John Deere. MODEL: 510 Round Baler JD-O-OME59945

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1 John Deere MODEL: 510 Round Baler THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-O-OME59945

2

3 ntents Safety Suggestions... 2 Identification Views...,... 3 Operation... 4 Storage Lubrication..., Service..., Trouble Shooting...,..., Special Equipment....,.., Assembly Specifications Index... 39

4 16 Operation OPERATING ADJUSTMENTS-Continued Adjusting lower Belt Tension Springs H-Anvil Arm 4. Proper tension is required for the anvil arm (H) to cut the twine. A-Belt Tension Spring B-lock Nut C-Adjusting Nut D-Sight Hole Using the hydraulic control lever, move twine tube (E) to the extreme right-hand position. A downward pull on the anvil arm (H) of from 24 to 28 pounds (107 to 125 N) is needed to cut the twine. If tension is more than 28 pounds (125 N), loosen the locking nut (F) (loosened in Step 1) and rotate threaded rod out of the cylinder adjusting block (G). If tension is less than 24 pounds (107 N), rotate threaded rod into the cylinder adjusting block (G). Tighten nut (F). After all adjustments have been made, operate the twine tube hydraulically through one complete cycle. The twine tube (E) should: 1. Miss the anvil arm (H) by approximately 1/8-inch (3.2 mm). Wheel Removed For //Iustration Purposes Only Tension is supplied to the lower belt by the belt tension springs (A). The springs will require adjustment if slippage or excessive looseness occurs to the belt during operation or if it has been disassembled. Adjust belt tension by loosening lock nut (8) and tightening or loosening adjusting nut (C) until washer is centered in sight hole (0) of idler spring mounting assembly. This will result in 1 14-inch (6 mm) clearance between washer and spring spacer. Hand pressure on the bottom belts must produce movement in the spring assembly. Tighten lock nut (8) securely. Repeat procedure on opposite side. 2. Continue to the left-hand side of the baler and hydraulically return to the right-hand side. 3. End in the extreme right-hand position with the twine tube (E) resting against control arm (D) with the twine knife (J) contacting the anvil arm (H).

5 Service 29 ADJUSTING BALE COUNTER 15. Remove lock nuts from flange locking collar and bearing from right-hand side. 16. Place jack under front roll to relieve tension and remove roll plate. 17. Repeat procedure on left-hand side and lower front roll to floor. 18. Replace damaged belt and inspect remaining belts for wear. 19. To reinstall rolls, reverse disassembly procedures, but do not tighten locking collars until assembly is completed. A-Set Screw B-Counter Tab To adjust the bale counter, loosen set screw (A) located on the handle. Raise the rear gate until counter tab (B) has extended past counter handle. Adjust handle vertically in order for counter tab (B) to strike handle as gate is closed. TIGHTENING BEARING LOCKING COLLARS Locking collars (A) on bearings (B) must be kept tight. NOTE: Front roll must be evenly spaced between side sheets. 20. With front roll centered between side sheets, tighten locking collars. 21. Tighten remaining locking collars when reassembly has been completed. 22. Adjust pickup tension and compression roll spring. See page 19. E12580 A-Locking Collar B-Bearing C-Running Shaft D-Stationary Shaft 23. Adjust lower roll tension. See page 16. Tighten all locking collars (A) on running shafts (C) in the direction of the shaft rotation. Tighten all locking collars (A) on stationary shafts (0) in the opposite direction from that of the bearing (B) rotation.

6 Specifications Bale: Diameter... 6 ft. (1 829 mm) Width... 5 ft. 3 in. (1 600 mm) Weight.... Approx Ibs. (771 kg) Pickup width... 6 ft. (1.8 m) Pickup cylinder diameter in. (25 cm) Height (gate open) ft. 10 in. (3 302 mm) Height (gate closed)... 9 ft. 1 in. (2 769 mm) Length (gate open) ft. 7 in. (4 750 mm) Length (gate closed) ft. 1 in. (4 293 mm) Width... 8 ft. 2 in. (2 489 mm) Weight Ibs. (1643 kg) Size of tractor recommended... Minimum 70 horsepower (52 kw) Drive Protection... Slip Clutch Tires (inflation pressure, 28 psi (1.7 bar) (2.0 kg/cm2)... 11L-14 6-ply rating PTO shaft speed... ASAE-SAE standard (540 rpm) optional 1000 rpm Transmission: Gears bevel gear drive; 1 :1.35 gear ratio 0 Capacity... 2 U.S. qts. (1.9 I) SAE API-GL5 (Specifications and design subject to change without notice.) SERIAL NUMBER When ordering parts, always bring with you the model and serial number as given on the serial number plate. By doing so, you will assist your John Deere dealer in giving you prompt, efficient service. For your convenience, a space is provided at right for recording this number. The serial number is located on the right-hand side of the baler above the twine box. Baler Serial No.... Date of Purchase (To be filled in by purchaser)

7 39 Inde A Adapting parts, PTO Adjusting chains Adjusting tractor drawbar Adjustments: Bale counter Belt tension springs... 14,16 Compression roll spring Drive slip clutch Flow control valve Gate Gate latch indicator Height of pickup teeth Lower belt tension springs Pickup drive release Pickup float spring Selector control Smooth roll scraper Twine cutter Assembly Attaching hitch to drawbar Attaching to tractor hydraulic system... 8 B Bale counter... 29,34 Bale formation Bale size indicator Bale storage Bale unloading Bale wrapping Baler operation... 9 Baler preparation... 4 Baler threading... 6 Bearing, locking collar Bearings, wheel Beginning of season service Belt lacing kit Belt tension springs, lower Belt tension springs, upper Belts, repairing upper Belts, replacing lower Belts, replacing upper C Chain, coupling Chains, adjusting Chart, torque Checking hydraulic system Clutch, drive slip Compression rods Compression roll spring Connecting telescoping hookup Content, moisture... 9 Contents... i Control valve, flow Control valve, selector... 27,34,35 Conversion, i 000 rpm... 34,36 Counter, bale... 29,34 Crop preparation Cutter, twine D Daily inspection... i 3 Direction of travel Drawbar to hitch, attaching... 7 Drive release, pickup Drive slip clutch Driving and starting E Ejecting bale End of season storage F Float spring, pickup Flow control valve Forming the bale G Gate, latch... 10,17 Gate latch indicator, adjusting H Height of pickup teeth Hitch to drawbar, attaching... 7 Hydraulic system, checking... 8 Identification view Index Indicator, bale size Indicator, adjusting gate latch Inflating tires... 4 Inspection, daily installing bale counter Installing pickup compressor rods Installing selector rods... 35

8 40 Index J Jack stand K Kit, belt lacing Knots: Sheet bend Squarn l Lacing kit, belt Latch, gate... 10,17 Latch, gate indicator Loading the twine box... 4 Locking collars, tightening bearing Lower belt, replacing Lower belt tension springs Lubrication M Moisture content... 9 o Operating adjustments Operating the jack stand... 6 Operation... 4 Operation, baler P Pickup compressor rods Pickup drive release Pickup float spring Pickup teeth height Plugging Positioning tractor rear wheels... 7 Preparing the baler... 4 Preparing the tractor Preparation at beginning of season Preparation, crop PTO adapting part R Release, pickup drive Repairing, upper belts Replacing lower belts... 27,29 Replacing upper belts Reset bale counter... 29,34 Roll spring, compression RPM conversion, 1, ,36 s Safety suggestions... 2 Selector control valve... 27,35 Selection, twine... 4 Serial number Service Sheet bent knot, tying Slip clutch, drive Smooth roll scraper Special equipment Specifications Square knot, tying Starting and driving... 9 Storage Storage, bale T Telescoping hookup... 7 Tension springs, lower Tension springs, upper The operator... 4 Threading the baler... 6 Tightening bearing locking collars Tire inflation... 4 Torque chart Tractor drawbar, positioning... 7 Tractor hydraulic system, attaching... 8 Tractor preparation Tractor rear wheel positioning Transporting Travel direction... 9 Trouble shooting Twine box, loading... 4 Twine selection... 4 Twine cutter U Understanding the working units... 4 Unloading bale Upper belt repair Upper belt replacing Upper belt tension spring V View, identification... 3 W Wheel bearings Wrapping bale... 11

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