Emergency Stop Switches

Transcription

1 Emergency Stop Switches

2 Emergency Stop Switches (Selection Guide) Series Emergency Stop Switch Name ø6mm X6 Series Pushlock Pull / Turn Reset (Unibody) ø6mm XA Series Pushlock Pull / Turn Reset (Unibody) ø6mm XA Series Pushlock Pull / Turn Reset (with Removable Block) ø22mm XW Series Pushlock Pull / Turn Reset ø22mm HW Series Pushlock Turn Reset (Unibody) (Plastic/Flush Bezel) Shape Safety Category Applicable Standards EN UL58 GB448.5 EN UL58 GB448.5 EN UL58 UL99 NFPA79 GB448.5 EN UL58 UL99 NFPA79 GB448.5 EN UL58 GB448.5 Mark Page Series Emergency Stop Switch Name ø22mm HW Series Pushlock Turn Reset (with Removable Block) ø22mm HW Series Pushlock Key Reset ø22mm HW Series Push-Pull ø22mm YW Series Pushlock Pull / Turn Reset Shape Safety Category Applicable Standards EN UL58 GB448.5 EN UL58 GB448.5 EN UL58 GB448.5 EN UL58 GB448.5 Mark Page Series Name ø3mm XN Series Pushlock Pull / Turn Reset (Plastic/Flush Bezel) Emergency Stop Switch ø3mm XN Series Pushlock Turn Reset (Padlockable) ø3mm HN Series Pushlock Turn Reset (Unibody) Shape Safety Category Applicable Standards EN UL58 UL99 NFPA79 GB448.5 EN UL58 UL99 NFPA79 GB448.5 EN UL58 GB448.5 Mark Page

3 Emergency Stop Switches (Selection Guide) Series SEMI Emergency Off (EMO) Switch Name ø6mm XA Series EMO Switch Pushlock Pull / Turn Reset ø22mm XW Series EMO Switch Pushlock Pull / Turn Reset ø22 HW Series EMO Switch Pushlock Turn Reset Switch Guard for ø6mm XA Series ø22mm HW/XW Series Shape Safety Category Applicable Standards EN UL58 GB448.5 EN UL58 GB448.5 EN UL58 GB448.5 SEMI S2 76 Mark Page Series Stop Switch Name ø6mm XA Series Pushlock Pull / Turn Reset (with Removable Block) ø6mm XA Series Pushlock Pull / Turn Reset (Unibody) ø22 XW Series Pushlock Pull / Turn Reset ø22 HW Series Pushlock Turn Reset Pushlock Pull White Switch Guard for ø22mm HW/XW Series Shape Safety Category Applicable Standards EN UL58 GB448.5 EN UL58 GB448.5 EN UL58 GB448.5 UL58 EN GB448.5 Mark Page

4 Emergency Stop Switches Selection Diagram ISO / IEC Standards and Emergency Stop Switches ISO mushroom-type push-buttons ISO The command shall be maintained by engagement (latching-in) of the actuating means. ISO The actuator of the emergency stop device shall be colored red. Reverse Energy Structure Safe Break Action ø6mm Mount Hole Non illuminated Detachable Block Unibody (no safe break action) Pushlock Pull or Turn Reset Pushlock Pull or Turn Reset ø29mm Button ø4mm Button ø29mm Button ø4mm Button Model XAE-BV3 (Solder, PC Board Terminal) XAE-BV4 (Solder, PC Board Terminal) AB6E-3BV (Solder Terminal) XAE-BV3U (Solder, Solder/ Tab # Terminal) AB6E-4BV (Solder Terminal) XAE-BV4U (Solder, Solder/ Tab # Terminal) Applicable Standards EN UL58/UL99 NFPA79 GB448.5 EN UL58/UL99 NFPA79 GB448.5 EN UL58 GB448.5 EN UL58 GB448.5 EN UL58 GB448.5 EN UL58 GB448.5 Mark Page IEC Electrical requirements 5.2 All normally closed contact elements of an emergency stop device shall have a direct opening action (positive opening action, according to annex K of IEC Emergency Stop Switch Reverse Energy Structure Safe Break Action ø22mm Mount Hole Illuminated Non illuminated Detachable Block Detachable Block Pushlock Pull or Turn Reset Pushlock Pull or Turn Reset ø29mm Button ø4mm Button ø4mm Button XAE-LV3 (Solder, PC Board Terminal) XAE-LV4 (Solder, PC Board Terminal) XWE-BV4 (Screw Terminal) XWE-BV4 (Solder, PC Board Terminal) XWE-BV4 (Connector) EN UL58/UL99 NFPA79 GB448.5 EN UL58/UL99 NFPA79 GB448.5 EN UL58/UL99 NFPA79 GB448.5 EN UL58/UL99 NFPA79 GB448.5 EN UL ISO As far as a background exists behind the actuator and as far as is practicable, it shall be colored yellow. Continued on Next Page Illuminated Detachable Block Pushlock Pull or Turn Reset ø6mm Button ø4mm Button XWE-BV5 (Screw Terminal) XWE-LV4 (Screw Terminal) XWE-LV4 (Solder, PC Board Terminal) EN UL58/UL99 NFPA79 GB448.5 EN UL58/UL99 NFPA79 GB448.5 EN UL58/UL99 NFPA79 GB

5 Emergency Stop Switches Selection Diagram Push-ON Detachable Block Pushlock Pull or Turn Reset ø4mm Button Model XWE-TV4 (Screw Terminal) XWE-TV4 (Connector) Applicable Standards EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58 Mark Page Continued on Next Page Reverse Energy Structure Safe Break Action ø3mm Mount Hole Non illuminated Illuminated Push-ON Detachable Block Detachable Block Detachable Block Pushlock Pull or Turn Reset Pushlock Turn Reset Pushlock Pull or Turn Reset Pushlock Turn Reset Pushlock Pull or Turn Reset Pushlock Turn Reset ø4mm Button ø6mm Button ø44mm Button ø4mm Button ø44mm Button ø4mm Button ø44mm Button Plastic Bezel Flush Bezel Plastic Bezel Flush Bezel Plastic Bezel Flush Bezel Padlockable Padlockable Padlockable XNE-BV4 (Plastic Bezel) XN5E-BV4 (Flush Bezel) XNE-BV5 (Plastic Bezel) XN4E-BL4 (Padlockable) XNE-LV4 (Plastic Bezel) XN5E-LV4 (Flush Bezel) XN4E-LL4 (Padlockable) XNE-TV4 (Plastic Bezel) XN5E-TV4 (Flush Bezel) XN4E-TL4 (Padlockable) EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB448.5 EN UL58/UL99 NFPA79 CSA C22.2 No.4 GB

6 Emergency Stop Switches Selection Diagram Pushlock Pull or Turn Reset ø4mm Button Model YWB-V4 Applicable Standards EN UL58 CSA C22.2 No.4 GB448.5 Mark Page 4 ø29mm Button HWB-V3 EN UL58 CSA C22.2 No.4 GB Pushlock Turn Reset ø4mm Button HWB-V4 EN UL58 CSA C22.2 No.4 GB Detachable Block Pushlock Key Reset ø6mm Button ø4mm Button HWB-V5 HWB-X4 EN UL58 CSA C22.2 No.4 GB448.5 EN UL58 CSA C22.2 No.4 GB Non illuminated Pushlock Pull Reset ø4mm Button HWB-Y2 EN UL58 CSA C22.2 No.4 GB ø22mm Mount Hole Unibody Pushlock Turn Reset ø4mm Button HWE-BV4 EN UL58 CSA C22.2 No.4 GB Detachable Block Pushlock Turn Reset ø4mm Button YWL-V4 EN UL58 CSA C22.2 No.4 GB Illuminated Unibody Pushlock Turn Reset ø4mm Button HWE-LV4 EN UL58 CSA C22.2 No.4 GB ø3mm Mount Hole Non illuminated Illuminated Unibody Unibody Pushlock Turn Reset Pushlock Turn Reset ø4mm Button ø4mm Button HNE-BV4 HNE-LV4 EN UL58 CSA C22.2 No.4 GB448.5 EN UL58 CSA C22.2 No.4 GB Accessories Emergency Stop Nameplate ø6mm Mount Hole ø22mm Mount Hole ø3mm Mount Hole HAAV HWAV HNAV IEC IEC

7 SEMI EMO Switch Guards Switch and Background Color Selection Chart (IEC/SEMI/SEMATECH) Switch Applicable Nameplate (Note ) Applicable Switch Guard Emergency Stop IEC IEC 624- ISO 385 Red colored Mushroom Yellow background Shall be positioned for easy access Red button ø6mm mounting hole ø22mm mounting hole ø3mm mounting hole XAE HAE HAB-V XWE HWE HWB-V, HWB-X HWB-Y XNE XN4E XN5E HNE HAAV-, HAAV-27 HAAV4- HAAV4-27 HWAV--Y, HWAV-27-Y HWAV5- HWAV5-27 HWAV5F-27 HNAV- HNAV-27 N/A N/A N/A Switch Applicable Nameplate (Note ) / EMO label Applicable Switch Guard SEMI SEMATECH Emergency Off (EMO) SEMATECH Application Guide for SEMI S2-93 Red and mushroom shaped button Yellow background EMO or Emergency Off labeled When installing a guard Guard diameter ø75mm minimum Button recessed from the guard no more than 3mm Emergency Off (EMO) SEMI S2-76 Red and mushroom shaped button Yellow background EMO or Emergency Off labeled Red button (EMO marking) Red button ø6mm mounting hole ø22mm mounting hole ø6mm mounting hole ø22mm mounting hole Yellow guard White guard Yellow guard White guard XAE-BV4 RH-EMO HAAV4- XA9Z-KG (Note 2) XWE-BV4 RH-EMO HWB-V4 R-EMO XWE-BV4 RH-EMO HWB-V4 R-EMO XAE HAE HAB-V XWE HWE HWB-V (Note 4) HWB-X HWB-Y XWE HWE HWB-V (Note 4) HWB-X HWB-Y HWAV--Y HW9Z-KG (Note 2) HW9Z-KG2 (Note 2) HW9Z-KG3 (Note 2) HW9Z-KG4 (Note 2) HW9Z-KG5 HW9Z-KG2 (Note 2) HW9Z-KG4 (Note 2) HW9Z-KG5 HWAV--Y HW9Z-KG5-W HW9Z-KG5-W HAAV-, HAAV4- in combination with HW9Z-EMO-NPP HWAV-74-Y, HWAV--Y in combination with HW9Z-EMO-NPP HWAV-74-Y, HWAV--Y in combination with HW9Z-EMO-NPP XA9Z-KG (Note 2) HW9Z-KG (Note 2) HW9Z-KG2 (Note 2) HW9Z-KG3 (Note 2) HW9Z-KG4 (Note 2) HW9Z-KG5 (Note 3) HW9Z-KG5-W (Note 3) HW9Z-KG2 (Note 2) HW9Z-KG4 (Note 2) HW9Z-KG5 (Note 3) HW9Z-KG5-W (Note 3) ø3mm mounting hole XNE XN4E XN5E HNE HNAV- in combination with HW9Z-EMO-NPP Local/Partial Shut Down SEMI S26-38 Should not use the combination of red button with yellow background Should not be labeled as "EMO" or "Emergency Off," or the equivalent. Note: Stop switch (yellow button) should not be labeled as EMS or Emergency Stop. Yellow Button ø6mm mounting hole ø22mm mounting hole Switch Applicable Nameplate Applicable Switch Guard XAE-BV Y HAE-V2S Y XWE-BV4 Y HWB-V Y HWB-Y2 Y HAAV--W HAAV4--W HWAV--W HWAV5--W HW9Z-KG4-W (Note 2) HW9Z-KG5-W (Note 3) Note : Marking plate legend - (blank), -27 (EMERGENCY S), -74 (EMERGENCY OFF) Note 2: Cannot be used with a nameplate. Note 3: Cannot be used with HWAV5-. Note 4: HWB-V5 switch cannot be used with a switch guard. 7

8 ø6 X6 Series Emergency Stop Switches (Unibody) Third-generation emergency stop switch with Reverse Energy Structure Smallest in its class Two button sizes ø3mm and ø4mm Two button colors red for emergency stop and yellow for stop switch Two ways of resetting pulling and turning. Solder/tab terminal # makes for easy connections. UL, c-ul recognized, EN compliant. Safety lock mechanism (IEC ; 6.2) Direct opening action (IEC ; 5.2, IEC , Annex K) IP65 degree of protection (IEC 6529) Standards Standard UL58 EN EN (Note) GB448.5 Mark Approval Organization/ File No. UL/c-UL File No.E6896 TÜV SÜD Stop switch (yellow button) is EN Ratings Rated Insulation Voltage (Ui) European Commission's Low Voltage Directive CCC No (Stop switch: CCC No ) 25V Rated Thermal Current (Ith) 5A Rated Operating Voltage (Ue) 3V 25V 25V Rated Operating Current (Note) Main s AC 5/6 Hz DC Resistive Load (AC-2) Inductive Load (AC-5) Resistive Load (DC-2) Inductive Load (DC-3) 5A 3A.5A.75A 2A.4A.2A A.22A.A Minimum applicable load: 5V AC/DC, ma (reference value) (May vary depending on the operating conditions and load) Operational current represents the classification by making and breaking currents (IEC ). Note: TÜV/CCC rating: AC-5.75A/25V, DC-3 A/3V UL rating: Standard Duty AC.75A/25V Standard Duty DC A/3V Specifications Applicable Standards Operating Temperature Operating Humidity Storage Temperature Operating Force IEC , EN IEC (Note), EN (Note) JIS C82-5-, JIS C82-5-5, UL58, GB to +6 C (no freezing) 45 to 85% RH (no condensation) 45 to +8 C (no freezing) Push to lock:.5n Pull to reset: 8.8N Turn to reset:.7 N m Minimum Force Required for Direct 4N Opening Action Minimum Operator Stroke Required for 4.5 mm Direct Opening Action Maximum Operator Stroke 4.5 mm Resistance 5 mω maximum (initial value) Insulation Resistance MΩ minimum (5V DC megger) Overvoltage Category II Impulse Withstand Voltage 2.5 kv Pollution Degree 3 Operation Frequency 9 operations/hour Shock Resistance Operation extremes: 5 m/s 2 Damage limits: m/s 2 Operation extremes: to 5 Hz Vibration Resistance amplitude.35 mm, acceleration 5 m/s 2 Damage limits: to 5 Hz, amplitude.35 mm, acceleration 5 m/s 2 Mechanical Life, operations minimum Electrical Life, operations minimum Degree of Protection IP65 (IEC 6529) Short-circuit Protection 25V/A fuse (Type am IEC 6269-/IEC ) Conditional Shortcircuit Current A Terminal Style Solder terminal, Solder/tab terminal # Recommended Tightening Torque for Locking.88 N m Ring Applicable Wire Size.25 mm 2 maximum (AWG6 maximum) Terminal Soldering Condition 3 to 35 C, within 3 seconds Weight (approx.) ø3mm button: 3g ø4mm button: 6g Note: Except for stop switch (yellow button) 8

9 X6 X6 Series Emergency Stop Switches (Unibody) ø6 Unmarked Pushlock Pull/Turn Reset Switch Package quantity: Part No. Shape Main (NC) Solder Terminal Solder/tab Terminal # ø3mm Mushroom NC AB6E-3BVPRH AB6E-3BVPTRH 2NC AB6E-3BV2PRH AB6E-3BV2PTRH ø4mm Mushroom NC AB6E-4BVPRH AB6E-4BVPTRH 2NC AB6E-4BV2PRH AB6E-4BV2PTRH Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise. Arrow Marked Pushlock Pull/Turn Reset Switch Package quantity: Shape ø3mm Mushroom Main (NC) Part No. Solder Terminal Solder/tab Terminal # NC AB6E-3BVPRM AB6E-3BVPTRM 2NC AB6E-3BV2PRM AB6E-3BV2PTRM ø4mm Mushroom NC AB6E-4BVPRM AB6E-4BVPTRM 2NC AB6E-4BV2PRM AB6E-4BV2PTRM Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise. Stop Switch Unmarked, Yellow Button, Pushlock Pull/Turn Reset Switch Package quantity: Main Part No. Shape Operator (NC) Solder Terminal Solder/tab Terminal # ø3mm Mushroom ø3mm button NC AB6E-3BVPY AB6E-3BVPTY 2NC AB6E-3BV2PY AB6E-3BV2PTY ø4mm button NC AB6E-4BVPY AB6E-4BVPTY 2NC AB6E-4BV2PY AB6E-4BV2PTY Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise. Do not use the stop switch as an emergency stop switch. 9

10 ø6 X6 Series Emergency Stop Switches (Unibody) Dimensions Panel thickness.8 to ø Solder/tab terminal # (Depth behind the panel: 23.9 mm) Anti-rotation projection ø Solder terminal (Depth behind the panel: 9.5 mm) Mounting Hole Layout ø3. ø3. Unmarked ø3mm Button Arrow Marked ø4. ø Unmarked ø4mm Button Arrow Marked All dimensions in mm. Mounting Hole Layout Y ø X The values shown on the left are the minimum dimensions for mounting with other ø6 mm pushbuttons. For other control units of different sizes and styles, determine the values according to dimensions, operation, and wiring. Terminal Arrangement (Bottom View) 2 NC type: Terminals located near the marking 2 X Y ø3 mm Button 4 mm min. 4mm min. ø4 mm Button 5 mm min. 5mm min. Accessories Shape Material Part No. Package Quantity Remarks Wrench Metal (nickel-plated brass) MT- Used to tighten the locking ring when installing the X6 switch onto a panel. Recommended tightening torque:.88 N m maximum Plastic XA9Z-LNPN Black

11 X6 X6 Series Emergency Stop Switches (Unibody) ø6 Nameplate (for emergency stop switch) Package quantity: Description Legend Part No. Material Background Color Legend Color Blank For ø3mm Button EMERGENCY S Blank For ø4mm Button EMERGENCY S Cannot be used with switch guard. HAAV- HAAV-27 HAAV4- HAAV4-27 Polyamide Yellow Black SEMI S2 Compliant Switch Guard Package quantity: Switch Guard Shape Material Part No. Remarks Polyamide (PA6) XA9Z-KG IP65 degree of protection Color: yellow (Munsell 2.5Y8/ or equivalent) Cannot be used with nameplate. Note: Switch guards have been designed for applications in semiconductor manufacturing equipment only. Do not use the switch guards with emergency stop switches which are installed on other machines such as machine tools or food processing machines. Machinery Directive of the European Commission and IEC 624- require that emergency stop switches be installed in a readily accessible area, and the usage of switch guards is not permitted. White Nameplate (for stop switch) Package quantity: Description Legend Part No. Material Background Color For ø3mm Button For ø4mm Button Blank HAAV--W HAAV4--W Polyamide White (Munsell N9.5) Dimensions Nameplate for ø3mm Button HAAV-* Nameplate for ø4mm Button HAAV4-* Projection Switch Guard XA9Z-KG Projection ø43.5 ø (.2) ø6.7.3 Remove the projection from the nameplate using pliers, otherwise the switch cannot be installed. Panel thickness when using a nameplate:.5 to 3 mm ø6.7.5 ø6 ø5 36 ø57 Gasket (.7) Panel thickness when using a nameplate:.5 to 3 mm

12 ø6 X6 Series Emergency Stop Switches (Unibody) Safety Precautions Turn off power to the X6 series units before installation, removal, wiring, maintenance, and inspection. Failure to turn power off may cause electrical shocks or fire hazard. For wiring, use wires of proper size to meet the voltage and current requirements and solder properly. Improper soldering may cause overheating and create fire hazards. Instructions Panel Mounting Remove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side with the projection upward, and tighten the locking ring using the locking ring wrench MT-. Operator Projection 3. Use a non-corrosive rosin flux. To prevent the flux from entering the switch while soldering, face the terminals downward. Correct Incorrect Rubber Gasket Notes for Panel Mounting Using the locking ring wrench MT-, tighten the locking ring to a torque of.88 N m. Do not use pliers. Do not apply excessive force, otherwise the locking ring will become damaged. Wiring. Applicable wire size is.25 mm 2 maximum. 2. Solder the terminals using a soldering iron at 3 to 35 C for 3 seconds maximum. Do not use flow or dip soldering. SnAgCu type lead-free solder is recommended. Make sure that the soldering iron touches the terminals only, not plastic parts. Do not apply external force such as bending the terminals or applying tensile force on the wires. 4. Because the terminal spacing is narrow, use protective tubes or heat shrinkable tubes to avoid burning the wire sheath or short circuit. 5. Apply force on the terminals in the vertical direction to the panel only, otherwise the terminals will be damaged. Bounce When the button is reset by pulling or turning, the NC contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: 2 ms). Handling Do not expose the switch to excessive shock and vibrations, otherwise the switch may be deformed or damaged, causing malfunction or operation failure. 2

13 XA ø6 XA Series Emergency Stop Switches (Unibody) Small, unibody emergency stop switches suitable for equipment with small mounting space. Requires only ø6mm 9.5mm for installation. ø29mm and ø4mm mushroom operators Degree of protection IP65 and IP4 (IEC 6529) Dark red (Munsell 5R4/2) and bright red (Munsell 7.5R4.5/4) colors for operators of emergency stop switches, and yellow/gray for stop switch operators. Gold-plated crossbar contacts Push-to-lock, pull or turn-to-reset operator UL, c-ul recognized. EN compliant. Safety lock mechanism (IEC , 6.2) Direct opening action mechanism (IEC , 5.2, IEC , Annex K) Solder Terminal IP4 (body color: black) Solder Terminal IP65 (body color: yellow) Solder/tab # Standards Applicable Standards Mark File No. or Organization UL58 EN EN (note) UL/c-UL Recognition File No.E6896 TÜV SÜD EU Low Voltage Directive GB448.5 CCC No Note: Except for stop switch (yellow and gray button) Ratings Rated Insulation Voltage (Ui) 25V Thermal Current (Ith) 5A Rated Operating Voltage (Ue) 3V 25V 25V Resistive Load AC (AC-2) 5A 3A 5/6Hz Inductive Load Rated (AC-5) 3A.5A Operating Current Resistive Load (DC-2) 2A.4A.2A DC Inductive Load (DC-3) A.22A.A Minimum applicable load: 5V AC/DC, ma (reference value) (May vary depending on the operating conditions and load.) The rated operating currents are measured at resistive/inductive loads as specified in IEC Specifications Applicable Standards Operating Temperature Storage Temperature Operating Humidity Operating Force Minimum Force Required for Direct Opening Action Minimum Operator Stroke Required for Direct Opening Action Maximum Operator Stroke Resistance Insulation Resistance Overvoltage Category Impulse Withstand Voltage IEC , EN IEC (Note), EN (Note) JIS C82-5-, UL58, GB to +6 C (no freezing) 45 to +8 C (no freezing) 45 to 85% RH (no condensation) Push-to-lock:.5N Pull to reset: N Turn to reset:.6 N m 4N 4. mm 4.5 mm 5 mω maximum (initial value) MΩ minimum (5V DC megger) II 2.5 kv Pollution Degree 3 Operating Frequency 9 operations/hour Shock Resistance Operating extremes: 5 m/s 2 Damage limits: m/s 2 Operating extremes: to 5 Hz, Vibration Resistance amplitude.35mm, acceleration 5 m/s 2 Damage limits: to 5 Hz, amplitude.35 mm, acceleration 5 m/s 2 Mechanical: 25, Durability Electrical:, 25, (24V AC/DC, ma) Degree of Protection IP65, IP4 (IEC 6529) Short-circuit Protection 25V/A fuse (Type am IEC 6269-/IEC ) Conditional Short-circuit Current A Terminal Style Solder terminal, Solder/tab # terminal Recommended Tightening Torque for.88 N m Applicable Wire Size.25 mm 2 maximum (AWG6 maximum) Terminal Soldering Condition 3 to 35 C, within 3 seconds Weight (approx.) ø29mm mushroom: 4g ø4mm mushroom: 7g Note: Except for stop switches (operator color: yellow and gray) 3

14 ø6 XA Series Emergency Stop Switches (Unibody) XA Series Pushlock Pull/Turn Reset (Solder Terminal) Shape ø29mm Mushroom IP4 (contact part: black) Part No. IP65 (contact part: yellow) Operator Color Code NC XAE-BV3UK XAE-BV3U 2NC XAE-BV3U2K XAE-BV3U2 ø4mm Mushroom R: red RH: bright red NC XAE-BV4UK XAE-BV4U 2NC XAE-BV4U2K XAE-BV4U2 Solder/tab # terminal is also available. Specify T before in the Ordering No. XAE-BV3U2KR XAE-BV3U2KTR Dimensions Panel Thickness.8 to 4.5 Terminal Arrangement (Bottom View) ø Mounting Hole NC: Termimals on top Solder/Tab Terminal # (Behind the panel: 23.9) Solder Terminal (Behind the panel: 9.5) Mounting Hole Layout ø5.8 ø29 mm Mushroom ø ø4 ø4 mm Mushroom Y ø X The values shown on the left are the minimum dimensions for mounting with other ø6 mm pushbuttons. For other control units of different sizes and styles, determine the values according to the dimensions, operation, and wiring. All dimensions in mm. ø29mm Mushroom ø4mm Mushroom X Y 4 mm minimum 5 mm minimum 4

15 XA ø6 XA Series Emergency Stop Switches (w/removable Block) The World s First ø6 mm, 4-contact Emergency Stop Switch. Compact size - only 27.9 mm deep behind the panel. Reliable Safe break action. The depth behind the panel is only 27.9 mm for to 4 con tacts, both on illuminated and non-illuminated. IDEC s original Safe break action ensures that the contacts open when the contact block is detached from the operator. to 4NC main contacts and NO monitor contact Push-to-lock, Pull or Turn-to-reset operator Direct opening action mechanism (IEC , 5.2, IEC , Annex K) Safety lock mechanism (IEC , 6.2) Degree of protection IP65 (IEC 6529) Two operator sizes: ø29 and ø4 mm Dark red (Munsell 5R4/2) or bright red (Munsell 7.5R4.5/4) colors are available for the operator of nonilluminated emer gency stop switches, and gray for stop switch operators. UL, c-ul recognized. EN compliant Direct Opening Action Standards Applicable Standards Mark File No. or Organization UL58 CSA C22.2 No. 4 IEC (Note) UL99 (Note) NFPA79 (Note) EN EN (Note) UL/c-UL Recognized, File No. E6896 UL File No. E3548 TÜV SÜD EU Low Voltage Directive CCC No GB448.5 (Stop switch: CCC No ) Note: Except for stop switches (button color: gray). Ratings NC main contacts (black) /NO monitor contact (blue) Rated Insulation Voltage (Ui) 3V (illuminated part: 6V) Rated Thermal Current (Ith) 5A Rated Operating Voltage (Ue) 3V 25V 25V Resistive Load AC (AC-2) 3A 3A 5/6 Hz Inductive Load Main (AC-5).5A.5A s Resistive Load (DC-2) 2A.4A.2A DC Inductive Load (DC-3) A.22A.A Resistive Load AC (AC-2).2A.6A 5/6 Hz Inductive Load Monitor (AC-4).6A.3A s Resistive Load (DC-2) 2A.4A.2A DC Inductive Load (DC-3) A.22A.A Minimum applicable load: 5V AC/DC, ma (reference value) (Operating area may vary according to the operating conditions and load types.) The rated operating currents are measured at resistive/inductive load types specified in IEC Rated Operating Current Illumination Ratings Rated Voltage Operating Voltage Rated Current 24V AC/DC 24V AC/DC ±% ma Specifications Applicable Standards Operating Temperature Storage Temperature Operating Humidity Operating Force Minimum Force Required for Direct Opening Action Minimum Operator Stroke Required for Direct Opening Action Maximum Operator Stroke Resistance Insulation Resistance Overvoltage Category Impulse Withstand Voltage IEC , EN IEC (Note), EN (Note), JIS C82-5-, UL99 (Note), NFPA79 (Note), UL58, CSA C22.2 No.4, GB to +6 C (no freezing) Illuminated: 25 to +55 C (no freezing) 45 to +8 C 45 to 85% RH (no condensation) Push to lock:.5n Pull to reset: N Turn to reset:.6 N m 6N 4. mm 4.5 mm 5 mω maximum (initial value) MΩ minimum (5V DC megger) II 2.5 kv Pollution Degree 3 (inside LED unit: 2) Operation Frequency 9 operations/hour Shock Resistance Operating extremes: 5 m/s 2 Damage limits: m/s 2 Operating extremes: to 5 Hz, Vibration Resistance amplitude.35 mm acceleration 5 m/s 2 Damage limits: to 5 Hz, amplitude.35 mm acceleration 5 m/s 2 Mechanical Life 25, operations minimum Electrical Life, operations min 25, operations min (24V AC/DC, ma) Degree of Protection IP65 (IEC6529) Short-circuit Protection 25V/A fuse (Type am, IEC6269-/IEC6269-2) Conditional Short-circuit Current A Terminal Style Solder terminal, PC board terminal Recommended Tightening Torque.88 N m for Connectable Wire.25 mm 2 maximum (AWG6 maximum) Soldering Conditions 3 to 35 C, 3 seconds maximum Weight ø29 mm: 23g, ø4 mm: 28g Note: Except for stop switches (operator color: gray). 5

16 ø6 XA Series Emergency Stop Switches (w/removable Block) Non-illuminated Pushlock Pull/Turn Reset (Solder Terminal/PC Board Terminal) Shape NC Main NO Monitor Part No. Solder Terminal PC Board Terminal ø29mm Mushroom NC XAE-BV3➀ XAE-BV3V➀ 2NC XAE-BV32➀ XAE-BV32V➀ 3NC XAE-BV33➀ XAE-BV33V➀ 4NC XAE-BV34➀ XAE-BV34V➀ NC NO XAE-BV3➀ XAE-BV3V➀ 2NC NO XAE-BV32➀ XAE-BV32V➀ 3NC NO XAE-BV33➀ XAE-BV33V➀ ø4mm Mushroom NC XAE-BV4➀ XAE-BV4V➀ 2NC XAE-BV42➀ XAE-BV42V➀ 3NC XAE-BV43➀ XAE-BV43V➀ 4NC XAE-BV44➀ XAE-BV44V➀ NC NO XAE-BV4➀ XAE-BV4V➀ 2NC NO XAE-BV42➀ XAE-BV42V➀ 3NC NO XAE-BV43➀ XAE-BV43V➀ Specify a color code in place of ➀ in the Part No. Terminal cover (XA9Z-VL2) is ordered separately. For EMO Switches, see page 58. Illuminated Pushlock Pull/Turn Reset (Solder Terminal/PC Board Terminal) Shape NC Main NO Monitor Part No. Solder Terminal PC Board Terminal ø29mm Mushroom NC XAE-LV3Q4R XAE-LV3Q4VR 2NC XAE-LV32Q4R XAE-LV32Q4VR 3NC XAE-LV33Q4R XAE-LV33Q4VR 4NC XAE-LV34Q4R XAE-LV34Q4VR NC NO XAE-LV3Q4R XAE-LV3Q4VR 2NC NO XAE-LV32Q4R XAE-LV32Q4VR 3NC NO XAE-LV33Q4R XAE-LV33Q4VR ø4mm Mushroom NC XAE-LV4Q4R XAE-LV4Q4VR 2NC XAE-LV42Q4R XAE-LV42Q4VR 3NC XAE-LV43Q4R XAE-LV43Q4VR 4NC XAE-LV44Q4R XAE-LV44Q4VR NC NO XAE-LV4Q4R XAE-LV4Q4VR 2NC NO XAE-LV42Q4R XAE-LV42Q4VR 3NC NO XAE-LV43Q4R XAE-LV43Q4VR Terminal cover (XA9Z-VL2) is ordered separately. Operator Color Code R: Dark red RH: Bright red Operator Color Dark red only 6

17 XA XA Series Emergency Stop Switches (w/removable Block) ø6 Dimensions Non-illuminated Mounting Panel Thickness:.8 to ø29.8 Rubber Gasket ø29 ø4 3.4 Terminal Cover XA9Z-VL PC Board Terminal Solder Terminal ø29mm Mushroom ø4mm Mushroom Illuminated 4.5 Mounting Panel Thickness:.8 to Rubber Gasket ø29.8 ø29 ø4 3.4 Terminal Cover XA9Z-VL ø29mm Mushroom ø4mm Mushroom PC Board Terminal Solder Terminal PC Board Layout (Bottom View) Panel Cut-out Non-Illuminated Illuminated ø ø.2 holes 4.5 -ø.2 holes ø.7 holes 3-ø.7 holes All dimensions in mm Mounting Hole Layout LED Unit Internal Circuit Y ø X ø29mm Mushroom ø4mm Mushroom X Y 4 mm minimum 5 mm minimum The values shown above are the minimum dimensions for mounting with other ø6 mm pushbuttons. For other control units of different sizes and styles, determine the values according to the dimensions, opera tion, and wiring convenience. X R R2 LED R3 X2 LED chip Protection diode Resistor 7

18 ø6 XA Series Emergency Stop Switches (w/removable Block) Terminal Arrangement (Bottom View) Non-illuminated NC main contacts (black) only NC main contacts (black): Terminals -2 With NO monitor contacts (blue) NC main contacts (black): Terminals -2 NO monitor contacts (blue): Terminals 3-4 Illuminated NC main contacts only (black) NC main contacts(black): Terminals -2 With NO monitor contacts (blue) NC main contacts (black): Terminals -2 NO monitor contacts (blue): Terminals 3-4 Left Right Left Right Left 2 X 2 LED X2 2 Right Left 2 X 2 LED X2 2 Right NC: Terminals on right 2NC: Terminals on right and left 3NC: Terminals on right, left, and top NC: Terminals on top 2NC: Terminals on right and left NC: Terminals on right 2NC: Terminals on right and left 3NC: Terminals on right, left, and top NC: Terminals on top 2NC: Terminals on right and left Nameplates (for ø6 Emergency Stop Switches) Description Legend Part No. Material Plate Color Legend Color (blank) HAAV- For ø29mm Operator EMERGENCY S HAAV-27 Polyamide Yellow Black (blank) HAAV4- For ø4mm Operator EMERGENCY S HAAV4-27 For ø29mm Operator For ø4mm Operator ø43.5 Panel thickness when using the nameplate:.5 to 2 mm ø6 Panel thickness when using the nameplate:.5 to 2 mm ø6.7.3 ø6 All dimensions in mm. Accessories and Replacement Parts Description & Shape Material Part No. Ordering No. Ring Wrench Metal (nickel-plated brass) Package Quantity MT- MT-.7.5 Remarks Used to tighten the locking ring when installing the XA emer gency stop switch onto a panel. Polyamide XA9Z-LN XA9Z-LNPN Black Terminal Cover PBT XA9Z-VL2 XA9Z-VL2PN2 2 White Used for solder terminals. Also applicable to the XW series. LED Unit LED Unit Removal Tool For Solder Terminal XA9Z-LED2R XA9Z-LED2R For PC Board Terminal XA9Z-LED2VR XA9Z-LED2VR Replacement LED unit for illumi nated (for XA series only). Stainless Steel MT- MT- Used for removing the LED unit. 8

19 XA XA Series Emergency Stop Switches (w/removable Block) ø6 Safety Precautions Turn off power to the XA series emergency stop switch before starting installation, removal, wiring, maintenance, and inspection of the relays. Failure to turn power off may cause electrical shock or fire hazard. Use the LED unit removal tool when replacing the LED unit to avoid burn on your hands. Instructions Removing the Block First unlock the operator button. While pushing up the white bayonet ring, using a small screwdriver (width: 2.5 to 3 mm) if necessary, turn the contact block counterclockwise and pull out. Do not exert excessive force when using a screwdriver, otherwise the bayonet ring may be dam aged. Use wires of the proper size to meet the voltage and cur rent requirements, and solder the wires correctly. If solder ing is incomplete, the wire may heat during operation, causing fire hazard. Installing the Block First turn the bayonet ring to the unlocked position. Bayonet Ring Bayonet Ring Unlocked Locked Align the small marking on the edge of the operator base with the marking on the contact block. Press the con tact block onto the operator and turn the contact block clock wise until the bayonet ring clicks. ➁ Turn counterclockwise ➀ Push marking ➁ Turn Notes for Removing the Block. When the contact block is removed, the monitor contact (NO contact) is closed. 2. While removing the contact block, do not exert excessive force, otherwise the switch may be damaged. Panel Mounting Remove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side with the antirotation protrusion on the operator upward, and tighten the locking ring. Unibody Gasket Operator Rubber Gasket Projection Block Operator Unit Anti-rotation Protrusion marking ➀ Press marking (contact block) Notes for Installing the Block Check that the contact block is securely installed on the opera tor. When the emergency stop switch is properly assembled, the bayonet ring is in place as shown below. Removing the LED Unit ( Block) Pull out the LED unit while squeezing the latches on the LED unit using the LED unit removal tool (MT-). Notes for Panel Mounting To mount the XA emergency stop switches onto a panel, tighten the locking ring to a tightening torque of.88 N m maximum using ring wrench MT-. Do not use pliers. Do not exert excessive force, otherwise the locking ring may be damaged. side Squeeze the LED unit on the latches and pull out. Latches 9

20 ø6 XA Series Emergency Stop Switches (w/removable Block) Installing the LED Unit (with Removable Block) Align the to of the LED unit with the marking on the contact block. Push the LED unit into the contact block. Installing Insulation Terminal Cover To install the terminal cover (XA9Z-VL2), align the marking on the terminal cover with marking on the con tact block, and press the terminal cover toward the contact block. Note: For wiring, insert the wires into the holes in the terminal cover before soldering. side Wiring. The applicable wire size is.25 mm 2 maximum. 2. Solder the terminal at a temperature of 3 to 35 C within 3 seconds using a soldering iron. Sn-Ag-Cu type is recommended when using lead-free solder. When soldering, do not touch the enabling switch with the soldering iron. Also ensure that no tensile force is applied to the terminal. Do not bend the terminal or apply excessive force to the terminal. 3. Use a non-corrosive rosin flux. 4. Because the terminal spacing is narrow, use protective tubes or heat shrinkable tubes to avoid burning of wire coating or short circuit. Solder/Tab Terminal #. Use # receptacles for.5mm-thick tabs. 2. Because the terminal spacing is narrow, use protective tubes or heat shrinkable tubes of.5mm minimum in thickness. 3. Do not apply force on the terminals in the direction other than vertical to the mounting panel, otherwise the terminals will be damaged. PC Board Terminal. When mounting a contact block on a PC board, provide sufficient rotating space for the PC board when installing and removing the contact block. 2. When mounting an XA emergency stop switch on a PC board, make sure that the operator is securely installed. About PC Board and Circuit Design. Use PC boards made of glass epoxy copper-clad lami nated sheets of.6 mm in thickness, with double-sided through hole. 2. PC boards and circuits must withstand rated voltage and current, including the instantaneous current and voltage at switching. 3. The minimum applicable load is 5V AC/DC, ma. This value may vary according to the operating environment and load. 4. Within the 2.8 mm areas shown in the figure below, ter minals touch the PC board, resulting in possible short cir cuit on the printed circuit. When designing a PC board pattern, take this possibility into consideration. (.5) (.5).6 (PC Board) Bounce When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO monitor contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: 2 ms). Nameplate When anti-rotation is not required, remove the projection from the nameplate using pliers. Projection Handling Nameplate Do not expose the switch to excessive shock and vibration, otherwise the switch may be deformed or damaged, causing malfunction or operation failure (.5) -ø.2 holes 2.8 (.5) Solder Surface Surface for installing components Solder Surface Surface for installing components 2

21 ø22 XW Series Emergency Stop Switches ø22 mm, 4-contact Emergency Stop Switch. Compact size only 37. mm deep behind the panel (screw terminal style 48.7 mm with terminal cover). Reliable Safe break action. XW The depth behind the panel is only 37. mm for to 4 contacts (screw terminal style 48.7 mm with terminal cover). The same depth behind the panel for illuminated and non-illuminated switches. IDEC s original Safe break action ensures that the contacts open when the contact block is detached from the operator. to 4NC main contacts and or 2NO monitor contact Push-to-lock, Pull or Turn-to-reset operator Direct opening action mechanism (IEC , 5.2, IEC , Annex K) Safety lock mechanism (IEC , 6.2) Degree of protection IP65 (IEC6529) Screw terminal style is finger-safe (IP2). Two operator sizes: ø4 and ø6 mm Dark red (Munsell 5R4/2) or bright red (Munsell 7.5R4.5/4) colors are available for the non-illuminated operator. Push-ON illumination available (operator size: ø6) Connector style available to reduce wiring time and wiring mistakes. UL c-ul listed. EN compliant Standards Applicable Standards Mark File No. or Organization UL58 UL58 IEC (Note) UL99 NFPA79 EN EN (Note) UL/c-UL Recognition File No. E6896 (solder terminal, PC board terminal) UL/c-UL Listing File No. E6896 (screw terminal) UL Recognition File No. E6896 (connector style) UL File No. E3548 (solder terminal, PC board terminal) UL Listing File No. E3548 (screw terminal) TÜV SÜD EU low voltage directive CCC No GB448.5 (except connector style) Note: Except for stop switch (yellow button) Ratings (NC main contacts/no monitor contact) Screw Terminal 25V Rated Insulation Solder Terminal 3V Voltage (Ui) PC Board Terminal Connector 25V Rated Thermal Current (Ith) 5A (connector style: 2.5A) Rated Operating Voltage 25V 3V 25V (Ue) (Note 3) AC Resistive Load (AC-2) 5A (Note ) 3A 5/6 Main Hz Inductive Load (AC-5) 3A s (Note 2).5A Resistive Load (DC-2) 2A.4A.2A DC Inductive Load (DC-3) A.22A.A AC Resistive Load (AC-2).2A.6A 5/6 Monitor Hz Inductive Load (AC-4).6A.3A s Resistive Load (DC-2) 2A.4A.2A DC Inductive Load (DC-3) A.22A.A Minimum applicable load: 5V AC/DC, ma (reference value) (Operating area depends on the operating conditions and load types.) The rated operating currents are measured at resistive/inductive load types specified in JIS C Note : Solder terminal/pc board terminal: 3A, Connector: 2.5A Note 2: Solder terminal/pc board terminal:.5a Note 3: Except for connector style. Rated Operating Current Illumination Ratings Rated Voltage Operating Voltage Rated Current 24V AC/DC 24V AC/DC ±% 5 ma Note: An LED lamp is built into the contact block and cannot be replaced. Specifications Applicable Standards Operating Temperature Storage Temperature Operating Humidity Operating Force Direct Opening Action IEC , EN IEC (Note), EN JIS C82-5-, UL58, UL99, NFPA79, CSA C22.2 No. 4, GB448.5 Non-illuminated: 25 to +6 C (no freezing) LED illuminated: 25 to +55 C (no freezing) 45 to +8 C 45 to 85% RH (no condensation) Push to lock: 32N Pull to reset: 2N Turn to reset:.27 N m Minimum Force Required for Direct 8N Opening Action Minimum Operator Stroke Required for 4. mm Direct Opening Action Maximum Operator 4.5 mm Stroke 5 mω maximum (initial value) Resistance Connector style: 3 mω (Note) Insulation Resistance MΩ minimum (5V DC megger) Overvoltage Category II Impulse Withstand 2.5 kv Voltage Pollution Degree 3 (connector style: 2) Operation Frequency 9 operations/hour Operating extremes: 5 m/s Shock Resistance 2 Damage limits: m/s 2 Operating extremes: to 5 Hz, amplitude.35 mm, acceleration 5 m/s Vibration Resistance 2 Damage limits: to 5 Hz, amplitude.35 mm, acceleration 5 m/s 2 Mechanical Life 25, operations minimum, operations minimum Electrical Life 25, operations minimum (24V AC/DC, ma) Panel front: IP65 (IEC 6529) Degree of Protection Terminal Protection: IP2 (screw terminal, when using XW9Z-VL2MF) Short-circuit Protection 25V/A fuse (Type am, IEC6269-/IEC6269-2) Conditional A Short-circuit Current Solder terminal, PC board terminal, Terminal Style M3 screw terminal, Connector Recommended Tightening Torque for 2. N m Screw terminal:.75 to.25 mm 2 (AWG8 to 6) Solder terminal / PC board terminal: Connectable Wire.25 mm 2 maximum (AWG6 maximum) Connector style:.3 to.85 mm 2 (AWG22 to 8) Soldering Conditions 3 to 35 C, 3 seconds maximum Recommended Tightening Torque for.6 to. N m Terminal Screw Weight ø4 mm: 72g ø6 mm: 8g Note: When connecting the applicable connector to a m wire of.33 mm 2 (AWG22). 2

22 ø22 XW Series Emergency Stop Switches Non-illuminated Pushlock Pull / Turn Reset (Screw Terminal) Shape NC Main NO Monitor IP2 Part No. w/terminal Cover ø4mm Mushroom NC XWE-BV4MF➀ XWE-BV4M➀ 2NC XWE-BV42MF➀ XWE-BV42M➀ 3NC XWE-BV43MF➀ XWE-BV43M➀ 4NC XWE-BV44MF➀ XWE-BV44M➀ NC NO XWE-BV4MF➀ XWE-BV4M➀ 2NC NO XWE-BV42MF➀ XWE-BV42M➀ 3NC NO XWE-BV43MF➀ XWE-BV43M➀ 2NC 2NO XWE-BV422MF➀ XWE-BV422M➀ ø6mm Mushroom NC XWE-BV5MF➀ XWE-BV5M➀ 2NC XWE-BV52MF➀ XWE-BV52M➀ 3NC XWE-BV53MF➀ XWE-BV53M➀ 4NC XWE-BV54MF➀ XWE-BV54M➀ NC NO XWE-BV5MF➀ XWE-BV5M➀ 2NC NO XWE-BV52MF➀ XWE-BV52M➀ 3NC NO XWE-BV53MF➀ XWE-BV53M➀ 2NC 2NO XWE-BV522MF➀ XWE-BV522M➀ Specify a color code in place of ➀ in the Part No. IP2 types can be connected to solid wires only. For EMO Switches, see page 58. Non-illuminated Pushlock Pull/Turn Reset (Solder Terminal/PC Board Terminal) Shape NC Main NO Monitor Part No. Solder Terminal PC Board Terminal ø4mm Mushroom NC XWE-BV4➀ XWE-BV4V➀ 2NC XWE-BV42➀ XWE-BV42V➀ 3NC XWE-BV43➀ XWE-BV43V➀ 4NC XWE-BV44➀ XWE-BV44V➀ NC NO XWE-BV4➀ XWE-BV4V➀ 2NC NO XWE-BV42➀ XWE-BV42V➀ 3NC NO XWE-BV43➀ XWE-BV43V➀ 2NC 2NO XWE-BV422➀ Specify a color code in place of ➀ in the Part No. Terminal cover (XA9Z-VL2) is ordered separately. Pushlock Pull/Turn Reset (Connector) Shape ø4mm Mushroom NC Main NO Monitor Part No. ➀Operator Color Code R: Dark red RH: Bright red ➀Operator Color Code R: Dark red RH: Bright red ➀Operator Color Code 3NC XWE-BV43V➀-BC R: Dark red RH: Bright red Specify a color code in place of ➀ in the Part No. Applying for UL/c-UL listing. The switch unit (XWE-BV) is UL/c-UL listed. See page 3 for applicable connectors. 22

23 XW XW Series Emergency Stop Switches ø22 LED Illuminated Pushlock Pull/Turn Reset (Screw Terminal) Shape ø4mm Mushroom Illumination LED The operator color is red only. IP2 types can be connected to solid wires only. Rated Voltage 24V AC/DC NC Main NO Monitor IP2 Part No. w/terminal Cover NC XWE-LV4Q4MFR XWE-LV4Q4MR 2NC XWE-LV42Q4MFR XWE-LV42Q4MR 3NC XWE-LV43Q4MFR XWE-LV43Q4MR 4NC XWE-LV44Q4MFR XWE-LV44Q4MR NC NO XWE-LV4Q4MFR XWE-LV4Q4MR 2NC NO XWE-LV42Q4MFR XWE-LV42Q4MR 3NC NO XWE-LV43Q4MFR XWE-LV43Q4MR 2NC 2NO XWE-LV422Q4MFR XWE-LV422Q4MR LED Illuminated Pushlock Pull/Turn Reset (Solder Terminal/PC Board Terminal) Shape ø4mm Mushroom Illumination LED The operator color is red only. Terminal cover (XA9Z-VL2) is ordered separately. Rated Voltage 24V AC/DC NC Main NO Monitor Push-ON LED Illuminated Pushlock Pull/Turn Reset (Screw Terminal) Shape ø4mm Mushroom Illumination Rated Voltage Solder Terminal Part No. PC Board Terminal NC XWE-LV4Q4R XWE-LV4Q4VR 2NC XWE-LV42Q4R XWE-LV42Q4VR 3NC XWE-LV43Q4R XWE-LV43Q4VR 4NC XWE-LV44Q4R XWE-LV44Q4VR NC NO XWE-LV4Q4R XWE-LV4Q4VR 2NC NO XWE-LV42Q4R XWE-LV42Q4VR 3NC NO XWE-LV43Q4R XWE-LV43Q4VR 2NC 2NO XWE-LV422Q4R NC Main NO Monitor IP2 Part No. w/terminal Cover 3NC XWE-TV43Q4MFR XWE-TV43Q4MR LED 24V AC/DC 2NC NO XWE-TV42Q4MFR XWE-TV42Q4MR The operator color is red only. Push-ON is illuminated when the operator is latched, and turns off when reset. IP2 types can be connected to solid wires only. Push-ON LED Illuminated Pushlock Pull/Turn Reset (Connector) Shape Illumination Rated Voltage NC Main NO Monitor Part No. ø4mm Mushroom LED 24V AC/DC 3NC XWE-TV43Q4VR-BC The operator color is red only. Push-ON is illuminated when the operator is latched, and turns off when reset. See page 3 for applicable connectors. 23

24 ø22 XW Series Emergency Stop Switches Dimensions (Non-Illuminated) Screw Terminal (IP2) Panel Thickness.8 to 6 R.8 max ø R M3 Terminal Screw Gasket.5 Panel Cut-out ø4 ø6 IP2 Protection Cover XW9Z-VL2MF ø4mm Operator 32 ø6mm Operator Screw Terminal (w/terminal cover) Panel Thickness.8 to 6 R.8 max. ø R Panel Cut-out M3 Terminal Screw Gasket.5 ø4 ø6 37 Terminal Cover XW9Z-VL2M ø4mm Operator 32 ø6mm Operator Solder Terminal and PC Board Terminal ø4mm Operator Panel Thickness.8 to 6 R.8 max ø PC Board Layout (Bottom View) ø.2 holes Panel Cut-out ø R Terminal Cover XA9Z-VL2 Gasket ø.7 holes PC Board Terminal Solder Terminal All dimensions in mm. 24

25 XW XW Series Emergency Stop Switches ø22 Dimensions (Illuminated) Screw Terminal (IP2) LED Illuminated ø4mm Operator Screw Terminal (w/terminal cover) LED Illuminated ø4mm Operator Panel Thickness.8 to 6 R.8 max Panel Thickness.8 to 6 ø R Panel Thickness.8 to 6 R.8 max PC Board Layout (Bottom View) ø.2 holes Terminal Cover XA9Z-VL R Panel Cut-out LED Push-ON M3 Terminal Screw Gasket.5 ø4 M3 Terminal Screw Gasket IP2 Protection Cover XW9Z-VL2MF Terminal Cover XW9Z-VL2M Solder Terminal and PC Board Terminal LED Illuminated ø4mm Operator ø R Gasket Panel Cut-out ø ø.7 holes PC Board Terminal Solder Terminal Dimensions (Connector Style) Non-illuminated / LED Push-ON ø4mm Operator R.8 max R ø Panel Cut-out Connector Applicable Connector Panel Thickness.8 to ø4 For applicable connectors, see page (when unlocked) All dimensions in mm. 25

26 ø22 XW Series Emergency Stop Switches Mounting Hole Layout LED Internal Circuit Y ø X All dimensions in mm. Screw Terminal Solder/PC Board Terminal Connector Style X Y 7 mm minimum 5 mm minimum 5 mm minimum 7 mm minimum The values shown above are the minimum dimensions for mounting with other ø22mm pushbuttons. For other control units of different sizes and styles, determine the values accord ing to the dimensions, operation, and wiring convenience. X X2 R LED LED chip Protection Diode Resistor Terminal Arrangement (Bottom View) Screw Terminal Non-illuminated Screw Terminal Illuminated NC main contacts only NC main contacts Terminals -2 * *2 With NO monitor contacts NC main contacts: Terminals -2 NO monitor contacts: Terminals 3-4 * *2 With 2NO monitor contacts NC main contacts: Terminals -2 NO monitor contacts: Terminals 3-4 *3 *4 NC main contacts only NC main contacts: Terminals -2 * *2 With NO monitor contacts NC main contacts Terminals -2 NO monitor contacts: Terminals 3-4 * *2 With 2NO monitor contacts NC main contacts: Terminals -2 NO monitor contacts: Terminals 3-4 *3 *4 Left * *2 *2 * Right Left * *2 *2 * Right Left * *2 *2 * Right Left * *2 LED *2 * Right Left * *2 LED *2 * Right Left * *2 LED *2 * Right *2 * *4 *3 *4 *3 X *2 * X2 X *4 *3 X2 X *4 *3 X2 NC: Terminals on right 2NC: Terminals on right and left 3NC: Terminals on right, left, and top NC: Terminals on top 2NC: Terminals on right and left NC: Terminals on right 2NC: Terminals on right and left 3NC: Terminals on right, left, and top NC: Terminals on top 2NC: Terminals on right and left Screw Terminal Illuminated Push-ON NC main contacts only NC main contacts: Terminals -2 Left 2 2 LED X 2 X2 Right With NO monitor contacts NC main contacts: Terminals -2 NO monitor contacts: Terminals Left 2 LED X 2 X2 Right Terminal Marking Development 2-2: NC main contact 3-4: NO monitor contact Left Right Number (-4) Starting with the contact of side, in a counterclockwise direction (Example: NO-3NC contact) On solder terminal and PC board terminal, the contact block is marked with contact codes (NC main contact -2: black, NO monitor contact 3-4: blue) Solder Terminal / PC Board Terminal Non-illuminated NC main contacts only NC main contacts: Terminals -2 Left Right With NO monitor contacts NC main contacts: Terminals -2 NO monitor contacts: Terminals 3-4 Left Right With 2NO monitor contacts NC main contacts: Terminals -2 NO monitor contacts: Terminals 3-4 Left Right Solder Terminal / PC Board Terminal Illuminated NC main contacts only NC main contacts: Terminals -2 Left 2 X 2 2 LED X2 2 Right With NO monitor contacts NC main contacts: Terminals -2 NO monitor contacts: Terminals 3-4 Left 2 2 LED X X Right With 2NO monitor contacts NC main contacts: Terminals -2 NO monitor contacts: Terminals 3-4 Left LED X X Right NC: Terminals on right 2NC: Terminals on right and left 3NC: Terminals on right, left, and top NC: Terminals on top 2NC: Terminals on right and left Solder Terminal only NC: Terminals on right 2NC: Terminals on right and left 3NC: Terminals on right, left, and top NC: Terminals on top 2NC: Terminals on right and left Solder Terminal only Connector Style Non-illuminated Connector Style Push-ON X B 2 3 B B B 4 2 A A A 3 4 A Connector LED B B B B A A A A Connector X 2 26

27 XW Accessories Description & Shape Material Part No. Ordering No. Ring Wrench Metal (nickel-plated brass) (weight: approx. 5g) XW Series Emergency Stop Switches ø22 Package Quantity MW9Z-T MW9Z-T Remarks Used to tighten the locking ring when installing the XW emergency stop switch onto a panel. ø28 Anti-rotation Ring Ring: Polyamide Gasket: Nitryl rubber HW9Z-RL HW9Z-RLPN The anti-rotation ring is used for preventing the operator from turning. ø29 ø22.5 Terminal Cover White Used for solder terminals. PBT XA9Z-VL2 XA9Z-VL2PN2 2 Terminal Cover PPE XW9Z-VL2M XW9Z-VL2MPN2 2 Black Used for screw terminals. Attached to IP2 protection cover units. IP2 Protection Cover Polyamide XW9Z-VL2MF XW9Z-VL2MFPN2 2 Black Used on terminals for IP2 finger protection. Only solid wires can be used. The IP2 protection cover cannot be removed once installed. Ring Adapter Yellow panel surface Used for installing XWE emergency stop switches in ø3mm mounting hole. Can be used for XWE emergency stop switches only. IP65 protection. Cannot be used with nameplates. Panel thickness when mounted:.8 to 3. mm ø53 ø22.3 ø38 ø2.8 R.8 max. ø (Note 2) Rubber on metal base XW9Z-A3E XW9Z-A3EPN2 2 t (Note ) Adaper Washer ( : A or B) Adapter Gasket Note : Adapter washer thickness (t) A =.2 mm B =.8 mm.5.5 Panel Cut-out Note 2: The recess is for preventing rotation and is not necessary for this product. Panel Mounting Locking Ring Adapter Washer B Panel Gasket Operator XWE Adapter Washer A (color: yellow) Adapter Gasket Notes: XW emergency stop switches of screw terminal are provided with a terminal cover. All dimensions in mm. 27

28 ø22 ø22 XW Series Emergency Stop Switches Nameplate (for ø22 Emergency Stop Switches) Package Description Legend Part No. Ordering No. Material Quantity (blank) HWAV--Y HWAV--Y For ø4mm Operator Polyamide EMERGENCY S HWAV-27-Y HWAV-27-Y (blank) HWAV5- HWAV5- PBT For ø6mm Operator EMERGENCY S HWAV5-27 HWAV5-27 EMERGENCY S HWAV5F-27 HWAV5F-27PN PET film sticker EMERGENCY OFF and white nameplates (blank) also available. See page 6 and 64 for details. For ø4mm Operator For ø6mm Operator Plate Color Yellow Sticker Nameplate for ø6mm Operator Legend Color Black EMERGENCY ø6 ø8 ø8 ø22 S.5.9 Panel thickness when using the nameplate:.8 to 4.5 mm ø22.7 Panel thickness when using the nameplate:.8 to 4 mm Maintenance Parts Description & Shape Material Part No. Ordering No. Package Quantity Remarks Polyamide HW9Z-LN HW9Z-LNPN5 5 Black Washer Nitryl rubber HW9Z-WM HW9Z-WMPN Black 28

29 XW XW Series Emergency Stop Switches ø22 Safety Precautions Turn off power to the XW series emergency stop switch before starting installation, removal, wiring, maintenance, and inspection of the relays. Failure to turn power off may cause electrical shock or fire hazard. Instructions Removing the Block First unlock the operator button. Grab the bayonet ring ➀ and pull back the bayonet ring until the latch pin clicks ➁, then turn the contact block counterclockwise and pull out ➂. ➂ Turn counterclockwise Bayonet Ring Use wires of the proper size to meet the voltage and cur rent requirements, and solder the wires correctly. If solder ing is incomplete, the wire may heat during operation, causing fire hazard. Installing the Block First unlock the operator button. Align the small marking on the edge of the operator with the small marking on the yellow bayonet ring. Hold the contact block, not the bayonet ring. Press the contact block onto the operator and turn the contact block clockwise until the bayonet ring clicks. ➀ Grab marking marking ➁ Pull ➀ Grab ➁ Turn clockwise Notes for removing the contact block. When the contact block is removed, the monitor contact (NO contact) is closed. 2. While removing the contact block, do not exert excessive force, otherwise the switch may be damaged. 3. An LED lamp is built into the contact block for illuminated pushbuttons. When removing the contact block, pull the contact block straight to prevent damage to the LED lamp. If excessive force is exerted, the LED lamp may be dam aged and fail to light. Panel Mounting Remove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side without thread on the operator with marking upward, and tighten the locking ring using ring wrench MW9Z-T to a torque of 2. N m maximum. Operator without thread Rubber Gasket marking Notes for Panel Mounting To prevent the XW emergency stop switch from rotating when resetting from the latched position, use of an antirota tion ring (HW9Z-RL) or a nameplate is recommended. ➀ Push Notes for installing the contact block Make sure that the bayonet ring is in the locked position. Check that the two projections on the bayonet ring are securely in place. Projections Latched Unlatched Wiring Solder Terminal. The applicable wire size is.25 mm 2 maximum. 2. Solder the terminal at a temperature of 3 to 35 C within 3 seconds using a soldering iron. Sn-Ag-Cu type is recommended when using lead-free solder. When soldering, do not touch the enabling switch with the soldering iron. Also ensure that no tensile force is applied to the ter minal. Do not bend the terminal or apply excessive force to the terminal. 3. Use a non-corrosive rosin flux. 4. Because the terminal spacing is narrow, use protective tubes or heat shrinkable tubes to avoid burning of wire coating or short circuit. PC Board Terminal. When mounting a contact block on a PC board, provide sufficient rotating space for the PC board when installing and removing the contact block. 2. When mounting an XW emergency stop switch on a PC board, make sure that the operator is securely installed. 3. Do not solder by flow soldering. Otherwise, damage may be caused. 29

30 ø22 XW Series Emergency Stop Switches Instructions About PC Board and Circuit Design. Use PC boards made of glass epoxy copper-clad laminated sheets of.6 mm in thickness, with double-sided through hole. 2. PC boards and circuits must withstand rated voltage and current, including the instantaneous current and voltage at switching. 3. The minimum applicable load is 5V AC/DC, ma. This value may vary according to the operating environment and load. 4. Within the 2.8 mm areas shown in the figure below, ter minals touch the PC board, resulting in possible short cir cuit on the printed circuit. When designing a PC board pattern, take this possibility into consideration (.5) (.5) Solder Surface Surface for installing components (.5) (.5) (.5) (.5) ø.2 holes Solder Surface.6 (PC Board) Surface for installing components Installing & Removing Terminal Covers XA9Z-VL2 To install the terminal cover, align the marking on the terminal cover with marking on the contact block, and press the terminal cover toward the contact block. Note: For wiring, insert the wires into the holes in the terminal cover before soldering. XW9Z-VL2M To install the terminal cover, align the marking on the terminal cover with the marking on the contact block. Place the two projections on the bottom side of the contact block into the slots in the terminal cover. Press the terminal cover toward the contact block. Marking ➁ Press the terminal cover Screw Terminal Applicable Crimping Terminals ø6. max. Ring Terminal Crimping Terminal ø3.2 min. 6. max. 3.2 min. Crimping Terminal Insulating Tube Solid Wire 4.7 min. 6.2 max. 3. max. 4.7 to 5.9 Insulating Tube Spade Terminal ø.2 max. ➀ Place the projections on the contact bock. To remove the terminal cover, pull out the two latches on the top side of the terminal cover. Do not exert excessive force to the latches, otherwise the latches may break. Markings Pull out the latches. 4.7 to 5.9 Wire 4.7 to 5.9 Wire Only solid wires can be used for IP2 units.. Wire thickness:.75 to.25 mm 2 (AWG8 to 6) Be sure to install an insulating tube on the crimping terminal. 2. Tighten the M3 terminal screw to a tightening torque of.6 to. N m. Connector. Connector shape Tyco Electronics, D-2 series Part No (tab header, board mount) 2. Applicable connectors (to be supplied by user) Tyco Electronics, D-2 series Part No (receptacle housing) Tyco Electronics, D-2 series Part No (receptacle contact) 3. To prepare correct receptacles for the connector, read the instruction sheet and catalog of Tyco Electronics and understand the installation and wiring method. 4. Fasten the cable so that the connector is not pulled. Otherwise the switch may be deformed and damaged, causing malfunction or operation failure. IP2 Protection Terminal Cover XW9Z-VL2MF To install the IP2 protection cover, align the marking on the cover with the marking on the contact block, and press the cover toward the contact block. Marking (Press) Marking Notes:. Once installed, the XW9Z-VL2MF cannot be removed. 2. The XW9Z-VL2MF cannot be installed after wiring. 3. With the XW9Z-VL2MF installed, crimping terminals cannot be used. Use solid wires. 4. Make sure that the XW9Z-VL2MF is securely installed. IP2 cannot be achieved when installed loosely, and electric shocks may occur. 3

31 XW XW Series Emergency Stop Switches ø22 Instructions Bounce When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO monitor contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: 2 ms). LED Illuminated Switches An LED lamp is built into the contact block and cannot be replaced. Installing the Anti-rotation Ring HW9Z-RL Align the side without thread on the operator with mark ing, the small marking on the anti-rotation ring, and the recess on the mounting panel. Without thread marking on the anti-rotation ring Nameplate or Switch Guard When anti-rotation is not required, remove the projection from the nameplate or switch guard using pliers. Projections Handling Nameplate Switch Guard Do not expose the switch to excessive shocks and vibrations, otherwise the switch may be deformed or damaged, causing malfunction or operation failure. Marking Anti-rotation Ring (HW9Z-RL) Installing the Nameplate Align the side without thread on the operator with mark ing, the projection on the nameplate, and the recess on the mounting panel. 3

32 Specifications Operating Temperature Storage Temperature Operating Humidity Operating Force Minimum Force Required for Direct Opening Action Maximum Operator Stroke Resistance Insulation Resistance Dielectric Strength Vibration Resistance Shock Resistance Operating Frequency Life ø22 Degree of Protection Terminal Style Weight HW Series Emergency Stop Switches Emergency Stop Switches (Unibody) Specifications Standards Applicable Standards Mark File No. or Organization UL58 CSA C22.2 No. 4 EN GB to +6 C (no freezing) Illuminated units: 25 to +55 C 4 to +8 C (no freezing) 45 to 85% RH (no condensation) 5N 5.5 mm UL/c-UL Listing File No. E55996 TÜV SÜD EU Low Voltage Directive CCC No mm 5 mω maximum (initial value) MΩ minimum (5V DC megger) Between live and dead metal parts: s: 2,5V AC, minute Illuminated parts:,v AC, minute Damage limits: 3 Hz, amplitude.5 mm Operating extremes: 5 to 55 Hz, amplitude.5 mm Damage limits:, m/s 2 Operating extremes: m/s 2 9 operations/h Mechanical: 25, operations minimum Electrical:, operations minimum (at 9 operations/h, duty ratio 4%) IP65 M3.5 screw 49g (HWE-BV42R) 56g (HWE-LV42Q4R) Pushlock Turn Reset Switches (Unibody) Ratings Rated Insulation Voltage (Ui) 25V Rated Thermal Current (Ith) A Rated Operational Voltage (Ue) 24V V 22V AC Resistive Load (AC-2) 6A 3A 3A 5/6 Rated Hz Inductive Load (AC-5) 6A 3A 3A Operational Current Resistive Load (DC-2) 6A 2A A DC Inductive Load (DC-3).5A.3A.5A Minimum applicable load (reference value): 3V AC/DC, 5 ma (Applicable range may vary with operating conditions and load types.) The operational current represents the classification by making and breaking currents (IEC ). LED Lamp Ratings Rated Operating LED Lamp Voltage of Unit Part No. Rated Voltage Rated Current 6V AC/DC LSTD-6R 6V AC/DC ±% 7 ma 2V AC/DC LSTD-R 2V AC/DC ±% ma 24V AC/DC LSTD-2R 24V AC/DC ±% ma LED Internal Circuit Internal Circuit Shape Part No. Button Color ø4mm Mushroom Pushlock Turn Reset HWE-BV4 NO-NC HWE-BV4R X X2 LED Chip Protection Diode Zener Diode Resistor Red only 2NC HWE-BV42R When pressed, the button is held depressed. The button is released by turning clockwise. Illuminated Pushlock Turn Reset Switches (Unibody) Shape Part No. Button Color ø4mm Mushroom Pushlock Turn Reset HWE-LV4 NO-NC HWE-LV4QR Red only 2NC HWE-LV42QR When pressed, the button is held depressed. The button is released by turning clockwise. The illuminated pushlock turn reset switch does not contain a lamp. Order LED lamps separately. For lamps, see page

33 HW HW Series Emergency Stop Switches ø22 Dimensions HWE-BV4 Panel Thickness.8 to 6 Gasket M3.5 Terminal Screw.5 ø HWE-LV4 Panel Thickness.8 to 6 Gasket M3.5 Terminal Screw Lamp Terminal M3.5 Terminal Screw.5 ø All dimensions in mm. Mounting Hole Terminal Arrangement (Bottom View) ø22.3 R.8 max HWE-BV4 22 (NC) 3 (NO) LAMP HWE-LV4 X 22 (NC) 3 (NO) 2 (NC) 4 (NO) Determine the minimum mounting hole centers in consideration of convenience for wiring. NO-NC 2 (NC) 4 (NO) X2 NO-NC X LAMP 22 (NC) (NC) 22 (NC) (NC) 2 (NC) 2 (NC) 2 (NC) 2 (NC) X2 X2 2NC 2NC 33

34 ø22 HW Series Emergency Stop Switches Emergency Stop Switches (w/removable Block) Specifications Standards Specifications Applicable Standards Mark File No. or Organization UL58 CSA C22.2 No. 4 EN GB448.5 Ratings Block Rated Insulation Voltage Rated Thermal Current Ratings by Utilization Category IEC V A AC-5 (A6) DC-3 Characteristics Ratings by Utilization Category Operational Voltage 24V 48V 5V V 22V 44V Operational Current AC 5/6 Hz DC AC-2 Control of resistive loads and solid state loads AC-5 Control of electromagnetic loads (> 72 VA) DC-2 Control of resistive loads and solid state loads DC-3 Control of electromagnets UL Listing File No. E6896 File No. LR92374 TÜV Rheinland EU Low Voltage Directive CCC No A A A 6A 2A A 7A 5A 3A A 8A 4A 2.2A.A 4A 2A.A.6A Operating Temperature Storage Temperature Operating Humidity Operating Force Minimum Force Required for Direct Opening Action Maximum Operator Stroke Resistance Insulation Resistance Dielectric Strength Vibration Resistance Shock Resistance Operating Frequency Life 25 to +6 C (no freezing) 4 to +8 C 45 to 85% RH (no condensation) 5N 5.5 mm mm 5 mω maximum (initial value) MΩ minimum (5V DC megger) Between live and dead metal parts Between terminals of different poles Between terminals of the same pole 2,5V AC, minute Damage limits: 3 Hz, amplitude.5 mm Operating extremes: 5 to 55 Hz, amplitude.5 mm Damage limits: m/s 2 Operating extremes: m/s 2 9 operations/h Mechanical: 5, operations minimum (push-pull: 25, operations) Electrical: 5, operations minimum (push-pull: 25, operations) (at 9 operations/h, duty ratio 4%) Degree of Protection IP65 (IEC 6529) Terminal Style M3.5 screw 76g (HWB-V322) 99g (HWB-X422R) Weight 54g (HWB-Y22) 79g (HWB-V422R-EMO) Pushlock Turn Reset Switches (with Removable Block) Shape Part No. Button Color ø29mm Mushroom Pushlock Turn Reset HWB-V3 NC HWB-V3➀ NO-NC HWB-V3➀ 2NC HWB-V32➀ 2NO-2NC HWB-V322➀ ø4mm Mushroom Pushlock Turn Reset HWB-V4 NC NO-NC HWB-V4➀ HWB-V4➀ Specify a button color code in place of ➀ in the Part No. 2NC 2NO-2NC HWB-V42➀ HWB-V422➀ R: red Y: yellow ø6mm Mushroom Pushlock Turn Reset HWB-V5 NC HWB-V5➀ NO-NC HWB-V5➅➀ 2NC HWB-V52➀ 2NO-2NC HWB-V522➀ Yellow buttons cannot be used as emergency stop switches in compliance with EN standards. When pressed, the button is held depressed. The button is released by turning clockwise. Pushlock turn reset switches with one or three contact blocks contain a dummy block. Safety lever lock HW9Z-LS is supplied with the switch. Other contact arrangements and gold-plated silver contacts are also available. See page

35 HW HW Series Emergency Stop Switches ø22 Pushlock Key Reset Switches (with Removable Block) ø4mm Mushroom Pushlock Key Reset HWB-X4 Shape Part No. Button Color NC HWB-X4R NO-NC 2NC 2NO-2NC HWB-X4R HWB-X42R HWB-X422R Red only When pressed, the button is held depressed. The button is released by turning the key clockwise. Pushlock key reset switches with one or three contact blocks contain a dummy block. Two identical keys and safety lever lock HW9Z-LS are supplied with the switch. Safety lever lock HW9Z-LS is supplied with the switch. Other contact arrangements and gold-plated silver contacts are also available. See Part No. Development. Push-Pull Switches (with Removable Block) Shape Part No. Button Color ø4mm Mushroom Push-Pull (2-position) HWB-Y2 NC HWB-Y2➀ The button is maintained at either pulled or depressed position. Push-pull switches are available with one or two contact blocks. Push-pull switches with one contact block contain a dummy block. Safety lever lock HW9Z-LS is supplied with the switch. Accessory Nameplate (for ø22 Emergency Stop Switches) EMERGENCY S Shape Name Part No. Legend ø22 ø6.5.9 Nameplate for Emergency Stop Switch (See page 36 for panel cutout.) HWAV--Y HWAV-27-Y NO-NC (blank) 2NC EMERGENCY S Package Quantity EMERGENCY OFF and white nameplates (blank) also available. See page 6 and 64 for details. HWB-Y2➀ HWB-Y22➀ Specify a button color code in place of ➀ in the Part No. Remarks R: red Y: yellow Background: Yellow Legend: Black Applicable panel thickness:.8 to 4.5 mm Material: Polyamide Not applicable for ø6 mm mushroom buttons. Legend "EMERGENCY S" is indicated outside a ø44mm circle. Part No. Development Emergency Stop Switches (w/removable Block) For emergency stop purposes, these switches must contain at least one NC contact block. HWB-V4 R -MAU Optional contact MAU: Gold-plated silver contact Button/lens color code arrangement code : NC : NO-NC 2: 2NC 2: 2NO-NC 2: NO-2NC 3: 3NC 3: 3NO-NC 22: 2NO-2NC 3: NO-3NC 4: 4NC Note: Push-pull HWB-Y2 can have a maximum of two contact blocks. 35

36 ø22 HW Series Emergency Stop Switches Dimensions ø29mm Pushlock Turn Reset HWB-V3 Gasket Safety Lever Lock Terminal Screw M3.5 Panel Thickness.8 to 6 LOCK ø contact block 2 contact blocks 4 contact blocks 49.4 ( or 2 blocks) 69.4 (4 blocks) All dimensions in mm. ø4mm Pushlock Turn Reset HWB-V4 Safety Lever Lock LOCK ø6mm Pushlock Turn Reset HWB-V5 Safety Lever Lock ø4 4.4 ø ø4mm Pushlock Key Reset HWB-X ø4mm Push-Pull HWB-Y2 Safety Lever Lock LOCK Safety Lever Lock LOCK ø4 4.4 ø All dimensions in mm. Panel Cut-Out ø R.8 max The minimum mounting centers shown below are applicable to emergency stop switches with one layer of contact blocks (two contact blocks). When two layers of contact blocks are mounted, determine the minimum mounting centers in consideration of convenience for wiring. Minimum Mounting Centers for Emergency Stop Switches Unit Vertical Spacing Horizontal Spacing HWB-V3 HWB-V4 HWB-X4 5 mm minimum 5 mm minimum HWB-Y2 HWB-V5 6 mm minimum 6 mm minimum Note: When using the safety lever lock, determine the vertical spacing in consideration of convenience for installing and removing the safety lever lock. Recommended vertical spacing: mm 36

37 HW HW Series Emergency Stop Switches ø22 Accessories Wrench Shape Material Part No. Ordering No. Metal (weight: approx. 5g) Package Quantity MW9Z-T MW9Z-T Description & Dimensions (mm) Used to tighten the locking ring when installing the HW switch onto a panel. Tighten the locking ring to a torque of 2. N m. ø28 Lamp Holder Tool Used to install and remove the LED lamps. Rubber OR-55 OR-55 ø.6 59 ø4 Rubber Mounting Hole Plug Rubber (black) OB-3 OB-3PN5 5 Used to plug the unused ø22.2mm mounting holes. ø ø25 Metallic Mounting Hole Plug Barrier Ring Adapter Ring Adapter Diecast Metal (locking ring: plastic) LW9Z-BM LW9Z-BM Plastic HW-VG HW-VGPN Rubber HW9Z-A25 HW9Z-A25PN5 5 Adapter: Plastic Washer: Metal HW9Z-A3 HW9Z-A3PN2 2 Used to plug the unused ø22.2mm mounting holes. Tighten the locking ring to a torque of.2 N m. IP66 Mounting panel thickness:.8 to 6 mm Used to prevent contact between adjacent lead wires when units are mounted closely. Barriers should always be used in close mounting. Gasket 45 ø Used to install the HW/TW units into ø25 mounting holes. IP65 Cannot be used with anti-rotation ring and nameplate. Mounting panel thickness:.2 to 6. mm 2 3 Used to install the HW units into ø3 mounting holes (except for HWE and HWB-M5/V5). IP65 Cannot be used with anti-rotation ring, nameplate, full-shroud illuminated pushbuttons, pushbutton selectors, and mono-lever switches. Mounting panel thickness:.6 to 4. mm Ring Adapter Adapter: Rubber Washer: Metal HW9Z-A3E HW9Z-A3EPN2 2 Used to install the HWE units into ø3 mounting holes. IP65 Cannot be used with anti-rotation ring and nameplate. Mounting panel thickness:.6 to 3.8 mm 37

38 ø22 HW Series Emergency Stop Switches Maintenance Parts Safety Lever Lock Shape Material Part No. Ordering No. Package Quantity Plastic HW9Z-LS HW9Z-LSPN Polyamide HW9Z-LN HW9Z-LNPN5 5 Black Description & Dimensions (mm) Yellow piece included as standard Gasket Nitryl rubber HW9Z-WM HW9Z-WMPN Spare Key Metal Brass, nickelplated HW9Z-SK-23 HW9Z-SK-23PN2 2 For pushlock key reset switches LED Lamps (LSTD) Shape Rated Operating Voltage 6V AC/DC Current Draw AC DC 7 ma (A, R, W, Y) 8 ma (G, PW, S) 4 ma (A, R, W, Y) 5.5 ma (G, PW, S) Part No. LSTD-6R 2V AC/DC ma ma LSTD-R 24V AC/DC ma ma LSTD-2R Ordering No. Package Quantity LSTD-6R LSTD-6RPN LSTD-R LSTD-RPN LSTD-2R LSTD-2RPN Base BA9S/3 Dimensions (mm) 2.4 (2.8) 8.4 Voltage Base (x2) BA9S/3 Grommet (x) Incandescent Lamps (LS) Shape Rated Operating Voltage Lamp Ratings Part No. Package Quantity Dimensions (mm) 6V AC/DC W (6.3V) LS-6 2V AC/DC W (8V) LS-8 Base BA9S/3 8V AC/DC W (24V) LS ±.5 ø ± 24V AC/DC W (3V) LS-3 38

39 HW HW Series Emergency Stop Switches ø22 Safety Precautions Turn off the power to the HW series control units before starting installation, removal, wiring, maintenance, and inspection of the products. Failure to turn power off may cause electrical shocks or fire hazard. To avoid a burn on your hand, use the lamp holder tool when replacing lamps. For wiring, use wires of a proper size to meet the voltage and current requirements. Tighten the M3.5 terminal screws to a tightening torque of. to.3 N m. Failure to tighten terminal screws may cause overheat and fire. Instructions Panel Mounting Remove the contact block from the operator (for transformer pilot lights, remove the transformer from the illumination unit). Remove the locking ring from the operator. Insert the operator into the panel cut-out from the front, tighten the locking ring from the back, then install the contact block to the operator. Removing and Installing the Block. To remove the operator from the contact block, turn the locking lever in the direction of the arrow shown below. Then the operator can be pulled out. 2. To reinstall, place the markings on the operator and the contact block mounting adapter in the same direction, and insert the operator into the contact block mounting adapter. Then turn the locking lever in the opposite direction. Safety Lever Lock IDEC strongly recommends using the safety lever lock (HW9Z-LS, yellow) to prevent heavy vibration or maintenance personnel from unlocking contacts.. HW series can be mounted vertically with a minimum spacing of 5 mm (7 mm for mono-lever switches) but spacing should be determined to ensure easy operation. 2. Mount the control unit onto the panel, lock the lever, and strongly push in the safety lever lock to install. 3. When the spacing is narrower than the recommended value, with the lever unlocked, mount the safety lever lock and insert the contact unit to the operator. Then, lock the lever and strongly push in the safety lever lock to install. 4. To remove the safety lever lock, insert a flat screwdriver into the safety lever lock and push upwards. Lock Lever Install LOCK Safety Lever Lock 26.5 Notes for Panel Mounting When mounting the operator onto a panel, use the optional locking ring wrench (MW9Z-T) to tighten the locking ring. Tightening torque must not exceed 2. N m. Do not use pliers. Excessive tightening will damage the locking ring. Screwdriver Safety Lever Lock Remove Operator Block Mounting Adapter Panel 39

40 ø22 YW Series Emergency Stop Switches Emergency Stop Switches Specifications Standards Applicable Standards Mark File No. or Organization UL58 EN UL/c-UL Listed File No.E6896 TÜV SÜD EU Low Voltage Directive GB448.5 CCC No Ratings ( Block) Rated Insulation Voltage Rated Thermal Current 6V A Operating Voltage 24V 2V 24V 38V AC Resistive Load (AC-2) A A 6A 2A 5/6 Hz Inductive Load (AC-5) A 6A 3A.9A Resistive Load (DC-2) 8A 2.2A.A DC Inductive Load (DC-3) 4A.A.55A Specifications Operating temperature Operating humidity Storage temperature Storage humidity Degree of Protection Insulation Resistance Dielectric Strength Vibration Resistance Shock Resistance Mechanical Life (minimum operations) Electrical Life (minimum operations) 2 to +55 C (no freezing) 45 to 85% RH (no condensation) 45 to +8 C (no freezing) 95% RH maximum From panel front: IP65 (IEC 6529) Terminal: IP2 (IEC 6529) MΩ block: 2,5V, minute Pilot light: 2,V, minute Operating extremes / Damage limits: to 5 Hz, amplitude.35 mm, acceleration 5 m/s 2 Operating extremes: 5 m/s 2 (5G) Damage limits:, m/s 2 (G) 25, (single contact block), (single contact block) LED Lamp Ratings Part No. Rated Voltage Rated Current LSED-6R 6V AC/DC ma LSED-R 2V AC/DC 4 ma LSED-2R 24V AC/DC 4 ma LSED-HR /2V AC/DC 5.5 ma LSED-M3R 23/24V AC/DC 2.7 ma Incandescent Lamp Ratings Part No. Rated Voltage Ratings LS-T6 6V AC/DC 6.3V W LS-T8 2V AC/DC 8V W LS-T3 24V AC/DC 3V W Mounting Hole Layout ø R.8 max The 3.2-mm-wide key recess is necessary when the anti-rotation ring is used. 5 minimum 5 minimum 4

41 YW YW Series Emergency Stop Switches ø22 Pushlock Pull/Turn Reset ø4mm Mushroom Style Part No. Button Color Code NC YWB-V4ER 2NC 3NC NO-NC NO-2NC 2NO-NC YWB-V4E2R YWB-V4E3R YWB-V4ER YWB-V4E2R YWB-V4E2R Red only Dimensions Panel Thickness.8 to 6 Note: When pressed, the button is locked in the depressed position, and is reset when either pulled or turned clockwise. M3.5 Terminal Screw Block 28.6 Gasket 4.4 ø LED/Incandescent Illuminated Pushlock Pull/Turn Reset Style Lamp s Part No. ➂ Operating Voltage Code ø4mm Mushroom NC YWL-V4EQR (without lamp) Without Lamp 2NC YWL-V4E2QR 25V AC/DC max. NO-NC YWL-V4EQR NC YWL-V4EQ➂R 2 (6V AC/DC) 3 (2V AC/DC) LED 2NC YWL-V4E2Q➂R 4 (24V AC/DC) NO-NC YWL-V4EQ➂R H (/2V AC/DC) M3 (23/24V AC/DC) NC YWL-V4EQ➂R 5 (6V AC/DC) Incandescent 2NC YWL-V4E2Q➂R 6 (2V AC/DC) NO-NC YWL-V4EQ➂R 7 (24V AC/DC) Note: Specify an operating voltage code in place of ➂ in the Part No. Lens Color Code Red only Dimensions M3.5 Terminal Screw Full-Voltage Adapter Panel Thickness.8 to 6 Note: When pressed, the button is locked in the depressed position, and is reset when either pulled or turned clockwise. M3.5 Terminal Screw Block 28.6 Gasket 4.4 ø All dimensions in mm. 4

42 ø22 YW Series Emergency Stop Switches Accessories Name & Shape Part No. Description & Dimensions (mm) Wrench MW9Z-T Metallic tool used to tighten the plastic locking ring when installing the YW series control unit on a panel. ø28 Package Quantity Lamp Holder Tool Rubber Mounting Hole Plug Metallic Mounting Hole Plug Anti-Rotation Ring Padlock Cover OR-55 OB-3PN5 LW9Z-BM HW9Z- RLPN Made of rubber. Used for replacing lamps. Used for plugging unused mounting holes in the ø29 panel. Color: Black 5 Used for plugging unused mounting holes in the ø25.8 panel. Weight: Approx. 8g Prevents rotation of switches in panel. Mainly used with selector switches when no nameplate is used. With waterproof gasket (IP65). Made of plastic (black). Applicable panel thickness:.2 to 4.5 mm Plastic hinged cover to protect pushbuttons, illuminated pushbuttons, or selector switches. Degree of protection: IP65. Applicable panel thickness:.8 to 3.2 mm ø ø29 ø Panel Thickness R66.5 ø25.5 ø HW9Z-KL 3 7 ø5 ø PadLock Hole ø Waterproof Gasket Thickness.5 42

43 YW YW Series Emergency Stop Switches ø22 Maintenance Parts Name & Shape Part No. Description & Dimensions (mm) LED Lamp LSED-6R 6V AC/DC Package Quantity LSED-R 2V AC/DC Base BA9S/4 LSED-2R 24V AC/DC ø.6 LSED-HR /2V AC/DC 2.8 LSED-M3R 23/24V AC/DC Incandescent Lamp LS-T6P 6.3V, W One pack contains incandescent lamps. Base BA9S/3 LS-T8P 8V, W ø ± LS-T3P 3V, W 23 ± Single Block YW-EP Color: blue : NO 5 YW-EP Color: reddish purple : NC M3.5 Terminal Screw Nameplate (for ø22 Emergency Stop Switches) Description Legend Material Part No. Ordering No. Package Quantity Dimensions (mm) Blank HWAV--Y HWAV--Y EMERGENCY ø6 HWAV Plastic (yellow).5 mm thick ø22 EMERGENCY S HWAV-27-Y HWAV-27-Y S.6.9 Legend Emergency Stop is indicated outside a ø44mm circle. 43

44 ø22 YW Series Emergency Stop Switches Din Rail Mount Transformer Dimensions (mm) Secondary Terminal Screws M3.5 Primary Terminal Screws M Primary Voltage (5/6 Hz) Part No. Applicable Lamp Rating V AC TWR56 One full voltage illuminated unit 5V AC TWR56 containing LED lamp LSED-6 (6V AC/DC) or incandescent lamp LS- 2V AC TWR526 T6 (6.3V) 22V AC TWR526 23V AC TWR V AC TWR V AC TWR V AC TWR546 48V AC TWR ø3.5 Mounting Holes Note: Finger-safe terminal cover is supplied with the transformer. Safety Precautions Turn off the power to the YW series control units before starting in stallation, removal, wiring, maintenance, and inspection of the products. Failure to turn power off may cause electrical shocks or fire hazard. To avoid burning your hand, use the lamp holder tool when replacing lamps. For wiring, use wires of a proper size to meet the voltage and current requirements. Tighten the M3.5 terminal screws to a tightening torque of. to.3 N m. Failure to tighten the terminal screws may cause overheating and fire. 44

45 YW YW Series Emergency Stop Switches ø22 Instructions Panel Mounting Remove the contact block from the operator. Remove the locking ring from the operator. Insert the operator into the panel cut-out from the front, tighten the locking ring from the back, then install the contact block to the operator. k j Removing Blocks and Full Voltage Adapter Insert a flat screwdriver between the latch and contact block mounting adapter, and disengage the latch. l j Pull up the locking lever. k Turn the lever to the left. l Pull out the contact block. Removing and Installing the Block. To remove the operator from the contact block, pull up the locking lever and turn it to the left. Then the operator can be pulled out. 2. To reinstall, place the marking on the operator and the idec marking on the contact block mounting adapter in the same direc tion, and insert the operator into the contact block mounting adapt er. Then turn the locking lever to the right. Make sure to remove the lamp and contact blocks before removing the full voltage adapter. j Lamp Full Voltage Adapter Block É Ç Ç Notes for Panel Mounting Use the optional locking ring wrench (MW9Z-T) to mount the operator onto a panel. Tightening torque must not exceed 2. N m. Do not use pliers. Excessive tightening will damage the locking ring. 45

46 ø22 YW Series Emergency Stop Switches Instructions Tightening Torque for Terminal Screws Tighten terminal screws to a torque between. and.3 N m. Anti-rotation Ring and Mounting Panel Turn the marking on the operator and the mark on the antirotation ring to the recess on the mounting panel. Projections ( mark) Anti-rotation Ring Panel Thickness.2 to 4.5 mm Mounting Panel Thickness The mounting panel must be.8 to 6. mm in thickness. When optional accessories are added, the applicable panel thickness changes as shown below. Nameplate DC Power. Switching power supply Regulated voltage from switching power supply is best suited. Make sure to use within the rated voltage of the LED lamp. 2. Rechargeable battery Note that the battery voltage may exceed the rated voltage of the LED lamp while the battery is being charged and immediately after the charging is complete. Be sure to use the LED lamp on a voltage of ±% the rated voltage, except the 23/24V AC/DC on 25V AC/DC maximum. 3. Full-wave rectification Since the LED lamp is AC/DC compatible, a diode bridge for rectification is not necessary. If the LED lamp is used on a full-wave rec tification current through a diode bridge, the rectifier diodes wil reduce the voltage, resulting in lower luminance. 4. Single-phase half-wave rectification This is not suitable for the power source of LED lamps. Use constant-voltage DC power. Noise LED elements deteriorate due to extraneous noise, resulting in sig nificant decrease in luminance, hue change, or failure of lighting. When such effects are anticipated, take a protection measure shown below, such as RC elements or a surge absorber. [Protection Example ] For AC circuit LED with transformer LED with transformer LED C R Relay Ry coil or solenoid LED C R Panel Thickness.8 to 6 mm Panel Thickness.8 to 3.2 mm [Protection Example 2] For DC circuit (Reference values) R: 2Ω C:. µf Bounce When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO monitor contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: 2 ms). Nameplate When anti-rotation is not required, remove the projection from the nameplate using pli ers. Handling Do not expose the switch to excessive shock and vibration, otherwise the switch may be deformed or damaged, causing malfunction or operation failure. LED Illumination LED lamps consist of semiconductors. If the applied voltage exceeds the rated voltage, LED elements deteriorate due to overheat, resulting in significant decrease in luminance, hue change, or failure of lighting. Also, if extraneous noise, transient volt age, or transient current is applied to the circuit, similar effects will be caused. When using LED lamps, observe the following instructions. Rated Voltage The LED illuminated units are rated at 6V, 2V, 24V, V, or 23/24V AC/DC, and can be used within ±% the rated voltage of either AC or DC, except the 23/24V AC/DC can be used on 25V AC/DC maximum. + Relay Ry coil or LED Diode solenoid Countermeasures against Dim Lighting. Leakage currents through the transistors or a contact protection circuit may cause the LED lamp to illuminate dimly even when the output is off. 2. When the LED lamp is illuminated by a transistor output, take the following measure. [Circuit Example] Connect shunt resistor R in parallel with the LED lamp. Io: Leakage current when the output is off R: Shunt resistor Ordering Information When ordering, specify the Part No. and quantity. Replacement contact blocks are supplied in a package containing pieces. Io R LED 46

47 ø3 XN Series Emergency Stop Switches ø3 mm, 4-contact Emergency Stop Switch. Padlockable and flush bezel are available. XN Padlockable, flush bezel, ø6mm jumbo mushroom, illuminated, LED push-on are available. IDEC s original Safe break action and reverse energy structure ensure the highest level of safety. Safety lock mechanism (IEC , 6.2) Direct opening action mechanism (IEC , 5.2, IEC , Annex K) Short depth behind the panel only 47.7 mm for 4-contact, illumi nated (flush bezel: 6.4 mm, padlockable: 6.4 mm) Padlockable can be locked using padlocks when latched (main contact: OFF). The rugged aluminum diecast shroud allows for installing a maximum of 2 padlocks using a hasp (total weight: 5g maximum). Gold-plated silver contacts. Red (Munsell 5R4/2) or bright red (Munsell 7.5R4.5/4) colors are available. Direct Opening Action Standards Applicable Standards UL58 CSA C22.2 No. 4 IEC UL99 NFPA79 EN Mark File No. or Organization UL/c-UL File No. E6896 UL Listing File No. E3548 TÜV SÜD EU Low Voltage Directive GB448.5 CCC No Ratings NC main contacts/no monitor contacts Rated Insulation Voltage (Ui) 25V Rated Thermal Current (Ith) 5A Rated Operating Voltage (Ue) 3V 25V 25V Rated Operating Current Main s Monitor s AC 5/6 Hz DC AC 5/6 Hz DC Material Resistive Load (AC-2) Inductive Load (AC-5) Resistive Load (DC-2) Inductive Load (DC-3) Resistive Load (AC-2) Inductive Load (AC-4) Resistive Load (DC-2) Inductive Load (DC-3) 5A 3A 3A.5A 2A.4A.2A A.22A.A.2A.6A.6A.3A 2A.4A.2A A.22A.A Gold-plated Silver Minimum applicable load: 5V AC/DC, ma (reference value) (May vary depending on the operating conditions and load types.) The rated operating currents are measured at resistive/inductive load types specified in IEC Illumination Ratings (LED) Rated Voltage Operating Voltage Rated Current 24V AC/DC 24V AC/DC ±% 5 ma Specifications IEC , EN Applicable Standards IEC , EN JIS C82-5-, UL58, UL99, NFPA79 CSA C22.2 No. 4, GB448.5 Operating Temperature Non-illuminated: 25 to +6 C (no freezing) Illuminated: 25 to +55 C (no freezing) Storage Temperature 45 to +8 C Operating Humidity 45 to 85% RH (no condensation) Minimum Force Required for Direct Opening Action 8N Minimum Operator Stroke Required for Direct 4. mm Opening Action Maximum Operator Stroke 4.5 mm Resistance 5 mω maximum (initial value) Insulation Resistance MΩ minimum (5V DC megger) Overvoltage Category II Impulse Withstand Voltage 2.5 kv Pollution Degree 3 Operating Frequency 9 operations/hour Shock Resistance Operating extremes: 5 m/s 2 Damage limits: m/s 2 Vibration Resistance Durability (at 9 operations/h, on-duration 4%) Degree of Protection Short-circuit Protection Conditional Short-circuit Current Terminal Style Recommended Tightening Torque for Terminal Screw Operating extremes: to 5 Hz, amplitude.35 mm, acceleration 5 m/s 2 Damage limits: to 5 Hz, amplitude.35 mm, acceleration 5 m/s 2 Mechanical: 25, operations minimum Electrical:, operations minimum 25, operations minimum (24V AC/DC, ma) Operator: IP65 (IEC6529) Terminal: IP2 (when XW9Z-VL2MF is installed) 25V/A fuse (Type am, IEC6269-/IEC6269-2) A M3 screw terminal.6 to. N m Recommended Tightening Torque for 2.5 N m Applicable Wire Size.75 to.25 mm 2 (AWG8 to 6) Total Weight of a Hasp and Padlocks 5g maximum (padlockable) Reinforced Insulation (IEC 6664-) Weight Between live part and metal bezel (flush bezel, padlockable) 83g (XNE-LV44Q4MR) 93g (XNE-BV54MR) 89g (XN5E-LV44Q4MR) 2g (XN4E-LL44Q4MR) 47

48 ø3 XN Series Emergency Stop Switches Plastic Bezel Non-illuminated Pushlock Pull/Turn Reset (Screw Terminal) Shape NC Main NO Monitor Part No. IP2 Fingersafe Terminal w/terminal Cover ø4mm Mushroom NC XNE-BV4MF➀ XNE-BV4M➀ 2NC XNE-BV42MF➀ XNE-BV42M➀ 3NC XNE-BV43MF➀ XNE-BV43M➀ 4NC XNE-BV44MF➀ XNE-BV44M➀ NC NO XNE-BV4MF➀ XNE-BV4M➀ 2NC NO XNE-BV42MF➀ XNE-BV42M➀ 3NC NO XNE-BV43MF➀ XNE-BV43M➀ 2NC 2NO XNE-BV422MF➀ XNE-BV422M➀ ø6mm Jumbo Mushroom NC XNE-BV5MF➀ XNE-BV5M➀ 2NC XNE-BV52MF➀ XNE-BV52M➀ 3NC XNE-BV53MF➀ XNE-BV53M➀ 4NC XNE-BV54MF➀ XNE-BV54M➀ NC NO XNE-BV5MF➀ XNE-BV5M➀ 2NC NO XNE-BV52MF➀ XNE-BV52M➀ 3NC NO XNE-BV53MF➀ XNE-BV53M➀ 2NC 2NO XNE-BV522MF➀ XNE-BV522M➀ Specify a color code in place of ➀ in the Part No. Only solid wires can be used on the IP2 fingersafe terminal switches. ➀Operator Color Code R: Red RH: Bright red Illuminated Pushlock Pull/Turn Reset (Screw Terminal) Shape ø4mm Mushroom Illumination LED Rated Voltage 24V AC/DC NC Main Only solid wires can be used on the IP2 fingersafe terminal switches. NO Monitor Illuminated Push-ON Pushlock Pull/Turn Reset (Screw Terminal) Shape ø4mm Mushroom Illumination Rated Voltage IP2 Fingersafe Terminal Part No. w/terminal Cover NC XNE-LV4Q4MFR XNE-LV4Q4MR 2NC XNE-LV42Q4MFR XNE-LV42Q4MR 3NC XNE-LV43Q4MFR XNE-LV43Q4MR 4NC XNE-LV44Q4MFR XNE-LV44Q4MR NC NO XNE-LV4Q4MFR XNE-LV4Q4MR 2NC NO XNE-LV42Q4MFR XNE-LV42Q4MR 3NC NO XNE-LV43Q4MFR XNE-LV43Q4MR 2NC 2NO XNE-LV422Q4MFR XNE-LV422Q4MR NC Main NO Monitor IP2 Fingersafe Terminal Part No. w/terminal Cover 2NC XNE-TV42Q4MFR XNE-TV42Q4MR Operator Color Red only Operator Color LED 24V AC/DC 3NC XNE-TV43Q4MFR XNE-TV43Q4MR Red only 2NC NO XNE-TV42Q4MFR XNE-TV42Q4MR Push-ON is illuminated when the operator is latched, and turns off when reset. Only solid wires can be used on the IP2 fingersafe terminal switches. 48

49 XN XN Series Emergency Stop Switches ø3 Flush Bezel Non-illuminated Pushlock Pull/Turn Reset (Screw Terminal) Shape NC Main NO Monitor Part No. IP2 Fingersafe Terminal w/terminal Cover ø4mm Mushroom NC XN5E-BV4MF➀ XN5E-BV4M➀ 2NC XN5E-BV42MF➀ XN5E-BV42M➀ 3NC XN5E-BV43MF➀ XN5E-BV43M➀ 4NC XN5E-BV44MF➀ XN5E-BV44M➀ NC NO XN5E-BV4MF➀ XN5E-BV4M➀ 2NC NO XN5E-BV42MF➀ XN5E-BV42M➀ 3NC NO XN5E-BV43MF➀ XN5E-BV43M➀ 2NC 2NO XN5E-BV422MF➀ XN5E-BV422M➀ Specify a color code in place of ➀ in the Part No. Only solid wires can be used on the IP2 fingersafe terminal switches. Operator Color Code R: Red RH: Bright red Illuminated Pushlock Pull/Turn Reset (Screw Terminal) Shape ø4mm Mushroom Illumination LED Rated Voltage 24V AC/DC NC Main Only solid wires can be used on the IP2 fingersafe terminal switches. NO Monitor Illuminated Push-ON Pushlock Pull/Turn Reset (Screw Terminal) Shape ø4mm Mushroom Illumination Rated Voltage IP2 Fingersafe Terminal Part No. w/terminal Cover NC XN5E-LV4Q4MFR XN5E-LV4Q4MR 2NC XN5E-LV42Q4MFR XN5E-LV42Q4MR 3NC XN5E-LV43Q4MFR XN5E-LV43Q4MR 4NC XN5E-LV44Q4MFR XN5E-LV44Q4MR NC NO XN5E-LV4Q4MFR XN5E-LV4Q4MR 2NC NO XN5E-LV42Q4MFR XN5E-LV42Q4MR 3NC NO XN5E-LV43Q4MFR XN5E-LV43Q4MR 2NC 2NO XN5E-LV422Q4MFR XN5E-LV422Q4MR NC Main NO Monitor IP2 Fingersafe Terminal Part No. w/terminal Cover 2NC XN5E-TV42Q4MFR XN5E-TV42Q4MR Operator Color Red only Operator Color LED 24V AC/DC 3NC XN5E-TV43Q4MFR XN5E-TV43Q4MR Red only 2NC NO XN5E-TV42Q4MFR XN5E-TV42Q4MR Push-ON is illuminated when the operator is latched, and turns off when reset. Only solid wires can be used on the IP2 fingersafe terminal switches. 49

50 ø3 XN Series Emergency Stop Switches Padlockable Non-illuminated Pushlock Turn Reset (Padlockable) (Screw Terminal) Shape NC Main NO Monitor Part No. IP2 Fingersafe Terminal w/terminal Cover ø44mm Mushroom NC XN4E-BL4MFRH XN4E-BL4MRH 2NC XN4E-BL42MFRH XN4E-BL42MRH 3NC XN4E-BL43MFRH XN4E-BL43MRH 4NC XN4E-BL44MFRH XN4E-BL44MRH NC NO XN4E-BL4MFRH XN4E-BL4MRH 2NC NO XN4E-BL42MFRH XN4E-BL42MRH 3NC NO XN4E-BL43MFRH XN4E-BL43MRH 2NC 2NO XN4E-BL422MFRH XN4E-BL422MRH Only solid wires can be used on the IP2 fingersafe terminal switches. Padlocks and hasps are not supplied with the emergency stop switches and must be ordered separately. See page 53. Operator Color Bright red only Illuminated Pushlock Turn Reset (Padlockable) (Screw Terminal) Shape Illumination Part No. Rated NC Main NO Monitor Voltage IP2 Fingersafe w/terminal Cover Terminal ø44mm Mushroom NC XN4E-LL4Q4MFR XN4E-LL4Q4MR 2NC XN4E-LL42Q4MFR XN4E-LL42Q4MR 3NC XN4E-LL43Q4MFR XN4E-LL43Q4MR LED 24V 4NC XN4E-LL44Q4MFR XN4E-LL44Q4MR AC/DC NC NO XN4E-LL4Q4MFR XN4E-LL4Q4MR 2NC NO XN4E-LL42Q4MFR XN4E-LL42Q4MR 3NC NO XN4E-LL43Q4MFR XN4E-LL43Q4MR 2NC 2NO XN4E-LL422Q4MFR XN4E-LL422Q4MR Only solid wires can be used on the IP2 fingersafe terminal switches. Padlocks and hasps are not supplied with the emergency stop switches and must be ordered separately. See page 53. LED Push-ON Pushlock Turn Reset (Padlockable) (Screw Terminal) Shape Illumination Part No. Rated NC Main NO Monitor Voltage IP2 Fingersafe w/terminal Cover Terminal ø44mm Mushroom 2NC XN4E-TL42Q4MFR XN4E-TL42Q4MR Operator Color Red only Operator Color LED 24V AC/DC 3NC XN4E-TL43Q4MFR XN4E-TL43Q4MR Red only 2NC NO XN4E-TL42Q4MFR XN4E-TL42Q4MR Push-ON is illuminated when the operator is latched, and turns off when reset. Only solid wires can be used on the IP2 fingersafe terminal switches. Padlocks and hasps are not supplied with the emergency stop switches and must be ordered separately. See page 53. 5

51 XN XN Series Emergency Stop Switches ø3 Dimensions Plastic Bezel Non-illuminated IP2 Fingersafe R.8max. ø w/terminal Cover R.8 max. ø M3 Terminal Screws 33 Rubber Gasket ø4 Panel Cut-out 47.7 M3 Terminal Screws 33 Rubber Gasket Panel Cut-out ø IP2 Cover XW9Z-VL2MF Panel Thickness to 5 ø6 ø4 mm Mushroom Terminal Cover XW9Z-VL2M Panel Thickness to 5 ø6 ø4 mm Mushroom Illuminated/Push-ON IP2 Fingersafe 33 ø6 mm Jumbo Mushroom R.8 max. ø w/terminal Cover 33 ø6 mm Jumbo Mushroom R.8 max. ø Illuminated Push-ON Panel Cut-out M3 Terminal Screws Rubber Gasket ø4 Illuminated Push-ON Panel Cut-out M3 Terminal Screws Rubber Gasket ø4 IP2 Cover XW9Z-VL2MF Panel Thickness to 5 Terminal Cover XW9Z-VL2M Panel Thickness to 5 Flush Bezel Non-Illuminated IP2 Fingersafe ø4 R.8max. ø w/terminal Cover ø4 R.8 max. ø M3 Terminal Screws Rubber Gasket ø4 Panel Cut-out 6.4 M3 Terminal Screws 2 Rubber Gasket ø4 Panel Cut-out Illuminated/Push-ON IP2 Fingersafe IP2 Cover XW9Z-VL2MF Panel Thickness to 5 R.8 max w/terminal Cover Terminal Cover XW9Z-VL2M Panel Thickness to 5 R.8 max ø4 ø Illuminated Push-ON 6.4 M3 Terminal Screws 2 Rubber Gasket ø ø4 ø Illuminated Push-ON 6.4 M3 Terminal Screws 2 Rubber Gasket ø4 Panel Cut-out Panel Cut-out IP2 Cover XW9Z-VL2MF Panel Thickness to 5 Terminal Cover XW9Z-VL2M Panel Thickness to 5 All dimensions in mm. 5

52 ø3 XN Series Emergency Stop Switches Dimensions Padlockable Non-illuminated R.8 max R.8 max IP2 Fingersafe ø w/terminal Cover ø Panel Cut-out Panel Cut-out M3 Terminal Screws Rubber Gasket ø44 M3 Terminal Screws Rubber Gasket ø44 37 Illuminated/Push-ON IP2 Cover XW9Z-VL2MF Panel Thickness to Terminal Cover XW9Z-VL2M Panel Thickness to IP2 Fingersafe R.8 max. ø w/terminal Cover R.8 max. ø Illuminated Push-ON M3 Terminal Screws 43 Rubber Gasket Panel Cut-out ø44 Illuminated Push-ON M3 Terminal Screws 43 Rubber Gasket Panel Cut-out ø IP2 Cover XW9Z-VL2MF Panel Thickness to 6 Terminal Cover XW9Z-VL2M Panel Thickness to 6 Mounting Hole Layout Y ø X Plastic Bezel Flush Bezel Terminal Arrangement (Bottom View) Non-illuminated NC main contacts only 2 X Y 7 mm minimum The values shown above are the minimum dimensions for mounting with other ø3 mm pushbuttons. For other control units of different sizes and styles, determine the values according to the dimensions, operation, and wiring convenience. For padlockable, determine the values accord ing to the size and number of padlocks and hasp. With NO monitor contact 2 With 2NO monitor contacts 3 4 LED Unit Internal Circuit X X2 2 R Illuminated NC main contacts only LED LED chip Protection Diode Resistor With NO monitor contact 2 With 2NO monitor contacts 3 4 Left 2 2 Right Left 2 2 Right Left 2 2 Right Left 2 LED 2 Right Left 2 LED 2 Right Left 2 LED 2 Right Left 2 2 NC: Terminals on right 2NC: Terminals on right and left 3NC: Terminals on right, left, and top Push-ON NC main contacts only 2 LED 2 Right X X2 2NC: T erminals on right and left 3NC: Terminals on right, left, and top Left NC: Terminals on top 2NC: Terminals on right and left With NO monitor contact 3 4 LED X 2 X2 Right Left Right (Example: NO-3NC contact) X 2 Applicable Crimping Terminal -2: NC main contact (black) Ring Terminal Spade Terminal 3-4: NO monitor contact (blue) Number (-4) Starting with the contact ø3.2 min. of side, in a counterclockwise direction. 4.7min. 2 ø6. max. Crimping Terminal X2 NC: Terminals on right 2NC: Terminals on right and left 3NC: Terminals on right, left, and top 4.7 to 5.9 Wire 6. max. 3.2 min. X Be sure to install an insulating tube on the crimping terminal. 4 3 X2 NC: Terminals on top 2NC: Terminals on right and left 6.2 max. 3. max. 4.7 to 5.9 Only solid wire can be Crimping Terminal used for IP2. Insulation Tube Insulation Tube 4.7 to 5.9 Wire X 4 3 Solid Wire ø.2 max. X2 All dimensions in mm. 52

53 XN XN Series Emergency Stop Switches ø3 Accessories and Replacement Parts Name & Shape Material Part No. Ordering No. Terminal Cover Package Quantity PPE XW9Z-VL2M XW9Z-VL2MPN2 2 Remarks Black Used for screw terminals. Attached to IP2 protection cover units. IP2 Fingersafe Terminal Cover Polyamide XW9Z-VL2MF XW9Z-VL2MFPN2 2 Black Used to change terminal cover to IP2 fingersafe terminal. Only solid wires can be used. Once installed, IP2 terminal cover cannot be removed. Ring Wrench Brass XN9Z-T XN9Z-T Used to tighten the locking ring when installing the XN emergency stop switch onto a panel. ø38 Ring Wrench 9 Used to tighten the locking ring when installing the XN emergency stop switch onto a panel. Steel Trivalent chromate plating TWST-T TWST-T The XN series emergency stop switches are supplied with either terminal cover or IP2 fingersafe terminal cover. Padlocks and hasps are not supplied and must be ordered separately. Nameplates (for ø3 Emergency Stop Switches) Description & Shape Legend Part No. (blank) EMERGENCY S HNAV- HNAV-27 Package Quantity Polyamide Mounting panel thickness XN4E- L4:. to 4.5 mm XN E- V4:. to3.5 mm Dimensions (mm) ø6 ø3.5. Plate color: Yellow (Munsell 2.5Y 8/ or equivalent), Legend: Black Padlock and Hasp Padlocks and hasps of the following specifications can be used with padlockable emergency stop switches. Padlock Size a b c d 7 mm maximum 9 mm minimum 39 mm minimum 5 mm minimum (Note) Note: When the padlock is installed from the side of the bezel, dimension d requires a minimum of 6 mm. When the padlock is installed from the front of the button, dimension d requires a minimum of 5 mm. Recommended Hasp Maker Part No. PSL-HD3 PANDUIT CORP. PSL-A Master Lock 42, 42 Company LLC d Use only padlocks or hasps that satisfy the specifications shown on the left. The maximum total weight for padlocks and hasps is 5g. Make sure that the total weight does not exceed 5g, otherwise the XN emergency stop switch may be damaged. Make sure that locking and unlocking of the padlock and hasp do not interfere with other devices. Padlocks and hasps are available from the following manufacturers. Manufacturer PANDUIT CORP. Master Lock Company LLC URL

54 ø3 XN Series Emergency Stop Switches Operating Instructions Removing the Block First unlock the operator button. Grab the yellow bayonet ring ➀ and pull back the bayonet ring until the latch pin clicks ➁, then turn the contact block counter clockwise and pull out ➂. Notes for removing the contact block. Do not attempt to remove the contact block while the oper ator is latched, otherwise the switch may be damaged. 2. When the contact block is removed, the monitor contact (NO contact) is closed. 3. While removing the contact block, do not use excessive force, otherwise the switch may be damaged. 4. An LED lamp is built into the contact block for illuminated pushbuttons. When removing the contact block, pull the contact block straight to prevent damage to the LED lamp. If excessive force is used, the LED lamp may be damaged and fail to light. Panel Mounting Remove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side without thread on the operator with marking Rubber Gasket Anti-rotation Projection Operator without thread Marking upward, and tighten the lock ing ring using ring wrench XN9Z-T or TWST-T to a torque of 2.5 N m maximum. When using a nameplate When using a nameplate HNAV-, break the projection from the nameplate using pliers. Installing the Block First unlock the operator button. Align the small marking on the edge of the operator with the small marking on the yellow bayonet ring. Hold the contact block, not the bayonet ring. Press the contact block onto the operator and turn the contact block clockwise until the bayo net ring clicks. Bayonet Ring (yellow) ➂ Turn counterclockwise ➀ Grab ➁ Pull Marking Marking ➀ Push ➀ Grab Latch Projection ➁ Turn clockwise Marking Notes for installing the contact block. Do not attempt to install the contact block when the opera tor is latched, otherwise the switch may be damaged. 2. Make sure that the bayonet ring is in the locked position. Installing & Removing Terminal Covers XW9Z-VL2M To install the terminal cover, align the marking on the terminal cover with the marking on the contact block. Place the two projections on the bottom side of the contact block into the slots in the terminal cover. Press the terminal cover toward the contact block. Projections Markings ➀ Place the projections on the contact block. ➁ Press the terminal cover Slots To remove the terminal cover, Marking pull out the two latches on the top side of the terminal cover. (Pull) Do not exert excessive force to the latches, otherwise the latches may break. Marking IP2 Fingersafe Terminal Cover XW9Z-VL2MF To install the IP2 fingersafe terminal Marking cover, align the marking on the cover with the marking on the contact block, and press the cover toward the contact block. Notes:. Once installed, the XW9Z-VL2MF Marking cannot be removed. 2. With the XW9Z-VL2MF installed, crimping terminals cannot be used. Use solid wires. 3. The XW9Z-VL2MF cannot be installed after wiring. 4. Make sure that the XW9Z-VL2MF is securely installed. IP2 cannot be achieved when installed loosely, and electric shocks may occur. Projections (Press) Notes for Operation When using the XN emergency stop switches in safetyrelated part of a control system, observe safety standards and regulations of the relevant country or region. Also be sure to perform a risk assessment before operation. Wiring Tighten the M3 terminal screws to a torque of.6 to. N m. Bounce When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO monitor contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: 2 ms). LED Illuminated Switches An LED lamp is built into the contact block and cannot be replaced. Handling Do not expose the switch to excessive shocks and vibrations, for example by operating the switch with tools. Otherwise the switch may be deformed or damaged, causing malfunction or operation failure. 54

55 ø3 HN Series Emergency Stop Switches HN Emergency Stop Switches (Unibody) Specifications Incandescent Lamp Ratings Standards Applicable Standards Mark File No. or Organization UL58 CSA C22.2 No. 4 EN UL Listing File No. E55996 TÜV SÜD EU Low Voltage Directive GB448.5 CCC No Ratings Rated Insulation Voltage (Ui) 25V Rated Thermal Current (Ith) A Rated Operational Voltage (Ue) 24V V 22V AC Resistive Load (AC-2) 6A 3A 3A 5/6 Hz Inductive Load (AC-5) 6A 3A 3A Rated Operational Current DC Resistive Load (DC-2) 6A 2A A Inductive Load (DC-3).5A.3A.5A Note: The operational current represents the classification by making and breaking currents (IEC ). Minimum applicable load (reference value): 3V AC/DC, 5 ma (Applicable range may vary with operating condi tions and load types.) LED Lamp Ratings Rated LED Lamp Operating Voltage of Unit Part No. Rated Voltage Rated Current 24V AC/DC LSTD-2R 24V AC/DC ±% ma Pushlock Turn Reset Switches (Unibody) Incandescent Lamp Unit Rated Operating Voltage Part No. Wattage 24V AC/DC LS-3 W (3V) Specifications Operating Temperature Storage Temperature Operating Humidity Operating Force Minimum Force Required for Direct Opening Action Maximum Operator Stroke Resistance Insulation Resistance Dielectric Strength Vibration Resistance Shock Resistance Operating Frequency Life Degree of Protection Terminal Style Weight (approx.) 25 to +6 C (no freezing) Illuminated units: 25 to +55 C 4 to +8 C 45 to 85% RH (no condensation) 5N 5.5 mm mm 5 mω maximum (initial value) MΩ minimum (5V DC megger) Between live and dead metal parts s: 2,5V AC, minute Illuminated parts:,v AC, minute Damage limits: 3 Hz, amplitude.5 mm Operating extremes: 5 to 55 Hz, amplitude.5 mm Damage limits:, m/s 2 Operating extremes: m/s 2 9 operations/h Mechanical: 25, operations minimum Electrical:, operations minimum IP65 M3.5 screw 58g (HNE-BV42R) 65g (HNE-LV42Q4R) Shape Part No. Button Color NO-NC HNE-BV4R Red only 2NC HNE-BV42R When pressed, the button is held depressed. The button is released by turning clockwise. Terminal cover HW-VL7 is supplied with the switch. Illuminated Pushlock Turn Reset Switches (Unibody) Shape Lamp Part No. Lens Color NO-NC HNE-LV4QR Without Lamp Red only 2NC HNE-LV42QR When pressed, the button is held depressed. The button is released by turning clockwise. Terminal cover HW-VL7 is supplied with the switch. Maintenance Parts Name Part No. Ordering No. Package Quantity Terminal Cover for HWE HW-VL7 HW-VL7PN 55

56 ø3 HN Series Emergency Stop Switches Dimensions HNE-BV4 M3.5 Terminal Screw Gasket Panel Thickness.8 to 6 Panel Cut-Out R.8 max. ø Terminal Arrangement (Bottom View) Marking Side.5 ø (NC) 3 (NO) 2 (NC) 4 (NO) HNE-LV4 M3.5 Terminal Screw Gasket Panel Thickness.8 to 6 Terminal Arrangement (Bottom View) Marking Side X M3.5 Terminal Screw Lamp Terminal.5 ø4 LAMP 22 (NC) 3 (NO) 2 (NC) 4 (NO) X All dimensions in mm. Accessories Ring Wrench Shape Material Part No. Package Quantity Metal TWST-T Remarks Used for tightening the locking nut. Tighten the locking nut to a torque of 2. to 2.5 N m Ring Wrench Used to tighten the locking ring when installing the XN emergency stop switch onto a panel. ø38 Brass XN9Z-T 9 Nameplates (for ø3 Emergency Stop Switches) Shape Part No. Legend HNAV- HNAV-27 (blank) EMERGENCY S Package Quantity Remarks Background: Yellow Legend: Black Applicable panel thickness:.8 to 4.5 mm Material: Polyamide Legend EMERGENCY S is indicated outside a ø44mm circle. ø6 ø

57 HN HN Series Emergency Stop Switches ø3 Safety Precautions Turn off the power to the HN series before starting installation, removal, wiring, maintenance, and inspection. Failure to turn power off may cause electrical shocks or fire hazard. To avoid a burn on your hand, use the lamp holder tool when replacing lamps. For wiring, use wires of a proper size to meet the voltage and current requirements. Tighten the M3.5 terminal screws to a tightening torque of. to.3 N m. Failure to tighten terminal screws may cause overheat and fire. Operating Instructions Panel Mounting Tighten the locking ring using ring wrench XN9Z-T or TWST-T to a torque of 2. N m maximum. Do not use pliers. Excessive tightening will damage the locking ring. Installing and Removing the Lens There is a groove each on the right and left of the lens. Insert a flat screwdriver into one of them and push upward. Take care not lose a lens. Replacing the LED lamp Use the lamp holder tool (OR-55) to replace the LED lamp from the front of the panel. [How to Remove] To remove, slip the lamp holder tool (OR-55) onto the lamp head lightly. Then push slightly, and turn the lamp holder tool counterclockwise. [How to Install] To install, insert the lamp head into the lamp holder tool (OR-55). Lamp Lamp Holder Tool Place the pins on the lamp base to the grooves in the lamp socket. Inset the lamp and turn it clockwise. Base Do not apply excessive force onto the lamp in the base, otherwise the base will be damaged. Notice on Wiring When wiring, provide sufficient insulation between wires (crimping terminals). Recommended Tightening Torque. to.3 N m 57

58 SEMI Emergency Off (EMO) Switches ø6mm XA Series EMO Switches (Solder Terminal) (Pushlock Turn Reset Switch) Package Quantity: Shape NC Main NO Monitor Part No. ø4mm Mushroom NC XAE-BV4RH-EMO 2NC XAE-BV42RH-EMO 3NC XAE-BV43RH-EMO 4NC XAE-BV44RH-EMO NC NO XAE-BV4RH-EMO 2NC NO XAE-BV42RH-EMO 3NC NO XAE-BV43RH-EMO Button color is bright red (RH). For detailed specifications and instructions, see page 5. ø22mm XW Series EMO Switch (Pushlock Turn Reset Switch) Package Quantity: Shape NC Main NO Monitor Part No. IP2 Fingersafe Terminal w/terminal Cover ø4mm Mushroom NC XWE-BV4MFRH-EMO XWE-BV4MRH-EMO 2NC XWE-BV42MFRH-EMO XWE-BV42MRH-EMO 3NC XWE-BV43MFRH-EMO XWE-BV43MRH-EMO 4NC XWE-BV44MFRH-EMO XWE-BV44MRH-EMO NC NO XWE-BV4MFRH-EMO XWE-BV4MRH-EMO 2NC NO XWE-BV42MFRH-EMO XWE-BV42MRH-EMO 3NC NO XWE-BV43MFRH-EMO XWE-BV43MRH-EMO 2NC 2NO XWE-BV422MFRH-EMO XWE-BV422MRH-EMO Button color is bright red (RH). For detailed specifications and instructions, see page 2. ø22mm HW Series EMO Switches (Screw Terminal) (Pushlock Turn Reset Switch) Package Quantity: Shape Arrangement Part No. Button Color ø4mm Mushroom NC HWB-V4R-EMO NO-NC 2NC 2NO-2NC For detailed specifications and instructions, see page 34. Dimensions ø6mm XA Series EMO Switches HWB-V4R-EMO HWB-V42R-EMO HWB-V422R-EMO ø22mm XW Series EMO Switches Red only Panel Thickness.5 to R.8 max. ø ø ø29.8 Panel Cut-out ø Terminal Cover XA9Z-VL2 Rubber Gasket M3 Terminal Screw 32.2 Rubber Gasket Panel Cut-out ø Solder Terminal ø22mm HW Series EMO Switches Terminal Cover XW9Z-VL2MF LOCK Panel Thickness.8 to 6 Lock Lever contact block 2 contact blocks 4 contact blocks 49.4 ( or 2 blocks) (4 blocks All dimensions in mm. 58

59 EMO SEMI S2-compliant Combinations EMO Switch Guard Applicable Emergency Stop Switches SEMI EMO Switch Guards The combination of IDEC s EMO switch guards and emergency stop switches are approved by TÜV Rheinland for compliance with SEMI S2 standards. XA9Z-KG XAE-BV4****-EMO ( ), XAE-BV3 ( ), XAE-LV3 ( ), XAE-BV4 ( ), XAE-LV4 ( ) HW9Z-KG3 HW9Z-KG4 HW9Z-KG5 XWE-BV4****-EMO ( ), XWE-BV4 ( ), XWE-LV4 ( ), XWE-TV4 ( ), HWB-V3 ( ), HWB-V4 ( ), HWB-X4 ( ), HWB-Y2 ( ) XWE-BV4****-EMO ( ), XWE-BV4 ( ), XWE-LV4 ( ), XWE-TV4 ( ), XWE-BV5 ( ) HWB-V3 ( ), HWB-V4 ( ), HWE ( ), HWB-X4 ( ), HWB-Y2 ( ) XWE-BV4****-EMO ( ), XWE-BV4 ( ), XWE-LV4 ( ), XWE-TV4 ( ), XWE-BV5 ( ), HWB-V3 ( ), HWB-V4 ( ), HWE ( ), HWB-X4 ( ), HWB-Y2 ( ) XA9Z-KG HW9Z-KG3 HW9Z-KG4 HW9Z-KG5 Note: EMO switch guards have been designed for applications in semiconductor manufacturing equipment only. Do not use EMO switch guards with emergency stop switches which are installed on machine tools or food processing machines. (Machinery Directive of the European Commission and IEC 624- require that emergency stop switches be installed in a readily accessible area, and the usage of switch guards is not permitted.) About SEMI SEMI is an international industry association whose member companies produce materials, equipment, and related technology for manufacturing semiconductor, flat panel display (FPD), and micro-electromechanical systems (MEMS) products. The SEMI safety guideline was published for the semiconductor industry and it is observed with the same importance as standards. SEMI S2-76, 2. describes as follows; The equipment should have an emergency off (EMO) circuit. The EMO actuator (e.g., button), when activated, should place the equipment into a safe shutdown condition, without generating any additional hazard to personnel or the facility. Because the semiconductor environment involves solvents and chemicals in many cases, some of which are toxic, interrupting the power source may cause secondary accidents. SEMI safety guideline requires the installation of an emergency off switch which disconnects only the part responsible for the hazardous situation, and maintains the functions of safety-related devices (e.g., smoke detectors, gas/water leak detectors, pressure measurement devices, etc.). Emergency off buttons should be located or guarded to minimize accidental activation (SEMI S2-76, 2.5.). The emergency off button should be red and mushroom shaped. A yellow background for the EMO should be provided (SEMI S2-76, 2.3). Location of EMO switches on semiconductor manufacturing equipment Acceptance criteria: controls should not be located above 638 mm (64.5 in.) or below 838 mm (33 in.) (SEMI S8-75, 9..2). No operation or regularly scheduled maintenance location should require more than 3 m ( feet) travel to an EMO button (S2-76, 2.5.2). (3 m maximum) (3 m maximum) EMO button Operator EMO button 638 mm maximum 838 mm minimum 59

60 SEMI EMO Switch Guards SEMI S2 Compliant Switch Guards Switch Guards Package Quantity: Series Description & Shape Part No. ø6mm XA Series ø6 mm EMO Switch Guard XA9Z-KG Applicable Switches XAE-BV3 XAE-BV4 XAE-LV3 XAE-LV4 Remarks SEMI S2 compliant (The combination of IDEC s emergency stop switches and EMO switch guards are approved by TÜV Rheinland for compliance with SEMI S2 standard.) ø22 mm EMO Switch Guard HW9Z-KG XWE-BV4 XWE-LV4 XWE-TV4 HWB-V3 HWB-V4 HWB-X4 HWB-Y2 HWE-BV4 HWE-LV4 SEMI S2-73, 2.5. compliant. Widely used switch guard in many applications. ø22 mm EMO Switch Guard HW9Z-KG2 XWE-BV4 XWE-LV4 XWE-TV4 HWB-V3 HWB-V4 HWB-X4 HWB-Y2 HWE-BV4 HWE-LV4 SEMI S2-73, 2.5. compliant. SEMATECH Application Guide for SEMI S2-93, 2.4. compliant. The round shape is effective to prevent inadvertent operation from any direction. ø22 mm EMO Switch Guard HW9Z-KG3 XWE-BV4 XWE-LV4 XWE-TV4 HWB-V3 HWB-V4 HWB-X4 HWB-Y2 SEMI S2 compliant (The combination of IDEC's emergency stop switches and EMO switch guards are approved by TÜV Rheinland for compliance with SEMI S2 standard.) The smallest switch guard for ø22 series switches. Can be installed on FB control boxes. ø22mm HW/XW Series ø22 mm EMO Switch Guard HW9Z-KG4* XWE-BV4 XWE-BV5 XWE-LV4 XWE-TV4 HWB-V3 HWB-V4 HWB-X4 HWB-Y2 HWE-BV4 HWE-LV4 SEMI S2 compliant (The combination of IDEC's emergency stop switches and EMO switch guards are approved by TÜV Rheinland for compliance with SEMI S2 standard.) SEMATECH Application Guide for SEMI S2-93, 2.4. compliant. Narrower than HW9ZKG5. Saves more space. Can be installed on FB control boxes. Available in white. SEMI S2 compliant (The combination of IDEC's emergency stop switches and EMO switch guards are approved by TÜV Rheinland for compliance with SEMI S2 standard.) SEMATECH Application Guide for SEMI S2-93, 2.4. compliant. A nameplate can be installed. Available in white. ø22 mm EMO Switch Guard HW9Z-KG5* XWE-BV4 XWE-LV4 XWE-TV4 XWE-BV5 HWB-V3 HWB-V4 HWB-X4 HWB-Y2 HWE-BV4 HWE-LV4 Specify a color code in place of *. Blank: yellow (Munsell 2.5Y8/ or equivalent), -W: white (Munsell N9.5) Material: polyamide (PA6), degree of protection: IP65 (IEC 6529) 6

61 ø22 EMO SEMI EMO Switch Guards SEMI S2 Compliant Switch Guards Dimensions XA9Z-KG HW9Z-KG HW9Z-KG2 All dimensions in mm (.2) (.2) ø9 5 ø (.2) ø6 ø5 36 ø57 Gasket (.7) ø Gasket (2) Gasket (2.2) HW9Z-KG3 HW9Z-KG4 HW9Z-KG (.2) 5 35 (.2) ø (.2) ø22 ø22 ø37 ø64 52 ø74 Gasket ø Gasket ø9 ø76 ø9 Gasket (2.2) (2.2) (2) Panel Cut-out Panel thickness:.2 to 4. mm (.2 to 2.6 mm when using an HWAV nameplate) ø6mm * ø22mm +.2 *3.2 R.8 Max. ø ø mm max. +.2 The *.7 recess is for preventing rotation and not necessary when anti-rotation is not used. +.2 The * 3.2 recess is for preventing rotation and not necessary when anti-rotation is not used. Projection When anti-rotation is not required or when the panel cut-out does not have anti-rotation recess, remove the projection using pliers. Note: The height of the applicable switch and guard will be 3 mm or less as shown in the diagram on the right. Installation ø6 mm Marking Marking ø22 mm Marking Marking EMO Sticker Part No.: HW9Z-EMO-NPP Color: Yellow (red legend) Package Quantity: 5 Operator Button Panel Thickness: to 2.2 Locking Ring Operator Button Panel Thickness:.2 to 4 Locking Ring 2 4 To tighten the locking ring, use locking ring wrench MT- and tighten to a torque of.88 N m. To tighten the locking ring, use locking ring wrench MW9Z-T and tighten to a torque of 2. N m. Nameplate (for ø22 mm Emergency Stop Switches) Name Legend Part No. Remarks For ø4mm Mushroom EMERGENCY OFF HWAV-74-Y Nameplate color: yellow Legend color: black ø6 ø

62 Stop Switches Wider variety with yellow button, white guard and nameplate According to SEMI S26-38 Environmental, Health, and Safety Guideline for FPD Manufacturing Systems published in March 28, the combination of a red button and yellow background cannot be used for switches that have only local or partial shut down functions. IDEC s yellow button switch, white switch guard, and nameplate can satisfy the requirement. Stop Switches ø6mm X6 series Stop Switch Pushlock Pull or Turn Reset Unibody (Solder Terminal) Package quantity: Description & Shape Operator NC Main Part No. (Photo: ø3mm Mushroom) NC AB6E-3BVPY ø3mm 2NC AB6E-3BV2PY ø4mm NC 2NC AB6E-4BVPY AB6E-4BV2PY Pushlock pull or turn reset is locked when pressed, and reset when pulled or turned clockwise. Do not use yellow stop switches as emergency stop switches. See page 8 for specifications and instructions. ø6mm XA series Stop Switch Pushlock Pull or Turn Reset Unibody (Solder Terminal) Package quantity: Description & Shape (Photo: ø29mm Mushroom) Operator ø29mm NC Main Terminal IP4 Part No. IP65 NC XAE-BV3UK➀ XAE-BV3U➀ 2NC XAE-BV3U2K➀ XAE-BV3U2➀ ø4mm NC XAE-BV4UK➀ XAE-BV4U➀ 2NC XAE-BV4U2K➀ XAE-BV4U2➀ Specify button color code Y (yellow) or N (gray) in place of ➀ in the Part No. Pushlock pull or turn reset is locked when pressed, and reset when pulled or turned clockwise. Solder/tab terminal is available. To order, insert T before the Y in the Part No. Example: XAE-BV3U2KY XAE-BV3U2KTY See page 3 for specifications and instructions. ø6mm XA series Stop Switch Pushlock Pull or Turn Reset with Removable Block Package quantity: Description & Shape NC Main NO Monitor Part No. Solder Terminal PCB Terminal ø29mm Mushroom NC XAE-BV3➀ XAE-BV3V➀ 2NC XAE-BV32➀ XAE-BV32V➀ 3NC XAE-BV33➀ XAE-BV33V➀ 4NC XAE-BV34➀ XAE-BV34V➀ NC NO XAE-BV3➀ XAE-BV3V➀ 2NC NO XAE-BV32➀ XAE-BV32V➀ 3NC NO XAE-BV33➀ XAE-BV33V➀ ø4mm Mushroom NC XAE-BV4Y XAE-BV4VY 2NC XAE-BV42Y XAE-BV42VY 3NC XAE-BV43Y XAE-BV43VY 4NC XAE-BV44Y XAE-BV44VY NC NO XAE-BV4Y XAE-BV4VY 2NC NO XAE-BV42Y XAE-BV42VY 3NC NO XAE-BV43Y XAE-BV43VY Specify button color code Y (yellow) or N (gray) in place of ➀ in the Part No. Pushlock pull or turn reset is locked when pressed, and reset when pulled or turned clockwise. Terminal cover (XA9Z-VL2) is not supplied and must be ordered separately. See page 5 for specifications and instructions. 62

63 Stop Switches ø22mm XW series Stop Switches Pushlock Pull / Turn Reset (Screw Terminal) Package quantity: Description & Shape Main Monitor Part No. IP2 Terminal w/terminal Cover ø4mm Mushroom NC XWE-BV4MFY XWE-BV4MY 2NC XWE-BV42MFY XWE-BV42MY 3NC XWE-BV43MFY XWE-BV43MY 4NC XWE-BV44MFY XWE-BV44MY NC NO XWE-BV4MFY XWE-BV4MY 2NC NO XWE-BV42MFY XWE-BV42MY 3NC NO XWE-BV43MFY XWE-BV43MY 2NC 2NO XWE-BV422MFY XWE-BV422MY Pushlock, pull or turn reset is locked when pressed, and reset when pulled or turned clockwise. Specify IP2 terminal or terminal cover with the Part No. IP2 terminal type can be connected using solid wires only. See page 2 for specifications and instructions. ø22mm HW series Stop Switches Package quantity: Description & Shape Pushlock Turn Reset (Photo: ø29mm Mushroom) Configuration Part No. ø29mm Mushroom ø4mm Mushroom ø6mm Jumbo Mushroom NC HWB-V3Y HWB-V4Y HWB-V5Y NO-NC HWB-V3Y HWB-V4Y HWB-V5Y 2NC HWB-V32Y HWB-V42Y HWB-V52Y Push-Pull ø4mm Mushroom (2-position) 2NO-2NC HWB-V322Y HWB-V422Y HWB-V522Y NC HWB-Y2Y NO-NC HWB-Y2Y 2NC HWB-Y22Y Pushlock turn reset is locked when pressed, and reset when turned clockwise. Push-pull is a 2-position switch which is maintained in both pressed and reset (pull) positions. See page 32 for specifications and instructions. 63

64 Stop Switches Nameplates (White) Shape Description Part No. Material Plate Color Legend For ø6mm Series For ø29mm Mushroom HAAV--W For ø49mm Mushroom HAAV4--W For ø22mm Series For ø4mm Mushroom HWAV--W Polyamide White (Munsell N9.5) Blank For ø6mm Mushroom HWAV5--W Dimensions For ø6mm Series (Nameplate for ø29mm Mushroom) (Nameplate for ø4mm Mushroom) For ø22mm Series (Nameplate for ø4mm Mushroom) (Nameplate for ø6mm Mushroom) ø43.5 ø6 ø6 ø8 ø6 Panel thickness:.5 to 2 mm when using a nameplate Switch Guard (White) ø6 ø22 Panel thickness:.5 to 2 mm when using a nameplate.5. Panel thickness:.8 to 4.5 mm when using a nameplate ø Panel thickness:.8 to 4 mm when using a nameplate For ø22mm HW/XW Series Description & Shape Part No. Remarks Inside diameter ø76mm Space-saving, 5 mm-wide. HW9Z-KG4-W Head Office 6-64, Nishi-Miyahara-2-Chome, Yodogawa-ku, Osaka 532-4, Japan USA IDEC Corporation Tel: opencontact@idec.com Germany APEM GmbH Tel: service@eu.idec.com Singapore IDEC Izumi Asia Pte. Ltd. Tel: info@sg.idec.com Thailand IDEC Asia (Thailand) Co., Ltd Tel: sales@th.idec.com Australia IDEC Australia Pty. Ltd. Tel: sales@au.idec.com Taiwan IDEC Taiwan Corporation Tel: service@tw.idec.com Hong Kong IDEC Izumi (H.K.) Co., Ltd. Tel: info@hk.idec.com China/Shanghai IDEC (Shanghai) Corporation Tel: idec@cn.idec.com China/Shenzhen IDEC (Shenzhen) Corporation Tel: idec@cn.idec.com China/Beijing IDEC (Beijing) Corporation Tel: idec@cn.idec.com Japan IDEC Corporation Tel: marketing@idec.co.jp Specifications and other descriptions in this brochure are subject to change without notice. 28 IDEC Corporation, All Rights Reserved. EP43-6 JUNE 28