14 Annex Units used. Annex. Symbol Name Physical quantity Electricity Ω Ohm Resistance KΩ Kiloohm Resistance MΩ Megaohm Resistance W Watt Power
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1 Units used Symbol Name hysical quantity Electricity Ω Ohm Resistance KΩ Kiloohm Resistance MΩ Megaohm Resistance W Watt ower ime min. Minute ime s Second ime emperature Degree elsius emperature K Kelvin emperature F Fahrenheit emperature Length mm Millimeter Length m Meter Length Inch Length ressure psi ounds per square inch ressure bar Bar ressure orque Nm Newton meter orque Foot-pounds foot pounds orque Synventive Molding Solutions Hot Runner System Instruction Manual SV _-Rev1.5 urrent version at ll rights reserved
2 14.2 Glossary and List of bbreviations ctuator cooling See emperature control of the Hot Runner System - Dimension Distance between the top of the spacer plate and the top of the manifold I nozzles See section nozzles See section B Balancing rocessing optimization, consisting in the determination of optimum parameters for the Hot Runner System and the injection molding machine. avity avity plate lamping plate oolant ut-out / cavity D Dimension E List of adjustment values EL series EVOH Expansion gap Z F F0 point G Sliding (support ring / face fit) nozzles Hollow space in the injection mold in the shape of the molded parts. It is filled with plastics during the injection process. Internal space of the injection mold in which the cavity is located. Steel plate used to attach the mold to the injection molding machine. he QVG actuator is placed inside the clamping plate. ooling fluid used to cool down the actuator. he coolant used should be properly modified, e.g. filtered water with an anti-corrosion and frostproof agent. ut-out (matrix) into which the Hot Runner System is incorporated. lso mold cavity, or cut-out for the nozzle. See -dimension Sheet with values for the optimum setting of the injection molding machine and the Hot Runner System. Electric operated actuators for valve gate systems Ethylene vinyl alcohol copolymer See dimension z F0 point is the nozzle reference point. he nozzle tip may be cut to this point, but not beyond. Support ring / face fit nozzles are hot runner nozzles whose connection to the manifold consists in a smooth force fit, so that during heating the thermally expanding manifold can slide over the nozzle heads. H Heated inlet bushing (see: Inlet bushing, heated) Heater Resistor element heating the Hot Runner System. High-temperature assembly paste emperature resistant assembly paste which enables resolvability of all threads. Hot half Hot Runner System including the applicable cavity plates. hey are already complete with cables, or hoses, fully assembled and ready for mounting. Hot Runner manifold Steel block distributing the plastic. It forms the Hot Runner System together with nozzles, actuators, supply hoses and heating. Hot Runner System Hot runner system, see section 2 HR manifold Hot runner manifold HR Hardness Rockwell one Hydraulic operating fluid Operating fluid for hydraulic actuators that complies with requirements under classification 21/18/13 pursuant to ISO HY series Hydraulic operated actuators for valve gate systems I Inlet bushing, heated Hot runner nozzles where the contact surface for the machine nozzle is located directly on the nozzle head either as a manifold or as a single nozzle. Inlet bushing, unheated Short inlet bushing in some cases heating is not necessary. J J-ype temperature sensor (thermocouple) emperature sensor (thermocouple), type J. Synventive Molding Solutions Hot Runner System Instruction Manual SV _-Rev1.5 urrent version at ll rights reserved
3 K L Dimension L he nominal dimension between the nozzle face (support ring / face fit nozzles) respectively the bottom of the manifold (threaded / screw fit nozzles) and the F0 point. Depth of center support in mold plate Length of center support Spacer ring length Support pad length Dimension Lc Dimension Lcs Dimension Lsp Dimension Lms M Machine Injection molding machine Manifold Hot runner manifold (see. Hot runner manifold) Manifold VB lug n lay Manifold 37mm (1.46 ) thickness and a width of 36mm (1.42 ) Manifold V Manifold 37mm (1.46 ) thickness and a width of 56mm (2.20 ) Manifold VD Manifold 42mm (1.65 ) thickness and a width of 56mm (2.20 ) Manifold VE Manifold 50mm (1.97 ) thickness and a width of 80mm (3.15 ) Manifold VF Manifold 65mm (2.56 ) thickness and a width of 80mm (3.15 ) Manifold VH Manifold 80mm (3.15 ) thickness and a width of 87 mm (3.43 ) Manifold VI Manifold 85mm (3.35 ) thickness and a width of 97 mm (3.82 ) Manifold channel Mold temperature control Material safety data sheet (MSDS) N Nominal dimension O Open (thermal gate) system lastification unit N series E pre-chamber isolation Q QVG R Ra S Screwed (threaded / screw fit) manifold nozzles Single nozzle / Sprue bushing Drilled channel in the manifold that conveys the melt. Mold heating or cooling using a fluid pump or similar control unit. ontains data typical for a specific plastic, such as processing temperature, specified health and safety information etc. See Dimension L System without a moving valve pin, with thermally controlled gate. Screw and barrel of the injection molding machine neumatic operated actuators for valve gate systems. ersonal protective equipment he nozzle tip does not pass through the cavity plate and is located in a pre-chamber. he plastic in the pre-chamber isolates the melt flow. Quickcouple valve gate actuator, placed inside the clamping plate. Mean roughness value, surface roughness after machining Hot runner nozzles screwed into the manifold. HR nozzles Single nozzles are hot runner nozzles with the inlet bushing directly mounted on the nozzle head. Steel plate in which a cut out for the Hot Runner System is located. Spacer plate SI List of torques for Synventive parts. See section 13 emperature control of the Hot Runner System ooling and heating of the Hot Runner System, maintaining temperature within a specified range. emperature controller emperature control of the machine emperature sensor (thermocouple) Sensor that measures temperature in specific heated zones of the Hot Runner System, allowing temperature control. Synventive Hot Runner Systems use almost exclusively J type sensors, unless specifically requested by the customer. emperature sensor (thermocouple), type J emperature sensor whose (+) cable is made of ferrous metal and (-) cable of copper and zinc. orque table See SI section 13 Synventive Molding Solutions Hot Runner System Instruction Manual SV _-Rev1.5 urrent version at ll rights reserved
4 U V Valve gate system V series W X Dimension x1 System that closes the nozzle tip using a moving valve pin. neumatically controlled actuators located in the clamping plate. Depth of the center support in V/VD Manifold Y Z Dimension z Expansion joint Z on manifolds with support ring / face fit nozzles due to thermal expansion. If set correctly, it creates the seal between the nozzle face and the manifold. Synventive Molding Solutions Hot Runner System Instruction Manual SV _-Rev1.5 urrent version at ll rights reserved
5 14.3 E Declaration of onformity Doc png Synventive Molding Solutions Hot Runner System Instruction Manual SV _-Rev1.5 urrent version at ll rights reserved
6 14.4 atents lease note the copyright protection reminder pursuant to DIN ISO he specified patents are the property of Synventive Molding Solutions. heir distribution and dissemination is permitted only subject to approval Synventive Molding Solutions he products are protected by the following US and European ommunity patents: roperty of Synventive. Not for third parties without written permission Synventive Molding Solutions U.S. atents: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , EU atents: , , , , , , , , N atents: ZL , N atents: , , , , Synventive Molding Solutions Hot Runner System Instruction Manual SV _-Rev1.5 urrent version at ll rights reserved
7 14.5 Global Offices / Sales gencies ustralia & New Zealand Israel Singapore ontact: ndrew Dovey, D, B Israel Synventive Molding Solutions te Ltd. Mobile : , Hagana Street Block 5000, echplace II adovey@synventive.com Givataim #04-10, ng Mo Kio ve 5 el.: Singapore Brazil Fax: el.: Synventive Molding Solutions Ltda. adb2@barak.net.il.com Fax: venida Melchert, infohrsg@synventive.com E Vila Matilde Italy Sao aulo - S Synventive Molding Solutions Srl. Slovakia el.: +55 (11) Via Senigallia 18/2 orre Synventive Molding Solutions s.r.o.-org. zl. Fax: +55 (11) Milano Gogolova 18, Bratislava infohrbr@synventive.com el.: el.: infohrit@synventive.com Fax: anada infohrsk@synventive.com Synventive Molding Solutions anada Inc. Japan oronto Synventive Molding Solutions K.K. South frica Ontario, anada 6F of Masuni No. 1 Building Sync ooling el.: +1 (416) Shin-Yokohama 2, radock Road info@synventive.com Kouhoku-ku, Yokohama ity, Kanagawa ref Uitenhage Japan el : hina - Suzhou el: infohrde@synventive.com Synventive Molding Solutions (Suzhou) o. Ltd. Fax: B Gang ian Industrial Square infohrjp@synvnetive.com South Korea Suzhou Industrial ark, hina Synventive Molding Solutions South Korea Office. el.: Mexico #606, 104rugio 1ha, No. 661 Fax: Ramos rizpe Gyeong in-ro, Guro-gu, infohrcn@synventive.com oahuila Seoul Korea el.: el : hina - Shenzhen Fax: Fax: Synventive Molding Solutions (Suzhou) o. Ltd. jgomez@synventive.com infohrkr@synventive.com Shenzhen Branch No , 7th Floor Information ower Netherlands Spain Baoyunda Logistics enter Synventive Molding Solutions B.V. Synventive Molding Solutions S.L. QianJin 2nd road, Bao an District, Shenzhen De Lind 21 Rua Glória Barata Rodrigues, No 289 el.: K rinsenbeek Leiria / ortugal Fax: el.: +31 (0) Mobil: infohrhk@synventive.com Fax: +31 (0) Mobil: infohrnl@synventive.com infohres@synventive.com zech Republic Synventive Molding Solutions s.r.o oland urkey Sezemická 2757/2 Synventive Molding Solutions ürkiye Istanbul Irtibat Bürosu raha 9 - Horní očernice s.r.o. Sp. Z o.o. Oddzial w olsce Bagdat ad. 49/6 el.: ul. Dworcowa 76, Bydgoszcz Feneryolu Kadıköy, Istanbul Fax: el.: +48 (0) el: infohrcz@synventive.com Fax: +48 (0) Fax: infohrpl@synventive.com infohrtr@synventive.com France Synventive Molding Solutions SS ortugal United Kingdom 23, Boucle de la Ramée Synventive Molding Solutions Lda Synventive Molding Solutions Ltd Saint Quentin-Fallavier Rua Glória Barata Rodrigues, No 289 ark Street West el.: +33 (0) Leiria Luton Bedfordshire LU1 3BE Fax: +33 (0) el.: el.: infohrfr@synventive.com Fax: Fax: infohrp@synventive.com uk@synventive.com Germany Synventive Molding Solutions GmbH Russia US - eabody, M Heimrodstraße 10 Intos - Service LL. Synventive Molding Solutions Bensheim nab. hernoy rechki, entennial Drive el.: +49 (0) St. etersburg eabody, M Fax: +49 (0) el.: +7(812) el.: infohrde@synventive.com Fax: +7(812) el.: intos-spb@yandex.ru Fax: India info@synventive.com Synventive Molding Solutions JBJ vt. Ltd. Scandinavia #5, diti ommerce ontact: US - Livonia, MI Baner Road, Baner Synventive Molding Solutions Synventive Molding Solutions une , India Heimrodstraße 10 Michigan Service enter el.: Bensheim / Germany Schoolcraft Rd Fax: el.: Livonia, MI infohrin@synventive.com Fax: el.: infohrsc@synventive.com Fax: info@synventive.com Synventive Molding Solutions Hot Runner System Instruction Manual SV _-Rev1.5 urrent version at ll rights reserved
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