OMB Saleri S.p.A. products for LPG and CNG Automotive application are the tangible results of a thirty-year history of work and production.

Transcription

1 GENERAL CATALOGUE

2 OMB Saleri S.p.A. products for LPG and CNG Automotive application are the tangible results of a thirty-year history of work and production. They represent and include the experience and knowledge of men and women who dedicate their professional skills on a daily basis to meet the needs of our customers. Our willingness to accept suggestions from the market, including those of a technical nature, resulted in a complete family of products featuring original solutions under continuous improvement. Each technical solution undergoes rigorous laboratory and road tests to then be integrated and supplemented by the OMB Saleri S.p.A. organization with the help of its customers. It is with strong conviction that we present this catalogue summarising the products developed by the intensive and extensive work of many experts. They are a great group of people proud to see their professionalism recognised in the quality and reliability of our products. PARIDE SALERI OMB Saleri S.p.A.

3 2 AUTOMOTIVE

4 INDEX AUTOMOTIVE CNG TANK VALVES CNG FILLING VALVES REMOTE TPRD SHUT OFF AND PROPORTIONAL VALVES ACCESSORIES LPG MULTIVALVES LPG KIT FOR 4 HOLE TANKS LPG CUT OFF VALVES LPG SOLENOID GROUP ACCESSORIES AUTOMOTIVE 3

5 ICON CAPTIONS CNG: Compressed natural gas applications IN: Valve for in-trunk vehicle application LPG: Liquified petroleum gas applications OUT: Valve for external underbody application LNG: Liquified natural gas applications Improved performance H2: Compressed hydrogen applications THREAD: Different threads available Compressed air applications FILTER: Multilayer filtering element EXTREME LOW TEMPERATURE: Patented sealing system to assure thighteness at extreme low temperature conditions WATERPROOF: Components designed to improve the water resistance CUT OFF: Solenoid valve to shut off the high pressure lines DOUBLE FERRULE: Double ferrule fittings FILL: Receptacle for gas refuelling GLASS BULB: Thermal PRD based on glass bulb techonlogy TANK: Multifunction on tank valve PRD: Additional safeties with thermal and overpressure activation 12V: 12 volt solenoid ULTRA COMPACT: Valve designed to optimize performance and dimensios where the room available is limited SAFETIES CONVOIED: Valve with vent port to convoy the gas outside the vehicle during the activation of the safety devices CASCADE: Valve for storage and transport applications 24V: 24 volt solenoid HEAVY DUTY: High flow valve for buses and trucks application HP: high performance LIGHT DUTY: Valve for passenger vehicle, pick-up and van HF: high flow

6 CNG INDEX CNG TANK VALVES CNG FILLING VALVES REMOTE TPRD SHUT OFF AND PROPORTIONAL VALVES ACCESSORIES

7 ORION TANK VALVES Automatic cylinder valve Working temperature: - 40 C / + 85 C Thermal safety valve (PRD) Burst disc available upon request Manual security tap OPEN 180 Excess flow valve Low absorption solenoid valve WATERPROOF ELECTRIC CONNECTION Standard TPRD with fusible plug Glass bulb available upon request CERTIFIED: ECE R110 ISO LYRA CV TANK VALVES Automatic cylinder valve with internal venting system (no gas tight housing required) Working temperature: - 40 C / + 85 C High flow thermal safety valve PRD High flow BURST DISC EXCESS FLOW VALVE LIVE PORT AVAILABLE Available on demand the version with double PRD Low absorption solenoid valve On request with non-return valve integrated Double pipe away safety ports WATERPROOF ELECTRIC CONNECTION Standard TPRD with fusible plug Glass bulb available upon request Also available with temperature sensor CERTIFIED: ECE R110 ISO KGS ANSI/AGA NGV 3.1 ANSI/IAS PRD1 06 AUTOMOTIVE

8 VEGA TANK VALVES Automatic cylinder valve with internal venting system (no gas tight housing required) Working temperature: - 40 C / + 85 C High flow thermal safety valve (PRD) Burst disc available upon request Excess flow valve Manual security tap Low absorption solenoid valve SAFETY VENTING PORT Standard TPRD with fusible plug CERTIFIED: ISO KGS ANSI/AGA NGV 3.1 ANSI/IAS PRD1 AUTOMOTIVE 07

9 MOON TANK VALVES Automatic cylinder valve with internal venting system (no gas tight housing required) Working temperature: - 40 C / + 85 C Thermal safety valve (PRD) Burst disc available upon request Manual security tap OPENING 180 Excess flow valve Low absorption solenoid valve Non-return valve avaible on request WATERPROOF ELECTRIC CONNECTION Standard TPRD with fusible plug Glass bulb available upon request CERTIFIED: ECE R110 ISO CCOE SISEI GB MOON CP TANK VALVES CERTIFIED: ECE R110 ISO CCOE Automatic cylinder valve with internal venting system (no gas tight housing required) Working temperature: - 40 C / + 85 C Thermal safety valve (PRD) Burst disc available upon request Manual security tap - OPENING 180 Excess flow valve Low absorption solenoid valve DESIGN compact WATERPROOF ELECTRIC CONNECTION Standard TPRD with fusible plug Glass bulb available upon request Also available with temperature sensor 08 AUTOMOTIVE

10 MOON XT TANK VALVES USA Automatic cylinder valve with internal venting system (no gas tight housing required) Working temperature: - 40 C / + 85 C Thermal safety valve (PRD) Burst disc available upon request Manual security tap OPENING 180 Excess flow valve Low absorption solenoid valve Long Stem RADIAL SEALING AVAILABLE Specific for low temperature GLASS BULB TPRD CERTIFIED: ECE R110 ISO AUTOMOTIVE 09

11 MIAMI TANK VALVES Automatic cylinder valve Working temperature: - 40 C / + 85 C High flow thermal safety valve (PRD) Burst disc available upon request Excess flow valve Manual security tap - OPENING 180 Low absorption solenoid valve Live - port for connecting remote PRDs WATERPROOF ELECTRIC CONNECTION HIGH FLOW REFUELING PORT GLASS BULB TPRD SAFETY VENTING PORT For extremely high flow rates / Specific for u.s. market CERTIFIED: ECE R110 ANSI/AGA NGV 3.1 ANSI/IAS PRD1 10 AUTOMOTIVE

12 ESA TANK VALVES Automatic cylinder valve Working temperature: - 40 C / + 85 C GLASS BULB TPRD High flow thermal safety valve PRD Burst disc available upon request LIVE PORT AVAILABLE SAFETY VENTING PORT Excess flow valve Low absorption solenoid valve MANUAL SECURITY TAP - OPENING 180 Specific for low temperatures High flow DESIGN compact WATERPROOF ELECTRIC CONNECTION CERTIFIED: ECE R110 ANSI/AGA NGV 3.1 ANSI/IAS PRD1 AUTOMOTIVE 11

13 ALFA TANK VALVES Manual cylinder valve with internal venting system (no gas tight housing required) Working temperature: - 40 C +85 C Safeties: available without safeties or with a combination of thermal safety (PRD) / excess flow / burst disc Available in different thread sizes additional safeties available for cylinders and pipes MANUAL SECURITY TAP - OPENING 180 CERTIFIED: ECE R110 ISO CERTIFIED SISEI Also alvailable with body in aluminium alloy SIRIO TANK VALVES Working temperature: - 40 C +85 C Safeties: independent burst disc and thermal safety (PRD) IN line and excess flow device MANUAL SECURITY TAP - OPENING 180 CERTIFIED: ECE R AUTOMOTIVE

14 LIGHT VT TANK VALVES Manual cylinder valve Working temperature: - 40 C +85 C Safeties: available without safeties or with a combination of thermal safety / excess flow / burst disc TPRD pipe - away safety port MANUAL SECURITY TAP - OPENING 180 CERTIFIED: ECE R110 ISO LIGHT TANK VALVES Manual cylinder valve Working temperature: - 40 C +85 C Manual security tap Safeties: available without safeties or with a combination of thermal safety / excess flow / burst disc MANUAL SECURITY TAP - OPENING 180 TPRD AND BURST DISC IN LINE CERTIFIED: ECE R110 CCOE SISEI OGRA AUTOMOTIVE 13

15 IDRA VT TANK VALVES Manual cylinder valve Parallel safeties (TPRD + PPRD) with pipe-away ports Working temperature: - 40 C +85 C Excess flow Available in different thread sizes MANUAL SECURITY TAP - OPENING 180 SAFETY VENTING PORY CERTIFIED: ECE R110 CCOE ISO AUTOMOTIVE

16 BETA TANK VALVES Manual cylinder valve Working temperature: - 40 C /+85 C MANUAL SECURITY TAP - OPENING 180 EXCES FLOW VALVE AVAILABLE UPON REQUEST HIGH FLOW VALVE FOR HEAVY DUTY APPLICATION SAFETY VENTING PORT ALSO AVAILABLE IN THE PLUS VERSION: COUPLED WITH OMB YORK TPRD OFFERS THE HIGHEST VENTING PERFORMANCE ON THE MARKET Vent flow rate increase 119 % CERTIFICAZIONI: ECE R110 CCOE KGS ISO ANSI/AGA NGV3.1 ANSI/IAS PRD1 AUTOMOTIVE 15

17 ARGO MONOBLOCCO FILLING VALVES Filling valve Working temperature: C Non-return valve Available with microswitch (3-poles faston connector) MANUAL SECURITY TAP - OPENING 180 CERTIFIED: ECE R110 AVAILABLE IN THE VERSION: PICO NEW ZEALAND PICO ARGENTINA SPECIFIC FOR: INDIA, PAKISTAN, PERù, BRAZIL SPECIFIC FOR: COLOMBIA, BOLIVIA, ARGENTINA 16 AUTOMOTIVE

18 ARGO RU FILLING VALVES Filling valve for Russia and Ukraine Working temperature: C MANUAL SECURITY TAP - OPENING 180 DUST CAP CERTIFIED: ECE R110 ISO ARGO NGV1 COMPACT FILLING VALVES Filling valve NGV1 Working temperature: - 40 C +120 C Manual safety tap non-return valve available in different thread connections Special flow dynamic profile to avoid chattering noises during refueling Ø35 29,5 78 HIGH flow capacity 97,5 Ø25 CERTIFIED: ECE R110 AUTOMOTIVE 17

19 SOL NGV 1 FILLING VALVES Filling valve NGV1 Working temperature: - 40 C +120 C Special flow dynamic profile to avoid chattering noises during refueling CERTIFIED: ECE R110 NGV 2 FILLING VALVES Straight filling unit for heavy-duty vehicles Working temperature: - 40 C +120 C Special flow dynamic profile to avoid chattering noises during refueling Internal check valve with DN 12 mm HIGH FLOW AVAILABLE WITH DOUBLE FERRULE CERTIFIED: ECE R110 ISO AUTOMOTIVE

20 NGV 1 FILLING VALVES Filling valve NGV1 Working temperature: - 40 C +120 C Special flow dynamic profile to avoid chattering noises during refueling ALSO AVAILABLE WITH FILTER CERTIFIED: ECE R110 ISO ALSO AVAILABLE IN THE VERSION: AVAILABLE WITH DOUBLE FERRULE AVAILABLE WITH THREADED CONNECTION AUTOMOTIVE 19

21 49 RHEA REMOTE TPRD End-LINE TPRD Max working pressure 31 MPa Service pressure 24.8MPa Working temperature: - 40 C +85 C 72 n54,8 CERTIFIED: ANSI/AGA NGV 3.1 ANSI/IAS PRD1 RHEA 1 REMOTE TPRD END PLUG TPRD Double pipe-away port Working temperature: - 40 C +85 C CERTIFIED: ECE R110 KGS 20 AUTOMOTIVE

22 RHEA REMOTE TPRD Middle-plug TPRD Max working pressure 31 MPa Service pressure 24.8MPa Working temperature: - 40 C +85 C INTEGRATED TPRD CERTIFIED: ANSI/AGA NGV 3.1 ANSI/IAS PRD1 AUTOMOTIVE 21

23 YORK REMOTE TPRD Middle-plug TPRD 110 C (230 F) Max working pressure 82 C Service pressure 24.8MPa Working temperature: - 40 C +85 C Lead-free fusible element HIGH FLOW TPRD Pressure Relief Device with DN 11 mm (0.433 ) OPTIMIZED FOR: Beta, Beta Plus, Lyra, Miami CERTIFIED: ANSI/AGA NGV 3.1 ANSI/IAS PRD1 BULL REMOTE TPRD END PLUG TPRD Max working pressure 31 MPa Service pressure 24.8MPa Venting port co-axial to the tank Lead-free fusible element high flow TPRD Working temperature: - 40 C +85 C Pressure Relief Device with DN 11 mm (0.433 ) n75 1"1/ CERTIFIED: ANSI/AGA NGV 3.1 ANSI/IAS PRD1 22 AUTOMOTIVE

24 APUS SHUT OFF SOLENOID VALVES In line cut-off automatic valve Low absorption solenoid valve Universal thread connections available to match every application CNG inlet filtering system Working temperature: C CERTIFIED: ECE R110 ISO PROPORTIONAL ELECTRO VALVE SHUT OFF SOLENOID VALVES proportional opening according to the power applied to the solenoid ultra compact sizes isolated and integrated waterproof coil ferro-magnetic material for low hysteresis AUTOMOTIVE 23

25 SOV HP SHUT OFF SOLENOID VALVES Cut-off SOLENOID for PRESSURE REGULATOR Low absorption solenoid valve Different threads for connection available AMD SUPER SEAL / JPT / CUSTOMIZED UPON REQUEST STEEL SLEEVE TUBE CERTIFIED: ECE R110 ISO SOV BST SHUT OFF SOLENOID VALVES Cut-off SOLENOID for PRESSURE REDUCER Low absorption solenoid valve Different threads for connection available AMD SUPER SEAL / JPT / CUSTOMIZED UPON REQUEST BRASS SLEEVE TUBE CERTIFIED: ECE R AUTOMOTIVE

26 ARGO 2 - WAYS VALVE ACCESSORIES Working temperature: - 40 C +120 C Manual safety tap OPENING WAYS AND 3 - WAYS VALVE CERTIFIED: ECE R110 CHECK VALVE Special flow dynamic profile to avoid chattering noises during refueling Piping check valve Working temperature: - 40 C +120 C CERTIFIED: ECE R110 SOLENOID ACTIVATOR Push and relese Used to activate the coil Without electricity AUTOMOTIVE 25

27 ICON CAPTIONS CNG: Compressed natural gas applications IN: Valve for in-trunk vehicle application LPG: Liquified petroleum gas applications OUT: Valve for external underbody application LNG: Liquified natural gas applications Improved performance H2: Compressed hydrogen applications THREAD: Different threads available Compressed air applications FILTER: Multilayer filtering element EXTREME LOW TEMPERATURE: Patented sealing system to assure thighteness at extreme low temperature conditions WATERPROOF: Components designed to improve the water resistance CUT OFF: Solenoid valve to shut off the high pressure lines DOUBLE FERRULE: Double ferrule fittings FILL: Receptacle for gas refuelling GLASS BULB: Thermal PRD based on glass bulb techonlogy TANK: Multifunction on tank valve PRD: Additional safeties with thermal and overpressure activation 12V: 12 volt solenoid ULTRA COMPACT: Valve designed to optimize performance and dimensios where the room available is limited SAFETIES CONVOIED: Valve with vent port to convoy the gas outside the vehicle during the activation of the safety devices CASCADE: Valve for storage and transport applications 24V: 24 volt solenoid HEAVY DUTY: High flow valve for buses and trucks application HP: high performance LIGHT DUTY: Valve for passenger vehicle, pick-up and van HF: high flow

28 LPG INDEX LPG MULTIVALVES LPG KIT FOR 4 HOLE TANKS LPG CUT OFF VALVES LPG SOLENOID GROUP ACCESSORIES

29 ST LPG MULTIVALVES Standard LPG multivalves Adjustable sensor level Check valve Inlet internal diam.: 6,00 mm Overpressure device Gas filter TPRD Manual tap Single stage solenoid valve Faston coil Internal diam. 3,2 mm Outlet Multivalve compatible with the following tanks Cylindrical 30 - Cylindrical 90 - Toroidal 0 - Toroidal 30 Toroidal 37 Equipped with thermal safety, PRV, manual tap, gas filter, non return valve, cut-off valve, excess flow valve, over pressure device and 80% fillstop safety Sensor level and filling valve are available as extra accessories Max working pressure: 30 bar Working temperature: - 20 C + 65 C For an easier istallation, adjustable fittings are available upon request for the inlet and the outlet connections of the multivalve both for copper and thermoplastic pipes. OMB MTVs are available for the following tank sizes: Cylindrical 30 / 90 - Ø 244 mm - Ø 270 mm - Ø 300 mm - Ø 315 mm - Ø 360 mm - Ø 375 mm - Ø 400 mm - Ø 450 mm Toroidal / 190 mm / 204 / 220 / 225 mm / 240 mm mm mm mm Toroidal / 190 mm / 204 / 210 mm / 225 / 230 mm / 250 mm 270 mm MM CERTIFIED: ECE 67R-01 CCOE HP LPG MULTIVALVES High-flow capacity LPG multivalves Adjustable sensor level Check valve Overpressure device Gas filter TPRD Manual tap Double stage solenoid valve AMP coil Big flow INTERNAL DIAMETER 5.0 mm Multivalve compatible with the following tanks Cylindrical 30 - Cylindrical 90 - Toroidal 0 - Toroidal 30 Toroidal 37 Equipped with thermal safety, PRV, manual tap, gas filter, non return valve, cut-off valve, excess flow valve, over pressure device and 80% fillstop safety Sensor level and filling valve are available as extra accessories Max working pressure: 30 bar Working temperature: - 20 C + 65 C Increased passage flow with a minimum internal section of 5mm and double-stage solenoid Inlet internal diam.: 6,00 mm Outlet For an easier istallation, adjustable fittings are available upon request for the inlet and the outlet connections of the multivalve both for copper and thermoplastic pipes. CERTIFIED: ECE 67R-01 CCOE 28 AUTOMOTIVE

30 KIT LPG KIT FOR 4 HOLE TANKS Big flow passage ORIFICE Shut-off solenoid service valve 80% fill limiter Available for all tank sizes Pressure relief valve LPG kit for 4 hole tanks containing: pressure relief valve, 80% fill limiter, shut-off solenoid service valve Max working pressure: 30 bar Working temperature: C Safety types: Pressure relief device (PRD) - Excess flow valve, 80% Fill stop - non return valve - solenoid valve 12V The valves can also be purchased individually CERTIFIED: ECE 67R-01 AUTOMOTIVE 29

31 ALFEA BFC LPG CUT-OFF VALVES cut-off LPG solenoid valve for piping connection or for a direct installation on the reducer Max working pressure: 30 bar Working temperature: C Flow ORIFICE diameter 5 mm Rotating exit connection HIGH FLOW RATE INTEGRATED EXCHANGEABLE FILTER HIGH FILTERING SURFACE: 70 CM FILTERING CAPABILITY: 10 MICRON FASTON OR AMP COILS AVAILABLE AVAILABLE OUTLET CONNECTIONS M12X1, M10X1, 1/4NPT CERTIFIED: ECE 67R-01 AGA AUSTRALIA ALSO AVAILABLE WITH WATERPROOF COIL BASIC TYPE AVAILABLE IN/OUT CONNECTIONS M10X1 FOR 6X1 PIPES 30 AUTOMOTIVE

32 DIANA LPG CUT-OFF VALVES Cut off lpg solenoid valve with inlet and outlet at 90 removable filter Max working pressure 30 bar Working temperature - 20 c c Filtering capacity of 10 micron, surface 70 cm2 In/Out connections M10x1 for 6x1 pipes Coils available with AMP or Fasion connectors FLOW DIAMETER 3,2 MM ORIFICE FASTON OR AMP COILS AVAILABLE ALSO AVAILABLE WITH WATERPROOF COIL CERTIFIED: ECE 67R-01 STAR LPG CUT-OFF VALVES Cut-off LPG in line solenoid valve with removable filter, 12V Coil Max working pressure: 30 bar Working temperature: C Filtering capability of 10 micron, surface 50 cm2 In/out connections M10X1 for 6x1 pipes Coils are available with AMP or faston connectors FLOW DIAMETER 3,2 MM ORIFICE FASTON OR AMP COILS AVAILABLE ALSO AVAILABLE WITH WATERPROOF COIL CERTIFIED: ECE 67R-01 AUTOMOTIVE 31

33 MAGIX LPG CUT-OFF VALVES LPG cut-off solenoid valve for 4 holes cylinders with increased flow (orifice diameter 5 mm) Incorporated Excess Flow safety Max working pressure: 30 bar Working temperature: - 20 C + 65 C Direct connection to the cylinder 3/4 14 NPT. Male exit connection 1/2-20UNF Sae 45 INTEGRATED FILTER INTEGRATED EXCES FLOW DEVICE CERTIFIED: ECE 67R AUTOMOTIVE

34 SINGLE STAGE SOLENOID LPG SOLENOID GROUP Cut-off LPG Solenoid group FOR PRESSURE REGOLATED Max working pressure: 30 bar Working temperature: C ALSO AVAILABLE WITH WATERPROOF COIL CERTIFIED: ECE 67R-01 DOUBLE STAGE SOLENOID LPG SOLENOID GROUP cut-off LPG Solenoid group FOR PRESSURE REGOLATOR Max working pressure: 30 bar Working temperature: C HIGH FLOW RATE ALSO AVAILABLE WITH WATERPROOF COIL CERTIFIED: ECE 67R-01 AUTOMOTIVE 33

35 FILLING UNITS ACCESSORIES VC1 LPG filling VALVE standard TIPE Available with bracket or plastic box VC2 LPG fuel box filling valve available with a direct connection for thermoplastc pipe CERTIFIED: ECE 67R-01 CERTIFIED: ECE 67R-01 VC3 Adaptor for filling valve M10x1 VC4 Long adaptor for filling valve M10x1 CERTIFIED: ECE 67R-01 CERTIFIED: ECE 67R-01 ACC 9 LPG vapour box for cylindrical multivalves RESISTIVE 0-90 / 1050 Electronic level indicator with variable resistance between - 0 Ω and 90 Ω Ω and 100 Ω 34 AUTOMOTIVE

36 NOTES

37 OMB Saleri S.p.A. products and processes are certified in accordance with ISO 9001:2008 e ISO/ TS 16949: quality standards in compliance with the demanding requirements of the automotive O.E.M. (Original Equipment Manufacturer) and After-Market. The high technological level and reliability of OMB Saleri s S.p.A. products is the result of an important activity in design, defects prevention and validation tests. The most innovative planning, defect analysis, prevention methods and techniques are thoroughly applied, including (but not limited to): APQP (Advanced Product Quality Planning) DFMEA (Design failure mode effect analysis) PFMEA (Process Failure Mode and Effects Analysis) SPC (Statistical Process Control) MSA (Measurement System Analysis) R&R (Repeatability and Reproducibility) PPAP (Production Part Approval Process) All products are 100% tested by advanced control systems able to detect levels of leakage much lower than the requirements set by reference standards (15 ncc/h). Our internal Laboratory is fully equipped with the most advanced testing and validation equipment available on the market. The combination of the most advanced technical equipment, 15 expert professionals trained in specific fields and the most advanced quality techniques assure the best quality control of processes and products. ISO 9001 quality management system ISO TS quality management system for AUTOMOTIVE ISO ENVIRONMENTAL management system

38 REL 3 OMB Saleri S.P.A Via Rose di Sotto, 38/C Brescia ITALY Tel info@omb-saleri.it created: previcinidesign.com