Unit Identification Diagram

Transcription

1 10 Rapid Spray Marshal Unit Operator s Handbook Unit Identification Diagram

2 Rapid Spray Marshal Unit Operator s Handbook 11 Unit Specifications Engine Pump MODEL GX35 Honda 4-Stroke Rapid Commando TYPE 4-stroke, OHC single cylinder Duplex piston pump MAX. POWER/PRESSURE 1.0kW 7,000RPM 25BAR (360PSI) MAX. FLOW 12L/min OIL TYPE 10W/30 API SG SAE30/30W OIL CAPACITY 0.1L (100ml) 0.1L (100ml) Trouble Shooting Issue Possible Cause Resolution Pump will not prime 1. Insufficient motor RPM 2. Air leak on suction plumbing 1. Increase motor RPM until pump engages 2. Tighten/replace fittings Pressure drops under load and pump is noisy Insufficient motor RPM to prevent clutch slippage Increase motor RPM Pressure drops/fluctuates during standard operation 1. Restriction on suction line 2. Pump sucking air 3. Residue on valves 1. Remove restriction 2. Tighten/replace fittings 3. Disassemble and clean valves/ replace broken valve springs if necessary Unable to get any pressure 1. Residue on valves 2. Broken regulator spring 1. Disassemble and clean valves/ replace broken valve springs if necessary 2. Replace regulator spring

3 12 Rapid Spray Marshal Unit Operator s Handbook Exploded Diagram

4 Rapid Spray Marshal Unit Operator s Handbook 13 Parts List No. Part Name Part Number Size Per. Set 1 Engine GX Clutch Drum CPUPP Gearbox housing CPUPP Housing Gasket CPUPP Oil seal CPUPP Steel Spacer 1 7 O-ring CPUPP007 9x Bearing 6201 CPUPP Shaft 1 10 Bearing HK1010 CPUPP Washer CPUPP Bearing 608 CPUPP Gear shaft 1 14 Bearing 6203 CPUPP Bearing 6200 CPUPP Crank case CPUPP016 18mm 1 17 O-ring CPUPP017 G Crank case cover CPUPP O-ring CPUPP019 G Oil glass CPUPP Pump stand 1 22 O-ring CPUPP Drain plug CPUPP Screw M6x Nut M Spring washer M Rubber Mount CPUPP O-ring CPUPP Oil Filler Cap CPUPP Oil seal CPUPP Piston CPUPP031 18mm 1 32 O-ring CPUPP Fixed plate 2mm 2 34 Adjusting ring CPUPP Grease ring CPUPP035 2

5 14 Rapid Spray Marshal Unit Operator s Handbook No. Part Name Part Number Size Per. Set 36 V-packing upper seal CPUPP V-packing CPUPP Packing seat CPUPP Cylinder Head LEFT CPUPP Valve Assembly CPUPP Valve nut Valve spring Valve plug Valve seat Valve ring Valve packing 1 41 Suction Manifold LEFT CPUPP Connector Nipple Grease cup CPUPP043 & CPUPP Outlet Manifold CPUPP Regulator seat CPUPP Regulator ball CPUPP Regulator ball cup CPUPP Regulator Spring CPUPP Regulator valve Housing CPUPP Regulator Housing Nut CPUPP Regulator valve screw CPUPP Regulator knob CPUPP Nyloc nut CPUPP054 M Cylinder head RIGHT CPUPP Suction Manifold RIGHT CPUPP Outlet manifold LEFT 4 58 Elbow 1/4NPT 8 59 Pressure gauge CPUPP Pressure Manifold Hose CPUPP Suction manifold hose CPUPP Hose clamp CPUPP Bypass hose CPUPP Suction hose 2 66 Engine stand 1

6 Rapid Spray Marshal Unit Operator s Handbook 15 No. Part Name Part Number Size Per. Set 67 Rubber Mount CPUPP Screw M6x Screw M6x Screw M6x Steel Frame CPUPP Screw M6x Hose Reel Spool CPUPP Hose reel swivel CPUPP Hose reel whip hose CPUPP Rubber Foot CPUPP Screw M8* Throttle mounting plate 1 81 Kill switch 1 82 Rubber sheath 1 83 Screw 3/16 x3/8 L 2 84 Washer 3/ Nut 3/ Throttle 1 87 Throttle Cable comp 1 88 Screw 2 89 Washer 2 90 Nut 2 93 Screw 2 94 Screw Ball valve & tee piece CPUPP Spare Parts Kit Part Name Part Number Parts Included Regulator Assembly for Rapid Commando CPUPK050 Spare Seals and Valves Kit CPUPK120 5x1, 7x1, 17x1, 19x1, 22x1, 28x1, 30x2, 32x2, 36x2, 37x4, 38x2, 40x4 Spare Seals Kit for Rapid Commando CPUPK121 30x2, 32x2, 36x2, 37x4, 38x2 Regulator Spares Kit for Rapid Commando CPUPK122 7x3, 46x1, 47x1, 48x1, 49x1 Rubber Mount Kit for Spray Marshal CPUPK123 27x2, 67x2, 78x4, 79x4 30m Hose for Spray Marshal CPUPK130 Includes fittings