Series 1 thru 4 Volume 1 of 4

Transcription

1 Steiger Service Manual Series 1 thru 4 Volume 1 of 4 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF STEIGER OR IT S SUCCESSORS. STEIGER AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. SI-S-ALL

2 STEIGER Service Manual Series I thru IV P/N TABLE OF CONTENTS Section Description Tab 1 GENERAL Table of Contents Safety Suggestions General Specifications (Series IV) Tab2 AXLE Standard (Clark) Standard (Dana-Franklin) Adjustable Bar and S K598.00/10 and 20/ K594.05/ K598.60nO and K598.64n Controlled Traction Electric Shift Unit Tab3 CLUTCH 14, 15.5 Inc~ Clutch Tab 4 ELECTRICAL Electrical Schematics (Series I and II) Electrical Schematics (Series III) Electrical Schematics (ST 450i470) Electrical Schematics (CM-KM and CS-KS) Electrical Schematics (KP 525) Electrical System Testing and Repair TabS PTO Hydrostatic PTO Motor Hydrostatic Pump Hydrostatic PTO System Troubleshooting Guide.; Tab 6 TRANSMISSION Single Speed Drop Box ~.. 2-Speed Transfer Case Fuller Spicer SST "~" Detroit Diesel Allison Removal and Installation Tab7 BRAKE "ST" Series I, II and III PT/PTA Multi-Disc Power Brake Single Disc Power Brake ST.450/470 and KP 525 Tiger Park Brake Caliper CaHper Disc Brake...". ;.... Form Number M 'M00077 M00078 M M M00055 M00085 MOOO86 M00087 M M

3 Tab 8 Tab 9 HYDRAULICS Hydraulic Test Specifications Hydraulic (Series II and III) Hydraulics (Series III) Orb Steering Control Unit CHASSIS General Chassis Metric Conversion Torque Values Steering Column (Standard TiltlTelescoping)..... Steering Column (Multi Function) Air Suspension Seat M00073R1 M M00080 M00104 M00105 M Tab 10 CLIMATE CONTROL Air Conditioning M00032

4 Contents Axles... 1 Brakes... 1 Cab... 2 Clutch... 2 Electrical... 3 Engines Fuel System... 3 Hydraulics... 8, 9 Transfer Case... 9, 10 Transmission... 10, 11 3-Point Hitch Shipping Weights - Max. Warranted Weight Ballast Information... 12, 13 Tire Loads & Inflation... 13, 14 Tire & Ground Speed Data Speed Chart General Dimension Specifications... 16, 17 Torque Values

5 Adjustments Differential Disassembly Differential Reassembly Contents Inspection and Failure Analysis Planetary Disassembly Planetary Reassembly Torque Requirements... 2"

6 Contents Axle Housing Removal... 4 Axle Shaft, Servicing... 8 Differential, Removal and Installation Drive Axle, Removal and Installation... 3 Drive Pinion, Removal and Installation... " Planetary, Removal and D isassem b Iy Wheel and Hub Removal

7 Contents Wheel Hub Disassembly Differential Disassembly Inspection and Failure Analysis Differential Reassembly Controlled Traction Differential Controlled Traction Electric Shift Wheel Hub Reassembly

8 CONTENTS Page FOREWORD... 2 SPECiFiCATIONS... 3,4 MAINTENANCE... 5 CUTAWAY ILLUSTRATION (HUB)... 6 ILLUSTRATIONS K598-00/10 & 20/30 (HUBS) CUTAWAY ILLUSTRATION (DIFFERENTIAL SECTION) DIFFERENTIAL ILLUSTRATION K598-00/10 & 20/ ,18 DISASSEMBLY Outer planetary disassembly Inner planetary disassembly Differential section disassembly ASSEMBLY Differential section assembly... 22,23 Hub assembly NO-SPIN GENERAL INFORMATION NO-SPIN INSTALLATION Steiger K598 00/10-20/30 Axle

9 CONTENTS Page FOREWORD SPECiFiCATIONS MAINTENANCE CUTAWAY ILLUSTRATION (HUB) CUTAWAY ILLUSTRATION {DIFFERENTIAL SECTION) DIFFERENTIAL ILLUSTRATION-K594-05/ ,8 ILLUSTRATIONS-K594-05/15 (HUB) SAFETy DISSASSEMBLY , Outer planetary disassembly Inner planetary disassembly..., Differential section disassembly ASSEMBLY '.' Differential section assembly Hub assembly NoSPIN GENERAL INFORMATION NoSPIN INSTALLATION Steiger K594 05/15 Axle

10 Contents Section I: Foreword General Information , 1-2 Component Identification , 1-4 Axle Assemblies thru 1-15 Axle Maintenance Section II: Specifications th ru 2-3 Section III: Failure Diagnostics & Reusable Parts Guidelines thru 3-3 Section IV: Axle Repair Procedures Tooling Requirements , 4-2 Wheel Hub Repair Procedures thru 4-36 Axle Removal Guidelines , 4-38 Differential Repair Procedures thru 4-49

11 Contents: Section I - Foreword General Information Differential Power Flow Wheel Hub Power Flows Wheel Hub Component Identification Differential Component Identification Axle Assembly KS98-60/ , 1-6 Differential & Carrier Assembly K598-60/ , 1-8 Axle Assembly KS ,1-10 Differential & Carrier Assembly K598-64/ ,1-12 Differences Between KS98-60/70 & KS98-64/ No-Spin General Information ,1-15 Axle Maintenance

12 Contents: Section IV Axle Repair Procedures Tooling Requirements , 4-2 General Repair Instructions Wheel Hub Disassembly Procedures thru 4-12 Outer Planetary Disassembly ,4-14 Outer Planetary Reassembly ,4-16 Inner Planetary Disassembly..., ,4-18 Inner Planetary Reassembly thru 4-20 Spindle Disassembly Spindle Installation ,4-22 Wheel Hub Assembly Procedures thru 4-36 Axle Removal Guidelines , 4-38 Differential Disassembly thru 4-42 No-Spin Removal ,4-42 Differential Reassembly thru 4-49 No-Spin Installation ,4-44

13 Alignment Clutch Adjustment Clutch Brake Installation Inspection Contents Installation Lubricants Operation and Mai ntenance... 1,2 Parts Identification... 3,4 Reassembly Removal and Disassembly Specifications Troubleshooting... :

14 Electrical Service Manual Contents Section I: Foreword to 1-4 Checking Batteries to 1-15 Hydrometer Testing Batteries to 1-11 Load Testing Batteries to 1-13 Alternator Testing on Tractor to , 1-27 Bench Testing Alternator , 1-29 Section II: Troubleshooting the Starting Circuit to , 2-10 to 2-40 Testing the Key Switch to 2-4 Testing Circuit Breakers ,2-2 Basic Circuit Operation to 2-10 Magnetic Switches to 2-13 Starter Operation to 2-20 Starter Testing to 2-40 Section III: Testing Fuel Solenoids to 3-3 Testing Engine Warning Systems to 3-9 Testing Fuel Level Senders ,3-10 Testing Signal, Hazard & Dimmer Switches to 3-16 Testing Pressure and Temperature Senders & Switches to to 3-22 Testing AIC Compressor Coil Testing AIC Blower Motors & Wiper Motors ,3-19 Checking & Tuning Radio Circuitry to 3-24

15 Section I: Foreword to 1-4 Checking Batteries to 1-15 Hydrometer Testing Batteries t01-11 Load Testing Batteries to 1-13 Alternator Testing on Tractor to , 1-27 Bench Testing Alternator , 1-29

16 Section II: Troubleshooting the Starting Circuit to , 2-10 to 2-40 Testing the Key Switch to 2-4 Testing Circuit Breakers ,2-2 Basic Circuit Operation to 2-10 Magnetic Switches to 2-13 Starter Operation to 2-20 Starter Testing to 2-40

17 Section III: Testing Fuel Solenoids to 3-3 Testing Engine Warming Systems to 3-9 Testing Fuel Level Senders ,3-10 Testing Signal, Hazard & Dimmer Switches to 3-16 Testing Pressure and Temperature Senders & Switches to to 3-22 Testing AIC Compressor Coil Testing AIC Blower Motors & Wiper Motors ,3-19 Checking & Tuning Radio Circuitry to 3-24

18 Introduction The purpose of this manual is to provide you with service information and pro"cedures for disassembly and reassembly of the Model 54 Hydrostatic motor. We feel the procedures outlined in this manual should allow you to better service the motor and obtain the best results possible. Cleanliness is most important: The level of cleanliness maintained in the disassembly and reassembly procedure, along with that of the entire hydrostatic circuit. has a direct effect on the performance of the Hydrostatic motor. To assure accuracy of repair, and prevent part loss or damage, certain components or subassemblies are disassembled, inspected and reassembled upon removal from the motor. Refer to the list of contents (below) for various sections. Contents Introduction... 1 Model Number System... 3 General Number System... 3 O-Ring Specifications... 3 Exploded View... 4 Part Description... 5 Removal Procedures... 6 Shaft Seal Disassembly... 7,8 Shaft Seal Reassembly... 7,8 Valve Block Disassembly... 8,9 Valve Block Reassembly End Cover Disassembly Rotating Group Disassembly... '"... 12,13 Cylinder Barrel Disassembly... '".,... 13,14 Cylinder Barrel Reassembly Shaft & Bearing Cone Disassembly Shaft & Bearing Cone Reassembly Fixed Motor Housing Disassembly... 15,16 Fixed Motor Housing Reassembly Rotating Group Reassembly End Cover Shaft Bearing Cone Reassembly Bearing Plate Reassembly... : End Cover Reassembly... 18,19 Shaft Seal Reassembly Install Valve Block Reassembly Torque Specifications Installation Procedures Cutaway View of Motor... : Hydrostatic Motor

19 Auxiliary Section Disassembly Auxiliary Section Reassembly Clutch Housing Reassembly Disassembly Precautions... 2 Front Section Disassembly Contents Front Section Reassembly Input Shaft Replacement... 1 Inspection Pump Removal... 1 Shift Bar Housing Reassembly Shift Lever Reassembly Torque Ratings... 15

20 Gears and Case Disassembly Gears and Case Reassembly General Information Contents Shifter Housing Disassembly... 3 Shifter Housing Reassembly Special Tools Trouble Shooting

21 General Information Identification & Application... 1 General Specifications... 2 Torque Specifications... 2 Contents Safety Practices... 3 Nomenclature... 4 HT754 CRD Transmission Removal Procedures Installation Procedures CL T 5965 Transmission Removal Procedures Installation Procedures

22 Contents Single Disc Brake System General information... 1 Park brake caliper Single piston hydraulic caliper Master cylinder Brake disc Multi Disc Brake System General information... 17,18 Discs and actuator group Master cylinder Slave cylinder

23 Contents Single Disc Power Brake System Forward... 1 Safety Suggestions... 2 General Information... 3,4 Park Brake System Park Brake Caliper Service Brake Caliper Brake Disc...' Master Cylinder/Booster Assy. (open center) Closed Center Brake Booster Assy Flow Regulator (open center) Intensifier Assy Troubleshooting and Diagnosis... 70,71

24 Contents Control Valve (Cross) Control Valve (Gresen) General Information (WC, SWC, BC) General Information (Cougar- Tiger) Hydraulic Pump - Borg Warner Hydraulic Pump - Cessna Hydraulic Pump - Commercial Shearing Relief Valve Steering Cylinders... 9 Steering Orbitrol ~:.- ~::.:...

25 System Principles and Diagnosis Contents General Information ,1-2 System Maintenance thru 1-5 Operation of the Priority Valve..., thru 1-14 Operation of the Steering Valve thru 1-20 Operation of the Steering System thru 1-30 Operation of the Flow Regulator thru 1-37 Operation of the Main Relief Valve thru 1-42 Operation of the Implement Control Valve thru 1-56 Basic Operation of Filters, Pumps & Vent Valves thru 1-60 Cooling Circuit, Accessory Hyd. Circuits thru 1-64 Laser Control Systems thru 1-67

26 Hydraulic Service Manual Contents Section I. System Principles and Diagnosis General Information ,1-2 System Maintenance thru 1-5 System Principles and Diagnosis... : thru 1-67 Section II. Troubleshooting, Testing and Adjusting Specifications Troubleshooting Practices thru 2-6 Safety th ru 2-8 Troubleshooting Practices thru 2-50 Decontaminating the System thru 2-54 Accessory Circuits thru 2-57 Troubleshooting Guide thru 2-63 Section III. Major Inspection and Failure Analysis General Information ,3-2 Major Inspection and Failure Analysis thru 3-22

27 Troubleshooting, Testing and Adjusting Contents Specifications Troubleshooting Practices thru 2-6 Safety thru 2-8 Evaluation of the Implement Circuit thru 2-12 Testing Pump Performance thru 2-18 Testing & Adjusting the Main Relief Valve thru 2-21 Testing the Priority & Steering Valve Performance thru 2-44 Testing the Flow Regulator ,2-46 Testing & Adjusting the Implement Valve Detent Release Pressure thru 2-48 Testing & Adjusting the Secondary Relief Valve thru 2-49 Decontaminating the System thru 2-54 Accessory Circuit Relief Valve, Flow Divider thru 2-57 Troubleshooting Guide thru 2-63

28 Contents Control Unit Exploded View... 1 Tool Requirements... '... 1 Control Unit Disassembly Control Unit Reassembly Operation Instructions Troubleshooting Guide

29 General Information... 1 SpeciHcations... 2 Contents Removal Procedures... 3,4 Disassembly Inspection Reassembly Installation Procedures... 38,39

30 Ai r- Con d it ion i n 9 Special Service Tools Required (See Steiger Tool Catalog) Vendor PIN Descrip-tion Steiger Ref. PIN Local Mark IV Deluxe auto air conditioner Air Conditioning service tool set. Dealer Vacuum Pump or Steiger Tractor Bimetal dial thermometer Front plate puller Clutch roller installer Seal seat retainer remover Seal remover & installer Seal sleeve protector Clutch face installer Clutch rotor remover with adapter Level Dipstick AIR CONDITIONING

31 Contents Air Conditioning Theory... 2 Basic System... 2 Cab Module... 4 Cab Control Operation Charge the System Check Compressor Oil Clutch Removal/ Installation Comfort Factors... 2 Compressor Compressor Maintenance Condensor... 5,6,7 Evacuate the System Evaporator... 4,6,7 Expansion Valve... 4 Fundamentals of Dehydrating the System Leak Testing Receiver 0 ryer..." Service and Maintenance Thermal Switch Troubleshooting the Cab Module Troubleshooting Chart AIR CONDITIONING