Flat Chain Independent Direct Drive Feeder

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1 Flat Chain Independent Direct Drive Feeder ATTENTION: Refer to the Flat Chain Manual (supplied with the direct drive or found online at for more installation instructions and warranty information. Direction of chain travel Auxiliary Fill Hoppers Direct Drive Units The drawing above shows a typical installation with two hoppers and two drive units. Position the drive units in the circuit so that the chain will travel into a corner shortly after the drive unit for the optimum performance. Drive unit attaches directly to the trough. Remove the power shoe and drill two 13/32 holes in trough through holes in drive unit. When trough is in place, drill 13/32 holes through trough to attach the 3/8 eyebolts to use to suspend drive unit. 1/4/ Packing List/Instructions 1

2 NOTE: Parts removed for clarity. Attach eyebolts to drive unit for suspending. 3/8 x 1-1/2 Eyebolt 3/8 Finished Hex Nut 3/8 Flat Washer (1 each side) 3/8 Lock Nut 1/4/ Packing List/Instructions 2

3 INSTALLING THE MOTOR After wiring the motor, check that the motor shaft rotates clockwise when viewed from the end of the shaft. Assemble the motor to the gear reducer. Motor Input Sleeve To attach the motor, take the input sleeve and tap roll pin into ¼ hole. Fit it to the motor shaft. Place the end without the guide chamfer towards the motor. Insert the input sleeve with the key provided with the motor on the motor shaft until the roll pin touches the end of the shaft. Tighten the set screw to hold in place. Align the keyways of the reducer shaft and the input sleeve. Push the input sleeve onto the reducer input shaft with key in place. If necessary, use a flat file to lightly clean the edges of the keyway to aid in assembly. When the motor face is flush with the edge of the reducer, turn the motor to line the 3/8 holes in the motor face with the clearance holes in the reducer gear flange. Use 3/8 x 1 Hex Bolts and Lock washers to fasten. 1/4/ Packing List/Instructions 3

4 Attach motor cover to drive unit with 5/16 x 3/4 bolts and 5/16 flange nuts. Press in Buttons on both sides to open sprocket guard. To hold sprocket guard open, rotate guard until snap button clicks into hole. 1/4/ Packing List/Instructions 4

5 FLAT CHAIN INDEPENDENT DIRECT DRIVE UNIT LESS THAN 1.5 HP /4/ Packing List/Instructions 5

6 Less than 1.5 HP Independent Direct Drive Kits (60/120 FPM) (90 FPM) * Drive Kits contain a Drive Unit Carton ( or ) and a Motor Cover (420232) /120fpm Drive Carton, fpm Drive Carton LEEDY GEAR REDUCER (60/120) LEEDY GEAR REDUCER (90) * /2 x 2 HEX BOLT (2) /2 SPLIT LOCK WASHER (2) /2 HEX NUT (2) SPROCKET LOCKING COLLAR DRIVE SPROCKET SHEAR PIN HUB SHEAR PIN (pack of 10) SPROCKET GUARD ASSEMBLY #10-24 X 1/2 CUTTING SCREW (8) WINDOW WINDOW BRACKET (4) POWER SHOE /8 X 5/8 HEX BOLT CHAIN STRIPPER /16-18 X 3/4 HEX BOLT (2) /16 FLANGE NUT (2) INDEP FLOOR DRIVE ASSEMBLY /8-16 x 1-1/2" EYEBOLT (4) /8 FLAT WASHER (8) /8 NYLOCK NUT (4) /8-16 FINISHED HEX NUT (4) /4-20 X 3/4 HEX BOLT (2) /4 FLAT WASHER (2) /4-20 NYLOCK NUT (2) INPUT SLEEVE /16 X 3/16 X 1 KEY /4 X 1-5/8 ROLL PIN MOTOR COVER ASSEMBLY MOTOR - ORDER SEPARATELY MISC 1/4/ Packing List/Instructions 6

7 FLAT CHAIN INDEPENDENT DIRECT DRIVE UNIT 1.5 HP /4/ Packing List/Instructions 7

8 1.5 HP Independent Direct Drive Kits (60/120 FPM) (90 FPM)* Drive kits contain a Drive Unit Carton ( or ) and a Motor Cover (420232) /120fpm Drive Carton, fpm Drive Carton LEEDY GEAR REDUCER (60/120) LEEDY GEAR REDUCER (90) * /2 x 2 HEX BOLT (2) /2 SPLIT LOCK WASHER (2) /2 HEX NUT (2) SPROCKET LOCKING COLLAR DRIVE SPROCKET SHEAR PIN HUB SHEAR PIN (pack of 10) SPROCKET GUARD ASSEMBLY #10-24 X 1/2 CUTTING SCREW (8) WINDOW WINDOW BRACKET (4) POWER SHOE /8 X 5/8 HEX BOLT CHAIN STRIPPER /16-18 X 3/4 HEX BOLT (2) /16 FLANGE NUT (2) HD FLOOR DRIVE ASSEMBLY /8-16 x 1-1/2" EYEBOLT (4) /8 FLAT WASHER (8) /8 NYLOCK NUT (4) /8-16 FINISHED HEX NUT (4) /4-20 X 3/4 HEX BOLT (2) /4 FLAT WASHER (2) /4-20 NYLOCK NUT (2) INPUT SLEEVE /16 X 3/16 X 1 KEY /4 X 1-5/8 ROLL PIN MOTOR COVER ASSEMBLY MOTOR - ORDER SEPARATELY MISC 1/4/ Packing List/Instructions 8

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