [33.66].45 [33.66] Dia..45 [3.68] Dia. [3.68] eceptacle Housing Tab Housing Part Numbers Material U 94 Color eceptacle Tab Nylon V Natural X X Flammability rating. Special mounting mates with all receptacle housings listed above. FSTIN-FSTON Product ine 87 Series Modular Connector eceptacles Fits Tab.06 [0.4] Insulation Diameter [ ] or ().0 [.79] Max..040 [.0].0 [5.59].750 [9.05] Wire ange Stock Material Terminal Quick-Change WG Thickness and Finish Part No. pplicator No. 0-6 or () Pre-Tin X X Quick-change applicator for MP-O-ECTIC machine For MPOMTO machine and other machines not listed, contact TE. 87 Series Modular Connector Tabs Tab Thickness.06 [0.4] Insulation Diameter [ ] or ().0 [.79] Max..45 [3.68].955 [4.6] Wire ange Stock Material Terminal Quick-Change WG Thickness and Finish Part No. pplicator No. 0-6 or () Pre-Tin X X Quick-change applicator for MP-O-ECTIC machine For MPOMTO machine and other machines not listed, contact TE. 66 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

67 FSTIN-FSTON Product ine (Continued) 0 Series eceptacle Housings H.8 [4.60] W.97 [5.00] Typ. W H.97 [5.00].73 [4.39] W H H W C D 0 Series Tab Housings Type Number of Dimensions Material Color Part Positions W H Number Nylon Natural Nylon Natural Nylon Natural C 3 Nylon Natural Nylon Natural D 4 Nylon Natural Not shown. FSTIN-FSTON Product ine W W H H.47 [35.99] W H H.89 [0.80] W C D Type Number of Dimensions Material Color Part Positions W H Number Nylon Natural Nylon Natural C 3 Nylon Natural 3 Nylon lack D 4 Nylon Natural Note: ll part numbers are ohs compliant Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

68 FSTIN-FSTON Product ine (Continued) 0 Series eceptacles.46 [3.7].550 [6.35] [3.97] Wire ange Tab Insulation Material Terminal WG Fit Diameter and Finish Part No Pre-Tin Pre-Tin Pre-Tin Pre-Tin 73- FSTIN-FSTON Product ine 0 Series Tabs.0 [.79].500 [.70].866 [.00].0 [.79].500 [.70].866 [.00] Wire ange Style Tab Insulation Material Terminal WG Thk. Diameter and Finish Part No X X Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

69 FSTIN-FSTON Product ine Tab Housings ST 5 Product Facts Meets IEC , Glow Wire 750 No Flame ccepts TE FSTIN-FSTON tabs 6.3 x 0.8 mm size Mating TE connector families include MP MONO-SHPE, MP multifitting, MP standard timer and Positive ock ST 5 connector system vailable in different keying and locking versions, from to 0 positions vailable for panel and motor mounting Provided with secondary locking ohs compliant Technical Documents Product Specifications Panel Mount Housings Panel Mount Housings The ST 5 Standard defines and standardizes the connector mating interface. FSTIN-FSTON product line 6.3 mm size tabs are placed into 5 mm centerline cavities and the housings are provided with keying, polarization, and locking features that help prevent mismating of the corresponding ST 5 interfaces. The FSTIN-FSTON ST 5 system is designed to accept the most common TE ST 5 connector families including MP MONO-SHPE, MP multifitting, MP standard timer and Positive ock ST 5 connector system. The Positive ock ST 5 connector system requires the use of a FSTIN-FSTON tab with a special detent hole location to engage the positive locking feature. The most common application for this product is for household appliance components (motors for washing machines, dishwashers, dryers, refrigerators ) where OEM s want to minimize the possibility of crossed wires. FSTIN-FSTON Product ine Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

70 FSTIN-FSTON Product ine Tab Housings ST 5 (Continued) Technical Features 3 4 ocking tongue locks with the keying rib of the counter part (see table) ocking window locks with locking latches of the counter part (see table) Keying groove Polarization groove 3 5 Cover (secondary locking) 4 FSTIN-FSTON Product ine 6 7 Panel locking For panel thickness from 0.8 up to.0 mm For panel thickness from.0 up to. mm Tabs 6.3 x 0.8 mm (see table) Panel Cut-Outs 70 Dimension = No. of Pos. x mm Dimension = No. of Pos. x mm Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

71 FSTIN-FSTON Product ine Tab Housings ST 5 (Continued) Panel Mount Housings Material Polyamide Color Natural C with Secondary ocking D without Secondary ocking Positions ST 5 Polarizations Panel Cut-Out Style U 94 Note Part Number GWT 750 No Flame V C V D V C V V C V GWT 750 No Flame GWT 750 No Flame V C C V V GWT 750 No Flame FSTIN-FSTON Product ine C V GWT 750 No Flame C V C V C V GWT 750 No Flame GWT 750 No Flame GWT 750 No Flame C V Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

72 FSTIN-FSTON Product ine Tab Housings ST 5 (Continued) Panel Mount Housings (Continued) Material Polyamide Color Natural C with Secondary ocking D without Secondary ocking Positions ST 5 Polarizations Panel Cut-Out Style U 94 Note Part Number 6 C V V FSTIN-FSTON Product ine 7 D V GWT 750 No Flame C V GWT 750 No Flame C V GWT 750 No Flame C V C V GWT 750 No Flame C V GWT 750 No Flame C V GWT 750 No Flame D V GWT 750 No Flame D V GWT 750 No Flame D V GWT 750 No Flame D V GWT 750 No Flame Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

73 FSTIN-FSTON Product ine Tab Housings ST 5 (Continued) Motor Mount Housings Material Polyamide Color Natural E Positions ST 5 Polarizations Panel Cut-Out Style U 94 Note Part Number E V GWT 750 No Flame E V GWT 750 No Flame E V GWT 750 No Flame V GWT 750 No Flame E V FSTIN-FSTON Product ine Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

74 FSTON Uninsulated Terminals oose Piece FSTON Terminals Strip/oose Piece Cross eference FSTON terminals have been designed for speed of application using selected terminating machines; however, hand tools are also available for those terminals listed. ECEPTCES 50 Series Wire ange WG Strip Part No. oose Piece Part No. Description Hand Tool Part No Premier eceptacle eceptacle/tab Combination Premier eceptacle Hermetic eceptacle Premier eceptacle Piggyback eceptacle Piggyback eceptacle FSTIN-FSTON or FSTIN-FSTON FSTIN-FSTON FSTIN-FSTON F Crimp Flag Tab-ok Flag Tab-ok Flag Premier eceptacle Premier eceptacle Piggyback Hermetic Flag FSTON Terminals Strip/ oose Piece Cross eference eceptacles 87 Series Wire ange WG Strip Part No. oose Piece Part No. Description Hand Tool Part No Premier eceptacle Premier eceptacle Premier (No Insulation) FSTIN-FSTON Piggyback eceptacle eceptacles 0 Series Wire ange WG Strip Part No. oose Piece Part No. Description Hand Tool Part No eceptacle eceptacle/tab Combination Tab eceptacle 50 Series Tabs Wire ange WG Strip Part No. oose Piece Part No. Description Hand Tool Part No FSTIN-FSTON Crimp Type FSTIN-FSTON Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

75 Positive ock eceptacles Product Facts educed insertion force ocks onto tabs containing holes Housing insulates and serves as a removal tool Snap action tells assembler receptacle is mated properly Terminated by automatic or semi-automatic equipment Single and multiple circuit housings available ecognized under the Component Program of Underwriters aboratories Inc., File Nos. E6677 and E8476 Certified by Canadian Standards ssociation File No. 789 Positive ock receptacles are specifically designed to provide ease of assembly and secure retention to mating tabs. These unique features are attainable by the reduced insertion force of the product and the locking dimple. The receptacle locks onto mating tabs containing holes and is removable only by deflecting an integrally designed depressor prior to withdrawal. The depressor can be deflected manually by thumb pressure, or automatically by a cam inside a specially designed nylon housing. If the housing is employed, removal of the terminal from the tab is performed by simply applying withdrawal force to the housing. In addition to providing a means of disconnecting the terminal, the housing performs its traditional insulating function. side from reduced insertion forces, Positive ock receptacles give the assembler a definite mechanical snap when the terminal is correctly seated over the mating tab. This facilitates correct assembly in hard-to-reach areas such as under dashboards, recessed switch tabs, etc. Safety is enhanced by the locking capability of the product. Unless the depressor is deliberately deflected, either manually or by withdrawal force applied directly to the optional housing, a terminal will not easily come off of the tab. Thus, the potential of exposed live parts or disruption of critical circuitry due to improperly seated or accidentally removed terminals is greatly reduced. Positive ock eceptacles Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

76 Positive ock eceptacles (Continued) Mark I 50 Series eceptacles Stock Thickness.06 [0.4] Fits Tab [] ecognized under the Component Program of Underwriters aboratories Inc., U File No. E8476 Wire ange Insulation Material WG Diameter and Finish [7.39] eceptacle.878 [.30] Part Numbers Quick Change pplicator No. Hand Tool /Pre-Tin X X /Tin 638- X X /Tin X /Tin X /Pre-Tin Style Housing only. Quick-Change pplicator for MP-O-ECTIC Machine For MPOMTO Machine and other machines not listed, contact TE. Positive ock eceptacles eceptacle Housings Material 94 V-, 6/6 Nylon.0 [5.59].357 [9.07] Position.955 [4.6].387 [9.83].83 [7.9].4 [5.44].445 [.30].430 [0.9].5 [5.46].434 [.0].300 [7.6].354 [8.99] [5.9].354 [8.99] C.960 [4.38] Position.705 [7.9].36 [9.9].75 [8.6].354 [8.99] Style Color Part No. lack Natural lack C lack H lack 965- T lack 965- Natural 965- Press-to-release with secondary lock. Secondary lock..394 [0.0] H.957 [4.3].9 [7.39].596 [5.4].957 [4.3] T 76 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

77 Positive ock eceptacles (Continued) Mark I 50 Series Flag eceptacle Stock Thickness.06 [0.4] Fits Tab [].488 [.40].9 [7.39].783 [9.89] Wire ange WG Insulation Diameter Material and Finish Part Number /Pre-Tin /Pre-Tin Mark I 50 Series eceptacle Housings Material 94 V-, 6/6 Nylon.866 [.00].59 [5.0] Positive ock eceptacles.8 [5.79].39 [8.0] Color Part Number lack [9.40] Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

78 Positive ock eceptacles (Continued) Mark II 50 Series Straight eceptacles.300 [7.6].55 [6.48].055 Max. [.40]... Positive ock eceptacles Wire ange Tab Insulation Material Stock Terminal WG Thickness Diameter and Finish Thickness (Overall ength) Part No Pre-Tin X X or () 8, () 0 () Max Mark II 50 Series eceptacle Housings Circuit Pre-Tin Pre-Tin [7.0].354 [9.00].394 [0.00].094 [7.80].37 [8.30].3 [7.90].354 [9.00].449 [.40].35 [8.00].094 [7.80].4 [0.70] X X X X X X X X X X X X [.60] 78 Style Material U 94 Color Part Number Natural lack V Yellow Green lue /6 Nylon ed Natural lack V0 Yellow Green lue ed Natural X X Yellow X X /6 Nylon V0 Green lue ed lack Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

79 Positive ock eceptacles (Continued) Mark II 50 Series eceptacle Housings Circuit.380 [9.65].595 [5.].080 ef. [7.43].040 [.0].595 [5.].380 [9.65].080 [7.43] ef..90 [7.37].90 ef. [7.37].36 [9.9].35 ±.05 [8.83 ± 0.38].36 [9.9] Plcs..35 ±.05 [8.83 ± 0.38].958 [4.33].33 [7.95].354 [9.00].6 [5.80].433 [.00].90 [7.36].598 [5.0].97 [5.00].094 [7.80].488 [.39].850 [9.07].35 [8.83] C D Style Material U 94 Color Part Number Natural X X ed X X lack V Green /6 Nylon lue Yellow rown Natural V0 ed lue Nylon V Natural -59- Natural X X 59-6/6 Nylon V0 ed 59- C 6/6 Nylon V0 Natural D 6/6 Nylon V0 Natural X X Housing material to IEC Glow Wire temps. 650 C, 750 C, & 850 C. Positive ock eceptacles Mark II 50 Series eceptacle Housings 4 Circuit.354 [9.00].390 [35.30].350 [34.0].094 [7.80].433 [.00] Style Material U 94 Color Part Number 6/6 Nylon V Natural X X Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

80 Positive ock eceptacles (Continued) Mark II 50 Series Flag eceptacles Stock Thickness.06 [0.4] Fits Tab [].307 [7.80].307 [7.80].653 [6.60] Wire ange Insulation Material Terminal WG Diameter and Finish Part No Pre-Tin X X Pre-Tin X X Pre-Tin X X Positive ock eceptacles Mark II 50 Series Flag Style eceptacle Housing Circuit.0 [5.60].748 [9.00].898 [.80] Style Material U 94 Color Part Number V Natural X X /6 Nylon Natural V0 lue Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

81 Positive ock eceptacles (Continued) Mark II 87 Series Straight eceptacles.0 [5.59].96 [4.98].0 [5.59].36 [5.99].030 Max. [0.76]... Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness (Overall ength) Terminal Part No Pre-Tin X X Phos. ronze, Nickel Plated X X Pre-Tin Phos. ronze Pre-Tin X X Pre-Tin X X Pre-Tin Phos. ronze Pre-Tin X X X X X X () 8 ().6 Pre-Tin ow profile not for use in housing. For use with housing 55. Mark II 87 Series eceptacle Housings Circuit.0 [5.0].9 [7.40].33 [8.40].957 [4.30].90 [7.37].974 [4.74].367 [9.3].05 [5.] Positive ock eceptacles Use with (.87 x [4.74 x ]) Use with (.87 x [4.75 x ]) Note: ll part numbers are ohs compliant. Style Material U 94 Color Part Number Natural X X lack V Yellow Green lue /6 Nylon ed Natural X X lack V0 Yellow Green lue ed /6 Nylon V Natural 55- Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

82 Positive ock eceptacles (Continued) Mark II 87 Series eceptacle Housings Circuit.99 [7.60].46 [.70] 6 mm Pitch.00 [5.0].08 [6.0].54 [3.30].087 [.0].685 [7.40].5 [3.00].35 [8.00].5 [3.6] 6 mm Pitch, with Polarized Guide.79 [7.0].00 [5.0].08 [6.0].99 [7.60].99 [7.60].500 [.70].88 [.40] C 7 mm Pitch.79 [7.0].08 [6.0].563 [4.30].957 [4.30].957 [4.30] D 0 mm Pitch E 5 mm Pitch, for Electro-Magnetic Positive ock eceptacles Style Material U 94 Color Style Material U 94 Color Part Number Part Number Natural 70- Natural X X V lack 70- V lack Yellow 70-4 Natural lue 70-6 C 6/6 Nylon lack /6 Nylon Natural X X -70- V0 Yellow lack X X -70- lue V0 Yellow ed Green Natural lue lack ed D 6/6 Nylon V0 Yellow V Natural X X lue Natural ed Yellow Natural X X /6 Nylon V0 Green lack E 6/6 Nylon V0 lue Yellow ed lue Nylon V Yellow Housing material to IEC Glow Wire temps. 650 C, 750 C, & 850 C..590 [5.00].9 [3.39].80 [7.].70 [43.70].378 [9.60].0 [5.] F 6 mm Pitch.957 [4.3].50 [3.0].307 [7.80] G For Microswitch.035 [6.30] 8 Note: ll part numbers are ohs compliant. Style Material U 94 Color Part Number Yellow F 6/6 Nylon V0 Green lue V Natural X X 747- G 6/6 Nylon Natural V0 lue ed Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

83 Positive ock eceptacles (Continued) Mark II 87 Series eceptacle Housings 3 Circuit and 4 Circuit.768 [9.50].70 [43.70].307 [7.80].035 [6.30].378 [9.60].9 [7.40].894 [.70].953 [4.0].957 [4.30].034 [.00].370 [9.40] 3 Circuit For Micro-Switch 4 Circuit For Timer Style Material U 94 Color Part Number Natural X X V Yellow X X /6 Nylon lue V0 Natural Yellow /6 Nylon V0 Natural X X Positive ock EX 87 Series Straight eceptacles.8 [5.79] Wire ange WG Tab Thickness Insulation Diameter Material Stock Thickness (Overall ength) Terminal Part No Stainless Steel Stainless Steel X Stainless Steel X [6.9] Positive ock eceptacles Positive ock EX 50 Series Straight eceptacles.300 [7.6].345 [8.8] Wire ange Tab Insulation Material Stock Terminal WG Thickness Diameter Thickness (Overall ength) Part No Stainless Steel Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

84 Positive ock eceptacles (Continued) Mark III 50 Series eceptacles Stock Thickness.06 ccepts Tab.300 [7.6].770 [9.56] Wire ange WG Insulation Diameter Material and Finish Part Number X X /Tin X X X X /Tin X X or () 8 X X 709- or () 6 or () 8 and () 6 /Tin X X 709- Mark III eceptacle Housings.394 [0.00].576 [4.7].595 [5.].960 [4.38].36 [8.8] Positive ock eceptacles.60 [6.60].360 [9.4] One Circuit Housing.98 [4.9].595 [5.].980 [4.89].960 [4.38]. [5.38].370 [9.40].85 [7.4] Two Circuit Wax Motor Housing.980 [4.89].500 [38.0] Two Circuit Water Valve Housing.370 [9.40] C.98 [4.9].30 [33.7] Two Circuit Water Valve Housing with atch D.536 [3.6] Two Circuit Housing E.98 [4.9] 84 Note: ll part numbers are ohs compliant. Style Material U 94 Color Part Number ccepts 50 Series Nylon V Natural 50- Positive ock Mark III X X Terminals. Nylon V0 Natural Series FSTON and Positive ock Mark III Terminals. Examples X X V Natural include and Natural V Natural 553- X X D Nylon ed Series FSTON and X X ed Positive ock Mark III Terminals. X X V0 Green Examples Include and X X lue X X C Nylon V Natural 59- X X 50 Series E Nylon V0 Natural MK III Positive ock eceptacles X X 63993, 63854, 709 Housing material to IEC Glow Wire temps. 650 C, 750 C, & 850 C. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

85 Positive ock eceptacles (Continued) Mark III 87 Series eceptacles.0 [.59].34 [5.94].48 [6.30].670 [7.0] Wire ange WG Insulation Dia. Mating Tab Thickness Material and Finish Terminal Part No. pplicator () X X Mark III 87 Series eceptacle Housings.3 [5.89].70 [43.43].795 [0.9].80 [7.].75 [4.50].905 [.99].35 [8.00].735 [8.67] Part Number 587- Part Number 598- Material U 94 Color Part Number Nylon V Natural X X 587- Nylon V Natural X [.99] Positive ock eceptacles Mark III HVC Motor eceptacle Housings.980 [4.89].980 [4.89] Material Color Part Number Nylon Natural X X Nylon Natural X X [34.38].655 [4.04] Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0) [0.6] Part Number Position.400 [0.6] Part Number Position 85

86 Positive ock eceptacles (Continued) 0 Series Straight eceptacles.07 [.80].48 [3.75].36 [6.00].677 [7.0] Wire ange Tab Insulation Material Stock Terminal WG Fit Diameter and Finish Thickness Part No Pre-Tin Pre-Tin eceptacle Housing pplicable Contact Part Number 754, [5.00].748 [9.00] [0.50].04 [0.60].75 [6.98].97 [5.00].58 [4.78] Positive ock eceptacles [5.95] Max. [0.00] For Circuit.504 [.80] For 3 Circuit.008 [5.60] Style Material U 94 Color Part Number 6/6 Nylon V Natural X X /6 Nylon V lack Tab Dimension For Signal Circuit For Circuit Top View Ø.047 ±.004 [.0 ± 0.0].38 Min. [3.50] ±.005 [9.00 ± 0.3] ±.004 [0.50 ± 0.0].0 ±.005 [.80 ± 0.3].063 ±.004 [.60 ± 0.0] Side View 0 [] Type (When using tab shoulder for butting) Top View utting surface of housing Ø.047 ±.004 [.0 ± 0.0] ±.005 [9.00 ± 0.3] ±.004 [0.50 ± 0.0].0 ±.005 [.80 ± 0.3].063 ±.004 [.60 ± 0.0] Side View 0 [] Type (When using resin, etc., for butting) Sagging of the tab s hole must not exceed 0.08 mm. Housing rea Section X-X.003 Through Hole [0.08] Max..6 Min. [.95] [6.00] [.5] Min. Min. Housing Outline For Circuit Ø.047 ±.004 [. ± 0.] Hole.38 Min. [3.5].9 ±.003 [5.55 ± 0.08].367 [9.33] Min. Clearance.80 ±.004 [7. ± 0.].80 ±.004 [7. ± 0.].0 ±.005 [.8 ± 0.3] 86 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

87 Positive ock ST 5 Connector System Product Facts Mates with x [6.35 x ] tabs built on 5 mm centerlines Keying and polarization features Utilizes Positive ock Mark III eceptacles Terminals available for -8 WG, 8-4 WG single wire or 8-6 WG double wire applications Plain brass and tin plated terminals available ecognized under the Component Program of Underwriters aboratories Inc., File No. E8476 Certified by Canadian Standards ssociation File No. 789 The Positive ock ST 5 connector system has been designed to mate with a control, switch or printed circuit board that has x [6.35 x ] thick tabs built on 5 mm centerlines. This system utilizes our popular Positive ock Mark III eceptacles and a series of housings to provide customers with a reliable solution to their wire management needs. This line of connectors offers keying and polarization features built into the housings that eliminate mismating and crossed wires. Two through eight circuit housings facilitate improved assembly operations and the Positive ock Terminal provides excellent retention of the connector. The acronym ST 5 in the title is a reference to the European design standard for appliance wiring and component design, aster nschluss Steck Technik 5 mm. This standard outlines a system of keying, polarization and latching that is popular in Europe and other parts of the world. The Positive ock ST 5 system has been designed to mate with many of the components built with a ST 5 standard interface. This system is an excellent way for OEMs or their subcontractors to use existing lead makers and termination equipment to produce connectors that mate to controls with ST interfaces. While the origins of this product are in the appliance industry, many other industries are embracing this style of connector. Marine, exercise equipment and hand tool manufacturers are recent examples of customers beginning to use this system. ny application where x [6.35 x ] tabs are built on 5 mm centerlines is a potential candidate for this popular connector system. Positive ock ST 5 Connector System See TE catalog for additional ST products. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

88 Positive ock ST 5 Connector System (Continued) Mark III 50 Series eceptacles Stock Thickness.03 [0.33] Tab size [].300 [7.6].93 [7.44].77 [9.58] Wire ange WG ID Material and Finish Part Number pplicator No X X X X X X () Max X X X X () 8 () Max.. () 6 () Max X X Positive ock ST 5 Connector System eceptacle Housings Material 94 V-0, 6/6 Nylon.786 [9.96] Max..500 [.70] ef..36 [9.0] Max..79 [0.] ef..980 ±.05 [4.89 ± 0.38] Standard Version locked Circuit Version Description Part Number Standard Version 4 locked Circuit Version 5 Position X X Position X X Position X X Position X X Position X X Position X X Position X X 50 9 Position X X Position X X Position X X Notes:. ll part numbers are ohs compliant.. Housing base part number provided. 3. Standard colors are natural and blue. 4. Keying patterns determined by part dash number. efer to the customer drawing for pattern options. 5. locking patterns determined by part dash number. efer to the customer drawing for pattern options. 88 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

89 Ultra-Fast Fully Insulated FSTON eceptacles and Tabs Product Facts One-piece Fully Insulated Premier ine FSTON eceptacle crimp helps prevent shock and short hazards Designed for correct lead-in of tab Designed for full mating with a variety of tab styles including those with shoulders Funnel wire entry Wire Stop Visual inspection of crimp and wire brush ssemblies are color-coded by wire size ssemblies contain wire size and tab size designation Mating tab thickness marked on terminal and visible through housing (.0,.87 and.05 Series) pplication tooling available to meet production requirements Tin plated copper alloy terminals U rated at + 05 C Terminates 6-0 WG solid, fused and stranded wire (Flags terminate stranded wire only) Performance Capabilities Meets U-30 specification for quick connect terminals; U listed under File No. E-6677 Meets CS C., No. 53 specification for quick connect terminals; CS Certified under File No volt application capability (,000 volts for signs and fixtures) The Ultra-Fast Fully Insulated FSTON eceptacle and Tab offers the advantage of a completely protected terminal and a wire crimp with comparable electromechanical performance to open barrel F crimp FSTON Terminals. The User-Friendly design combines easy mating with rounded corners. The.87 and series receptacles incorporate a two-stage roll configuration and a cantilever mounted dimple which provides easy insertion and multiple independent points of contact for reduced tab interface resistance. Ultra-Fast Fully Insulated FSTON eceptacles, Flag eceptacles and Tabs preclude the need for costly electrical safety interlocks or special protective shields to help prevent shock hazards. In addition, electrical short circuits from exposed leads are eliminated, even in equipment requiring close contact spacing. The Ultra-Fast FSTON eceptacle, Flag eceptacle and Tab are preinsulated assemblies featuring a housing molded from type 6/6 nylon material with a +30 C U temperature rating. The Ultra-Fast FSTON eceptacle housing completely encloses a tin plated copper alloy Premier FSTON receptacle which has been stress-relieved for increased durability and resistance to abuse. The FSTON receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. The receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. The housing has a slotted membrane which is displaced by two tab shoulders allowing proper engagement of tab and receptacle while maintaining the fully insulated characteristic. Positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. This permits positive engagement, even in blind mating locations. The Ultra-Fast FSTON Tab housing completely encloses a tin plated copper alloy FSTON tab. The FSTON tab is recessed sufficiently within the housing to allow its use in 600-volt applications. The housing is designed to completely encapsulate the tab and receptacle when the two are mated. Quality control is easily maintained. The nylon housing is translucent, allowing visual inspection of the termination. In addition, a crimp code on the platform hand tool is indented into the housing during the crimping operation which identifies that the proper crimp dies were used. Depending on production requirements, TE provides a complete selection of terminating equipment from hand tools to automatic lead makers. Ultra-Fast Fully Insulated FSTON eceptacles and Tabs Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

90 Ultra-Fast Fully Insulated FSTON eceptacles and Tabs (Continued) Test Specifications The following information and accompanying graphs are taken from TE Product Qualification Testing of Ultra-Fast FSTON product. Tests were conducted on representative production samples, and all values shown are averages of group results. The values shown are typical results and may vary due to differences in processing, application and methods of testing. Current vs. Temperature ise (6 WG) To test a product, it must be subjected to 500 on and off cycles at twice the rated current for the particular wire size. The temperature rise is measured on the 4th cycle and the 500th cycle. The maximum temperature rise is limited to 85 C above ambient temperature with a maximum of 5 C increase on any sample between the 4th and 500th cycles. Our testing of 6 WG wire application indicated a 5.5 C maximum temperature rise up to 500 cycles, with a maximum increase of 0.8 C from the 4th to the 500th cycle for one sample in the test group. Engagement/Separation Ultra-Fast Fully Insulated FSTON eceptacles and Tabs The heat generated by the current passing through a termination is a primary limit to the load-carrying capabilities of the application. low termination resistance will produce a lower temperature rise as current is applied. In order to evaluate this characteristic, U has established current ratings for each wire size and set a maximum temperature rise to assure safe operation. For example, 6 WG stranded wire has a U 30 maximum temperature rise of 30 C above ambient temperature at the rated current of 0 amps. In the testing of the Ultra-Fast FSTON product applied to 6 WG wire, the temperature rise was found to be below 0 C at the rated current. In fact, the temperature rise did not exceed 30 C until the current was above 0 amps, more than twice the rated current. Current Cycling vs. Temperature ise (6 WG) The forces caused by the rolls of FSTON style terminals determine the contact interface integrity of a mated receptacle and tab. These forces must be high enough to prevent oxidation and corrosion from forming inside the contact area. s these forces are raised to increase the electrical performance, the engagement and separation forces for mating the contacts are significantly increased. For this reason, the Premier ow Insertion Force FSTON concept of receptacle design has been carried over to the Ultra-Fast FSTON products. This feature provides consistent engagement and separation forces while maintaining a high standard of electrical reliability. Crimp Tensile 90 Maintaining a safe temperature rise during cyclic applications of excessive current is the toughest challenge for the crimp-thru-plastic concept. The ability of the Ultra-Fast FSTON product line to meet this goal sets it apart from other preinsulated terminations. TE s experience in crimp development results in a termination that exhibits stable heating characteristics which are well within the safety requirements of the industry. U does not have requirements for wire gauges below WG. Note: Minimum requirements are per TE specifications. The crimp tensile strength of a wire-to-terminal connection is important in guarding against such hazards as wire flexing, vibration and wire strain. However, maximum tensile strength does not insure maximum electrical performance. n acceptable compromise between tensile strength and electrical performance must always be reached, using recommended crimp heights. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

91 Ultra-Fast Fully Insulated FSTON eceptacles and Tabs (Continued) Ultra-Fast Fully Insulated FSTON eceptacles Housing Terminal Insulation Guide Wire Crimp rea Material Housing Nylon Type 6/6 Flammability U 94 V- Terminal Tin plated, copper alloy Color Code (Translucent) Violet 6- WG ed -8 WG lue 6-4 WG Yellow -0 WG Wire Size Tab Slot Carrier Strip Cutoff Max. Wire Stop C Wire Inspection Window Funnel Entry eceptacle Size D Description Wire ange Ins. Dimensions Mating Terminal ase Part Numbers WG Dia. Max. C D Tab Material Strip oose Piece x.0/.5 x.79/ x.0/ x.79/ x.0/.5 x.79/ /.5 Series -8 x.0/.5 x.79/ x.0/.5 x.79/ x.0/.5 x.79/ x.0/.5 x.79/ x x 4.75 Phos. rz x.87-8 x x x x x 4.75 Series x x x x x x x x 4.75 x x 5. Series x x x x 6.35 Phos. rz x x 6.35 Phos. rz x Series x 6.35 Phos. rz x x 6.35 Phos. rz x x 6.35 U ecognized, CS Certified. U ecognized 8 MPS Max. CS Certified. 3 vailable with black insulator Part Number 9-XXXXXX-. Ultra-Fast Fully Insulated FSTON eceptacles and Tabs Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

92 Ultra-Fast Fully Insulated FSTON eceptacles and Tabs (Continued) Ultra-Fast Fully Insulated FSTON Tabs Material Housing Nylon Type 6/6 Flammability U 94 V- Terminal Tin plated, copper alloy Color Code (Translucent) ed -8 WG lue 6-4 WG Yellow -0 WG Description Wire ange Ins. Dia Dimensions Tab Terminal ase Part Numbers WG Max. C D Size Material Strip oose Piece x x x x 6.35 Series x x x x x x 6.35 x x 4.75 Series x.87 x Ultra-Fast Fully Insulated FSTON Flag eceptacles Ultra-Fast Fully Insulated FSTON eceptacles and Tabs Material Housing Nylon Type 6/6 Flammability U 94 V- Terminal Tin plated, copper alloy Color Code (Translucent) ed -8 WG lue 6-4 WG Yellow -0 WG Description Wire ange Ins. Dia. Dimensions Mating Terminal ase Part Numbers WG Max. C D E Tab Material Strip oose Piece x x x.87 x x x 4.75 Series x.87 x x x x.87 x x.05 Series x x x x x x Series x x x Stranded wire only. vailable with black insulator Part Number 9-XXXXXX-. 9 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

93 Ultra-Fast Plus Fully Insulated FSTON eceptacles and Tabs Product Facts One-piece fully insulated premier line FSTON receptacle with insulation crimp helps prevent shock and short hazards Designed for correct lead-in of tab Designed for full mating with a variety of tab styles including those with shoulders Funnel wire entry Wire stop Visual inspection of crimp and wire brush ssemblies are color-coded by wire size ssemblies contain wire size and tab size designation Mating tab thickness marked on terminal and visible through housing (0 and 87 series) pplication tooling available to meet production requirements Tin plated copper alloy terminals U rated at +05 C Terminates -4 WG solid, fused and stranded wire Complies with the IEC 380, 60, 950, and U 950 requirements for a secondary means of insulation fixing Performance Capabilities Meets U-30 specification for quick connect terminals; U listed under File No. E-6677 Meets CS C., No.53 specification for quick connect terminals; CS certified under File No volt application capability (,000 volts for signs and fixtures) Tested by TUV File No. E as suitable for end product certification to the following standards: EN /09.87 DIN IEC 380/VDE 0806/08.8 DIN IEC 60- Part /VDE 0750 T/05.8 DIN VDE 0700 T/0.8 Ultra-Fast Plus fully insulated FSTON receptacles and tabs offer all the advantages of the standard Ultra-Fast product plus an insulation crimp. Insulation Crimp Cross Section Ultra-Fast Plus fully insulated FSTON receptacles and tabs preclude the need for costly electrical safety interlocks or special protective shields to help prevent shock hazards. In addition, electrical short circuits from exposed leads are eliminated, even in equipment requiring close contact spacing. Ultra-Fast Plus FSTON receptacles and tabs are preinsulated assemblies featuring a co-molded housing produced from two different nylon materials. The receptacle/ tab and wire barrel portions of the housing are molded from type 6/6 nylon material with a +30 C U temperature rating. The insulation barrel is molded from a premium grade nylon selected to retain the insulation crimp shape. This premium nylon exhibits minimal springback, thus providing actual insulation crimp tensile strength as well as strain relief for applications where extreme wire dressing and/or vibration are present. The Ultra-Fast Plus FSTON receptacle housing completely encloses a tin plated copper alloy premier FSTON receptacle which has been stress relieved for increased durability and resistance to operator abuse. The FSTON receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. The receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. The housing has a slotted membrane which is displaced by two tab shoulders allowing proper engagement of tab and receptacle while maintaining the fully insulated characteristics. Positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. This permits positive engagement, even in blind mating locations. The Ultra-Fast Plus FSTON tab housing completely encloses a tin plated copper alloy FSTON tab. The FSTON tab is recessed sufficiently within the housing to allow its use in 600-volt applications. The housing is designed to completely encapsulate the tab and receptacle when the two are mated. Quality control is easily maintained. The nylon housing is translucent, allowing visual inspection of the termination. Depending on production requirements, TE provides a complete selection of terminating equipment from hand tools to automatic lead makers. Ultra-Fast Plus Fully Insulated FSTON eceptacles and Tabs Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

94 Ultra-Fast Plus Fully Insulated FSTON eceptacles and Tabs (Continued) Ultra-Fast Plus Fully Insulated FSTON eceptacles Material Housing Nylon Flammability U 94 V- Terminal Tin plated, copper alloy Color Code (Translucent) ed -8 WG lue 6-4 WG Description Wire ange Ins. Dia. Dimensions Mating Terminal ase Part Numbers WG ange C D Tab Material Strip oose Piece x.0/.5.0/ x.79/3.8-8 Series x.0/.5 x.79/3.8 x x x x 4.75 Series x x x.87 x x x 6.35 Series x x Ultra-Fast Plus Fully Insulated FSTON eceptacles and Tabs Ultra-Fast Plus Fully Insulated FSTON Tabs Material Housing Nylon Flammability U 94 V- Terminal Tin plated, copper alloy Color Code (Translucent) ed -8 WG lue 6-4 WG Description Wire ange Ins. Dia. Dimensions Mating Terminal ase Part Numbers WG ange C D Tab Material Strip oose Piece x x 4.75 Series x x x x Series x x Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

95 Ultra-Pod Fully Insulated FSTON eceptacles and Tabs Product Facts educed insertion force Designed for correct lead-in of tab Mates with typical 0, 87 and 50 series tab styles including those with shoulders 0 series accepts -8 WG [0.3 mm ], 87 series accepts 0-6 WG [0.5.4mm ] wire and 50 series accepts -0 WG [0.3 5 mm ] wire Visual inspection of crimp and wire brush Terminated by automatic or semi-automatic equipment to meet production requirements Complies with the IEC 380, 60 and 950 and U 950 requirements for a secondary means of insulation fixing isted by Underwriters aboratories Inc., File No. E6677 CS certified, File No. 789 Technical Documents Product Specification pplication Specification 4-4 Hand Tools Insertion 50 Series Series Flag3499- Hand Tools Extraction 50 Series3497- Ultra-Pod fully insulated FSTON receptacles offer the newest in one-step automatic application of insulated quick connects. The unique integral plastic carrier designed specifically for this product allows insulated F-Crimp terminations to be produced quickly and easily. pplied cost savings are attainable with either bench or high-speed automatic termination equipment and the elimination of any secondary insulation operations. oth the crimping of the terminal and the terminal insulating occur in a single stroke of the press and applicator the crimping on the downstroke and the insulating on the up-stroke. The receptacles contained within the Ultra-Pod FSTON receptacle assemblies are tested and customer qualified and can be used in existing applications where insulation has been accomplished by other means. The low insertion force design provides easier tab insertion, reduces operator fatigue and improves the productivity and reliability of the end assembly operation. The insulating housing is produced by a unique molding process which provides an integral carrier and eliminates the crimp location problems related to secondary carriers. This housing, produced from 30 C rated 6/6 nylon, covers the FSTON receptacle sufficiently to provide for use in 600-volt applications. Most importantly, this insulating system helps eliminate the workplace hazards and labor costs of chemically expanded or heat shrink tubing. Depending on production requirements, TE provides a complete selection of terminating equipment from bench press to automatic lead maker. Ultra-Pod Fully Insulated FSTON eceptacles Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

96 Ultra-Pod Fully Insulated FSTON eceptacles and Tabs (Continued) Insulation Support D C Ultra-Pod Fully Insulated FSTON eceptacles Description Wire Ins. Dia. Dimensions Mating U 94 Color Material ange ange C D Tab and Finish Part Numbers 58- V- Natural 58- V-0 Natural Series V- Natural V-0 Natural , V- Natural V-0 Natural V- Natural Series 584- V-0 Natural V- Natural or ().05 Max , V-0 Natural V- Natural V-0 Natural ,5 V- Natural V-0 Natural Series 50- V- lack Nickel Plated Steel 50-, V- Natural or ().05 Max ,5 V-0 Natural V- Natural V-0 Natural Flammability rating of plastic material. 50 C rated nylon. 3 U recognized. 4 No U or CS approvals. 5 VDE certified to IEC Glow Wire temps. 650 C, 750 C, & 850 C. 96 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

97 Ultra-Pod Fully Insulated FSTON eceptacles and Tabs (Continued) Flag Insulation Support C D Description Wire Ins. Dia. Dimensions Mating U 94 Color Material ange ange C D Tab and Finish Part Numbers V- Natural , V-0 Natural V- Natural V-0 Natural Series V- Natural , V-0 Natural 8-4 or ().05 Max () 0 or () 8 4 V- Natural ,5 V-0 Natural V- Natural V-0 Natural , Natural V Series lack Nickel Plated Steel V-0 Natural or V- Natural ().05 Max () 0 or 3,5 () V-0 Natural Flammability rating of plastic material. U pending for double wire terminations. 3 No U or CS approvals. 4 No CS approvals. 5 VDE certified to IEC Glow Wire temps. 650 C, 750 C, & 850 C. Ultra-Pod Fully Insulated FSTON eceptacles Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

98 Ultra-Pod Fully Insulated FSTON eceptacles and Tabs (Continued) Positive ock Insulation Support C D Description Wire Ins. Dia. Dimensions Mating U 94 Color Material ange ange C D Tab and Finish Series V- Natural Part Numbers V-0 Natural V- Natural Series V-0 Natural 537- Flammability rating of plastic material. U ecognized, CS Certified Tabs Insulation Support C D Ultra-Pod Fully Insulated FSTON eceptacles Description Wire Ins. Dia. Dimensions Tab U 94 Color Material ange ange C D and Finish Part Numbers 57- V- Natural V-0 Natural Series V- Natural Flammability rating of plastic material. No U or CS approvals 98 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

99 PIDG FSTON eceptacles and Tabs Product Facts Pre-insulated terminal designed for complete and uniform reliability in the most difficult circuit environment Consists of an unplated or tin plated brass body or a tin plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel Design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The TE Mated Tool/Terminal Concept TE compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance Terminal and the crimping tool are designed as precisely matched devices Dies are precisionengineered from the finest hard-metal alloys Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding precalibration in the crimping jaws of TE automated crimping machines The Crimp Crimping pressure does not overstress nor understress the terminal barrel machined dies fully bottom to the precise crimp height esulting termination is free of contamination esistant to most shock and critical environments Tensile strength approaches that of the wire itself Here is a pre-insulated terminal designed for complete and uniform reliability in most difficult circuit environments. Each PIDG Terminal consists of a tin plated brass body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel. The design of the tool dies and the construction of the terminal promotes uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area. Temperature ating: 05 C TE compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance. This is a calculated result made possible by designing the terminal and the crimping tool as precisely matched devices. The dies are precision-engineered from the finest hard-metal alloys. Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding precalibration in the crimping Wire E ange ecognized Certified -6-6 Stranded Stranded 300 V Max., 05 C Max Stranded U and CS Nylon. jaws of TE automated crimping machines. Crimping pressure can neither over-stress nor understress the terminal barrel machined dies fully bottom to the precise crimp height required. The resulting termination is free of contamination, is resistant to shock and critical environments, and its tensile strength approaches that of the wire itself. PIDG FSTON eceptacles and Tabs Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

100 PIDG FSTON eceptacles and Tabs (Continued) eceptacles eceptacle Style No dimple with wire stop Dimple with wire stop C No dimple, no wire stop Material Insulation Nylon eceptacle ody per STM -36 or phosphor bronze per STM -39 Plating Tin per MI-T-077 except where noted. Metallic Sleeve Copper per STM -5 Plating Tin per MI-T-077 elated Product Data pplication Tooling reference Catalog 804 for tooling W W W W W Series.05 Series.87 Series.0 Series- Standard.0 Series- ow Insertion PIDG FSTON eceptacles and Tabs Series Wire Size Dimensions Terminal Wire Fits Part Numbers Circular Mils Style W Insulation Insulation ecept. Stock Tab oose Tape Strip [mm ] Nom. Max. Color Diameter Matl. Thk. Max. Thk. Piece Mounted Form ed * ,900 [ ] ed ,050-5,80 [.04-.6] lue * Green * ,83-6, [ ] Green Phos. rz *.. Yellow * ,80-3,00 [ ] Yellow Phos. rz , ed [ ] ow Insertion 6-4,050-5, lue [.04-.6] ow 509-, ed.35 Insertion [ ] ed * , ed/lack [ ] ed * lue * ,050-5,80 [.04-.6] lue * [0.-0.4] Yellow * ,900 [ ] ed * Not U or CS approved or listed. Wire range is limited as noted. 3 equires tool * vailable in small packaging quantities. Unplated receptacle body. 4 equires die Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

101 PIDG FSTON eceptacles and Tabs (Continued) eceptacles (Continued) Series Wire Size Dimensions Terminal Wire Fits Part Numbers Circular Mils Style W Insulation Insulation ecept. Stock Tab oose Tape Strip [mm ] Nom. Max. Color Diameter Matl. Thk. Max. Thk. Piece Mounted Form lue * ,050-5,80 [.04-.6] lue , lue [ ] ow 509-, ed Insertion [ ] Natural * Standard 509-,900 [ ] Natural * Natural * [0.-0.4] ed ,900 ow [ ] ed Insertion * * * lue ,050-5, * [.04-.6] lue Not U or CS approved or listed. *vailable in small packaging quantities. Tooling for Insulated FSTON eceptacles and Tabs 6 to 0 WG Wire ange Tools for Tape Mounted Terminations Tools for Strip Form Terminations Wire Size Hand Tool Tape Dies for Tape Dies for Tape Dies for MPOMTO MP-TPETONIC MP-O-ECTIC Model G MPOMTO CS III G, CS III G, CS IV No pplicator equired pplicator CS IV pplicator pplicators * (Natural) * * *Only U and CS approved. MP-O-ECTIC model K uses applicator Die included with applicator. PIDG FSTON eceptacles and Tabs Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

102 PIDG FSTON eceptacles and Tabs (Continued) Positive ock eceptacle ow Insertion Force with ocking Device E W Description Wire Ins. Dia. Dimensions Material Part Number ange Max. W E and Finish For Tab x Not U or CS approved or listed. Tab W E Description Wire Ins. Dia. Dimensions Material ange Max. W E and Finish Part Number For eceptacle x PIDG FSTON eceptacles and Tabs PIDG FSTON Flag eceptacles E W Description Wire Ins. Dia. Dimensions Material ange Max. W E and Finish Part Number For Tab x Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

103 PIDG FSTON eceptacles and Tabs (Continued) Fully Insulated eceptacles W Insulation Sleeve Nylon Description Wire Ins. Dia. Dimensions Material ange ange W and Finish Part Number For Tab x udget ine PIDG FSTON eceptacles W Material Insulation PVC, U 94V-0 eceptacle ody Plating Tin Metallic Sleeve Copper Plating Tin Series Wire Size Dimensions Wire Fits Part Numbers Circular Mils Terminal Insulation W Tab oose Tape [mm ] Color Diameter Nom. Nom. Max. Thk. Piece Mounted ed lue PIDG FSTON eceptacles and Tabs Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

104 MP-O-ECTIC Model G Termination Machines pplication Tooling totally new design of our most popular machine for bench-top operation. It features a quiet and highly-reliable direct motor drive, electronic controls for ease of setup and operation, and improved guarding and lighting for operator convenience and safety. ll versions also include either manual or automatic precision adjustment for crimp height. For use with miniature style applicators only. Specifications Weight pproximately 40 lb [0 kg] Height 0 [508] without reel Width [ ] depending on type of applicator used Depth.5-8. [546-73] depending on type of applicator used Electrical 0 or 0 VC, 50 or 60 Hz ir 90-0 psi [ bar] when required for use with air-feed applicators For complete information, request Catalog MP-3K/40 and MP-5K/40 Terminating Machines Specifications Height 0 [50] (without reel support) Weight pprox. 50 lb [68 kg] Capacity MP-3K/40 3,000 lb [36 kg] max. crimp force; MP-5K/40 5,000 lb [68 kg] max. crimp force Noise 76 da maximum at 3,000 lb [36 kg] full capacity; 80 da maximum at 5,000 lb [68 kg] full capacity Electrical VC, 50/60 Hz (6) verage < at 0 VC when used as a bench-top unit at 000 cycles per hour operating rate ir psi [ bar], 6 scfm [0.008 m 3 /s] (when required for use with air-feed applicators) Note: Optional ir Feed Valve ssembly required. pplication Tooling 04 The MP-3K/40 and MP-5K/40 terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. y incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. 3,000 lb [36 kg] max. crimp force (MP-3K/40) 5,000 lb [68 kg] max. crimp force (MP-5K/40) Tool-less removal of applicators and guards Jog capability Quiet, fast operation 80/76 da and cycle time less than seconds ccepts heavy duty mini style applicators Wide range of optional equipment such as tool-less precision crimp height adjust, batch counter, CQM capability and work light Order Catalog for specs and part numbers Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

105 Optional Stripping Module for the MP-3K/40, MP-5K/40 and MP-O- ECTIC Model G pplication Tooling (Continued) The combination of the stripping module with the MP-O-ECTIC model G terminator or the MP 3-K/40, MP 5-K/40 provides an economical, proficient method of stripping wire and crimping terminals on the same machine. Wires are stripped moments before crimping, meaning there is virtually no chance of damaging wire conductors during handling or storage. Once the wire is fed into the start sensor the stripping module does the rest, improving placement accuracy. For more information, request Catalog Crimp Quality Monitor (CQM) Product Features eal-time monitoring of every crimp Effective for monitoring the wire barrel crimp of open barrel, uninsulated contacts and terminals Calculation and display of actual crimp height, force and position graphs Touch screen graphical user interface Network access with web interface utomatic adjustment of crimp height on enabled terminators Multiple language support Crimp height is the accepted method for the most accurate and precise, non-destructive testing of crimp quality. The Crimp Quality Monitor is a convenient, automatic, easy-to-use tool for measuring crimp height as part of a comprehensive quality management program. On-screen programmability allows flexible determination of crimp parameters and quality ranges. These monitors are compatible with several machines, including the MP-O-ECTIC model G terminating machine and the 3K/40 and 5K/40 terminators. The TE CQM units utilize a technology which is constantly measuring both ram position and force throughout the crimp cycle. s many as 3,000 data points are gathered at a 5kHz sampling rate and analyzed on every crimp in real time. The CQM then compares the measured force/displacement curve to the base line to ensure that the forces and distances are within specification, thereby indicating a good crimp. Other systems make a force vs. time measurement. For more information, request Catalog 875. MP-TPETONIC Machine, Part Number The MP-TPETONIC machine is an MP-O-ECTIC model K terminating machine with a permanently-mounted applicator that accepts interchangeable die sets to apply a variety of tapemounted terminals and splices. Many of the die sets can also be used in MP-O-ECTIC terminating machines with a tape applicator. pplication Tooling For more information, contact TE. Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

106 Gamma 333 PC ead-making Machine, Three Stations pplication Tooling (Continued) With its capacity to accommodate an additional processing station on side, the Gamma 333 PC can perform a number of new processes. It can produce two-ended crimp leads, process double crimp connections with three different terminals or apply seals on one end of the wire. Tinning and ink jet marking are two further options. Process monitoring is integrated into the system, ensuring perfect trimming and stripping of the wires. Specifications ength 5 [337] Width 54. [377] Height 70.5 [790] ength ange.36 in-3.8 ft [60-0,000] (optional 30mm) Cross-Section ange WG 6-WG 0 [0.5mm -5mm ] Noise evel <76d (without crimping modules) Electrical 3x08-480V, 50-60Hz; 6kV Compressed ir 5-6 bar ir Consumption 6.5m 3 /h Weight 850 lbs [840 kg] with two crimping modules For more information, request Catalog MPOMTO System III eadmaker pplication Tooling Flexible and efficient terminating system Single and double wire applications User friendly & proven subsystems and accessories Meets the demanding requirements of the automotive and appliance industries vailable with the new MP-O-ECTIC ST III terminator ccepts various accessories SE crimp quality monitoring Choose either Komax or PWOMT seal application module Specifications ength ange 60mm - 650m [.36-33"] Optional from 35mm [.38"] ength ccuracy ± mm [0.04"] or < 0.% depending on wire length Stripping engths 0.-5mm [ "] Wire Sizes 4-0 WG [0.0-6mm ] Wire Draw-In Speed 0 m/s max. Electrical Power 3 phase, V / Hz Weight 080 kg [,38 lb] Dimensions 3988 x 70 x 006 mm [57 x 67 x 79"] x W x H ir Pressure 5-6 bar [73-87 PSI] ir Volume 9 m 3 /hr [5.3ft 3 /min] Noise < 75 db without crimping modules For more information, request Catalog Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

107 pplication Tooling (Continued) P300 and P350 utomatic Insertion Machines utomatic insertion machines for the application of reeled pins, tabs and receptacles. vailable with up to 3 insertion heads to apply different products. The PC is positioned by an XY table powered by stepper-motors (optional servo drives for higher insertion rates). vailable in stand-alone or inline (SMEM) configuration for fully automatic operation. Optional equipment includes insertion force monitoring, vision system, board thickness measurement and adjustable lower anvil. Specifications Width 57.5 [,460] Depth 64.5 [,640] Height 60 [,50] Weight Depending on configuration Electrical 0 V, 60 Hz ir 87 psi [6 bar] Insertable rea 4 x 6 [600 x 400] For more information, contact TE. ccuserter Pin Insertion Machine Product Features oard capacity of 305 x 450 mm [ x 8"] X/Y-Table with stepper motors Database driven software for simple programming and automatic setup Quick change tooling packs allow easy and fast setup Wide range of tooling packs for TE and non TE products available Easy-to-use operator interface Designed and manufactured with a focus on mid-volume level production, the ccuserter machine provides a broad range of features at a very competitive price. It uses a pneumatic power unit together with product specific quick change tooling packs. The insertion heads can be equipped with a rotary insertion finger that can apply products at different angles without decreasing the insertion rate. The tooling packs can be exchanged within 30 minutes to meet your full range of application requirements. The lower support tool is equipped with an electrical continuity or pin penetration check to assure that each product was correctly inserted into the PC and remained there in real time. There is no additional quality check required and all QC data can be stored via the system PC for 00% future traceability. Note: The ccuserter machine is not CE approved. pplication Tooling Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

108 T3500 attery Hydraulic Hand Tool, Part Number x Options pplication Tooling (Continued) Product Facts Highly Portable ightweight Ergonomic Compatible with SDE dies and CETI-CIMP II heads New quick take-up feature pproximately 50 crimps per charge Generates up to 3500 lbs of crimp force. The T3500 batteryhydraulic hand tool kit is designed to provide the ultimate in flexibility, modularity, and powered efficiency in a lightweight, ergonomic, powerful crimp unit powered by a superior lithium ion battery. The T3500 s flexibility begins with the many user options for the power unit. It can be used with two shoulder strap options (including a 4-point harness or a single shoulder strap) or a belt option, or by using the shoulder strap on the T case, or used as a portable bench top termination device positioned in the tool case. These six combinations allow you to tailor portable, powered crimping to your manufacturing needs. For more information, request Catalog point Harness (for use with padded belt) Shoulder Strap elt Shoulder Strap with Case pplication Tooling Double ction Hand Tool (DHT) Dies travel in arc-like path ocator on tools for FSTON, MTE-N-OK, PIDG and PSTI-GIP terminals Insulation adjustment on tools for FSTON, MTE-N-OK, PIDG and PSTI-GIP terminals pproximate weight. lb [0.54 kg] Double ction Hand Tool dapter, Part Number (For use with T3500 attery Tool) 66 Pneumatic 08 Note: ll part numbers are ohs compliant. Small Tool Holders Part No Part No (w/ ratchet) 64 Series (CE) Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

109 SDE Hand Tool Frames pplication Tooling (Continued) C-Head ssembly for Closed arrel Terminals (Shoulder Dies), Part Number (for use with T3500 attery Tool) 66 Pneumatic SDE C-Head, Part Number SDE Kit Part Number PO-CIMPE III, Part Number (Frame Only) Closed Head ssembly for Open arrel Terminals (Pin & Shoulder Dies), Part Number (for use with T3500 attery Tool) SDE Electric Terminator SDE Closed Head, Part Number Part Number Platform Die Hand Tool, Part Number Frame Only Same frame configuration as TET-CIMP hand tool Dies are interchangeable 66 Pneumatic djustable terminal locator pproximate weight.4 lb [0.64 kg] For use with Ultra-Fast and Ultra-Fast Plus product (Die set required to terminate contacts) arge Tool Holders Part No Part No (w/ ratchet) Platform Die Set dapter Part No TET-CIMP Hand Tool, Part Number Dies travel in arc-like path Multiple color-coded crimping cavities Terminal locator and wire stop atchet control release pproximate weight.4 lb [0.64 kg] For use with closed barrel FSTON product 66 Pneumatic arge Tool Holders Part No Part No (w/ ratchet) TET-CIMP Die Set dapter Part No pplication Tooling Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)

110 pplication Tooling (Continued) Universal Handle, Part Numbers (Short) and (ong) This tool with interchange - able tips is used to mate standard and tab-lok flag FSTON receptacles to tabs. It features an adjust - able strap. The short tip holder is.87 [47.5], the long is 5.87 [49]. For further information, request Instruction Sheet Model 66 Pneumatic Tool This modular system consists of a hand- or footactuated power unit plus interchangeable tool holders, crimp head assemblies, and die sets, when applicable. It is light weight, and features an optional positive-cycle control that helps eliminate partial crimps. The tool can be easily held or bench mounted. Specifications Weight lb [.0-.5 kg] ength.6-.9 [95-37] Outside Diameter.83 [46.5] Grip Span.9 [55.6] over button or handle ir psi [ bar],.4 in 3 [ m 3 ] displacement Cycle Time sec (6-4 WG [.3- mm ] PIDG Terminals) For further information, request Catalog 408. pplication Tooling 0 Note: ll part numbers are ohs compliant. Catalog 8004 Dimensions are shown for Dimensions are in inches and Canada: + (905) UK: +44 (0) evised 3- reference purposes only. millimeters unless otherwise Mexico/C. m.: +5 (0) France: +33 (0) Specifications subject specified. atin/s. m.: +54 (0) Netherlands: +3 (0) to change. US: + (800) Germany: +49 (0) China: +86 (0)