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1 AUTOMATIC FRYER WARNING: READ CAREFULLY THIS INSTRUCTION MANUAL BEFORE USING THE PRODUCT. SAVE THIS MANUAL FOR FUTURE REFERENCE. VERDUZCO INDUSTRIAL Group appreciates your preference when you purchase our products. For more information, questions and clarifications visit us at or please contact the number
2 CONDITIONS TO VALIDATE THE WARRANTY To validate your warranty, it is necessary to report to your dealer, invoice number, serial number, computer model and date of purchase. The equipment warranty will not be valid in the following cases: in parts and electrical accessories there is no guarantee since the electric power supply does not depend on the company. bad operation of the machine, the lack of maintenance and the damage caused deliberately. change of address and the modification of the equipment without prior notice. when the system was installed by a technician who does not belong to the company. The equipment warranty will be valid in the following cases: In a period of one month, by manufacturing defects in parts, after the machine has been installed. In this case parts will be replaced free of charge for the buyer. The transportation and per diem expenses are borne by the buyer. Timely notification of abnormal functioning of the machine, ensure a fast and efficient service by our technicians, otherwise the company is not responsible for the subsequent damage of the machine. When contact the technician to make the inspection and repair, warranty you must show you in writing with all your data, with the signature of the seller and the seal of the company. The phone to customers of each service center, are in warranty in writing and on the website: Notice: The preceding paragraphs only are designed to inform you the conditions under which the product warranty will be valid. The warranty will be provided individually to this manual.
3 SYMBOLOGY The following signal words and meanings are intended to explain the levels of risk associated with the operation of the machine. Danger: refers to situations of danger that cause damage or serious injury to you and machinery. Warning: indicates situations which could cause serious injury or damage to you or machinery. Attention: refers to situations that can cause moderate to you or machinery damage or injury. Notice: indicates important information not related to any risk of injury. The following symbols indicates the security measures that you must have before and after start-up team. Not put the hand: indicates a condition where must not introduce is hand in the team moving parts when it is in operation. Danger hot: indicates a situation in which some parts of the machine are hot when in operation. Take care of your hands: indicates a situation which must not be inserted hands, being working machine. Electrical risk: indicates a condition which may suffer electric shock, if failure to comply with the provisions of electrical safety. GENERAL SAFETY INSTRUCTIONS Warning: to reduce the risk of injury read properly the instructions. Failure to follow the instructions outlined below may result in electric shock, fire, serious injury, mutilations, as well as damage to the machinery. ( A) Work AREA safety Keep the work area clean and lit. Cluttered or dark areas invite accidents. Do not operate the equipment without first reviewing the connections of gas with soapy water, to be sure that there is any leakage that may cause any explosion. Keep away children, customers and non-electrical or mechanical operation of the equipment company staff. Is recommended to have a minimum of one metre around the machine for safety and satisfactory job.
4 ( B) Electrical safety Connections of machinery, must be adapted to the outlet connections. Do not use adapters for the switch; as there is a risk of electric shock. Not expose switches and/or electrical connections to rain or moisture. If water enters these elements there is a risk of electric shock. Use one-piece cable, using cable attached, this can generate short circuit. Not to expose wires and electrical connections to the heat, oil, sharp edges or moving parts, since a damaged power cord can cause electric shock or short circuit. ( C) PERSONAL safety Do not operate the equipment if you are tired, under the influence of alcohol or drugs. Wear suitable attire. Do not wear loose clothing, or necklaces, watches and earrings. If you use long hair, use end cap to hold collected. Do not ride on the structure of the machine for any reason. Can occur any fall or injury such as fractures or death. Avoid the use of headphones, mobile phones or other equipment that function as distractions for operators. Make correct use of Personal protective equipment if machine maintenance activities. If you will be some change in the model or replacement of any component of the team, whether mechanical, electrical or gas, is des power, turn off the gas supply and stop the machine completely. To decrease the likelihood of an accident occurring. PROCEDURE MANAGEMENT OF AUTOMATIC FRYER Danger: precautions when using the Fryer, since the content reaches high temperatures. 1. Pour the oil in the Fryer tub. 2. Let heat few minutes until the oil reaches your required temperature. 3. Supply product to fry.
5 Notice: this equipment is ideal for frying toast, Julienne, tortilla chips, nachos and pork paste. CLEANING PROCEDURE Warning: ensure that the Fryer this cold before cleaning. 1. Drain oil. 2. Lift nets. 3. Clean the tub with hot water, SOAP and an escobetilla. 4. With the escobetilla remove residue from screens. Notice: cleaning of this equipment is essential to obtain desired product frying quality. MAINTENANCE Clean the machine before and after use. The duration of the parts depends on care and preventive maintenance that has machine. Tension bands and mesh conveyor. Check the gearbox oil level LUBRICATION The following table shows parts to lubricate, the period of lubrication and lubricant to use. PART LUBRICANT PERIOD Chains Oil SAE 40 Two times a day Reducer Oil SAE250 Every 3 months or 1000 hours of work Bearings Fat BAT3 Once every third day Carburadora valve fitting Fat BAT # Once every third day
6 SPARE PARTS AND SUPPLIES To consult the catalogue of spare parts, first must identify the model of the equipment and contact the number or for more information on the page For updated information about input, visit the page: Keep extremities away from all moving parts. ( D) Use and maintenance of the machine Does not make use of levers to extract or install any component of the machine. Keep all machine guards in place to prevent the internals from becoming dirty or an accident by the parts in movement. Does not make use of generic parts. To perform any repair or adjustment in the parts of the machine, this must be stopped completely and des energize to avoid any damage or accident. AN OVERVIEW OF THE MACHINE This manual applies to models of machine are listed below: AUTOMATIC FRYER MODELS VRFE1.50 VFRE200
7 Figure 1 components General ELECTRICAL INSTALLATION ( to) Drivers must be gauge no. 12 copper. b) The Switch should be 3 x 30 A, if power supply is three phase. ( c) The Switch must be 2 x 30 A, if the electrical power supply is single-phase. ( d) The Switch must be located at a maximum of 1.5 m from the machine for its prompt action. ( e) Wiring shall be of one piece. f) Connections or terminals must be tightened to avoid false contacts. g) Rotation must be according to that indicated on the machine.
8 Figure 2 connection of control and force diagram Figure 4 electrical connection diagram
9 GAS INSTALLATION Out of the gas tank should be installed a high pressure regulator, model , with pressure gauge (0-40 Kg) to check the correct supply pressure. The tubing used for the connection is 1/2 inch in diameter, either or type L copper tube black ced. 40 The length of the pipe must not exceed 10 m, out of the gas tank. A nut between the stopcock and low pressure regulator must be installed. Before the machine must be installed a low pressure regulator mark Wolf, changing spring which brings factory by one of higher pressure. After installed, pressure adjustment will be carried out by the technical group Industrial Verduzco. Notice: low pressure regulator and general valve must be no more than 5 m and not less than 3 m. Notice: this equipment works with natural gas or LP gas. Figure 5 gas connection diagram INSTRUCTIONS FOR START-UP AND COMMISSIONING Danger: electric power should be adequate for the proper functioning of the deep Fryer, as the case may be, three-phase or single-phase. Figure 6 electric power Board
10 Part (A) (B) (C) (D) (E) (F) (G) (H) (I) (J) (K) Description General power button Power indicator focus Drive power button General gas valve Spark plug valve Pilot valve Pressure valve Emergency stop Pyrometer Opening of cabinet knob Variable speed drive 1. Deactivate the emergency stop, by turning the knob to the right (H) emergency stop. 2. Switch domino (A) ignition general, to start the ignition of the carburadora valve engine. Notice: be sure to get the power to control box; if current is reaching the Green bulb (B) will light. 3. Press the switch domino (C), to switch on the drive controller (K) and set the parameters of speed. Notice: clockwise increases speed, speed is reduced to the left. To establish the parameters of speed began the movement of general transmission. 4. Turn the knob (D) clockwise general gas. 5. Turn the knob (E) from the spark plug to the right. Notice: ensure that the spark plug is on through the peepholes. 6. Knob (F) pilots right. 7. Turn the pressure valve knob (G) to turn on the jets. 8. Turn the knob (E) from the spark plug to the left to turn it off. 9. Set the temperature with the help of the pyrometer parameters (I). Notice: temperature to select will depend on the product to process.
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