XW Series Emergency Stop Switches

Transcription

1 ø ø mm, 4-contact Emergency Stop Switch. Compact size only 37. mm deep behind the panel (screw terminal type 4 mm with terminal cover). eliable Safe break action. The depth behind the panel is only 37. mm for to 4 contacts (screw terminal type 4 mm with terminal cover). The same depth behind the panel for illuminated and non-illuminated switches. IDEC s original Safe break action ensures that the contacts open when the contact block is detached from the operator. to 4NC main contacts and or NO monitor contact Push-to-lock, Pull or Turn-to-reset operator ohs compliant (EU directive /95/EC). Contains no lead, cadmium, mercury, hexavalent chromium, PBB, or PBDE. Direct opening action mechanism (IEC , 5., IEC , Annex K) Safety lock mechanism (IEC , 6.) Degree of protection IP65 (IEC659) Screw terminal type is finger-safe (IP). Two operator sizes: ø4 and ø6 mm Dark red (Munsell 54/) or bright red (Munsell /4) colors are available for the non-illuminated operator. Push-ON illumination type available (operator size: ø6) Connector type available to reduce wiring time and wiring mistakes. UL c-ul listed. EN compliant Standard UL58 CSA C. No. 4 EN EN GB448.5 Mark atings (NC main contacts/no monitor contact) Illumination atings Approval Organization/ File No. UL/c-UL File No. E6896 (solder terminal, PC board terminal types) UL/c-UL Listing (screw terminal type only) TÜV Product Service Self-declaration (European Commission s Low Voltage Directive) CCC No Screw 5V Terminal Type Solder ated Insulation Voltage (Ui) Terminal Type 3V PC Board Terminal Type Connector Type 5V ated Current (Ith) 5A (connector type:.5a) 5V ated Operating Voltage (Ue) 3V 5V (Note 3) esistive Load 5A 3A (AC-) (Note ) AC5/6 Hz Inductive Load Main (AC-5) 3A (Note ).5A s esistive Load (DC-) A.4A.A DC Inductive Load (DC-3) A.A.A esistive Load (AC-).A.6A AC 5/6 Hz Inductive Load Monitor (AC-4).6A.3A s esistive Load (DC-) A.4A.A DC Inductive Load (DC-3) A.A.A Minimum applicable load: 5V AC/DC, ma (reference value) (Operating area depends on the operating conditions and load types.) The rated operating currents are measured at resistive/inductive load types specified in JIS C8-5-. Note : Solder terminal/pc board terminal types: 3A, Connector type:.5a Note : Solder terminal/pc board terminal types:.5a Note 3: Except for connector type. ated Operating Current ated Voltage Operating Voltage ated Current 4V AC/DC 4V AC/DC ±% 5 ma Note: An lamp is built into the contact block and cannot be replaced. Direct Opening Action Specifications IEC , EN Applicable Standards IEC (Note), EN JIS C8-5-, UL58, CSA C. No. 4 Non-illuminated: 5 to +6 C (no freezing) Operating Temperature illuminated: 5 to +55 C (no freezing) Operating Humidity 45 to 85% H (no condensation) Storage Temperature 45 to +8 C Push to lock: 3N Operating Force Pull to reset: N Turn to reset:.7 N m Minimum Force equired for Direct 8N Opening Action Minimum Operator Stroke equired for 4. mm Direct Opening Action Maximum Operator 4.5 mm Stroke 5 mω maximum (initial value) esistance Connector type: 3 mω (Note) Insulation esistance MΩ minimum (5V DC megger) Overvoltage Category II Impulse Withstand.5 kv Voltage Pollution Degree 3 (connector type: ) Operation Frequency 9 operations/hour Operating extremes: 5 m/s Shock esistance Damage limits: m/s Operating extremes: to 5 Hz, amplitude.35 mm, acceleration 5 m/s Vibration esistance Damage limits: to 5 Hz, amplitude.35 mm, acceleration 5 m/s Mechanical Life 5, operations minimum, operations minimum Electrical Life 5, operations minimum (4V AC/DC, ma) Degree of Protection IP65 (IEC659) Short-circuit Protection 5V/A fuse (Type am, IEC669-/IEC669-) Conditional A Short-circuit Current Solder terminal, PC board terminal, M3 screw terminal, Terminal Style Connector type ecommended Tightening Torque for. N m Screw terminal type:.75 to.5 mm (AWG8 to 6) Solder terminal / PC board terminal types: Connectable Wire.5 mm maximum (AWG6 maximum) Connector type:.3 to.85 mm (AWG to 8) Soldering Conditions 3 to 35 C, 3 seconds maximum ecommended Tightening Torque for.6 to. N m Terminal Screw ø4 mm type: 7g Weight ø6 mm type: 8g Note: When connecting the applicable connector to a m wire of.33 mm (AWG). 38 (6//7)

2 ø Non-illuminated Screw Terminal Types NC Main NO Monitor IP w/ ø4mm Operator NC XWE-BV4MF➀ XWE-BV4M➀ NC XWE-BV4MF➀ XWE-BV4M➀ 3NC XWE-BV43MF➀ XWE-BV43M➀ 4NC XWE-BV44MF➀ XWE-BV44M➀ NC NO XWE-BV4MF➀ XWE-BV4M➀ NC NO XWE-BV4MF➀ XWE-BV4M➀ 3NC NO XWE-BV43MF➀ XWE-BV43M➀ NC NO XWE-BV4MF➀ XWE-BV4M➀ ø6mm Operator NC XWE-BV5MF➀ XWE-BV5M➀ NC XWE-BV5MF➀ XWE-BV5M➀ 3NC XWE-BV53MF➀ XWE-BV53M➀ 4NC XWE-BV54MF➀ XWE-BV54M➀ NC NO XWE-BV5MF➀ XWE-BV5M➀ NC NO XWE-BV5MF➀ XWE-BV5M➀ 3NC NO XWE-BV53MF➀ XWE-BV53M➀ NC NO XWE-BV5MF➀ XWE-BV5M➀ Specify a color code in place of ➀ in the IP types can be connected to solid wires only. Non-illuminated Solder Terminal/PC Board Terminal Types NC Main NO Monitor Terminal Style Solder Terminal PC Board Terminal ø4mm Operator NC XWE-BV4➀ XWE-BV4V➀ NC XWE-BV4➀ XWE-BV4V➀ 3NC XWE-BV43➀ XWE-BV43V➀ 4NC XWE-BV44➀ XWE-BV44V➀ NC NO XWE-BV4➀ XWE-BV4V➀ NC NO XWE-BV4➀ XWE-BV4V➀ 3NC NO XWE-BV43➀ XWE-BV43V➀ NC NO XWE-BV4➀ Specify a color code in place of ➀ in the Terminal cover (XA9Z-VL) is ordered separately. Operator Color Code : Dark red H: Bright red Operator Color Code : Dark red H: Bright red Connector Type ø4mm Operator NC Main NO Monitor Operator Color Code 3NC XWE-BV43V➀-BC : Dark red H: Bright red Specify a color code in place of ➀ in the Applying for UL/c-UL listing. The switch unit (XWE-BV) is UL/c-UL listed. See page 37 for applicable connectors. (6//7) 39

3 ø Illuminated Screw Terminal Types ø4mm Illuminated Operator Illumination Type The operator color is red only. IP types can be connected to solid wires only. ated Voltage 4V AC/DC NO NC Main Monitor IP w/ NC XWE-LV4Q4MF XWE-LV4Q4M NC XWE-LV4Q4MF XWE-LV4Q4M 3NC XWE-LV43Q4MF XWE-LV43Q4M 4NC XWE-LV44Q4MF XWE-LV44Q4M NC NO XWE-LV4Q4MF XWE-LV4Q4M NC NO XWE-LV4Q4MF XWE-LV4Q4M 3NC NO XWE-LV43Q4MF XWE-LV43Q4M NC NO XWE-LV4Q4MF XWE-LV4Q4M Illuminated Solder Terminal / PC Board Terminal Types NO Illumination ated NC Main Monitor Terminal Style Type Voltage Solder Terminal PC Board Terminal ø4mm Illuminated Operator NC XWE-LV4Q4 XWE-LV4Q4V NC XWE-LV4Q4 XWE-LV4Q4V 3NC XWE-LV43Q4 XWE-LV43Q4V 4V 4NC XWE-LV44Q4 XWE-LV44Q4V AC/DC NC NO XWE-LV4Q4 XWE-LV4Q4V NC NO XWE-LV4Q4 XWE-LV4Q4V 3NC NO XWE-LV43Q4 XWE-LV43Q4V NC NO XWE-LV4Q4 The operator color is red only. Terminal cover (XA9Z-VL) is ordered separately. Push-ON Illuminated Screw Terminal Types Illumination Type ated Voltage NC Main NO Monitor IP w/ ø4mm Illuminated Operator 3NC XWE-TV43Q4MF XWE-TV43Q4M 4V AC/DC NC NO XWE-TV4Q4MF XWE-TV4Q4M The operator color is red only. Push-ON types is illuminated when the operator is latched, and turns off when reset. IP types can be connected to solid wires only. Push-ON Illuminated Connector Type ø4mm Illuminated Operator Illumination Type ated Voltage NC Main NO Monitor 4V AC/DC 3NC XWE-TV43Q4V-BC The operator color is red only. Push-ON types is illuminated when the operator is latched, and turns off when reset. Applying for UL/c-UL listing. The switch unit (XWE-TV) is UL/c-UL listed. See page 37 for applicable connectors. 3 (6//7)

4 ø Dimensions (Non-Illuminated) Screw Terminal Type (IP) Panel Thickness.8 to 6.8 max ø M3 Terminal Screw.5 IP Protection Cover XW9Z-VLMF 4 3 Screw Terminal Type (w/terminal cover) Panel Thickness.8 to 6.8 max. ø M3 Terminal Screw.5 ø4 ø ø4 ø6 ø4mm Operator 3 ø6mm Operator XW9Z-VLM ø4mm Operator 3 ø6mm Operator Solder Terminal and PC Board Terminal Types ø4mm Operator Panel Thickness.8 to 6.8 max ø PC Board Layout (Bottom View) ø. holes 7.4. ø XA9Z-VL ø.7 holes PC Board Terminal Type Solder Terminal Type All dimensions in mm. (6//7) 3

5 ø Dimensions (Illuminated) Screw Terminal (IP) Illuminated Type ø4mm Operator Screw Terminal (w/terminal cover) Illuminated Type ø4mm Operator 8.5. Panel Thickness.8 to 6.8 max Panel Thickness.8 to 6 ø Push-ON Type 8.5. M3 Terminal Screw.5 ø4 M3 Terminal Screw IP Protection Cover XW9Z-VLMF 4 3 XW9Z-VLM Solder Terminal and PC Board Terminal Illuminated Types ø4mm Operator Panel Thickness.8 to 6.8 max PC Board Layout (Bottom View) ø. holes 7.4. XA9Z-VL ø ø ø.7 holes PC Board Terminal Type Solder Terminal Type Dimensions (Connector Type) Non-illuminated / Push-ON Types ø4mm Operator.8 max ø Connector Applicable Connector Panel Thickness.8 to ø4 For applicable connectors, see page (when unlocked) All dimensions in mm. 3 (6//7)

6 ø Mounting Hole Layout Y ø X All dimensions in mm. Screw Terminal Type Solder/PC Board Terminal Type Connector Type X Y 7 mm minimum 5 mm minimum 5 mm minimum 7 mm minimum The values shown above are the minimum dimensions for mounting with other ømm pushbuttons. For other control units of different sizes and styles, determine the values according to the dimensions, operation, and wiring convenience. Internal Circuit X X chip Protection diode Terminal Arrangement (Bottom View) Screw Terminal Non-illuminated Type Screw Terminal Illuminated Type NC main contacts only With NO monitor contacts With NO monitor contacts NC main contacts only With NO monitor contacts With NO monitor contacts X X X X X X NC: Terminals on right NC: Terminals on right 3NC: Terminals on right, left, and top NC: Terminals on top NC: Terminals on right NC: Terminals on right NC: Terminals on right 3NC: Terminals on right, left, and top NC: Terminals on top NC: Terminals on right Screw Terminal Illuminated Push-ON Type NC main contacts only X X With NO monitor contacts X X Terminal Marking Development Type -: NC main contact 3-4: NO monitor contact Number (-4) Starting with the contact of side, in a counterclockwise direction (Example: NO-3NC contact) On solder terminal and PC board terminal types, the contact block is marked with contact codes (NC main contact -: black, NO monitor contact 3-4: blue). 4 4 Solder Terminal / PC Board Terminal Non-illuminated Types NC main contacts only With NO monitor contacts 4 3 With NO monitor contacts Solder Terminal / PC Board Terminal Illuminated Types NC main contacts only X X With NO monitor contacts X X 4 3 With NO monitor contacts 3 4 X X 4 3 NC: Terminals on right NC: Terminals on right 3NC: Terminals on right, left, and top NC: Terminals on top NC: Terminals on right Solder Terminal Type only NC: Terminals on right NC: Terminals on right 3NC: Terminals on right, left, and top NC: Terminals on top NC: Terminals on right Solder Terminal Type only Connector Type Non-illuminated Type Connector Type Push-ON Type X B 3 B B B 4 A A A 3 4 A Connector 3 4 B B B B 3 4 A A A A Connector X (6//7) 33

7 ø Accessories Description & Material Ordering ing Wrench Metal (nickel-plated brass) (weight: approx. 5 g) Package Quantity MW9Z-T MW9Z-T emarks Used to tighten the locking ring when installing the XW emergency stop switch onto a panel. ø8 Anti-rotation ing Plastic HW9Z-L HW9Z-LPN The anti-rotation ring is used for preventing the operator from turning. ø9 ø.5 Black Plastic HW9Z-LN HW9Z-LNPN5 5 PBT XA9Z-VL XA9Z-VLPN White Used for solder terminals. Also applicable to the XA series. PPE XW9Z-VLM XW9Z-VLMPN Black Used for screw terminals. IP Protection Cover Polyamide XW9Z-VLMF XW9Z-VLMFPN Black Used on terminals for IP finger protection. Only solid wires can be used. The IP protection cover cannot be removed once installed. ing Adapter Yellow panel surface Used for installing XWE emergency stop switches in ø3mm mounting hole. Can be used for XWE emergency stop switches only. IP65 protection. ø53 ø.3 ø38 ø.8 ubber on metal base XW9Z-A3E XW9Z-A3EPN t (Note ) Adaper Washer ( : A or B) Adapter Note : Adapter washer thickness (t) A =. mm B =.8 mm (Note ).8 max ø Note : The recess is for preventing rotation and is not necessary for this product. Notes: XW emergency stop switches of screw terminal type are provided with a terminal cover. All dimensions in mm. 34 (6//7)

8 ø Nameplate For ø4mm Operator For ø6mm Operator Description Legend Ordering Package Quantity Material (blank) HWAV- HWAV- Polyamide EMEGENCY S HWAV-7 HWAV-7 (blank) HWAV5- HWAV5- PBT EMEGENCY S HWAV5-7 HWAV5-7 EMEGENCY S HWAV5F-7 HWAV5F-7PN PET film sticker Plate Color Yellow Legend Color Black For ø4mm Operator For ø6mm Operator Sticker-type Nameplate for ø6mm Operator EMEGENCY ø6 ø8 ø8 S TO P ø.5 Panel thickness when using the nameplate:.8 to 4.5 mm.9 ø.3.6 ø.7 Panel thickness when using the nameplate:.8 to 4 mm SEMI-compliant Switch Guards (ømm panel cut-out) SEMI S-,.5. compliant Dimensions : HW9Z-KG Degree of Protection: IP65 Color: Yellow, Munsell.5Y 8/ Material: Polyamide (PA6) EMO sticker not attached Package quantity: SEMATECH Application Guide for SEMI S-93,.4 compliant Dimensions ø. : HW9Z-KG Degree of Protection: IP65 Color: Yellow, Munsell.5Y 8/ Material: Polyamide (PA6) EMO sticker attached Package quantity: 36.5 EMO Sticker : HW9Z-EMO-NPP Color: Yellow (red legend) Package quantity: 8 3 ø76. ø ø9 Mounting Mounting Marking Marking Marking Marking Operator Operator Panel Thickness:. to 4 Panel Thickness:. to 4 All dimensions in mm. The HW9Z-KG and HW9Z-KG switch guards are applicable for ø4mm operators only. Caution: International industrial standards such as European Union Directive, IEC64-, and JIS B996- require that emergency stop switches must be installed in the manner in which the operator can access and operate the switches easily, and prohibit the use of switch guards. The HW9Z-KG and HW9Z-KG switch guards are used for the emergency stop switches installed on semiconductor manufacturing equipment only. Do not use the switch guards for emergency stop switches installed on machine systems such as machine tool and food processing systems. (6//7) 35

9 AS-Interface Components ø Operating Instructions emoving the Block First unlock the operator button. Grab the bayonet ring ➀ and pull back the bayonet ring until the latch pin clicks ➁, then turn the contact block counterclockwise and pull out ➂. ➂ Turn counterclockwise Bayonet ing Notes for installing the contact block Make sure that the bayonet ring is in the locked position. Check that the two projections on the bayonet ring are securely in place. Projections Latched Unlatched ➀ Grab ➁ Pull ➀ Grab Notes for removing the contact block. When the contact block is removed, the monitor contact (NO contact) is closed.. While removing the contact block, do not exert excessive force, otherwise the switch may be damaged. 3. An lamp is built into the contact block for illuminated pushbuttons. When removing the contact block, pull the contact block straight to prevent damage to the lamp. If excessive force is exerted, the lamp may be damaged and fail to light. Panel Mounting emove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side without thread on the operator with marking upward, and tighten the locking ring using ring wrench MW9Z-T to a torque of. N m maximum. ubber Operator without thread marking Notes for Panel Mounting To prevent the XW emergency stop switch from rotating when resetting from the latched position, use of an anti-rotation ring (HW9Z-L) or a nameplate is recommended. Installing the Block First unlock the operator button. Align the small marking on the edge of the operator with the small marking on the yellow bayonet ring. Hold the contact block, not the bayonet ring. Press the contact block onto the operator and turn the contact block clockwise until the bayonet ring clicks. marking marking Wiring. The applicable wire size is.5 mm maximum.. Solder the terminal at a temperature of 3 to 35 C within 3 seconds using a soldering iron. Sn-Ag-Cu type is recommended when using lead-free solder. When soldering, do not touch the enabling switch with the soldering iron. Also ensure that no tensile force is applied to the terminal. Do not bend the terminal or apply excessive force to the terminal. 3. Use a non-corrosive rosin flux. 4. Because the terminal spacing is narrow, use protective tubes or heat shrinkable tubes to avoid burning of wire coating or short circuit. PC Board Terminal Type. When mounting a contact block on a PC board, provide sufficient rotating space for the PC board when installing and removing the contact block.. When mounting an XW emergency stop switch on a PC board, make sure that the operator is securely installed. About PC Board and Circuit Design. Use PC boards made of glass epoxy copper-clad laminated sheets of.6 mm in thickness, with double-sided through hole.. PC boards and circuits must withstand rated voltage and current, including the instantaneous current and voltage at switching. 3. The minimum applicable load is 5V AC/DC, ma. This value may vary according to the operating environment and load. 4. Within the.8 mm areas shown in the figure below, terminals touch the PC board, resulting in possible short circuit on the printed circuit. When designing a PC board pattern, take this possibility into consideration. 9.8 (.5) (.5) 9.8 (.5) -ø. holes.6 (PC Board) ➁ Turn clockwise (.5) Solder Surface Surface for installing components (.5) (.5) Solder Surface Surface for installing components ➀ Push 36 (6//7)

10 ø Operating Instructions Screw Terminal Type. Wire thickness:.75 to.5 mm (AWG8 to 6) Applicable Crimping Terminals Solid Wire ø6. max. ing Terminal ø3. min. Spade Terminal 6. max. 3. min. ø. max. To remove the terminal cover, pull out the two latches on the top side of the terminal cover. Do not exert excessive force to the latches, otherwise the latches may break. Markings Pull out the latches. 4.7 min. 6. max. 3. max. 4.7 to 5.9 Crimping Terminal Insulating Tube 4.7 to 5.9 Wire Crimping Terminal Insulating Tube 4.7 to 5.9 Be sure to install an insulating tube on the crimping terminal.. Tighten the M3 terminal screw to a tightening torque of.6 to. N m. Connector Type. Connector shape Tyco Electronics, D- series Part No (tab header, board mount). Applicable connectors (to be supplied by user) Tyco Electronics, D- series Part No (receptacle housing) Tyco Electronics, D- series Part No (receptacle contact) 3. To prepare correct receptacles for the connector type, read the instruction sheet and catalog of Tyco Electronics and understand the installation and wiring method. 4. Fasten the cable so that the connector is not pulled. Otherwise the switch may be deformed and damaged, causing malfunction or operation failure. Installing & emoving s XA9Z-VL To install the terminal cover, align the marking on the terminal cover with marking on the contact block, and press the terminal cover toward the contact block. Note: For wiring, insert the wires into the holes in the terminal cover before soldering. XW9Z-VLM To install the terminal cover, align the marking on the terminal cover with the marking on the contact block. Place the two projections on the bottom side of the contact block into the slots in the terminal cover. Press the terminal cover toward the contact block. Wire Marking IP Protection XW9Z-VLMF To install the IP protection cover, align the marking on the cover with the marking on the contact block, and press the cover toward the contact block. Notes:. Once installed, the XW9Z-VLMF cannot be removed.. The XW9Z-VLMF cannot be installed after wiring. 3. With the XW9Z-VLMF installed, crimping terminals cannot be used. Use solid wires. 4. Make sure that the XW9Z-VLMF is securely installed. IP cannot be achieved when installed loosely, and electric shocks may occur. Bounce When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO monitor contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: ms). Illuminated Switches An lamp is built into the contact block and cannot be replaced. Installing the Anti-rotation ing HW9Z-L Align the side without thread on the operator with marking, the small marking on the anti-rotation ring, and the recess on the mounting panel. Without thread Marking (Press) Marking marking on the anti-rotation ring Marking ➁ Press the terminal cover Anti-rotation ing (HW9Z-L) ➀ Place the projections on the contact bock. (6//7) 37

11 AS-Interface Components ø Operating Instructions Installing the Nameplate Align the side without thread on the operator with marking, the projection on the nameplate, and the recess on the mounting panel. Nameplate or Switch Guard When anti-rotation is not required, remove the projection from the nameplate or switch guard using pliers. Projections Handling Do not expose the switch to excessive shocks and vibrations, otherwise the switch may be deformed or damaged, causing malfunction or operation failure. Nameplate Switch Guard Safety Precautions Turn off power to the XW series emergency stop switch before starting installation, removal, wiring, maintenance, and inspection of the relays. Failure to turn power off may cause electrical shock or fire hazard. Use wires of the proper size to meet the voltage and current requirements, and solder the wires correctly. If soldering is incomplete, the wire may heat during operation, causing fire hazard. 38 (6//7)