ORIGINAL INSTRUCTIONS
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1 OPERATION & MAINTENANCE INSTRUCTIONS CBB200 Shown here BUFFER/POLISHER MODEL NO: CBB150, CBB200 PART NO: , ORIGINAL INSTRUCTIONS LS ISS 1
2 INTRODUCTION Thank you for purchasing this CLARKE buffer/polisher. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. ENVIRONMENTAL PROTECTION Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this product must not be disposed of with general household waste but according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility. 2
3 GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. 1. Keep work area clear Cluttered areas and benches invite injuries 2. Consider work area environment Do not expose tools to rain. Do not use tools in damp or wet locations. Keep work area well lit. Do not use tools in the presence of flammable liquids or gases. 3. Guard against electric shock Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges, refrigerators). 4. Keep other persons away Do not let persons, especially children, not involved in the work touch the tool or the extension cord and keep them away from the work area. 5. Store idle tools When not in use, tools should be stored in a dry locked-up place, out of reach of children. 6. Do not force the tool It will do the job better and safer at the rate for which it was intended. 7. Use the right tool Do not force small tools to do the job of a heavy duty tool. Do not use tools for purposes not intended; for example do not use circular saws to cut tree limbs or logs. 8. Dress properly Do not wear loose clothing or jewellery, they can be caught in moving parts. Non-skid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair. 9. Use protective equipment Use safety glasses. Use face or dust mask if working operations create dust. 10. Do not abuse the cord Never yank the cord to disconnect it from the socket. Keep the cord away from heat, oil and sharp edges. 11. Secure work Where possible use clamps or a vice to hold the work. It is safer than using your hand. 3
4 12. Do not overreach Keep proper footing and balance at all times. 13. Maintain tools with care Keep cutting tools sharp and clean for better and safer performance. Inspect tool cords periodically and if damaged have them repaired by an authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease. 14. Disconnect tools When not in use, before servicing and when changing accessories such as blades, bits and cutters, disconnect tools from the power supply. 15. Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. 16. Avoid unintentional starting Ensure switch is in "off' position when plugging in. 17. Use outdoor extension leads When the tool is used outdoors, use only extension cords intended for outdoor use and so marked Stay alert Watch what you are doing, use common sense and do not operate the tool when you are tired. 19. Check damaged parts Before further use of tool, it should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre unless otherwise indicated in this instruction manual. Do not use the tool if the switch does not turn it on and off. DO NOT operate the polisher if any parts are missing or if the polisher is damaged. 20. Warning The use of any accessory or attachment other than one recommended in this instruction manual may present a risk of personal injury. 21. Have your tool repaired by a qualified person This electric tool complies with the relevant safety rules. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user.
5 BUFFER/POLISHER SPECIFIC WARNINGS DO NOT get the buffer/polisher wet or use in damp or wet locations. DO NOT switch the buffer/polisher on whilst the wheel is in contact with the workpiece. Avoid polishing dissimilar metals with the same buffing wheel; galvanic corrosion may occur. DO NOT touch the workpiece immediately after polishing as it may be very hot. DO NOT touch the buffing wheel whilst operating or whilst plugged into the mains power. DO NOT leave the buffer/polisher running unattended. DO NOT operate the buffer/polisher when you are tired or under the influence of alcohol, drugs or intoxicating medication. When not in use, switch the buffer/polisher off and remove the plug from the power supply. SAFETY SYMBOLS Read the manual and safety instructions before use Eye protection should be worn Ear protection should be worn Dust mask should be worn HAZARD, Motor gets hot 5
6 ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS FULLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for connection to a standard, domestic electrical supply. Should the plug need changing, make sure that a plug of identical specification is used. WARNING: THE WIRES IN THE CABLE ARE COLOURED AS FOLLOWS: BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH If the colours of the wires in the power cable do not correspond with the markings on the terminals of your plug, proceed as follows. Connect the blue wire Plug must be BS1363/A approved. to the terminal which is marked N. Connect the brown wire to the terminal which is marked L. Connect the yellow and green wire to the terminal which is marked E or. See the specification table on page 9 for the correct fuse size. Earth (Green and Yellow) Neutral (Blue) Live (Brown) make sure that the outer sheath of the cable is firmly held by the clamp AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING CURRENT OF LESS THAN 30MA MUST BE USED. If you are not sure, consult a qualified electrician. DO NOT try to do any repairs. 6
7 ASSEMBLY MOUNTING THE MACHINE 1. Bolt the buffer/polisher to a workbench using the securing holes shown. Check that all assembly nuts and bolts are secure before turning the machine on. DO NOT block the ventilation paths through the base. FITTING BUFFING/POLISHING PADS 1. Place the spacer over the shaft. 2. Place the polishing mop between the washers and secure with the retaining nut, hand tight. The shaft threaded ends are handed LH and RH. 3. Tighten the nuts enough to grip without crushing the buffing/polishing pad. NOTE: Wheel rotation, in use, will tighten the retaining nut. 7
8 USING YOUR BUFFER/POLISHER WARNING: BEFORE COMMENCING WORK, ENSURE YOU HAVE READ AND UNDERSTOOD ALL OF THE SAFETY INSTRUCTIONS 1. Plug the buffer/polisher into the mains power supply. 2. Switch the buffer/polisher on 3. Slowly bring the workpiece into contact with the polishing mop. See the image on the right to determine the safest and best position for contact with the wheel. DO NOT contact the wheel outside of the quadrant. 4. After use, unplug the buffer/polisher from the mains power supply, and clean the machine ready for next use. MAINTENANCE WARNING: MAKE SURE THAT THE BUFFER/POLISHER IS UNPLUGGED FROM THE MAINS POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE. 1. Regularly inspect the buffing/polishing pad. Replace when worn. 2. Keep the buffer/polisher clean and dry. DO NOT use abrasives. 3. The motor and bearing are sealed units and require no maintenance. CLEANING & STORAGE 1. Clean the exterior the machine if required using a mild detergent or mild solvent. 2. Never immerse the buffer/polisher in water. 3. Keep any cooling vents in the buffer/polisher free of debris. 8
9 SPECIFICATIONS CBB150 CBB200 Motor Power 250W 370W Fuse Rating 5 Amp 13 Amp Rated Voltage / Frequency 230V / 50Hz 230V / 50Hz Shaft Diameter 12.7 mm 16 mm No Load Speed 2850 rpm 2850 rpm Wheel Diameter 150 mm 200 mm Dimensions 210 x 480 x 220 mm 195 x 460 x 235 mm Weight 8.9 kg 9.95 kg REPLACEMENT POLISHING MOPS 150 mm REPLACEMENT POLISHING MOP FOR CBB mm REPLACEMENT POLISHING MOP FOR CBB200 TYPE PART NUMBER OPEN STITCHED OPEN STITCHED
10 DECLARATION OF CONFORMITY 10
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