HELIOPROTECTION PROGRAM SOLUTIONS FOR PHOTOVOLTAIC (ISSUE 12.1)

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1 HELIOPROTECTION PROGRAM SOLUTIONS FOR PHOTOVOLTAIC (ISSUE 12.1)

2 THE COMMITMENT OF MERSEN IN SAFER AND MORE RELIABLE SOLAR PHOTOVOLTAIC INSTALLATIONS In the solar market Mersen is a driving force in the development of safer and more reliable solar photovoltaic power installations. To participate in implementing such installations, Mersen has developed a special program of solutions branded HelioProtection. HelioProtection Program is the name of the platform of overcurrent and surge protection solutions fully designed for the solar photovoltaic applications. It is a mix of: Dedication the solutions have been specifically designed for protecting PV power systems. Innovation the solutions in this program are all on the technological edge and have been tested in our specialized power labs. HelioProtection is a brand of Mersen Expertise this program is backed up in the marketplace by a team of experts capable of supporting you from choice to after sales. 2 Mersen Solutions for photovoltaic

3 FOCUS PRODUCTS FOR SOLAR Residential 5 to 36kW Mersen is a trusted partner of electrical equipment distributors and played a leadership role in solar power circuit protection long before the boom reached the residential market, i.e. for private homes, small apartment buildings and farm buildings. Commercial and Industrial 36 to 250kW The walls and roofs of buildings - office towers, factories, malls and warehouses - are among the preferred supports for solar power systems. Architects and developers have grasped the importance of this energy revolution, and more of them are recommending green solutions. Utility and Solar Farm Over 250kW In this type of application, the architecture is centered on an automatic monitoring and control system. Mersen caters to this critical market with electrical protection that safely and reliably protects the solar power investment. Mersen Solutions for photovoltaic 3

4 STANDARDIZATION COMPONENTS, SYSTEMS AND INSTALLATIONS Photovoltaic equipement and systems are governed by international general standards. IEC and UL standards provide the rules to apply to implement state-of-the-art PV installations. Besides that international or more local standards relay and complete the general standards. They concern more precise fields such as: complete systems and installations, components incorporated in the systems and connection to the grid. General Standards IEC Edition 1 Installation and safety requirements for photovoltaic (PV) generators Standards, Guidelines, Recommendations PV Installations PV Systems IEC Low Voltage Installations PV Installations. DIN V VDE V Junction boxes for photovoltaic modules. IEC Low voltage switchgear and controlgear assemblies Surge Protective Devices (SPDs)EN Low voltage surge protective devices Surge protective devices for specific application including D.C. Part 11: Requirements and tests for SPDs in photovoltaic applications Fuses for Photovoltaic Systems UL 2579 IEC Low voltage fuses Part 6: Supplementary requirements for fuse-links for the protection of solar PV energy systems. Photovoltaic Fuseholders UL 4248 IEC Switches for use in Photovoltaic Systems UL 98B IEC PV Power Converters And Grid Connection IEC Photovoltaic (PV) systems Characteristics of the utility interface. 4 Mersen Solutions for photovoltaic

5 PHOTOVOLTAIC EQUIPMENT PROTECTION BY gpv FUSES 1 - Necessary data required for calculations of photovoltaic protection: M = number of modules in series in a string (a chain) N = number of strings (chains) in parallel For the used module: IRM = maximum reverse current of a module Nota: the module is tested according to the standard at a value equal to: 135% x IRM during 2 hours: the module has to withstand this condition Voc STC = open circuit voltage Isc STC = short circuit current STC = Standard Test Conditions = irradiance W/m 2, Air Mass 1.5, Cell temperature 25 C (Nc-1)xI SC group I SC group 2 - Presence of fuses at the string level: a) One or two strings in parallel: fuses are not necessary b) Three or more strings in parallel: the maximum number of strings in parallel without electrical protection is given according to the following formula: N (1 + IRM / ISC STC) 3 - Location of fuses in the strings: Usually, the usage is to put a fuse on each polarity (positive and negative) of each string in floating circuit configuration, and one otherwise. 4 - Rated voltage required for gpv fuses: The annex BB of the IEC standard gives information to determine the rated voltage of the gpv fuse-link to be selected. This voltage has to take into account the Voc STC of the string at the lowest application temperature. Voc STC of the string = M x Voc STC of one module I SC group I SC group recombiner box or input of the inverter At 25 C the open circuit voltage rises to 1.2 times Voc STC Consequently the fuse-link rated voltage has to be 1.2 Voc STC of the string 1.2 M x Voc STC of one module string Nota: the table 104 of the IEC requires breaking tests carried out at a mean value of recovery voltage fixed at 100 (0->+5) % of the fuse rated voltage. These conditions are the same as those of UL standards UL or UL So, the coefficient 1.2 is applicable with both IEC and UL fuses. 5 - Rated current required for gpv fuses: The annex BB of the IEC standard gives information to determine the rated current of the gpv fuse-link to be selected. The same calculation has to be applied to the gpv fuses at the string level and to the gpv fuses at the recombination level or at the input of the inverter. With an ambient temperature inside the box lower or equal to 45 C, the fuse rating has to be higher than or equal to 1.4 x Isc STC according to IEC As in practice ambient temperature in the boxes can rise up to 65 C or more, a further derating is needed. Nota: NEC recommends 1.56 x Isc STC for ambient temperature lower than 50 C inside the boxes. 6 - Modules protection against reverse currents: 6a) The corrigendum 1 of the IEC specifies that the tests for the verification of the conventional fusing currents are deemed to give satisfactory results for operation at 1.35 In within two hours. The time-current characteristics of Mersen gpv fuses are in concordance with the following gates: non melting current = 1.13 x In fuse and melting current = 1.35 x In fuse and so, Mersen gpv fuses meet the gates requirements of the UL and IEC standards. 6b) On another side, we have seen in paragraph 1 that the modules are tested according to the standard at a value equal to 135% x IRM during two hours 6c) Conclusion for the modules protection: Conclusion: to protect modules against reverse current, we have to check 1.35 x In fuse lower or equal to 1.35 x IRM Certain withstanding of the module Certain melting of the fuse END USER HAS ONLY TO CHECK: In (fuse rating) has to be lower or equal to IRM (maximum reverse current of the modules) 7 - Fuses gpv at the recombination level: We apply the rules seen in paragraphs 4 & 5 for the determination of the rated voltage of the gpv fuses and for the determination of their ratings: the end user has to check that the calculated ratings are such that the overload protection of the cables is ensured. Mersen Solutions for photovoltaic 5

6 PHOTOVOLTAIC FUSES FOR STRING PROTECTION HelioProtection Fuse-links gpv HP6M 600VDC RESIDENTIAL Mersen s HP6M photovoltaic (PV) fuse series is designed specifically to protect the PV modules against the reverse currents. These HP6M fuses, designed for low minimum breaking capacity capabilitiesof 1.35 times the fuse rated current value, allows for safe circuit interruption under typical low fault current conditions produced by PV arrays. MINIMUM BREAKING CAPACITY = 1.35IN MAXIMUM BREAKING CAPACITY = 10KA MAX.OPERATING VOLTAGE = RATED VOLTAGE RATED CURRENT PACKAGING 600VDC UL Listed CSA Certified IEC Approved (gpv) 1 HP6M1 L HP6M2 M HP6M3 N HP6M4 Q HP6M5 R HP6M6 S HP6M7 T HP6M8 V HP6M10 X HP6M12 Y HP6M15 Z HP6M20 A HP6M25 K HP6M30 L mm ,5mm Ø mm Fuse holders NB OF POLES NB OF MODULES (17.5MM) PACKAGING INDICATOR 1 US101HEL D No 1 US101IHEL Q Yes 1 USGM1HEL P No 1 USGM1IHEL N Yes Electrical Characteristics RATED VOLTAGE (V) NOMINAL CURRENT (A) 70% AMP RATING (W) 80% AMP RATING (W) 100% AMP RATING (W) HP6M HP6M HP6M HP6M HP6M HP6M HP6M HP6M HP6M HP6M HP6M HP6M HP6M HP6M Mersen Solutions for photovoltaic

7 PHOTOVOLTAIC FUSES FOR STRING PROTECTION HelioProtection Fuse-links gpv HP10M VDC BUILDINGS Mersen s HP10M photovoltaic (PV) fuse series is designed specifically to protect the PV modules against the reverse currents. These HP10M fuses, designed for low minimum breaking capacity capabilities of 1.35 times the fuse rated current value, allows for safe circuit interruption under typical low fault current conditions produced by PV arrays. SOLAR FARMS MINIMUM BREAKING CAPACITY = 1.35IN MAXIMUM BREAKING CAPACITY = 10KA MAX.OPERATING VOLTAGE = RATED VOLTAGE RATED CURRENT PACKAGING 1000VDC UL Listed CSA Certified IEC Approved (gpv) 1 HP10M1 B HP10M2 C HP10M3 D HP10M4 E HP10M5 F HP10M6 G HP10M7 H HP10M8 J HP10M10 L HP10M12 M HP10M15 N HP10M20 P HP10M25 D HP10M30 E HP10M32 H mm ,5mm Ø mm Fuse holders NB OF POLES NB OF MODULES (17.5MM) PACKAGING INDICATOR 1 US101HEL D No 1 US101IHEL Q Yes 1 USGM1HEL P No 1 USGM1IHEL N Yes Electrical Characteristics RATED VOLTAGE (V) NOMINAL CURRENT (A) 70% AMP RATING (W) 80% AMP RATING (W) 100% AMP RATING (W) HP10M HP10M HP10M HP10M HP10M HP10M HP10M HP10M HP10M HP10M HP10M HP10M HP10M HP10M HP10M Mersen Solutions for photovoltaic 7

8 PHOTOVOLTAIC FUSES FOR STRING PROTECTION HelioProtection Fuse-links gpv HP10M VDC with Crimp Cap BUILDINGS Mersen s HP10M photovoltaic (PV) fuse series with Crimp Cap terminals is designed for in-line fuse applications. The unique wire crimp terminal (CC option) permits solderless wire-to-fuse connection for overmold encapsulation of fuse and wiring. SOLAR FARMS Mersen photovoltaic fuse series was developed specifically for the protection of PV string wiring for 1000VDC industrial rooftop and utility scale photovoltaic systems. Its robust construction makes it ideal for continuous temperature and current cycling withstand adding to system longevity. Protect your off-grid or grid tied PV system from unexpected ground faults and string faults using Mersen s HelioProtection fuse line. Electrical Characteristics RATED VOLTAGE (V) 1000 NOMINAL CURRENT (A) 70% AMP RATING (W) 80% AMP RATING (W) 100% AMP RATING (W) 1 HP10M1CC F HP10M2CC G HP10M3CC H HP10M3-1/2CC J HP10M4CC K HP10M5CC L HP10M6CC J HP10M7CC K HP10M8CC L HP10M10CC M HP10M12CC N HP10M15CC P HP10M20CC Q HP10M25CC R HP10M30CC S HP10M32CC T INTERRUPTING RATING (KA) SIZE (MM) x 65 8 Mersen Solutions for photovoltaic

9 PHOTOVOLTAIC FUSES FOR STRING PROTECTION HelioProtection Modulostar Modular Fuseholders for gpv fuses-links HP6M and HP10M BUILDINGS The Modulostar HelioProtection fuse holders from Mersen are very well known in the power low voltage distribution application market. HelioProtection Fuse gpv were specially designed for PV, and DC more generally speaking, applications. 20 They comply with both UL512 and IEC standards and RoHS as well. The plastic parts of our Modulostar HelioProtection are UL94 V0 to V2 (Yellow Card).Two models are available: one with and one without blown fuse indication via an indicator light which is on when the fuse is blown (open circuit). The blown fuse indication operates from 220VDC up to 1000VDC. Characteristics Wiring: 1-16mm 2 (16-6AWG) Screw driver heads: Mersen PZ2 or flat 5.5x1mm screw drivers recommended (max. diameter 6mm) Maximum tightening torque: 2Nm (17.7lbs.-in) DC20B-IP2X. Operating temperature: - 40 C to 70 C with carrier operation - 50 C to 90 C without carrier operation Recommendations Do not operate under load. MODULOSTAR CUSCC fuse-holders for cylindrical fuse-links class 10x38mm 45 ± 0.5 Multipolar links Dimensions in mm connecting position NB OF POLES Pin NB OF MODULES PACKAGING (17.5MM) 0 SOLAR FARMS +0.6 INDICATOR CUS101HEL K Without Ind. 1 CUS101IHEL X With Ind. Fuse clips ± NOMINAL VOLTAGE Ui DC 1000VDC Pollution Degree 2 Clips 36.6 VOLTAGE ISOLATION Uimp NOMINAL CURRENT connecting position MAX. POWER LOSSES IN THE FUSE LINKS FUSE LINKS RATING CABLE WIRE SECTION (mm 2 ) RECOMMENDED 6kV 32A 3W kV 32A 3W kV 32A 3W kV 32A 3W kV 32A 3W Non insulated conductive parts: preferably the equipment should be laid out keeping the + and - polarities separate. CAT. DESIGNATION WEIGHT (G) PACKAGING MR10RESSORTCI MR10 CI MR10 CI Ø Ø 5.5 Ø Ø Mersen Solutions for photovoltaic 9

10 PHOTOVOLTAIC FUSES FOR STRING PROTECTION HelioProtection USGM1HEL UltraSafe Fuseholders Innovative UltraSafe midget fuseholders with screw-less, spring pressure, wire termination technology BUILDINGS SOLAR FARMS Mersen s new USGM series fuseholders deliver the ultimate ease-of-use, time (labor) saving and reliable solution available in the marketplace. Mersen is the first manufacturer to offer screw-less, spring pressure, wire termination technology into a power fuseholder, delivering the best of both technologies to its customers. They comply with UL standard and IEC Now you can experience the combined benefits of safety, ease-of-use, labor savings and reliability of UltraSafe fuseholders and spring pressure technology. Recommended Fuse Usage: USGM1HEL use with Photovoltaic Fuses: HP6M, HP10M. Additional Specifications: Screw-less, spring pressure terminals: WAGO CAGE CLAMP. Wire Range: #14 to 6 AWG (2.5 to 16mm 2 ) Single Conductor; #14 to 10 AWG (2.5 to 5.0mm 2 ) Dual Conductor. Wire Type: 60/75/90 C Solid/Stranded Copper. Ratings: Volts: 1000VDC maximum Amps : 30A maximum SCCR : 200kA AC, 100kA DC FUSE TYPE NO. OF POLES VOLTAGE RATING AMPERE RATING VISUAL INDICATION REF. PACKAGING Photovoltaic VDC 30 No USGM1HEL P Yes USGM1IHEL N Mersen Solutions for photovoltaic

11 PHOTOVOLTAIC FUSES FOR STRING PROTECTION HelioProtection Fuse-links gpv DC10HEL 10x VDC BUILDINGS Mersen s 10x85 photovoltaic (PV) fuse series is designed specifically to protect the PV modules against the reverse currents. These 10x85 fuses, designed for low minimum breaking capacity capabilities of 1.35 times the fuse rated current value, allows for safe circuit interruption under typical low fault current conditions produced by PV arrays. They are rated 1200V and meet the trend for increasing the maximum open circuit voltage across the PV modules. SOLAR FARMS DC HelioProtection Fuse complies with new IEC and with the new introducing the gpv type of fuse. Basics characteristics SIZE MAXIMUM OPERATING VOLTAGE FOR L/R 0,5ms RATED CURRENT OPERATION BREAKING Un POWER LOSSES END CONTACTS 0.7In mm V A ka W W D10xL In PACKAGING 1,3 1,7 DC10HEL12C8 D ,3 1,7 DC10HEL12C10 T ,5 1,3 1,9 DC10HEL12C12,5 X gpv type ,5 2,1 DC10HEL12C16 Y ,8 2,5 DC10HEL12C20 Z ,2 3 DC10HEL9C25 A Drawing Fuse clips DESIGNATION WEIGHT (G) PACKAGING MR10RESSORTCI Y MR10 CI MR10RESSORTCI Y MR10CI MR10 CI MR10 MR10 without compressor Mersen Solutions for photovoltaic 11

12 PHOTOVOLTAIC FUSES FOR STRING PROTECTION HelioProtection Fuse-links gpv HP15M 1500VDC Midget (10x85mm) Engineered to protect photovoltaic applications Mersen s HP15M photovoltaic (PV) fuse series was engineered and designed specifically for the protection of photovoltaic systems. Its enhanced fuse construction makes it ideal for continuous temperature and current cycling withstand adding to system longevity. The 1500VDC rated HP15M, designed for low minimum breaking capacity capabilities of 1.35 times the fuse rated current value, allows for safe circuit interruption under typical low fault current conditions produced by PV arrays. Protect your off-grid or grid tied PV system from unexpected ground faults and line faults using Mersen s Helio Protection fuse line. 3.34in [84.7mm].38in [9.5mm] Ø.41in [10.4mm] Features/Benefits: Low fault current interrupting capability Durable construction for enhanced system longevity Temperature cycle withstand capability Guaranteed operation at temperature extremes Globally accepted Recommended Fuse holder: US15M1HEL Applications: All photovoltaic applications PV string/array level protection Combiner box applications In-line PV module protection Inverters Battery charge controllers RATED CURRENT In (Amps) POWER DISSIPATION AT 0.7xIn (Watts) POWER DISSIPATION AT 0.8xIn (Watts) POWER DISSIPATION AT 1.0xIn (Watts) PACKAGING HP15M4 F HP15M5 X HP15M6 Q HP15M7 R HP15M8 S HP15M10 T HP15M12 V HP15M15 W HP15M20 X HP15M25 Y Ratings: Volts: 1500VDC Amps: 5A - 30A SCCR: 50kA Approvals: UL Listed to Standard UL2579 CSA Component IEC HP15M30 Z HP15M32 G HP15G types also exist from 2.5 to 5A, gpv 1500VDC, in 10mmx57mm size, to be associated with MR10 fuse clips. 12 Mersen Solutions for photovoltaic

13 PHOTOVOLTAIC FUSES FOR STRING PROTECTION HelioProtection Fuse-links gpv HP15M with crimp clamp 1500VDC Midget (10x85mm) Mersen s HP15M photovoltaic (PV) fuse series with Crimp Cap terminals is designed for in-line fuse applications. The unique wire crimp terminal (CC option) permits solderless wire-to-fuse connection for overmold encapsulation of fuse and wiring. Mersen photovoltaic fuse series HP15M is designed specifically for the protection of PV string wiring for 1500VDC utility scale photovoltaic systems. Its robust construction makes it ideal for continuous temperature and current cycling withstand adding to system longevity. The 1500VDC rated HP15M, designed for low minimum breaking capacity capabilities of 1.35 times the fuse rated current value, allows for safe circuit interruption under typical low fault current conditions produced by PV arrays and meets the trend for increased voltage for higher efficiency. CC terminal: Recommended crimping tool: T & B Sta-Kon ERG4002 #10-12 AWG (6-4 mm2) Protect your off-grid or grid tied PV system from unexpected ground faults and line faults using Mersen s HelioProtection fuse line. Features/Benefits: Low fault current interrupting capability Durable construction for enhanced system longevity Temperature cycle withstand capability Guaranteed operation at temperature extremes Globally accepted Recommended Fuse holder: US15M1HEL Applications: All photovoltaic applications PV string/array level protection Combiner box applications In-line PV module protection Inverters Battery charge controllers Catalog Numbers / Electrical Specs RATED CURRENT In (Amps) POWER DISSIPATION AT 0.7xIn (Watts) POWER DISSIPATION AT 0.8xIn (Watts) POWER DISSIPATION AT 1.0xIn (Watts) PACKAGING 4 HP15M4CC A HP15M5CC B HP15M6CC D Ratings: Volts: 1500VDC Amps: 5A - 30A SCCR: 50kA 7 HP15M7CC E HP15M8CC F HP15M10CC G HP15M12CC H HP15M15CC J HP15M20CC K HP15M25CC L Approvals: UL Listed to Standard UL2579 CSA Component IEC HP15M30CC M HP15M32CC N Mersen Solutions for photovoltaic 13

14 PHOTOVOLTAIC FUSES FOR STRING PROTECTION HelioProtection US15M1HEL UltraSafe Fuseholders for gpv fuse-links HP15M Touch-safe design increases user safety Mersen UltraSafe modular fuse holders introduce the next level of safety for Photovolatic applications for 10x85mm fuses. UltraSafe fuseholders are finger safe up to an IP20 grade of protection, and the 10x85mm features a p ull out, pivoting fuse carrier. The US15M1HEL is designed with terminals to accept standard stock busbar eliminating the need for custom combed busbar, saving cost, time and simplifying installation. The body features industry leading UL94V0 material, providing superior flammability rating with exceptional durability. Features/Benefits: Bus bar termination clamp UL94V0 Material Flammability Rating Wire terminal for use with 90 C wire Wire range: 6 14 AWG stranded, AWG solid, Copper wire only IP20 Finger Safe Din Rail Mounting Recommended fuse usage: HP15M Applications: All photovoltaic applications Combiner box applications Ratings: Volts: 1500VDC Maximum Amps : 30A Maximum SCCR: 50kA Approvals: UL Recognized Component, evaluated to UL Evaluated to IEC Mersen Solutions for photovoltaic

15 PHOTOVOLTAIC FUSES FOR STRING PROTECTION Helioprotection HP15FHM32 Series fuseholders for gpv fuse-links HP15M Mersen s 1,500 VDC HelioProtection fuse holders for 10/14x85mm gpv fuses introduce the next level of safety for Utility scale photovoltaic applications. The HP15FHM32 fuse holders are finger safe (IP20 ingress protection rated), featuring a rotating fuse carrier, similar to the Mersen UltraSafe fuse holders. The HP15FHM32 series input and output terminals accept standard PV rated wiring and comb bus bars, providing added versatility for end-use installations. The body features high performance UL 94 V-0 rated polymer material, providing superior flammability rating, with exceptional durability and dielectric withstand properties. Features/Benefits: Wire in/out terminals Clamping: - HP15FHM32A: Screw clamp, #2 combo head UL 94 V-0 rated Use with PV-rated copper wire Wire range: 1X #4 - #14 AWG ( mm 2 ); 2X #8-18 AWG ( mm 2 ) Required terminal torque HP15FHM32A only: 22 in-lb/2.5n-m IP20 rated (finger safe) 35 mm DIN Rail Mounting Lock Out/Tag Out feature Area for customer-applied labeling Digital Multimeter (DMM) probe access Accepts 10/14 x 85mm gpv fuses Recommended gpv fuses: HP15M Operating Temperature: -40 to +125 C Ratings: Volts: 1500VDC Maximum Amps: 32ADC Maximum Power Dissipation: 6.0 W Maximum SCCR: 50kA ADC Applications: All Utility scale photovoltaic applications 1500VDC Combiner Boxes PV Ground Fault protection Approvals: UL CSA 22.2 No IEC FUSE TYPE NO. OF POLES Dimensions (mm): HP15FHM32A (Screw Clamp) VOLTAGE RATING AMPERE RATING PACKAGING Photovoltaic VDC 32 HP15FHM32A 12 Mersen Solutions for photovoltaic 15

16 PHOTOVOLTAIC FUSES FOR ARRAY PROTECTION HelioProtection Fuse-links HP10NH 1000VDC SOLAR FARMS Mersen HP10NH photovoltaic (PV) fuse series was engineered and designed specifically for the protection of photovoltaic systems. HelioProtection HP10NH fuse links are designed for the protection of cables in a PV group of chains when a short circuit occurs in a panel (main fuse category). This HelioProtection main fuse range enlarges our PV fuse links offering on a size having a worldwide acceptance. They are of the gpv type and comply with both IEC and UL 2579 PV standards. Features/Benefits: Global acceptance Low fault current interrupting capability Temperature cycle withstand capability Durable construction for enhanced system longevity High efficiency with low power losses Small footprint Applications: All photovoltaic applications Inverter DC input protection Re-combiner applications (sub combiner, array combiner, master combiner) Ratings: 1000VDC IR = 50kA (L/R = 1ms) Approvals: IEC UL 2579 RoHS compliance SIZE NH1 NH2 RATED VOLTAGE (V) 1000VDC NOMINAL CURRENT (A) CLASS PLAIN BLADE WEIGHT (KG) DIRECT MOUNTING POWER DISSIPATION AT In POWER DISSIPATION AT 0,7xIn 50 HP10NH1GPV50 Z HP10NH1GPV50B B HP10NH1GPV63 A HP10NH1GPV63B C HP10NH1GPV80 B HP10NH1GPV80B D HP10NH1GPV100 C HP10NH1GPV100B E gpv 125 HP10NH1GPV125 D HP10NH1GPV125B F HP10NH1GPV160 E HP10NH1GPV160B G HP10NH2GPV200 X HP10NH2GPV200B H HP10NH2GPV250 Y HP10NH2GPV250B J PACKAGE A F E G G Plain blade dimensions (mm) B D H O C = = N Direct mounting dimensions (mm) B A C D H I F K L J O M N Dimensions see ep.mersen.com 16 Mersen Solutions for photovoltaic

17 PHOTOVOLTAIC FUSES FOR ARRAY PROTECTION Photovoltaic Fuse bases 1000VDC NH fuse-bases for NH fuse-links gpv 1000VDC, size 1, 250A, single pole POWER ACCEPTANCE RATED IMPULSE WITHSTAND VOLTAGE Uimp HPBB11PPR A W 8 kv HPBB11PPRFS K W 8 kv DESIGN open design, for DIN-rail or screw mounting, for NH fuse links size 1 with touch protection, for DIN-rail or screw mounting, for NH fuse links size 1 PACKAGE 3 3 HPBB11PPR NH fuse-bases for NH fuse-links gpv 1000VDC, size 2, 315A, single pole POWER ACCEPTANCE RATED IMPULSE WITHSTAND VOLTAGE Uimp HPBB21PPR C W 8 kv HPBB21PPRFS D W 8 kv DESIGN open design, for DIN-rail or screw mounting, for NH fuse links size 1 and 2 with touch protection, for DIN-rail or screw mounting, for NH fuse links size 1 and 2 PACKAGE 3 3 HPBB21PPR NH fuse-base for short NH fuse-links gpv, sizes 1, type PP, open design (dimensions in mm) , Ø 20,5 Ø 10,5 250 M In case of multipole units in parallel without barriers a distance of 8mm must be considered between the live parts of the fuses. NH fuse-base for short NH fuse-links gpv, sizes 2, type PP, open design (dimensions in mm) Ø 10 Ø 20.5 M In case of multipole units in parallel without barriers a distance of 8mm must be considered between the live parts of the fuses Mersen Solutions for photovoltaic 17

18 PHOTOVOLTAIC FUSES FOR ARRAY PROTECTION HelioProtection Fuse-links s gpv HP12NH 1250VDC SOLAR FARMS Mersen HP12NH photovoltaic (PV) fuse series was engineered and designed specifically for the protection of photovoltaic systems. HelioProtection HP12NH fuse-links are designed for the protection of cables in a PV group of chains when a short circuit occurs in a panel (main fuse category). This HelioProtection main fuse range enlarges our PV fuse-links offering on a size having a worldwide acceptance. They are of the gpv type and comply with both IEC and UL 2579 PV standards. Features/Benefits: Global acceptance Low fault current interrupting capability Temperature cycle withstand capability Durable construction for enhanced system longevity High efficiency with low power losses Applications: All photovoltaic applications Inverter DC input protection Re-combiner applications (sub combiner, array combiner, master combiner) Ratings: 1250VDC IR = 50kA (L/R = 1ms) Approvals: CEI UL 2579 Conformité RoHS SIZE NH1XL NH2XL NH3L RATED VOLTAGE (V) 1250VDC NOMINAL CURRENT (A) CLASS PLAIN BLADE WEIGHT (KG) DIRECT MOUNTING POWER DISSIPATION AT 0,7xIn POWER DISSIPATION PACKAGE AT In 125 HP12NH1XLGPV125 G HP12NH1LGPV125B K HP12NH1XLGPV160 H HP12NH1LGPV160B L HP12NH2XLGPV200 J HP12NH2LGPV200B M HP12NH2XLGPV250 K HP12NH2LGPV250B N gpv HP12NH3LGPV250 Z HP12NH3LGPV250B P HP12NH3LGPV315 A HP12NH3LGPV315B Q HP12NH3LGPV350 B HP12NH3LGPV350B R HP12NH3LGPV400 C HP12NH3LGPV400B S A F E G G Plain blade dimensions (mm) B D H N C = = M F A Direct mounting dimensions (mm) B C D H I K L M J = = N PLAIN BLADE DIRECT MOUNTING A B C D E F G H I J K L M N NH1XL NH2XL NH3L NH1XL NH2XL NH3L , Mersen Solutions for photovoltaic

19 PHOTOVOLTAIC FUSES FOR ARRAY PROTECTION HelioProtection Fuse-link gpv HP15NH 1500VDC SOLAR FARMS Mersen HP15NH photovoltaic (PV) fuse serie was engineered and designed specifically for the protection of photovoltaic systems. Helio-Protection HP15NH fuse links are designed for the protection of cables in a PV group of chains when a short circuit occurs in a panel (main fuse category). This HelioProtection main fuse range enlarges our PV fuse links offering on 1XL/2XL/3L sizes having a worldwide acceptance. They are of the gpv type and comply with both IEC and UL 2579 PV standards. They are available with bolted type blades for direct mounting and with striker. Features/Benefits: Global acceptance Low fault current interrupting capability Temperature cycle withstand capability Durable construction for enhanced system longevity High efficiency with low power losses Available in 3 versions: plain blade, direct mounted, direct mounted with striker Applications: All photovoltaic applications Inverter DC input protection Re-combiner applications (sub combiner, array combiner, master combiner) Approvals: IEC UL 2579 (E358319, Volume 1, Section 1) RoHS compliance NH-fuse-links gpv 1500VDC Plain Blade ITEM SIZE RATED CURRENT IN POWER DISSIPATION AT IN POWER DISSIPATION AT 0.7XIN PACKAGE WEIGHT HP15NH1XLGPV50-1XL 50 A HP15NH1XLGPV63-1XL 63 A HP15NH1XLGPV80-1XL 80 A HP15NH1XLGPV100-1XL 100 A HP15NH1XLGPV125-1XL 1250 A HP15NH1XLGPV160-1XL 160 A HP15NH1XLGPV200-1XL 200 A HP15NH2XLGPV125-2XL 125 A HP15NH2XLGPV160-2XL 160 A HP15NH2XLGPV200-2XL 200 A HP15NH2XLGPV250-2XL 250 A HP15NH3LGPV160 H L 160 A 36 W 15 W kg HP15NH3LGPV200 J L 200 A 44 W 18 W kg HP15NH3LGPV250 K L 250 A 50 W 20 W kg HP15NH3LGPV315 L L 315 A 57 W 23 W kg HP15NH3LGPV350 M L 350 A 63 W 25 W kg HP15NH3LGPV400 N L 400 A 71 W 28 W kg Mersen Solutions for photovoltaic 19

20 PHOTOVOLTAIC FUSES FOR ARRAY PROTECTION NH-fuse-links gpv 1500VDC Direct Mounting ITEM SIZE RATED CURRENT IN POWER DISSIPATION AT IN POWER DISSIPATION AT 0.7XIN PACKAGE WEIGHT HP15NH1LGPV100B - 1XL 200 A HP15NH1LGPV125B - 1XL 50 A HP15NH1LGPV160B - 1XL 63 A HP15NH1LGPV200B - 1XL 80 A HP15NH1LGPV50B - 1XL 100 A HP15NH1LGPV63B - 1XL 1250 A HP15NH1LGPV80B - 1XL 160 A HP15NH2LGPV125B - 2XL 125 A HP15NH2LGPV160B - 2XL 160 A HP15NH2LGPV200B - 2XL 200 A HP15NH2LGPV250B - 2XL 250 A HP15NH3LGPV160B T L 160 A 36 W 15 W kg HP15NH3LGPV200B V L 200 A 44 W 18 W kg HP15NH3LGPV250B W L 250 A 50 W 20 W kg HP15NH3LGPV315B X L 315 A 57 W 23 W kg HP15NH3LGPV350B Y L 350 A 63 W 25 W kg HP15NH3LGPV400B Z L 400 A 71 W 28 W kg NH-fuse-links gpv 1500VDC Direct Mounting size 3L with striker ITEM RATED CURRENT IN POWER DISSIPATION AT IN POWER DISSIPATION AT 0.7XIN POWER DISSIPATION AT 0.8 IN PACKAGE WEIGHT HP15NH3LPV160BI A A 36 W 15 W 20 W kg HP15NH3LPV200BI B A 44 W 18 W 25 W kg HP15NH3LPV250BI C A 50 W 20 W 28 W kg HP15NH3LPV315BI D A 57 W 23 W 32 W kg HP15NH3LPV350BI E A 63 W 25 W 35 W kg HP15NH3LPV400BI F A 71 W 28 W 40 W kg Microswitch for NH-fuse-link gpv 1500VDC size 3L (with striker) ITEM RATED CURRENT IN RATED IMPULSE WITHSTAND VOLTAGE UIMP INDICATION SYSTEM PACKAGE WEIGHT MC3E1-5N D A 20 kv standard 3 32 g 20 Mersen Solutions for photovoltaic

21 PHOTOVOLTAIC FUSES FOR ARRAY PROTECTION Special purpose gpv fuse link Plain Blade size 1XL ± Mini (64.5) 2.75 ± ± 0.5 = = (129.6) 39.5 ± Dimensions in mm Special purpose gpv fuse link Plain Blade size 2XL ± (127) = = 51 ± ± ± 0.6 (72) 205 ± 1.3 Dimensions in mm Special purpose gpv fuse-link size 3L Plain Blade without striker ± ± (84.5) ± ± 1.4 = = (127.8) 205 ± 1.3 Dimensions in mm Mersen Solutions for photovoltaic 21

22 PHOTOVOLTAIC FUSES FOR ARRAY PROTECTION Special purpose gpv fuse-link size 3L Direct Mounting without striker and without lugs ,1 33-0, = = (127,8) ± ± Dimensions in mm Special purpose gpv fuse-link size 3L Direct Mounting with striker and without lugs , , ,2-0,9 6 ± 0,2 70 ± 1,4 (17,7) (17,7) ± 2 = ± 2 = Indicator lever visible after operation of fuse Microswitch Striker 4 6 ± 0,2 70 ± 1, with microswitch Mc3E Dimensions in mm 22 Mersen Solutions for photovoltaic

23 PHOTOVOLTAIC FUSES FOR ARRAY PROTECTION Photovoltaic Fuse bases 1500VDC - Protected version Fuse-bases for NH gpv fuse-links, single pole, 1500VDC, 50 ka, SCCR 15kA SIZE RATED CURRENT IN POWER ACCEPTANCE RATED IMPULSE WITHSTAND VOLTAGE UIMP CABLE TERMINATION DESIGN PACKAGE HP15FHNH1XLA 1XL 250 A 50 W 6 kv M10 terminal screws M = 32Nm for cable lugs mm² open design, screw mounting, for NH1XL fuse-links with blade contacts - HP15FHNH1XLB 1XL 250 A 50 W 6 kv M10 terminal screws M = 32Nm for cable lugs mm² with touch-safe protection, screw mounting, for NH1XL fuse-links with blade contacts - HP15FHNH3LA 2XL-3L 600 A 100 W 6 kv M12 terminal screws M = 32Nm for cable lugs mm² open design, screw mounting, for NH2XL and NH3L fuse-links with blade contacts - HP15FHNH3LB 2XL-3L 600 A 100 W 6 kv M12 terminal screws M = 32Nm for cable lugs mm² with touch-safe protection, screw mounting, for NH2XL and NH3L fuse-links with blade contacts - Cover for fuse-base with touch protection DESIGN PACKAGE COVERFHNH1XL pack of 4 gripping lug covers for NH1XL fuse-base with touch protection 1 COVERFHNH3L pack of 2 gripping lug covers for NH3L fuse-base with touch protection 1 Mersen Solutions for photovoltaic 23

24 PHOTOVOLTAIC FUSES FOR ARRAY PROTECTION NH fuse base for gpv fuse-link 1XL open design and with touch-safe protection NH fuse base for gpv fuse-link 2XL and 3L, open design accessory part: gripping lug cover Dimensions in mm Dimensions in mm NH fuse base for gpv fuse-link 2XL and 3L with touch safe protection accessory part: gripping lug cover (2 positions) Dimensions in mm 24 Mersen Solutions for photovoltaic

25 HIGH SPEED FUSES FOR AC AND DC PROTECTION Protistor high speed fuse-links Square body fuses size 3x and 7x Mersen s Semiconductor (Protection) Square Body fuses provide maximum flexibility in equipment design and ultimate protection for today s power conversion equipment such as PV inverters. These square body fuses are available in four different body sizes, each size having seven worldwide acceptable mounting styles. Protistor fuses have been engineered to provide state-of-the-art protection. They have pure silver or bimetal die-cut elements embedded in solidified sand, which helps control arcing characteristics for low I 2 t and high interrupting rating. All contact surfaces are silver plated and all hardware is non-magnetic. SIZE/ SERIES x31 2x x72 2x CHARACTERISTIC ar ar RATED CURRENT (A) ** 2X up to ** 2X up to 3600 RATED VOLTAGE (V) IEC/UL RATED BREAKING CAPACITY AC DC AC DC 690/ 700VAC* 1250/ 1300VAC 600VDC* 750VDC- 1100VDC* 200kA* gr VAC 600VDC* 150kA * May vary by rating Consult Mersen technical support ** May vary by mounting Fuse holders available Contact Mersen for more information 100kA* MOUNTING Flush-end, PressPack Blade Flush-end, PressPack Blade Flush-end, Blade Ratings: Volts: See chart Amps: See chart IR: See chart Features/Benefits: Extremely fast-acting Current limiting Very low I 2 t Worldwide acceptability Superior cycling ability Applications: Rectifiers Inverters AC drives UPS systems Approvals: UL recognized file E76491 CSA certified IEC certified CCC approved Mersen Solutions for photovoltaic 25

26 HIGH SPEED FUSES FOR AC AND DC PROTECTION Protistor high speed fuse-links Square body fuses size 70 and 72 ar 1200VDC (IEC) Mersen DC offers provide a very high performant protection for DC protection applications. Mersen DC Semiconductor fuse-links were developed to provide improved performance required by today s new DC equipment. These fuse-links are typically operated at more elevated temperature than other fuse type, have lower I 2 t to minimize damage to protected components on short circuits, lower watts loss and longer life. SIZE/SERIES OPERATING CLASS/ RANGE AMPERE RATING I N (A) RATED VOLTAGE (V) IEC WEIGHT (KG) PACKAGE 70 ar VDC 72 ar DC Features/Benefits: Extremely fast acting Excellent cycling capability Very low I 2 t Worldwide acceptability Current Limiting Superior Cycling Ability Applications: Protection of inverters Protection of motor drives Protection of UPS systems Railway power and auxiliary circuits ESS Battery Rack protection up to 1500 VDC Approvals: IEC and IEC Compliance DC UL recognized component UL file L/R 10ms, 100KA - L/R 10ms, 100KA - L/R 1-3ms, 100KA - L/R 1-3ms, 100KA 26 Mersen Solutions for photovoltaic

27 CONVERTER PROTECTION CYLINDRICAL AUXILIARY DC FUSE Protistor cylindrical auxiliary DC fuse Mersen DC high performance power fuses were developed to provide superior protection for railway power and auxiliary circuits. They have lower I2t to minimize damage to components in case of short circuits, and have lower watts loss and longer life. SIZE/SERIES 20X127 mm OPERATING CLASS/ RANGE gr AMPERE RATING I N (A) RATED VOLTAGE (VDC) IEC/UL DC MAXIMUM INTERRUPTING RATING IR DC VDC 100kA 0, VDC 30kA MOUNTING Ferrule Features/Benefits: Extremely fast acting Current limiting Very Low I 2 t Worldwide acceptability Superior cycling ability Fuse holders available Contact Mersen for more information 127mm x 20.6 CC mm indicator travel x 5 Applications: Protection of rectifiers, inverters, DC drives, Traction Auxiliary Circuits UPS Systems, reduced voltage motor starters, and other equipment in globally accepted applications Approvals: UL Recognized file E mm 7mm indicator travel x 20.6 x 5 Force: 4.5N (1lb) at 0mm-2.5N (1/2lb) at 7mm (1/4") Mersen Solutions for photovoltaic 27

28 Y ,5 53 SEMICONDUCTOR FUSES AC+DC FERRULE FUSE HOLDERS PS 20 X 127 Fuse holders and fuse disconnectors for ferrule-type fuses 20x127 Features/Benefits: Solid assembly offering good thermal andmechanical withstands Fuse mounting in holders or disconnectors with or without preisolating and blown-fuse indicating microswitches Available in 1, 2, 3 and 4 poles Applications: Phenolic resin models for basic applications fiber-glass polyester for applications in corrosive atmospheres or in traction Ui = 1,500 V and 2,500 V DESIGNATION INSULATION VOLTAGE RATING UI AC 50/60 HZ OR DC FUSE CURRENT RATING IN( A ) 1000V GLB =1000V GRC AC1000V GRB AC1500V GRB AC1500V GRD ADVISED COPPER WIRE SIZE MM 2 FIRE AND FUMES CLASS PSI 20x V without PSI 20x127 PRE terminal covers No 2500V with PSII 20x127 PRE operating 25 terminal covers limit PSIII 20x127 PRE and only salt spray-proof model PSIV 20x127 PRE Connecting with 50 mm 2 max. cable with copper terminals or with a 15 x 8 max. rigid or flexible bar. Basic model UL 94 V1 salt spray-proof model UL 94 V0 QUANTITY OF POLES A B Fuse Disconnectors and Accessories Twin terminal covers PS 20 Part #: F Weight: 20g Packaging: 3 twins MC PS B A Ø 12 Ø 6, V=162 W=208 Z=400 W'=278 Z'= Mersen Solutions for photovoltaic

29 DISCONNECT SWITCHES FOR PHOTOVOLTAIC APPLICATIONS PV-Rated Disconnect Switches Mersen launches a global line of premium compact low voltage switchgear PV-rated Switches 100A to 500A Up to 1000VDC Mersen offers a range of DC disconnect switches specially designed for PV applications, in 2 poles and 2x2 poles configurations for double circuit applications. The technology inside the switch and the visible contacts allow a quick, safe, and reliable DC breaking power at all current levels up to 1500VDC. The product is ready and simple to install independently of the polarity, with very limited power losses, and with a 40% smaller footprint than competition. The 1000V versions have 2 switching modules (poles) and the 1500V versions have 3 modules. Function Standard switch-disconnect provides the load break switching function: making, carrying, breaking current plus isolation. Applications: 2-pole PV-rated switches disconnect individual strings, individual arrays and PV inverter from the DC side. Features Safety: Robust design, visible contacts, user-independent operation Performance: Specifically designed for DC applications: dual magnetic breaking Size: 40% to 57% smaller footprint = greatly reduced installation area Flexibility in installation: Symmetrical power-pole design independent of polarity Flexibility in logistics: Ordering process and stock control is more fluent due to reduced part numbers Environmental impact: No harmful material Versions and accessories Extended shaft Pistol type handle Direct mounting type handle Auxiliary contact Module for auxiliary contact Mechanical and electrical interlock Terminal clamp Short-circuit link Terminal shroud Mersen Solutions for photovoltaic 29

30 DISCONNECT SWITCHES FOR PHOTOVOLTAIC APPLICATIONS PV-Rated Disconnect Switches IEC-Rated DC Switches MD100E11 MD100E22 MD400E11 MD400E22 MD400EV12 MD315EV33 Switch Body AMPERE RATING VDC 2-pole Configuration MD100E11 MD160E11 MD200E11 MD250E11 MD315E11 MD400E11 MD500E VDC 2x2-pole Configuration MD100E22 MD160E22 MD200E22 MD250E22 MD315E22 MD400E22 MD500E VDC 3-pole Configuration MD315EV12 MD400EV12 MD500EV VDC 2x3-pole Configuration MD315EV33 MD400EV33 MD500EV33 Handles and Shafts DIRECT FRONT OPERATION HDD250 HDD250 HDD250 HDD250 HDD400 HDD400 HDD400 HDD250 EXTERNAL PISTOL STYLE NEMA Type 1, 3R, 12 HB65, HB80 HB125, HB145 NEMA Type 4, 4X HB65X, HB80X HB125X, HB125X B=Black. Substitute R for B if a red handle is desired. Ex. HR65 SHAFTS Shaft SPAxxx (xxx = length in mm) SPA130, SPA210, SPA290, SPA360, SPA430 SFB185, SFB280, SFB325, SFB395, SFB535 HB65 Accessories OA1G01 OA1G10 OEA28 AUXILIARY CONTACTS* NO Right side mounting OA1G10 OA1G10 OA1G10 OA1G10 OA1G10 OA1G10 OA1G10 NC left side mounting OA3G01 OA3G01 OA3G01 OA3G01 OA3G01 OA3G01 OA3G01 Module for SF aux. contacts OEA28 OEA28 OEA28 OEA28 OEA28 OEA28 OEA28 *Rated 2A max SHORT CIRCUIT LINK For MDxxxE22 and EV33 JUMP500-2 JUMP500-2 JUMP500-2 For MDxxxE11, E22, EV12** JUMP250 JUMP250 JUMP250 JUMP250 JUMP500 JUMP500 JUMP500 **Shipped with one link per circuit JUMP250 JUMP500 JUMP500-2 JC250 JC500 JC500-2 TERMINAL SHROUD FOR SHORT CIRCUIT LINK For JUMP500-2 JC500-2 JC500-2 JC500-2 For JUMP250, JUMP500 JC250 JC250 JC250 JC250 JC500 JC500 JC500 TERMINAL SHROUDS FOR LUGS Kit of 4 Terminal Shrouds TS TS TS TS Terminal Shroud TDS400 TDS400 TDS400 A shorter version is available for DC Switches up to 250A. 1 piece per package: TDS250S 30 Mersen Solutions for photovoltaic

31 DISCONNECT SWITCHES FOR PHOTOVOLTAIC APPLICATIONS PV-Rated Disconnect Switches UL98B Listed DC Switches MD100U11 MD100U22 MD250UV12 MD400U11 MD400U22 Switch Body AMPERE RATING VDC 2-pole Configuration MD100U11 MD200U11 MD250U11 MD320U11 MD400U VDC 2x2-pole Configuration MD180U22 MD180U22 MD180U22 MD320U22 MD400U VDC 2-pole Configuration MD250UV12 MD320UV12 MD400UV12 Handles and Shafts DIRECT FRONT OPERATION 1000VDC HDD250 HDD250 HDD250 HDD400 HDD VDC HDD400 HDD400 HDD400 HDD400 EXTERNAL PISTOL STYLE NEMA Type 1, 3R, 12 HB65, HB80 HB125, HB145 NEMA Type 4, 4X HB65X, HB80X HB125X, HB145X B=Black. Substitute R for B if a red handle is desired. Ex. HR65 SHAFTS HB125 Shaft SPAxxx (xxx = length in mm), SFBxxx (xxx = length in mm) SPA130, SPA210, SPA290, SPA360, SPA430 SFB185, SFB280, SFB325, SFB395, SFB535 Accessories OA1G01 OA1G10 AUXILIARY CONTACTS* NO Right side mounting OA1G10 OA1G10 OA1G10 OA1G10 OA1G10 NC left side mounting OA3G01 OA3G01 OA3G01 OA3G01 OA3G01 Module for SF aux. contacts OEA28 OEA28 OEA28 OEA28 OEA28 *Rated 2A max OEA28 TERMINAL SHROUD FOR SHORT CIRCUIT LINK For MDxxxU11, UV12 JC250 JC250 JC500 JC500 JC500 For MDxxxU22 JC500-2 JC500-2 JC500-2 JC500-2 JC500-2 JC250 JC500 TERMINAL SHROUD FOR LUGS Kit of 4 Terminal Shrouds 1 Terminal Shroud TDS400 TDS400 TDS400 TDS400 TDS400 A shorter version is available for DC switches up to 250A. 1 piece per package: TDS250S. JC500-2 Mersen Solutions for photovoltaic 31

32 DISCONNECT SWITCHES FOR PHOTOVOLTAIC APPLICATIONS PV-Rated Disconnect Switches UL 98B DC-rated Non-Fused switches PART # DESCRIPTION REF # MD100U11 DC Switch 100A UL 2p X MD180U22 DC Switch 180A UL 4p Y MD200U11 DC Switch 200A UL 2p Z MD250U11 DC Switch 250A UL 2p A MD250U22 DC Switch 250A UL 4p B MD320U11 DC Switch 320A UL 2p C MD320U22 DC Switch 320A UL 4p D MD400U11 DC Switch 400A UL 2p E MD400U22 DC Switch 400A UL 4p F MD250UV12 DC Switch 250A UL 1500V 3p L MD320UV12 DC Switch 320A UL 1500V 3p M MD400UV12 DC Switch 400A UL 1500V 3p N Handles PART # DESCRIPTION REF # HB65 Handle black65mm IP65 NEMA 3R W HB65X Handle black 65mm IP65 NEMA 4X X HB95 Handle black 95mm IP65 NEMA 3R N HB95X Handle black 95mm IP65 NEMA 4X P HB125 Handle black 125mm IP65 NEMA 3R A HB125X Handle black 125mm IP65 NEMA 4X B HR65 Handle red 65mm IP65 NEMA 3R G HR65X Handle red 65mm IP65 NEMA 4X H HR95 Handle red 95mm IP65 NEMA 3R S HR95X Handle red 95mm IP65 NEMA 4X T HR125 Handle red 125mm IP65 NEMA 3R K HR125X Handle red125mm IP65 NEMA 4X L HDD250 Handle direct MD G HDD400 Handle direct MD H IEC DC-rated Non-Fused switches PART # DESCRIPTION REF # MD100E11 DC Switch 100A IEC 1000V 2p G MD160E11 DC Switch 160A IEC 1000V 2p H MD200E11 DC Switch 200A IEC 1000V 2p J MD250E11 DC Switch 250A IEC 1000V 2p K MD100E22 DC Switch 100A IEC 2x1000V 4p L MD160E22 DC Switch 160A IEC 2x1000V 4p M MD200E22 DC Switch 200A IEC 2x1000V 4p N MD250E22 DC Switch 250A IEC 2x1000V 4p P MD315E11 DC Switch 315A IEC 1000V 2p Q MD400E11 DC Switch 400A IEC 1000V 2p R MD500E11 DC Switch 500A IEC 1000V 2p S MD315E22 DC Switch 315A IEC 2x1000V 4p T MD400E22 DC Switch 400A IEC 2x1000V 4p V MD500E22 DC Switch 500A IEC 2x1000V 4p W MD315EV12 DC Switch 315A IEC 1500V 3p C MD400EV12 DC Switch 400A IEC 1500V 3p D MD500EV12 DC Switch 500A IEC 1500V 3p E MD315EV33 DC Switch 315A IEC 2x1500V 6p F MD400EV33 DC Switch 400A IEC 2x1500V 6p G MD500EV33 DC Switch 500A IEC 2x1500V 6p J Shafts PART # DESCRIPTION REF # SFB280 Shaft SwitchFuse 12x12x280mm F SFB325 Shaft SwitchFuse 12x12x325mm G SFB395 Shaft SwitchFuse 12x12x395mm H SPA130 Shaft pistol handle 6x6x130mm V SPA210 Shaft pistol handle 6x6x210mm P SPA290 Shaft pistol handle 6x6x290mm Q SPA360 Shaft pistol handle 6x6x360mm W SPA430 Shaft pistol handle 6x6x430mm X Terminal Shrouds PART # DESCRIPTION REF # TS Term.shrd 250A switch 1p L/4 A TDS400 Term.shrd MD p L/1 A TDS250S Term.shrd MD p S /1 Z Jumpers PART # DESCRIPTION REF # JUMP250 Jumper bar for 250A DC switch F JUMP500 Jumper bar for 500A DC switch G JUMP500-2 Jumper bar for 1500V E33 S JC250 Jumper cover for JUMP250 H JC500 Jumper cover for JUMP500 J JC500-2 Jumper cover for JUMP500-2 V A B C D E F G H I J K L M N O PLAIN BLADE NH DIRECT MOUNTING NH Mersen Solutions for photovoltaic

33 DIN-RAIL PLUG-IN SPDS Type 1+2 and Type 2 SPDs to EN , IEC No back-up fuse required Mersen has developed an optimised dynamic thermal disconnection system, which does not require back-up fuse Multiple MPPT inverter Protection with multipole DC SPDs UL th Ed EN ROHS Ucpv [VDC ] Tested and certified Mersen's highly specialized test labs for PV product development Wide voltage range Ucpv up to 1500 VDC Mersen Solutions for photovoltaic 33

34 PCB PLUG-IN SPDS T1 T2 Up to 1500 VDC Air clearance & creepage distances meet requirements of all applications (AC and DC) T1 & T2 surge protection Mechanical forces of Type 1 & 2 discharges won't loosen the protection cartridges Remote indication Cartridge presence End-of-life Firmly fixed Vibration-proof surge cartridges Easy cartridge replacement Single-pole sockets For all system configurations on PCBs Also fault-resistant Y-circuits (PV or AC) Mechanical coding Safety system to avoid insertion of wrong voltage rated cartridge Optimal voltage protection level Integration at early stage of PCB development Close to sensitive electronics No cable lengths Cost & space efficiency No wiring, wave soldered surge protection Space saving solution OEM manufacturers Inverters, converters, UPS Railway power & control panels PV Combiner boxes OEM-machines 34 Mersen Solutions for photovoltaic

35 SURGE-TRAP DC TYPE 1+2 YPV PHOTOVOLTAIC SPD STP T12 5 YPV STP T12 5 YPV is the PHOTOVOLTAIC range of combined Type 1+2/Class I+II devices intended for discharging lightning currents (10/350 μs) and protecting against induced voltage surges (8/20 μs), in accordance with EN and IEC standards. Mersen uses its dynamic thermal disconnection system with high breaking capacity, optimised for DC voltages. This means there is no need to install a backup fuse to interrupt the typical short-circuit currents of any photovoltaic installation. These lightning current and surge protection devices are suitable for all photovoltaic applications: largescale, rooftop and self-consumption (off-grid) DC installations; especially in facilities provided with external LPS. Ratings and features Lightning impulse current (10/350 μs): 5 ka Maximum discharge current (8/20 μs): 40 ka Nominal discharge current (8/20 μs): 20 ka Ucpv: 1060 Vdc Iscpv: 10 ka (EN ), no back-up fuse required Plug-in DIN rail format Visual and remote end of life indication Reversible chassis to allow cable entry from above or below Mechanically coded cartridges to avoid replacement errors Iimp 5kA No back-up fuse required Approvals/Standards EN IEC CE Catalog numbers / Reference numbers Network Cartridge Id. SYSTEM TYPE ELECTRICAL DIAGRAM UCPV [VDC] ISCPV [A] IIMP (10/350) IMAX IN UP@IN [KV] REMOTE INDICATION (M) STPT12-5K1000V-YPV Y PV A C STPT12-5K1000V-YPVM Y PV A C43 L Replacement cartridges Microswitch diagram REF. NETWORK UCPV [VDC] IIMP (10/350) IMAX UP@IN [KV] CARTRIDGE ID SP12-5K1000V-PV PV C Nm Umax / I max AC: 250 V/1 A AC: 125 V/3 A max 1.5 mm 2 Dimensions Electrical diagram 3 modules A Y PV 54 mm 70 mm 90 mm plug-in cartridges Mersen Solutions for photovoltaic 35

36 SURGE-TRAP DC TYPE 2 YPV PHOTOVOLTAIC SPD STP T2 40 YPV STP T2 40 YPV is the series of devices for discharging voltage surges in PV systems. This series provides advanced overvoltage protection by utilizing Mersen s optimized dynamic thermal disconnection system. This system does not require additional overcurrent protection (back-up fuse) due to its high short-circuit withstand rating. Ratings and features Maximum discharge current (8/20μs): 40kA Nominal discharge current (8/20μs): 20kA Ucpv: 65, 80, 660, 1060 Vdc and 1500Vdc Iscpv: 10kA (EN ), no back-up fuse required SCCR: kA (UL rd Ed) DIN-rail mountable, plug-in format Visual and remote end of life indicators Reversible chassis to allow cable entry from above or below Mechanically coded cartridges to avoid cartridge replacement errors Imax 40kA No back-up fuse required Approvals/Standards EN IEC UL th Ed recognized, File No. E CE Catalog numbers / Reference numbers Network Cartridge Id. SYSTEM TYPE ELECTRICAL DIAGRAM UCPV [VDC] ISCPV [A] IMAX IN UP@IN [KV] REMOTE INDICATION (M) Y PV. LARGE-SCALE AND ROOFTOP PV STPT2-40K600V-YPV Y PV A C STPT2-40K600V-YPVM Y PV A C STPT2-40K1000V-YPV Y PV A C STPT2-40K1000V-YPVM Y PV A C STPT2-40K1500V-YPV "Y" PV A C STPT2-40K1500V-YPVM "Y" PV A C42 U PV. SELF-CONSUMPTION STPT2-40K60V-2P TNS (1Ph+N); PV B Consult STPT2-40K60V-2PM TNS (1Ph+N); PV B Consult STPT2-40K75V-2P TNS (1Ph+N); PV B Consult STPT2-40K75V-2PM TNS (1Ph+N); PV B Consult L Replacement cartridges Microswitch diagram REF. NETWORK UCPV [VDC] IMAX UP@IN [KV] CARTRIDGE ID. 0.2 Nm Umax / I max AC: 250 V/1 A max 1.5 mm SP2-40K600V-PV PV C SP2-40K1000V-PV PV C SP2-40K1500V-PV PV ,5 C AC: 125 V/3 A Dimensions Electrical diagram Y PV U PV A Y PV B U PV 36 Mersen Solutions for photovoltaic

37 SURGE-TRAP DC T2 & T1+2 MPPT PHOTOVOLTAIC SPD STP MPPT PV STP MPPT PV is the PHOTOVOLTAIC range of combined T1+2 / Class I+II and T2 / Class II devices intended for discharging lightning currents (10/350 μs) and protecting against induced voltage surges (8/20 μs), in accordance with EN , IEC and UL 1449 (for Type 2). Mersen uses its dynamic thermal disconnection system with high breaking capacity, optimised for DC voltages. This means there is no need to install a backup fuse to interrupt the typical short-circuit currents of any photovoltaic installation. Iimp 5kA No back-up fuse required Imax 40kA The devices are suitable for all PV applications: largescale and rooftop. The series includes specific multipole products for multiple maximum power point tracker (MPPT) inverters. Ratings and features Maximum discharge current (8/20μs): 40kA Nominal discharge current (8/20μs): 20kA For Type 1+2, lightning impulse current (10/350μs): 5kA Ucpv: 1060 Vdc Iscpv: 10 ka (EN ), no back-up fuse required Multipole MPPT specific products DIN-rail mountable, plug-in format Visual and remote end of life indicators Reversible chassis to allow cable entry from above or below Mechanically coded cartridges to avoid replacement errors Approvals/Standards EN IEC UL th Ed recognized, File No. E CE Catalog numbers / Reference numbers Network Cartridge Id. SYSTEM TYPE ELECTRICAL DIAGRAM UCPV [VDC] ISCPV [A] IIMP (10/350) IMAX IN UP@IN [KV] REMOTE INDICATION (M) TYPE STPT12-5K1000V-5YPVM 3+, 1-, 1PE A C STPT12-5K1000V-8YPVM 6+, 1-, 1PE B C43 TYPE STPT2-40K1000V-5YPVM 3+, 1-, 1PE A C STPT2-40K1000V-8YPVM 6+, 1-, 1PE B C02 L Replacement cartridges Microswitch diagram REF. NETWORK UCPV [VDC] IIMP (10/350) IMAX IN UP@IN [KV] CARTRIDGE ID. 0.2 Nm Umax / I max AC: 250 V/1 A max 1.5 mm SP2-40K1000V-PV PV C SP12-5K1000V-PV PV C AC: 125 V/3 A Dimensions 5 poles 8 poles Electrical diagram A B Mersen Solutions for photovoltaic 37

38 SURGE-TRAP PLUG-IN SURGE SOCKETS FOR PCB SB-PCB SB PCB is the series of socket bases that allow for integration of Mersen s pluggable IEC surge protection cartridges directly on printed circuit boards. Those surge cartridges will be easily replaceable upon reaching their end of life. SB PCB is an optimal solution for the industry of power electronics: inverters, converters, control panels for railway, PV combiner boxes, machines, OEM equipment, etc. Key benefits are cost efficiency, space efficiency, no wiring and optimal voltage protection of sensitive electronics. Integration of surge protection on PCBs is often planned for at an early stage of development of the system. Iimp 25kA Imax 80kA The surge sockets will be firmly fixed to the PCB during the wave soldering process. They ll host the entire range of IEC surge protection cartridges AC & DC, T2 & T1. Approvals/Standards IEC/EN CE Features Single pole sockets. All system configurations on PCBs. Up to 1500 VDC T1 & T2 surge protection (IEC ) Remote end of life indicator Voltage ratings DC: VDC Voltage ratings AC: VAC Mechanical coding to avoid cartridge insertion errors Vibration proof (EN ) Benefits Cost efficiency Space efficiency No wiring Optimal voltage protection Catalog numbers / Reference numbers Cartridge Id. UCPV [VDC] REMOTE INDICATION (M) DC SIDE SB-PCB-1000PV-M SP2-40K1000V-PV SB-PCB-1500PV-M SP2-40K1500V-PV AC SIDE SB-PCB-275V-M SP2-40K275V SB-PCB-440V-M SP2-40K440V SB-PCB-750V-M SP2-30K750V SB-PCB-N-M SP2-40K-N Dimensions 1 pole Front view 38 Mersen Solutions for photovoltaic

39 SURGE-TRAP AC TYPE 2 PHOTOVOLTAIC SPD STP T2 40 3P STP T2 40 3P is the series of type 2 /class II devices for discharging voltages surges, in accordance with IEC/EN and UL Suitable for the AC side protection in photovoltaic systems that provide power to the grid. Also suited for first or second stage of protection in commercial or residential applications. Imax 40kA Ratings and features Maximum discharge current (8/20μs): 40kA per phase Nominal discharge current (8/20μs): 20kA per phase TNS, TNC, TT and IT networks Un(L-N/L-L): 48V, 60V, 120/208V, 230/400V, 277/480V, 400/690V & higher DIN-rail mountable, plug-in format Visual and remote end of life indicators Reversible chassis to allow cable entry from above or below Mechanically coded cartridges to avoid cartridge replacement errors Approvals/Standards IEC/EN UL th Ed recognized, File No. E CE Catalog numbers / Reference numbers Network Cartridge Id. SYSTEM TYPE ELECTRICAL DIAGRAM UN [VAC] UC [V] IMAX IN UP@IN [KV] REMOTE INDICATION (M) STPT2-40K275V-3P TNC (3Ph) D -/ C STPT2-40K275V-3PM TNC (3Ph) D -/ C STPT2-40K320V-3P TNC (3Ph) D -/ C STPT2-40K320V-3PM TNC (3Ph) D -/ C STPT2-30K750V-3P TNC (3Ph) D -/690; -/ CO STPT2-30K750V-3PM TNC (3Ph) D -/690; -/ CO STPT2-30K750V-1P L-N (1Ph) C CO STPT2-30K750V-1PM L-N (1Ph) C CO8 L Replacement cartridges Microswitch diagram REF. NETWORK UN [VAC] UC [V] IMAX IN UP@IN [KV] CARTRIDGE ID. 0.2 Nm Umax / I max AC: 250 V/1 A max 1.5 mm SP2-40K275V L-N (1Ph) C SP2-40K320V L-N (1Ph) C SP2-30K750V L-N (1Ph) C AC: 125 V/3 A Dimensions Electrical diagram 1 pole 3 poles C D 18 mm 70 mm 54 mm 70 mm 90 mm 90 mm plug-in cartridges plug-in cartridges Mersen Solutions for photovoltaic 39

40 SURGE-TRAP AC TYPE 2 REINFORCED PEAK WITHSTAND PHOTOVOLTAIC SPD STP T2 30 3P-R STP T2 30 3P-R is the series of type 2 /class II devices for discharging voltages surges, in accordance with IEC/EN and UL Suitable for the AC side protection in photovoltaic systems that provide power to the grid. Suitable for special applications where high withstand voltage peaks are required. PV grid side with induced DC offsets or wind turbine generators. Imax 30kA Ratings and features Maximum discharge current (8/20μs): 30kA per phase Nominal discharge current (8/20μs): 15kA or 20kA per phase TNC and IT networks Un(L-N/L-L): 400/690V & higher Voltage peak withstand up to 2,2kV DIN-rail mountable, plug-in format Visual and remote end of life indicators Reversible chassis to allow cable entry from above or below Mechanically coded cartridges to avoid cartridge replacement errors Approvals/Standards IEC UL th Ed recognized, File No. E CE Catalog numbers / Reference numbers Network Cartridge Id. SYSTEM TYPE ELECTRICAL DIAGRAM UN [VAC] UC [V] IMAX IN UP@IN [KV] REMOTE INDICATION (M) STPT2-30K440V-3P-R IT B - / ,6 C25 C STPT2-30K440V-3P-RM IT B - / ,6 C25 C STPT2-30K750V-3P-R IT B - / ,1 C08 C STPT2-30K750V-3P-RM IT B - / ,1 C08 C STPT2-30K850V-3P-R IT B - / ,2 C28 C STPT2-30K850V-3P-RM IT B - / ,2 C28 C STPT2-30K850V-1P L-N (1Ph) A C STPT2-30K850V-1PM L-N (1Ph) A C28 - UPEAK (L-PE) [KV] L PE Replacement cartridges Microswitch diagram REF. NETWORK UN [VAC] UC [V] IMAX IN UP@IN [KV] CARTRIDGE ID. 0.2 Nm Umax / I max AC: 250 V/1 A max 1.5 mm SP2-40K440V L-N (1Ph) C SP2-30K750V L-N (1Ph) C SP2-30K850V L-N (1Ph) C AC: 125 V/3 A Dimensions 1 pole 4 poles Electrical diagram A B 18 mm 70 mm 90 mm plug-in cartridges 40 Mersen Solutions for photovoltaic

41 SURGE-TRAP SIGNAL LINE PHOTOVOLTAIC SPD STS 485 STS 485 is the new series of type D1 and C2 surge protection devices for signal lines in accordance with IEC/EN Especially designed for protecting RS485/RS232 communication lines used in PV applications against induced overvoltages. Suitable as a dedicated protection for special equipment connected to communication lines (i.e. string monitor), providing extremely fine voltage protection level and an optimal discharge capacity. Imax 10kA Ratings and features Maximum discharge current : 10kA (Imax) Type D1 maximum discharge current (10/350μs): 2,5kA (Iimp) Type C2 nominal discharge current (8/20μs): 5kA (In) Models with end of life indication Multiple voltage options for different protocols (6, 12, 24V) Operational bandwitdh (fg) up to 10MHz Extremely fine voltage protection level DIN rail mountable, monobloc format Approvals/Standards IEC/EN UL 497B File No. E CE Catalog numbers / Reference numbers ELECTRICAL DIAGRAM Un [V] D1 (10/350) IMAX C2 UP@IN [V] fg [MHz] PROTECTED WIRES STS485-7V-2W E 6 2, STS485-16V-2W E 12 2, , STS485-27V-2W E 24 2, STS485-56V-2W E 48 2, STS485-15V-3WI F 12 2, GND STS485-5V-4WG G 5 2, GND Dimensions Electrical diagram 1 pole (2w) 1 pole (3w) E F EOL INDICATION 17,5 mm 70 mm 18 mm 65 mm L1 L2 PE 24V+ TRX+ TRX- GND 90 mm 86 mm L1 L2 PE TRX+ TRX- GND PE 2 poles (4w) G Mersen Solutions for photovoltaic 41

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