Details of Free issue piping Material
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1 Tender No. KLPL/HQ/C&P/Composite works-compressors/2018 Details of Free issue piping Material Items Qty. Pipe 8 : A106 GR.B,SCH-STD,BE,SMLS,B36.10 Pipe 6 : A106 GR.B,SCH-XS,BE,SMLS,B36.10 Pipe 6 : A106 GR.B,SCH-40,BE,SMLS,B36.10 Pipe 8 : A106 GR.B,SCH-STD,BE,SMLS,B36.10 Pipe 6 : A106 GR.B,SCH-XS,BE,SMLS,B36.10 Pipe 6 : A106 GR.B,SCH-40,BE,SMLS,B36.10 Pipe 8 : A106 GR.B,SCH-STD,BE,SMLS,B36.10 Pipe 6 : A106 GR.B,SCH-XS,BE,SMLS,B36.10 Pipe 6 : A106 GR.B,SCH-40,BE,SMLS,B36.10 Pipe 2 : A106 GR.B,SCH-40,BE,SMLS,B36.10 Pipe 4 : A106 GR.B,SCH-40,BE,SMLS,B36.10 Pipe 2 : A106 GR.B,SCH-XS,BE,SMLS,B36.10 Pipe 1.5 : A106 GR.B,SCH-XS,BE,SMLS,B36.10 Pipe 3 : A106 GR.B,SCH-STD,BE,SMLS,B36.10 Pipe 8 : A312 TP304, SCH-40S,BE,SMLS,B36.19 Pipe 6 : A312 TP304, SCH-10S,BE,SMLS,B36.19 Pipe 12 : A312 TP304, SCH-10S,BE,SMLS,B36.19 Pipe 8 : A312 TP304, SCH-40S,BE,SMLS,B36.19 Red Tee : 150NBx30NB A234 WPB B16.9 SCH XS/STD Red Tee : 200NBx150NB A234 WPB B16.9 SCH 40 Elbow BW 90.15ONBx1.5D, A234 WPB B16.9 SCH STD Elbow BW 90.15ONBx1.5D, A234 WPB B16.9 SCH XS Elbow BW 90.20ONBx1.5D, A234 WPB B16.9 SCH STD Red Con BW: 80NBx50NB, A234 WPB B16.9 SCH STD/XS Red Con BW: 150NBx80NB, A234 WPB B16.9 SCH STD Red Con BW: 200NBx150NB, A234 WPB B16.9 SCH STD Tee Equal : 50NBx50NB, A234 WPB B16.9 SCH XS/XS Tee Equal : 150NBx150NB, A234 WPB B16.9 SCH 40/40 Tee Equal : 150NBx150NB, A234 WPB B16.9 SCH 80/80 Tee Equal : 200NBx200NB, A234 WPB B16.9 SCH 40/40 Sockolet : 50NBx25NB 3000# SW A105 MSS SP-97 Sockolet : 50NBx40NB 3000# SW A105 MSS SP-97 Sockolet : 50NBx40NB 6000# SW A105 MSS SP-97 Sockolet : 100NBx25NB 3000# SW A105 MSS SP-97 Sockolet : 150NBx40NB 3000# SW A105 MSS SP-97 Sockolet : 150NBx20NB 6000# SW A105 MSS SP-97 Sockolet : 200NBx40NB 3000# SW A105 MSS SP-97 Sockolet : 200NBx20NB 6000# SW A105 MSS SP-97 Weldolet : 150NBx50NB SCH-XS BW A105 MSS SP-97 Weldolet : 200NBx50NB SCH-XS BW A105 MSS SP-97 Equal Tee BW A WP SCH NB 24mtr 150 mtr 264 mtr 174 mtr 84 mtr 204 mtr 12 mtr 34 mtr 192 mtr 36 mtr 24 mtr 222 mtr 12 mtr 12 mtr 5.44 mtr 5.84 mtr 5.78 mtr mtr 2.00 nos 2.00 nos nos 9.00 nos nos 2.00 nos 2.00 nos 3.00 nos 5.00 nos 2.00 nos 1.00 nos 4.00 nos 3.00 nos 6.00 nos 4.00 nos 3.00 nos nos nos 8.00 nos 7.00 nos 2.00 nos 2.00 nos 2.00 nos
2 KIRLOSKAR PNEUMATIC CO. LTD. A Kirloskar Group Company Hadapsar Industrial Estate, Pune , INDIA. Project : Reciprocating Gas Compressor Package Client : M/s Konkan LNG Private Ltd. Supplier : Kirloskar Pneumatic Co. Ltd. Project No. : G2524 Qty. : 2 No Document : Foundation Key Plan 00 Issued for Approval. PTP SNP PTN Rev. Description Prep by Rev by App by Date
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4 To, KONKAN LNG PRIVATE LTD. KLPL Jubilee Tower, 5th Floor, B-35-36, Sector-1, Noida (U.P, India) KIRLOSKAR PNEUMATIC CO. LTD Hadapsar Industrial Estate Pune Date: Ref No:PO No.: KLPL/HQ/C&P/Procurement of Booster Compressors/01/2018/03 dated KPCL Project No. : G2524 Client:- KONKAN LNG PRIVATE LTD. Transmittal No.:- 3 Item : Motor Driven Reciprocating Compressor Package (2nos.) Kind Attn:- Mr. Mahesh Kataria GM (Projects ) Dear Sir, We enclose herewith documents / drawings listed below for: A -For Approval B -Resubmitted for Approval I -For information/record Sr.No. KPCL Document No Sh./ Pages Rev Document Description Code 1 PRJ/G2524/IN/ Instrument Index I 2 PRJ/G2524/P&ID 4 2 P&ID A 3 PRJ/G2524/GA 1 0 GA drawing for Compressor Package I 4 PRJ/G2524/FKP 1 0 Foundation Key Plan for Compressor Package I Note: For Kirloskar Pneumatic Co. Ltd. Rahul S.Khade Sr.Manager, Projects
5 KIRLOSKAR PNEUMATIC CO. LTD. A Kirloskar Group Company Hadapsar Industrial Estate, Pune , INDIA. Project : Reciprocating Gas Compressor Package Client : M/s Konkan LNG Private Ltd. Supplier : Kirloskar Pneumatic Co. Ltd. Project No. : G2524 Qty. : 2 No Document : Process and Instrumentation Diagram For Compressor Package 02 Issued for Approval. TDC SNP PTN Issued for Approval. TDC SNP PTN Issued for Approval. TDC SNP PTN Rev. Description Prep by Rev by App by Date
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10 KIRLOSKAR PNEUMATIC CO. LTD. A Kirloskar Group Company Hadapsar Industrial Estate, Pune , INDIA. Project : Reciprocating Gas Compressor Package Client : M/s Konkan LNG Private Ltd. Supplier : Kirloskar Pneumatic Co. Ltd. Project No. : G2524 Qty. : 2 No Document : General Arrangement Drawing 00 Issued for Approval. PTP SNP PTN Rev. Description Prep by Rev by App by Date
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12 KIRLOSKAR PNEUMATIC CO. LTD. A Kirloskar Group Company Hadapsar Industrial Estate, Pune , INDIA. Project : Reciprocating Gas Compressor Package Client : M/s Konkan LNG Private Ltd. Supplier : Kirloskar Pneumatic Co. Ltd. Project No. : G2524 Qty. : 2 No Document : Instrument Index 00 Issued for Reference GKR MKR MKR Rev. Description Prep by Rev by App by Date
13 INSTRUMENT INDEX SR. NO. TAG NO. INSTRUMENT TYPE SERVICE EQUIPMENT/ LINE NO. P&ID NO. OPERATING VALUE RANGE IO TYPE KEY SPESIFICATION MAKE & MODEL REV 1 PT 100 Pressure Transmitter Main Suction Pressure 6''-SCH40-CS-PG-150#-001 PRJ / G2524/ PID 8 Bar A 0 to 16 Bar A AI 2 PT 101 Pressure Transmitter 1st Stage Suction Pressure SVB-1 PRJ / G2524/ PID 8 Bar A 0 to 16 Bar A AI 3 PT 102 Pressure Transmitter 1st Stage Discharge Pressure 4''-SCH40-CS-300#-PG-003 PRJ / G2524/ PID 20 Bar A 0 to 40 Bar A AI 4 PT 103 Pressure Transmitter 2nd Stage Suction Pressure SVB-2 PRJ / G2524/ PID 20 Bar A 0 to 40 Bar A AI 5 PT 104 Pressure Transmitter 2nd Stage Discharge Pressure 3''-SCH40-CS-300#-PG-006 PRJ / G2524/ PID 46 Bar A 0 to 60 Bar A AI 6 PT 105 Pressure Transmitter 3rd Stage Suction Pressure SVB-3 PRJ / G2524/ PID 45 Bar A 0 to 60 Bar A AI 7 PT 106 Pressure Transmitter 3rd Stage Discharge Pressure 3''-SCH160-CS-900#-PG-009 PRJ / G2524/ PID 93 Bar A 0 to 160 Bar A AI 8 PT 107 Pressure Transmitter Final Discharge Gas Pressure 3''-SCH160-CS-900#-PG-011 PRJ / G2524/ PID 93 Bar A 0 to 160 Bar A AI 9 PT 108 Pressure Transmitter Compressor Lube Oil Pressure COMPRESSOR PRJ / G2524/ PID 5 Bar A 0 to 10 Bar A AI 10 VT 101 Vibration Transmitter Compressor Vibration COMPRESSOR PRJ / G2524/ PID 5 mm/sec 0 to 25 mm/sec AI 11 FT 101 Flow Meter (Orifice Type) Final Discharge Flow meter 3''-SCH160-CS-900#-PG-011 PRJ / G2524/ PID 6000 Kg/hr 0 to 8000 Kg/hr AI 12 GD 101 Gas Detector HC Gas Detector -- PRJ / G2524/ PID 20 to 30% 0 to 100 % AI 13 TE 101 RTD Main Inlet Line Temperature 6''-SCH40-CS-PG-150#-001 PRJ / G2524/ PID 25 to 40 Deg C NA AI 14 TE 102 RTD 1st Stage Discharge Temperature-1 1ST STAGE DISCH. CYL-1 PRJ / G2524/ PID 45 to 105 Deg C NA AI 15 TE 103 RTD 1st Stage Discharge Temperature-2 1ST STAGE DISCH. CYL-2 PRJ / G2524/ PID 45 to 105 Deg C NA AI 16 TE 104 RTD 2nd Stage Suction Temperature 4''-SCH40-CS-300#-PG-004 PRJ / G2524/ PID 45 to 55 Deg C NA AI 17 TE 105 RTD 2nd Stage Discharge Temperature 2ND STAGE CYL PRJ / G2524/ PID 146 Deg C NA AI 18 TE 106 RTD 3rd Stage Suction Temperature 3''-SCH40-CS-300#-PG-007 PRJ / G2524/ PID 45 to 55 Deg C NA AI 19 TE 107 RTD 3rd Stage Discharge Temperature 3RD STAGE CYL PRJ / G2524/ PID 112 to 140 Deg C NA AI 20 TE 108 RTD Final Discharge Gas Temperature 3''-SCH160-CS-900#-PG-011 PRJ / G2524/ PID 45 to 55 Deg C NA AI 21 TE 109 RTD Compressor Lube Oil Temperature 3/4'' OD Tube PRJ / G2524/ PID 83 to 90 Deg C NA AI 22 TE 201 RTD Motor Winding Temperature PRJ / G2524/ PID AI 23 TE 202 RTD Motor Winding Temperature PRJ / G2524/ PID AI 24 TE 203 RTD Motor Winding Temperature PRJ / G2524/ PID AI 25 TE 204 RTD Motor Winding Temperature PRJ / G2524/ PID AI PART OF MOTOR 26 TE 205 RTD Motor Winding Temperature PRJ / G2524/ PID AI 27 TE 206 RTD Motor Winding Temperature PRJ / G2524/ PID AI 28 TE 207 RTD Motor Bearing Temperature PRJ / G2524/ PID AI 29 TE 208 RTD Motor Bearing Temperature PRJ / G2524/ PID AI 30 PCV 101 Control Valve Bypass Control Valve 3''-SCH160-CS-900#-PG-012 PRJ / G2524/ PID 0 TO 100% 0 to 100 % AO 31 BV 101/SOV 101 On-Off Actuated Valve with Solenoid 1st Stage Suction KOD Drain Valve 1.5''-SCH80-CS-150#-DH-001 PRJ / G2524/ PID WNRTJ FLANGED NA DO 32 BV 102/SOV 102 On-Off Actuated Valve with 1.5''-SCH160-CS-150#-DH- 2nd Stage Suction KOD Drain Valve Solenoid 002 PRJ / G2524/ PID WNRTJ FLANGED NA DO 33 BV 103/SOV 103 On-Off Actuated Valve with 1.5''-SCH160-CS-600#-DH- 3rd Stage Suction KOD Drain Valve Solenoid 003 PRJ / G2524/ PID WNRTJ FLANGED NA DO 34 BV 104/SOV 104 On-Off Actuated Valve with 1.5''-SCH160-CS-1500#-DH- Disacharge KOD Drain Valve PRJ / G2524/ PID Solenoid 004 WNRTJ FLANGED NA DO 35 SOV 105 Solenoid Valve Compressor Load Unload Valve 1/2'' OD TUBE PRJ / G2524/ PID NA DO 36 LSHH 101 Level Switch 1st Stage Suction KOD Level High High KOD-1 PRJ / G2524/ PID NA DI
14 INSTRUMENT INDEX SR. NO. TAG NO. INSTRUMENT TYPE SERVICE EQUIPMENT/ LINE NO. P&ID NO. OPERATING VALUE RANGE IO TYPE KEY SPESIFICATION MAKE & MODEL REV 37 LSH 102 Level Switch 1st Stage Suction KOD Level High KOD-1 PRJ / G2524/ PID NA DI 38 LSL 103 Level Switch 1st Stage Suction KOD Level Low KOD-1 PRJ / G2524/ PID NA DI 39 LSHH 104 Level Switch 2nd Stage Suction KOD Level High High KOD-2 PRJ / G2524/ PID NA DI 40 LSH 105 Level Switch 2nd Stage Suction KOD Level High KOD-2 PRJ / G2524/ PID NA DI 41 LSL 106 Level Switch 2nd Stage Suction KOD Level Low KOD-2 PRJ / G2524/ PID NA DI 42 LSHH 107 Level Switch 3rd Stage Suction KOD Level High High KOD-3 PRJ / G2524/ PID NA DI 43 LSH 108 Level Switch 3rd Stage Suction KOD Level High KOD-3 PRJ / G2524/ PID NA DI 44 LSL 109 Level Switch 3rd Stage Suction KOD Level Low KOD-3 PRJ / G2524/ PID NA DI 45 LSHH 110 Level Switch Discharge KOD Level High High KOD-4 PRJ / G2524/ PID NA DI 46 LSH 111 Level Switch Discharge KOD Level High KOD-4 PRJ / G2524/ PID NA DI 47 LSL 112 Level Switch Discharge KOD Level Low KOD-4 PRJ / G2524/ PID NA DI 48 LSL 113 Oil Level Maintainer Compressor Oil Level -- PRJ / G2524/ PID NA DI 49 VS 101 Vibration Switch Air Exchanger Vibration -- PRJ / G2524/ PID NA DI 50 NFS 101 No Flow Switch Compressor Cylender Lubrication 1 -- PRJ / G2524/ PID NA DI 51 NFS 102 No Flow Switch Compressor Cylender Lubrication 2 -- PRJ / G2524/ PID NA DI 52 ZSL 101 Limit Switch Bypass Control Valve Close -- PRJ / G2524/ PID NA DI 53 ZSH 101 Limit Switch Bypass Control Valve Open -- PRJ / G2524/ PID NA DI 54 PG 101 Pressure Gauge Main Suction Pressure 6''-SCH40-CS-PG-150#-001 PRJ / G2524/ PID 8 Bar A 0 to 16 Bar A PG 102 Pressure Gauge 1st Stage Discharge Pressure 4''-SCH40-CS-300#-PG-003 PRJ / G2524/ PID 20 Bar A 0 to 40 Bar A PG 103 Pressure Gauge 2nd Stage Discharge Pressure 3''-SCH40-CS-300#-PG-006 PRJ / G2524/ PID 46 Bar A 0 to 60 Bar A PG 104 Pressure Gauge 3rd Stage Discharge Pressure 3''-SCH160-CS-900#-PG-009 PRJ / G2524/ PID 93 Bar A 0 to 160 Bar A PG 105 Pressure Gauge Final Discharge Gas Pressure 3''-SCH160-CS-900#-PG-011 PRJ / G2524/ PID 93 Bar A 0 to 160 Bar A PG 106 Pressure Gauge Compressor Lube Oil Pressure Before Filter --- PRJ / G2524/ PID --- Part Of PG 107 Pressure Gauge Compressor Lube Oil Pressure After Filter --- PRJ / G2524/ PID --- compressor PG 108 Pressure Gauge Instrument Air Pressure 2''-SCH80-CS-150#-IA-001 PRJ / G2524/ PID 7 Bar A 0 to 16 Bar A DPG 101 Differential Pressure Gauge Compressor Lube Oil Filter -- PRJ / G2524/ PID ~ 1.5 Kg/cm2g Part of Filter 63 LG 101 Reflex Type Level Gauge 1st Stage Suction KOD Level KOD-1 PRJ / G2524/ PID LG 102 Reflex Type Level Gauge 2nd Stage Suction KOD Level KOD-2 PRJ / G2524/ PID LG 103 Reflex Type Level Gauge 3rd Stage Suction KOD Level KOD-3 PRJ / G2524/ PID LG 104 Reflex Type Level Gauge Discharge KOD Level KOD-4 PRJ / G2524/ PID -- 1'' 150 # Flanged 1'' 300 # Flanged 1'' 300 # Flanged 1'' 900 # Flanged GKR MKR MKR REV DATE PREP. CHECK APPRVD. KIRLOSKAR PNEUMATIC CO. LTD. PROJECT: RECIPROCATING GAS COMPRESSOR PACKAGE (G2524) CLIENT: KOKAN LNG PVT. LTD.
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