5640, 6640, 7740, 7840, 8240 & 8340 With Cabs

Transcription

1 Ford Operator s Manual 5640, 6640, 7740, 7840, 8240 & 8340 With Cabs Operator s Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FORD OR IT S SUCCESSORS. FORD AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. FO-O-5640W/CAB

2 FORD Op'1!rator's Manual - t:~'actors with cab FORD f\ew HOLLAf'D -r; (;, 6640, 7740, 7840, 8240 and 8340 SL range 5640, 6640, 7740, 7840, 8240 and 8340 SLE range lc 1 i r Part No. SE-4833-NA (Finis Code ) N. American

3 ABOUT THIS MANUAL This Manual has been prepared to assist you in the correct procedure for break-in, driving and operating your new Ford tractor. Your tractor has been designed and built to give maximum perfonnance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your Ford New Holland dealer to ensure that it reaches you in optimum condition. To maintain this condition and ensure troublc-f ree operation, it is important that the routine services, as specified in the Maintenance Manual, are carried out at the recommended intervals. Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorized Ford New Holland dealer. He has factory trained personnel, genuine Ford parts and the necessary equipment to carry out all your service requirements. Pages iii to v inclusive list the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions and follow the advice offered before operating the tractor. The warranty coverage that is extended to your Ford tractor is explained in the Warranty and Limitation of Liability form, copies of which are reproduced on pages ix to xii of this book. Your dealer will remove the first copy from the book and ask you to sign after you have read it. Ask your dealer to explain any points that you do not understand. Pages xiii and xv are pre-delivery inspection sheets. Page xiii is the dealers' copy and should be removed by the dealer after the inspection has been carried out. Page xv is your copy. Ensure that you and the dealer sign both copies. After operating the tractor for 50 hours, take it, together with the Maintenance Manual, to your dealer. He will then perfonn the factory recommended 50 hour service. Following these introductory pages, the Manual is split into nine sections, as shown below. A comprehensive index is provided at the back of the Manual. INTRODUCTORY PAGES Owner Assistance Safety precautions ROPS Safety Decals Warranty Forms Pre-delivery inspection Universal symbols PAGE ii iii - v vi vii - viii ix - xii xiii - xv xvi SECTION TITLE - Comfort and Controls Comfort-Command Cab Transmission and P.T.O. Driving and Operating the Tractor Hydraulic Systems Three-Point Linkage Front Wheel Track Adjustment Rear Wheel Track Adjustment Tractor Weighting Index SECTION A B C D E F G H J Ford New Holland policy is one of continuow; improvement, and the right to change prices, specification or equipment at any time without notice is reserved. All data given in this book is subject to production variations. Dimensions and weights are approximate only and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Ford New Holland dealer.

4 COMFORT AND CONTROLS A ton will cause corresponding infonnation on engine coolant temperature, fuel level and engine oil pressure to be displayed in the bargraph. The main, central panel (5) consists of a multifunction LCD activated by the function selector buttons. A numerical read out of the following functions may be displayed: Engine speed (rev/min) Engine hours operated ( actual time) 10.::; Electronic Instrument Panel 1.. Indicator and warning lights 2.:'::Tractor Performance Monitor display (LCD) 3. Function buttons 4. Bargraph display (LCD) 5. Main display (LCD) Tractor ground speed (MPH or Km/h) P.T.O. speed (rev/min) Battery condition (volts) Gear shift position (continuous display) 16. Differential lock - Light will illuminate when the differential lock is engaged. 17. Right tum indicator - Light will flash in unison with tractor right-hand tum signal. ELECTRONIC INSTRUMENT PANEL Th~electronic instrument panel is shown in FigureJO with all the displays activated. The upper section consists of eighteen colored lights (1) which provide operating infonnation or give warning of system malfunction. Thirteen touch-sensitive function selector buttons (3) are arranged in a line across the bottom of the instrument panel. Touching these buttons enables infonnation on various tractor functions to be displayed in the three liquid crystal display (LCD) areas. The left-hand display (4) is in the fonn of a bargraph. Touching the appropriate function but- Diagnostic error codes (tractor circuits and transmission - will display automatically if a malfunction occurs) In addition to the numerical display, engine speed is continuously displayed in the form of a bargraph across the top of the main display. A warning indication may be programmed into the display as a reminder to the operator that the next scheduled service is due. Infonnation provided by the Tractor Performance Monitor is displayed in the right-hand panel (2). The display includes: Hitch enabled (with Electronic Draft Control only) Hitch position (with Electronic Draft Control only) Hitch disabled (with Electronic Draft Control only) Area per hour forecaster (acres or hectares) Area accumulated (acres or hectares) 10

5 COMFORT AND CONTROLS A 11. Indicator Lights Engine coolant temperature (red) 2.~Engine oil pressure (red) 3. Alternator charge (red) 4. Parking brake and brake/clutch fluid level (red) 5. Headlight high beam (blue) 6. Transmission/rear axle/hydraulic oil temperature (red) 7. Steering pump/transmission lubrication (red) 8. Air cleaner (amber) 9. Not used 10. Left tum indicator (green) 11. Trailer turn signal (when attached) (green) 12. Second trailer turn signal (when attached) (green) 13. Thermostart (amber) 14. Steering/charge pump filters (red) 15. Differential lock (amber) 16. Not used 17. Not used 18. Right turn indicator (green) Lower Row - left to right 10. Left tum indicator - Light will flash in unison with tractor left-hand tum signal. 11. Trailer tum signal- Light will flash in unison with tractor/trailer tum signals if a trailer is attached. 15. Differential lock - Light will illuminate when the differential lock is engaged. 16. and 17. Not used. 18. Right tum indicator - Light will flash in unison with tractor right-hand tum signal. 12;::"Trailer tum signal- Light will flash in unison :'-with tractor/trailer tum signals if a second "trailer is attached. 13. Thermostart - Light will illuminate when the Thermostart is activated by key-start switch. 14. Steering/charge pump filters - Steady light indicates that the steering intake filter is blocked or partially blocked. - Flashing light accompanied by non-critical alarm indicates that the charge pump intake and pressure filters arc blocked or partially blocked. Service the tractor as soon as practicable and certainly within 1 hour of operation. Bargraph Display (LCD) The bargraph consists of twelve LCD segments. By touching the appropriate function selector button, one of three different tractor functions may be displayed. In Figure 12, all three displays are shown, for reference only. When the key-start switch is turned on, the bargraph will automatically display fuel level, unless one of the other two function buttons is touched. When the engine is started, the bargraph will automatically change to display engine oil pressure. After 10 minutes of operation, it will change again to display engine coolant temperature. 12

6 TRANSMISSION AND P.T.O C 1. Transmission Levers 1. Range lever 2. Hand throttle lever 3. Shuttle lever 4. Main shift lever Gear Shift Pattern F = Forward N = Neutral R = Reverse L = Low range M = Medium range H = High 12 X 12 TRANSMISSION This transmission offers 12 gear ratios in forward and reverse and is operated by means of the main shift lever, the range lever and the shuttle lever, in conjunction with the clutch pedal. See Figure 1. All gear levers, as well as the throttle controls, are color-coded orange. The main shift lever operates in a conventional H-pattern and, in conjunction with the clutch pedal, is used to select any of four gear ratios, whether the tractor is stationary or moving. See Figure 2 for gear shift pattern. IMPORTANT: To avoid premature wear, do not use the clutch pedal as a footrest. The range lever, in conjunction with the clutch pedal, is used to select anyone of three ranges, which has the effect of tripling the number of ratios to 12, both in forward and reverse. The design of the transmission permits changes between the medium and high ranges while the tractor is moving. Stop the tractor to change to the low range. The shuttle lever is used to select forward or reverse travel when anyone of the twelve gear ratios is engaged, provided that the clutch pedal is depressed. To reverse the direction of travel, reduce engine and tractor speed to the minimum, depress the clutch and move the shuttle lever rearwards. NOTE: An interlock mechanism prevents movement of the shuttle lever unless the clutch pedal is depressed. A WARNING: To prevent inadvertent.. tractor movement, take care to avoid accidental contact with the gearshift levers. Always stop the engine, firmly apply the parking brake and place all gear shift levers in neutral before leaving the tractor. NOTE: When operating in temperatures below O F (-18 C) with cold transmission oil, avoid shuttle operations, asfar as practicable, until the oil has warmed up. NOTE: A neutral start switch prevents operation of the starting motor unless the shuttle (forward/ reverse) lever is in neutral.

7 INDEX not checked Section and Page No. Accessory sockets B4 Air conditioner... B2 Air suspension seat A2 Alarm... All Analog instruments A6 Articulation stops (4wd) Attaching equipment... Fl, F7 Automatic engine shutdown A 13 Auxiliary services control valve E 1, E2, E3, E6, E 10 Bargraph display... A12 Battery... D2 Battery voltage... A15 Bleeding remote cylinders... E15 Brakes A2l ' Breaking-in procedure D3 Cab controls... B 1 Cast iron weights Cigarette lighter... A4 Cleaning the cab interior... B7 Cleaning the seat... Al Clutch... A21, CI, C4 Comfort-Command cab B 1 Comfort deluxe seat... Al Contents... i Continuous flow hydraulic equipment... El4 Coolant immersion heater D2 Creeper gears... A4, C7, C9 Deluxe remote control valves... -E11 Deluxe seat... Al Diesel fuel v Differential lock... Cll Double-acting cylinders... E14 Draft Control operation... E3, E6 Drawbar... F7 Driving the tractor... D4 Dual rear wheels H4 Electrical equipment... A4 Electronic Draft Control E4 Electronic instrument panel... A9 Engine coolant temperature... A6, A 12 Engine oil pressure A 12 Engine shutdown... A 13 Engine starting-stopping procedure D 1 External raise-lower switch..., E8

8 INDEX (Continued) Section and Page No. Flexible link ends F6 Foot brakes A21 Foot throttle... A21 Four wheel drive... :. CII Front tow hook J3 Front wheel track adjustment (2wd)... G I Font wheel track adjustment (4wd)... G3 Front wheel toe-in (4wd)... G5 Front wheel toe-out (2wd) G2 Fuel... v, A6, A13 Gear shift display... A 7 Gearshift pattern... Cl Ground speed... A14, C2, C8 Handbrake A21 Hand throttle C 1, C4 Hazard warning lights A4 Headlights..., A5 Heater... Bl, B2, B3 Hitch disabled warning... A7, A19 Hitch position display... A7, A19 Hom... A5 Hydraulic controls... E2, E4 Hydraulic lift rocker... F4 Hydraulic system - Electronic Draft Control... E4 - general E 1 - top link sensing... E2 Hydrostatic steering... A4 Independent power take-off... A15, C12 Indicator and warning lights A 7, A 10 Instrument console... A3 Instrument panels... A6 Interior light... B3 Introduction i Key-start switch... A4, DI Lift rocker F4 Lift rods... F2 Lights switch A5 Linkage stabilizers... F5 Liquid ballast... J3 Liquid crystal displays... A7, A12 Lower links F2 2

9 INDEX (Continued) Section and Page No. Malfunction warning... A 7, A 17 Manual adjust rear wheels... HI Multi-function switch..., A5 Operator's seat... Al Owner assistance ii Parking brake.. ; A21 Perfonnance monitor... A 17 Position Control operation... E2, E8 Power adjust rear wheels... H2 Power steering... A4 Power take-off..., A 15, e12 Pre-delivery inspection... xiii, xv Programming the main LCD... A15 Programming the tractor perfonnance monitor A 19 Proofmeter... A6, A13 Radar... A17 Radio... B3 Raise-lower switch E6 Rear wheel track adjustment... HI Rear window wipe-wash...,... B4 Remote control valves... E12 Remote cylinders... E10, E15 Rocker switches... A4, B4 Roof beacon... B5 Roof hatch B5 Safety chain... F8 Safety cab... v, B 1 Safety decals vii Safety precautions iii Seat adjustmenl Al Seat belt... A4 Single-acting cylinders... E14 Single-speed P.T.O... C14 Stabilizers... F5 Starting the engine Starting the engine with jump leads (booster cables) Steering... A4 Steering stops (4wd)... G4 Stopping the engine Sun visor Swinging drawbar... F7 3

10 INDEX (Continued) Section and Page No. Telescopic stabilizers... F5 Thennostart D 1 Three-point linkage... FI Tire inflation Tire pressures and loads Top link... F3 Top link connector F5 Top link sensing hydraulics... E2 Tow hook Track adjustment - front... G 1 Track adjustment - rear... HI Tractor lights A5 Tractor perfonnance monitor A 17 Tractor weighting Transmission - 12 x C1 Transmission - 16 x C4 Turn signals... A5 Two-speed P.T.O... A15, C14 Universal symbols... xvi Warning lights... A7, AIO Weighting Weighting limitations Wheel nuts... G4, H2 Windows... B6 Windshield wipe-wash A4, B4 Work lamps A5 4