Service Manual & 2110 Compact

Transcription

1 Ford Service Manual 1910 & 2110 Compact Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FORD OR IT S SUCCESSORS. FORD AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. FO-S-1910+

2 FORD TRACTORS Repair Manual Ford Tractor Operations Troy, Michigan Ford Motor Company Printed in U.S.A.

3 PART 1 ENGINE SYSTEMS MODELS 1910 AND 2110 ENGINE AND LUBRICATION SYSTEM A. ENGINE AND LUBRICATION SYSTEM - DESCRIPTION AND OPERATION.... B. ENGINE AND LUBRICATION SYSTEM - OVERHAUL... 3 COOLING SYSTEM A. COOLING SYSTEM - DESCRIPTION AND OPERATION B. COOLING SYSTEM - OVERHAUL Chapter 3 TROUBLE SHOOTING - SPECIFICATIONS AND SPECIAL TOOLS A. TROUBLE SHOOTING B. SPECIFICATIONS C. SPECIAL TOOLS

4 PART 1 - ENGINE SYSTEMS VALVE SPRINGS 1. Place the valve springs on a flat surface and measure the free-length of the spring, Figure 22. Check the spring for squareness and discard any springs that do not meet the following specifications: J- Free length in. (44 mm) Min. Out of square in. (1.2 mm) Max. 2. Place the spring in a suitable spring tester and measure the spring load rating. Replace any springs that do not meet the following load specifications: Load rating Ibs. (13 Kg) Min at 1.42 in. (36 mm) compressed length. Figure 23 Rocker Arm Pivot Components 1. Support and Shaft 3. Snap Rings Assy. 4. Adjusting Bolt 2. Rocker Arms 5. Nut Inspect the valve stem contact area for pitting or wear. Slight wear patterns may be removed using a fine grit stone. 3. Check the adjusting screws for damaged threads or excessive wear. 2 Replace any components which are visually worn or damaged Using a micrometer, measure the diameter of the rocker arm shaft, Figure 24. Figure 22 Valve Spring Height and Squareness Check 1. Squareness Check 2. Height Check ROCKER ARM PIVOTS DISASSEMBLY 1. Remove the snap rings (3) from each end of the rocker arm shaft (1), Figure Slide the rocker arms (2) off the shaft. INSPECTION AND REPAIR Inspect the rocker arms and shafts for wear or damage. Figure 24 Rocker Arm Shaft Wear Check 1. Shaft Wear Diameter in. (13.5 mm) Min.

5 PART 3 ELECTRICAL SYSTEMS Chapter 5 TROUBLE SHOOTING AND SPECIFICATIONS A. B. TROUBLE SHOOTING.... SPECIFICATIONS A. TROUBLJ: SHOOTING Problem Battery low in charge or discharged. Alternator overcharging and battery overheats. Low or no output from alternator. Charge indicator lamp dims. Warning light goes out, but becomes brighter with increased speed. Charge indicator lamp remains on with engine running. CHARGING SYSTEM Possible Causes 1. Drive belt slippage. 2. Defective battery. 3. Faulty wiring and/ or connections. 4. Defective regulator. 5. Dirty slip rings and/or brushes. 1. Defective battery. 2. Defective voltage regulator. 3. Defective alternator. 1. Drive belt slippage. 2. Faulty wiring and/or connections. 3. Defective voltage regulator. 4. Defective alternator. 5. Defective rectifier. 1. Faulty wiring and/or connections. 2. Dirty rotor slip ring and/or brushes. 1. Faulty wiring and/or connections. 2. Faulty rectifier. 1. Check drive belt tension. 2. Check alternator output voltage. 3. Check alternator output current. 4. Perform Alternator "N" Circuit Voltage Test. 5. Perform Regulator "N" Circuit Continuity Test. 6. Perform Alternator "E" Circuit Continuity Test. 7. Perform Alternator "F" Circuit Continuity Test. 8. Perform Regulator "A" Circuit Continuity Test. 9. Perform Regulator "F" Circuit Continuity Test. 67

6 PART 4 CLUTCH DOUBLE CLUTCH A. DOUBLE CLUTCH - DESCRIPTION AND OVERHAUL... 1 B. DOUBLE CLUTCH - ADJUSTMENT C. DOUBLE CLUTCH - OVERHAUL SERVICING CLUTCH RELATED COMPONENTS A. CLUTCH PILOT BEARING - DESCRIPTION AND OVERHAUL B. CLUTCH RELEASE BEARING - DESCRIPTION AND OVERHAUL C. CLUTCH LINKAGE COMPONENTS - OVERHAUL Chapter 3 TROUBLE SHOOTING AND SPECIFICATIONS A. TROUBLE SHOOTING B. SPECIFICATIONS C. SPECIAL TOOLS

7 PART 5 TRANSM ISSION SYSTEMS NON-SYNCHROMESH 12 x 4 GEAR TRANSMISSION A. NON-SYNCHROMESH 12 x 4 GEAR TRANSMISSION - DESCRIPTION AND OPERATION.... B. C. NON-SYNCHROMESH 12 x 4 GEAR TRANSMISSION - OVERHAUL.... NON-SYNCHROMESH 12 x 4 GEAR TRANSMISSION SHIFT LEVERS AND TOP COVER A. NON-SYNCHROMESH 12 x 4 GEAR TRANSMISSION - DESCRIPTION AND OPERATION The non-synchromesh transmission assembly provides twelve forward speeds and four reverse speeds, which are manually selected by two levers. The transmission case consists of two compartments, Figure 1. The forward compartment contains the main transmission gears, which provides three forward and one reverse speed. The rear compartment contains the range gears, which provides four range speeds for each main transmission speed ratio, for a total of twelve forward and four reverse speeds. The main transmission lever (1), Figure 2, controls the three forward and one reverse gear ratios of the main transmission compartment. The range selector lever (2), Figure 2, controls the selection of any of the four range speeds located in the transmission case rear compartment. The shift patterns (3) are embossed on the transmission cover Figure 1 Non-Synchromesh 12 x 4 Gear Transmission (Model 1910 Shown) 1. Main Transmission 2. Range Gear Compartment Compartment 1

8 PART 6 POWER TAKE-OFF SYSTEM POWER TAKE-OFF SYSTEM A. POWER TAKE-OFF SYSTEM - DESCRIPTION AND OPERATION.... B. POWER TAKE-OFF SYSTEM - OVERHAUL... 3 SPECIFICATIONS A. SPECIFICATIONS

9 PART 7 DIFFERENTIAL, REAR AXLE AND BRAKES DIFFERENTIAL, REAR AXLE AND BRAKES A. DIFFERENTIAL, REAR AXLE AND BRAKES - DESCRIPTION AND OPERATION..... B. DIFFERENTIAL, REAR AXLE AND BRAKES - OVERHAUL... 5 SPECIFICATIONS A. SPECIFICATIONS...,

10 PARTS HYDRAULIC SYSTEM HYDRAULIC SYSTEM CIRCUITS A. HYDRAULIC SYSTEM CIRCUITS - DESCRIPTION AND OPERATION. 1 B. HYDRAULIC SYSTEM CIRCUITS - OVERHAUL C. ADJUSTMENTS HYDRAULIC PUMP AND FILTER A. HYDRAULIC PUMP AND FILTER - DESCRIPTION AND OPERATION. 31 B. HYDRAULIC PUMP AND FILTER - OVERHAUL Chapter 3 TROUBLE SHOOTING, PRESSURE TESTING, SPECIFICATIONS AND SPECIAL TOOLS A. TROUBLE SHOOTING B. PRESSURE TESTING C. SPECIFICATIONS D. SPECIAL TOOLS

11 PART 9 STEERING SYSTEMS MANUAL STEERING SYSTEM A. MANUAL STEERING SYSTEM - DESCRIPTION AND OPERATION... B. MANUAL STEERING SYSTEM - OVERHAUL... 2 POWER STEERING SYSTEM A. POWER STEERING SYSTEM - DESCRIPTION AND OPERATION B. POWER STEERING SYSTEM - OVERHAUL Chapter 3 TROUBLE SHOOTING - SPECIFICATIONS AND SPECIAL TOOLS A. TROUBLE SHOOTING B. SPECIFICATIONS C. SPECIAL TOOLS

12 PART 10 FRONT AXLE AND RELATED PARTS FRONT AXLE AND RELATED PARTS TWO WHEEL DRIVE A. FRONT AXLE AND RELATED PARTS - DESCRIPTION AND OPERATION... 1 B. FRONT AXLE AND RELATED PARTS - OVERHAUL... 4 FRONT AXLE AND RELATED PARTS FOUR WHEEL DRIVE A. FRONT AXLE AND RELATED PARTS - DESCRIPTION AND OPERATION B. FRONT AXLE AND RELATED PARTS - OVERHAUL Chapter 3 TROUBLE SHOOTING AND SPECIFICATIONS A. TROUBLE SHOOTING B. SPECIFICATIONS

13 PART 11 WHEELS AND TIRES WHEELS AND TIRES A. WHEELS AND TIRES - TREAD SETTING B. WHEELS AND TIRES - WEIGHT LIMITATIONS C. WHEELS AND TIRES - LUG BOLT TORQUE

14 PART 12 SEPARATING THE TRACTOR SEPARATING THE TRACTOR A. FRONT AXLE REMOVAL AND INSTALLATION.... B. SEPARATING THE TRACTOR BETWEEN THE ENGINE AND TRANSMISSION C. TRANSMISSION REMOVAL AND INSTALLATION D. REAR AXLE, DIFFERENTIAL CENTER HOUSING - REMOVAL AND INSTALLATION E. REAR AXLE HOUSING - REMOVAL AND INSTALLATION SPECIFICATIONS A. SPECiFiCATIONS... 15