Modular. Machine Guard System. Version 5.2. Product Catalogue. Assembly Technology

Transcription

1 Product Catalogue Machine Guard System Version 5.2

2 Company Information Profession Devotion Keep Improving

3 Company Information Planning Software Complete product info CAD library Quick & Easy configurator Calculation of profile deflection Drawing conversion for profiles Layout Designer for fast, easy planning CAD On-time, rapid delivery Availability of all components Pre-assembled modules, complete frames Prompt shipping and exemplary delivery reliability

4 Product Information Assembly System (MAS) is composed of industrial aluminum profiles and accessories. You can quickly find a solution for all tasks with the complete specification and variety of accessories from MAT. M A S MAS MGS SPS TFS MCS M G S Machine Guard System (MGS) is designed for customers with advanced guarding need. The special design of guarding profiles offer better appearance and unique fastening elements bring faster and safer connections. MAS MGS SPS TFS MCS Stair and Platform System (SPS) is commonly used for overpass bridges over machinery and equipment. The assembly can be realized easily by simply fastening screws without any machine work. The system is very easy and convinent to use. S P S MAS MGS SPS TFS MCS Tubular Framing System (TFS) is a flexible modular system composed of special profile tubes and accessories to build a diverse range of flow racks and material shuttles. TFS is simple and quick to use, also low cost. T F S MAS MGS SPS TFS MCS M C S The Conveyor System (MCS) includes belt conveyor, roller conveyor, chain belt conveyor, chain conveyor, pallet conveyor, rotary, lift unit and etc. They are widely used in car component production, pharmaceutical, electronics, tobacco, packing and other industries. MAS MGS SPS TFS MCS

5 Product Information Machine Guard System Assembly System Machine Guard System Stair and Platform System Tubular Framing System Conveyor System Assembly System Assembly System Machine Guard System Stair and Platform System Stair and Platform System Tubular Framing System Tubular Framing System Conveyor System Conveyor System Assembly System--- safe, quick, reliable Use our comprehensive range to effectively cut working hours and costs. Short planning times Faster construction Reusable components Available worldwide

6 Application Samples Protective barriers for machine Protective barriers for robot Protective barriers for robot MGS MAS MGS SPS TFS MCS

7 Application Samples Protective barriers for machine Protective barriers for car assembly line MAS MGS SPS TFS MCS MGS

8 Machine Guard System Machine Guard System The machine guard system is a separate system which has been designed to meet the different kinds of demand from customers. The outside apperance gives the whole set a beautiful look. The adjustment of the fastening style increases the reliability of the products and allow the installation of meshes, PMMA panels, aluminum Page 25 Page 42 Page 39 Page 38 Page 6-11 Page Page 6-11 Page 31 Page 30 Page 40 Page 39 Page MAS MGS SPS TFS MCS

9 Products Index Products Index Technical Data Protective Unit Strut Elements Page Page Page Connecting Elements Door Unit Installation Information Page 25 Page Page Protective Grille Unit Protective Grille Profile Bolt Connector Anti-torsion Subsequent Nut Spring Clamping Nut Page Page 12 Page 13 Page 13 Page 14 End Cap for Protective Grille Profile Clamping Profile Unit Clamping Profile Bushing End Cap for Clamping Profile Page 14 Page Page 17 Page 18 Page 18 Strut Elements Profile for strut elements End Cap Base Plate L Base L Page 19 Page 20 Page 21 Page Page 24 Connecting Element Swing Door Al Removablle Hinge L Lock for Swing Door L Lock for Swing Door Page 25 Page Page 30 Page 31 Page 31 Ground Latch Door Latch Buffer Block for Swing Door Doormagnet Sliding Door Page 32 Page 32 Page 33 Page 34 Page Profile Rail Pulley Block for Sliding Door Buffer Block for Sliding Door Guide Block for Sliding Door Lock for Sliding Door Page 38 Page 38 Page 39 Page 39 Page 40 Friction Strip Components Die Cast Bracket Door Shutter Safety Lock Guard rail kick plate profile Page 41 Page 41 Page 42 Page 42 Page 43 Machine guard kick plate end cap Machine guard kick plate profile Page 43 Page 44 MAS MGS SPS TFS MCS 02

10 Technical Data Selection Reference of Standard Unit Standard unit is composed of either the protective grille profile or clamping profile. Protective grille profile could insert not only the meshes, but also the panels, and the spring clamping nut will be used if inserting panels (the recommended distance of nut is 300mm). Clamping profiles only could insert the panels, and machining will be needed on the profiles to fasten the panels in appropriate positions (the recommended distance of machining is 300mm). The specifications are compared as below. (300mm) (300mm) 17.5 Protective Grille Profile Inserting Mesh 3~5 Protective Grille Profile 3~ Protective Grille Profile Inserting Panel ~9 1.5~ Clamping Profile PG ~10 1.5~10 Clamping Profile Clamping Profile PG40 40 Machining Symbol Drilling Angle cutting Thread tapping 03 MAS MGS SPS TFS MCS

11 Technical Data Selection Reference of Standard Unit Protective Grille Profile Protective Grille Profile Inserting Mesh 40x40mm, Eg: PN STA Efficiency Cost leakproofness Flexibility Clamping Profile T=3~5 Protective Grille Profile Inserting Panel 3-5mm transparent PMMA panel 3-5mm Spring Clamping Nut: Recommended distance is 300mm : 300mm Eg: PN STA Efficiency Cost leakproofness Flexibility T=1.5-9 Item Number Reference/ : PN STA---02 Clamping Profile Inserting Panel 1.5-9mm transparent PMMA panel 1.5-9mm Top thread:recommended distance is 300mm : 300mm Eg: PP STA Protective Grille Profile Inserting Panel/ Type A/ A H=1400mm W=425mm/ =1400mm =425mm Protective Grille Unit PG30/ 30 Using protective grille profile insert panel is more economic and quick. However the leakproofness is not as good as the clamping profile, and the thickness of panel also limited to 3 to 5mm. The panel thickness of standard units are all 4mm, if there is no special request on panel thickness, the protective grille profile is recommended. 4mm MAS MGS SPS TFS MCS 04

12 Technical Data Safety Distance Machine guard system offers protection against parts that fly out, leaking liguid materials or similar things. The safety distances are dependent on the machine guard height. As figure indicated (safety area is marked in green shadow): Safely distance should be 200mm away from the machine guard. When the height of machine guard is 2000mm, there is still a small part of distance around 350mm from the top cannot get security protection, and it cannot guarantee sufficient safety if the height is less than 1400mm. ()200mm2000mm 350mm1400mm The height from the floor is 200mm. As figure indicated (safety area is marked in green shadow): The distance of 650mm in the foot area cannot get sufficient safety protection. 200mm()650mm MAS MGS SPS TFS MCS

13 Protective Unit Protective Grille Unit PG30 Type A 30 A 40x40 woven mesh Ø4 diameter 40x40 Ø Description Mass (kg) 6.5.STA 675.STA. 30.STA.STA 675.STA. 0.STA. 4mm Transparent PMMA Panel 4mm 6.5.STA. 675.STA. 0.STA..STA. 675.STA..STA. Item Number Reference/ : The part number is for gray woven mesh in the default configuration, please specify (9006), (9005), ex: Code Number Associated kits (To be ordered separately) () Strut Elements Page Connecting Element Page 06

14 Protective Unit Protective Grille Unit PG30 Type 30 40x40 woven mesh Ø4 diameter 40x40 Ø Description Mass (kg) mm Transparent PMMA Panel 4mm Item Number Reference/ : The part number is for gray woven mesh in the default configuration, please specify (9006), (9005), ex: Code Number Associated kits (To be ordered separately) () Strut Elements Page Connecting Element Page 07

15 Protective Unit Protective Grille Unit PG30 Type C 30 C 40x40 woven mesh Ø4 diameter 40x40 Ø Description Mass (kg) mm Transparent PMMA Panel 4mm Item Number Reference/ : The part number is for gray woven mesh in the default configuration, please specify (9006), (9005), ex: Code Number Associated kits (To be ordered separately) () Strut Elements Page Connecting Element Page 08

16 Protective Unit Protective Grille Unit PG40 Type A 40 A 40x40 woven mesh Ø4 diameter 40x40 Ø Description Mass (kg) 670.STA 40.STA.STA 670.STA.STA 4mm Transparent PMMA Panel 4mm.STA 670.STA 40.STA.STA 670.STA.STA Item Number Reference/ : The part number is for gray woven mesh in the default configuration, please specify (9006), (9005), ex: Code Number Associated kits (To be ordered separately) () Strut Elements Page Connecting Element Page 09

17 Protective Unit Protective Grille Unit PG40 Type 40 40x40 woven mesh Ø4 diameter 40x40 Ø Description Mass (kg) mm Transparent PMMA Panel 4mm Item Number Reference/ : The part number is for gray woven mesh in the default configuration, please specify (9006), (9005), ex: Code Number Associated kits (To be ordered separately) () Strut Elements Page Connecting Element Page 10

18 Protective Unit Protective Grille Unit PG40 Type C 40 C 40x40 woven mesh Ø4 diameter 40x40 Ø Description Mass (kg) STC.STC.STC 4mm Transparent PMMA Panel 4mm Item Number Reference/ : The part number is for gray woven mesh in the default configuration, please specify (9006), (9005), ex: Code Number Associated kits (To be ordered separately) () Strut Elements Page Connecting Element Page 11

19 Protective Unit Protective grille profile could insert not only the meshes but also the panels, and the spring clamping nut will be used if inserting panels, the recommended 300mm () Description Moment of Inertia Ix(cm 4 ) Moment of Inertia Iy(cm 4 ) Moment of Resistance 3 ) Moment of Resistance y(cm 3 ) Mass (kg/m)

20 Protective Unit PG40 A simple and economic way to replace end connector with more connection reliablity. Material: zinc plated steel AE Fastening Set zinc plated Description Fastening Set Mass (g) 5 AE Prevent torsion from connecting profiles with screw connectors. Material: nickel plated steel 4M Description Mass (g) M with top thread) () with top thread) () 13

21 Protective Unit Spring Clamping Nut Spring clamping nut has to be used when inserting panels and recommend installing distance is 300mm. 300mm Material: spring steel 45 Description Spring Clamping Nut Mass (g) 7 End Cap for Protective Grille Profile To prevent injury and improve end appearance, the bore hole enables assembly of profile and connectors., Material Description T Mass (g) T End End

22 Protective Unit Clamping Profile Unit PG mm Transparent PMMA Panel 4mm 30 Description Mass (kg) Type A A 6.4 TA 675 TA 30 TA TA 675 TA TA Type Associated kits (To be ordered separately) () Strut Elements Page Type C C Connecting Element Page 15

23 Protective Unit Clamping Profile Unit PG mm Transparent PMMA Panel 4mm 40 Description Mass (kg) Type A A TA 670 TA 40 TA TA 670 TA TA Type Associated kits (To be ordered separately) () Type C C Strut Elements Page Connecting Element Page 16

24 Protective Unit Clamping Profile PG30 30x30 Clamping slot 30 P Clamping slots Parallel P Clamping profiles only could insert the panels, and machining will be needed on the profiles to fasten the panels in appropriate positions, the recommended distance of machining is 300mm mm 30P ) 40 40P ) Description Moment of Inertia Ix(cm 4 ) Moment of Inertia Iy(cm 4 ) Moment of Resistance 3 ) Moment of Resistance y(cm 3 ) Mass (kg/m) P P

25 Protective Unit To realize quick installation of clamping profile unit with connecting elements. Material : zinc plated steel CI Fastening Set GD Fastening Set zinc plated zinc plated nickel plated nickel plated L Description (set) () (set) () L Fastening Set Mass (g) 6 7 CI PPJ30.ST 30 9 GD 40 PPJ40.ST End Cap for Clamping Profile To prevent injury and improve end appearance, the bore hole enables assembly of profile and connectors., Material T Description T Mass (g)

26 Strut Elements Strut Elements PG30 machine guard unit: H=1400mm, PG40 40x40 light strut profile recommended; H=1800mm, special PG40 40x80 profile for strut elements recommended PG40 machine guard unit: H=1400mm, PG45 45x45 light strut profile recommended; H=1800mm, special PG45 45x90 profile for strut elements recommended 30H=140040x40 H=180040x80 40H=140045x45 H=180045x = Page 20 Page 21 Page W Description H 40x40L PBH ST Strut Elements H1400 H x80 45x45L 1400 PBH SE.ST PBH ST 45x90 PBH SE.ST 17.5 H H+200 Strut Elements H1800 H x40L 40x80 45x45L 45x PBH ST PBH SE.ST PBH ST PBH SE.ST

27 Strut Elements Components for Strut Elements Profile for strut elements PG40 40x40 4 slots light 4040x40 4 PG45 45x45 4 slots Light 4545x45 4 PG40 40x80 6 slots For strut elements 4040x80 6 PG45 45x90 6 slots For strut elements 4545x x5(M6) x8(M10) 10.2 Description Strut Profile PG40 40x40 4 slots Light 40 40x40 4 PG40 40x80 6 slots For strut elements 40 40x80 6 Strut Profile PG45 45x45 4 slots Light 45 45x45 4 PG45 45x90 6 slots For strut elements 45 45x90 6 Moment of Inertia Ix(cm 4 ) Moment of Inertia Iy(cm 4 ) Moment of Resistance Wx(cm 3 ) Moment of Resistance Wy(cm 3 ) Mass (kg/m) L SE L SE 20

28 Strut Elements End Cap To prevent staff from any injury and improve profile end appearance., Material and Color: black ABS ABS Type B B Type C C Type F F T T T L2 L1 L2 L1 L2 L1 Type G G T L1 L2 Description L1 L2 T Mass (g) Type B B End Cap-PG End Cap-PG Type C C End Cap-PG End Cap-PG Type F F Type G G

29 Strut Elements Base Plate To support strut profile at the bottom. Expansion bolts chocked into floor can offer a high stability., Material and surface treatment: cast steel, anti-corrosive A Base Plate A A Base Plate Gasket To adjust the degree of vertical profile and uneven ground., 13 Base Plate L C E 40 R7 1 Base Plate B D B C D L E C Fastening Set M8 Flange Nut zinc plated M8x25 T Bolt nickel plated AA Fastening Set M10x100 expansion bolt zinc plated AZ Fastening Set Base Plate Washer zinc plated Description L A B C D E Fastening Set Mass (g) Base Plate-4080 (pcs)/-4080 () 2xAZ Base Plate-4080 (set A)/-4080 (A) 4xC+3xAA+2xAZ STA Base Plate-4080 (set B)/-4080 (B) 6xC+3xAA+2xAZ STB Base Plate-4080 (set C)/-4080 (C) 8xC+3xAA+2xAZ STC Base Plate-4560 (pcs)/-4560 () 2xAZ Base Plate-4560 (set)/-4560 () 4xC+3xAA+2xAZ ST Base Plate-4590 (pcs)/-4590 () 2xAZ Base Plate-4590 (set A)/-4590 (A) 4xC+3xAA+2xAZ STA Base Plate-4590 (set B)/-4590 (B) 6xC+3xAA+2xAZ STB Base Plate-4590 (set C)/-4590 (C) 8xC+3xAA+2xAZ STC Base Plate Gasket/ A

30 Strut Elements Base Plate Economical To support strut profile mounted between sections of machine guard system, Expansion bolts chocked into floor can offer very high stability., Material and Color: carbon steel, black electrophoresis A Base Plate 40x40/45x45 40x40/45x Base Plate 40x80/45x90 40x80/45x90 C 20 Base Plate Gasket A To adjust the degree of vertical profile and uneven ground., D W A C W A D C B L 40x40 45x45 B L 40x80 45x90 C Fastening Set EQ Fastening Set M8 Flange Nut zinc plated M8x20 T Bolt nickel plated M12x100 expansion bolt zinc plated Description Base Plate-4040 (pcs) () Base Plate-4040 (set) () Base Plate-4545 (pcs) () Base Plate-4545 (set) () Base Plate-4080 (pcs) () Base Plate-4080 (set) () Base Plate-4590 (pcs) () Base Plate-4590 (set) () L W A B C D Fastening Set Mass (g) xC+4xEQ ST xC+4xEQ ST xC+4xEQ ST xC+4xEQ ST 23

31 Strut Elements L Base L Economical L base is to fix the profile on the floor and adjust the height of the profile to the floor. L Material: diecast aluminum, black electrophoresis ~ DI Fastening Set DM Fastening Set DN Fastening Set M8x16 Bolt zinc plated M8 Spring Washer zinc plated M8 Pre-set Nut nickel plated M8x20 Bolt zinc plated M8 Spring Washer zinc plated M8 Pre-set Nut nickel plated M10x100 expansion bolt zinc plated Description L Base (pcs) () L Base-PG40 (set) -40 () L Base-PG45 (set) -45 () Fastening Set Mass (g) P 2xDI+1xDN ST.P 2xDM+1xDN ST.P 24

32 Connecting Elements Connecting Element To connect protective fences with strut element. Material: Die cast zinc HA Fastening Set M8x25 Bolt zinc plated M8 Flange Nut zinc plated M8x20 T Bolt nickel plated HB Fastening Set M8x20 Bolt zinc plated M8 Flange Nut zinc plated M8x20 T Bolt nickel plated Description Fastening Set Mass (g) Connecting Element for Protective Grille Unit - 1 HA 96g PNC.ST 9.8 Connecting Element for Clamping Profile Unit - 1 HB 94g PPC.ST 25

33 Door Unit Swing Door Swing Door for Protective Grille Unit-Economical - Economical 40x40 woven mesh Ø4 diameter 40x40Ø mm Transparent PMMA Panel 4mm 02 X X H H Y Y L Lock for Swing Door L L Lock for Swing Door L Description H X Y Mass (kg) (R) () (L) () Protective Grille Unit-Economical-PG PNDH ST.01.E PNDH ST.01.E PNDH ST.01.L.E PNDH ST.01.L.E Protective Grille Unit-Economical-PG PNDH ST.02.E PNDH ST.02.E PNDH ST.02.L.E PNDH ST.02.L.E Protective Grille Unit-Economical-PG PNDH ST.01.E PNDH ST.01.E PNDH ST.01.L.E PNDH ST.01.L.E Protective Grille Unit-Economical-PG PNDH ST.02.E PNDH ST.02.E PNDH ST.02.L.E PNDH ST.02.L.E Item Number Reference/ : The part number is for gray woven mesh in the default configuration, please specify with code if other color is required, such as 9005 for black, 1018 for yellow. (9006), (9005) (1018), ex: PNDH ST Code Number Associated kits (To be ordered separately) () Strut Elements (One end of strut profile need to be tapping M14x30 screw) (M14x30) Page Door Shutter (One end of strut profile need to be tapping M14x30 screw) () Page 42 26

34 Door Unit Swing Door Swing Door for Protective Grille Unit 40x40 woven mesh Ø4 diameter 40x40Ø mm Transparent PMMA Panel 4mm 02 X1 X H H Y1 X2 Y2 Y1 X2 Y2 Lock for Swing Door Lock for Swing Door Description H X1 Y1 X2 Y2 Mass (kg) (R) () (L) () Protective Grille Unit-PG PNDH ST.01 PNDH ST.01 PNDH ST.01.L PNDH ST.01.L Protective Grille Unit-PG PNDH ST.02 PNDH ST.02 PNDH ST.02.L PNDH ST.02.L Protective Grille Unit-PG PNDH ST.01 PNDH ST.01 PNDH ST.01.L PNDH ST.01.L Protective Grille Unit-PG PNDH ST.02 PNDH ST.02 PNDH ST.02.L PNDH ST.02.L Item Number Reference/ : The part number is for gray woven mesh in the default configuration, please specify with code if other color is required, such as 9005 for black, 1018 for yellow. (9006), (9005) (1018), ex: PNDH ST Code Number Associated kits (To be ordered separately) () Strut Elements (One end of strut profile need to be tapping M14x30 screw) (M14x30) Page Door Shutter (One end of strut profile need to be tapping M14x30 screw) () Page 42 27

35 Door Unit Swing Door Swing Door for Clamping Profile Unit 4mm Transparent PMMA Panel 4mm X H Y1 X2 Y Description H X1 Y1 X2 Y2 Mass (kg) (R) () (L) () Clamping Profile Unit-PG PPDH ST PPDH ST PPDH ST.L PPDH ST.L Clamping Profile Unit-PG PPDH ST PPDH ST PPDH ST.L PPDH ST.L Associated kits (To be ordered separately) () Strut Elements (One end of strut profile need to be tapping M14x30 screw) (M14x30) Page Door Shutter (One end of strut profile need to be tapping M14x30 screw) () Page 42 28

36 Door Unit Components for Swing Door Swing Door are normally composed of A,B and C as shown in the below figure. () ABC Swing Door for Protective Grille Unit-Economical - Swing Door for Protective Grille Unit C C B D C A C A A Al Removablle Hinge B L Lock for Swing Door L C Buffer Block for Swing Door D Lock for Swing Door 29

37 1 Al Removablle Hinge y Al Removablle Hinge-L - Al Removablle Hinge-R - L H2 98 H2 L H1 L1 H1 L FF M6 T M8 T - () - () - - () - - () H1 H2 L1 L2 (g) () () 28 2xFF+2x 158 T T 4x xFF+2x 158 4x

38 L 2-M5 EE 4 8x8 M8x (g) L- 1x+2x 294 L L- 45x45L 1x+2xEE CP (g) - - 2xCP

39 E F B C A 129 (g) F 16 E C 16 B - A - 2x+2x 2x+2xAH AH (g) - () 6x 32

40 27 8 CC M8 M8x25 H2 H H1 H2 M8 T (g) M8 T xCC x

41 - - HY CP (g) 58 () ) () 61 2x+2xHY+2xCP M

42 Y 98 4mm TA Panel 4mm Y 98 Page () Page 41 H Y L) () R) () ,

43 4mm TA Panel 4mm 98 Y H Y R) () L) () () Page Page 41 36

44 () ABCEF 6 A B C E F 37

45 ) 4 ) ) ) 19 HC (g) 2xHC 64 2xHC 38

46 15 12 CC M8 25 M8 T (g) 1xCC 64 POM POM 6 8 HE HF (g) 2x+2xHE 151 2x+2xHF

47 H (g) x 2xHZ 2x 2xHZ H HZ

48 , () 5x (g) 92 41

49 2, - 2xHH+4xHJ+2x+2xHL - 4xHH+4xHJ+2x HL HJ HH 42

50 ) 4 ) ) ) 5, 5 (g) 5 43

51 (g) (g) () () 2xEA+2xEB EA EB AC A B C 44

52 ) a An a,,,f max H ) F F F F 45x

53 46

54 )()A B TC RCH MCH LCH RCH C MCH A B LCH 2x 47

55 2 x L L line A B C A B C 48

56 Co., Ltd. Headquarter Add: Haiwan Industrial Area, Economic Development Zone of Pulandian, Dalian Liaoning116200, China : : Tel/: +86 (411) Fax/: +86 (411) /: sales@moduasm.com info@moduasm.com (international contact) /Web: Assembly System Assembly System Machine Guard System Stair and Platform System Stair and Platform System Tubular Framing System Tubular Framing System Conveyor System Conveyor System We reserve the right to update our product specifications without any notice and obligations, please find the latest catalogue from our website or contact us at info@moduasm.com