BELT GRINDER INSTRUCTION MANUAL READ CAREFULLY AND UNDERSTAND THESE INSTRUCTIONS BEFORE USE.

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1 BELT GRINDER INSTRUCTION MANUAL READ CAREFULLY AND UNDERSTAND THESE INSTRUCTIONS BEFORE USE.

2 LIMITED WARRANTY Industrial Tool & Machinery Sales (hereinafter refered to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship. This warranty does not apply to machines and/or components which have been altered, changed, or modified in any way, or subjected to overloading or use beyond recommended capacities and specifications. Worn componentry due to normal wear and tear is not a warranty claim. Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the buyer s sole and exclusive remedy for defective goods. ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer, such costs are not included in this warranty. The manufacturer reserves the right to make improvements and modifications to design without prior notice. Imported & Distributed By Industrial Tool & Machinery Sales 18 Business St, Yatala, QLD 4207 PH: FX: sales@industrialtool.com.au PRIOR TO OPERATION 1. Power source; ensure that the power source to be used conforms to the power requirements specified on the name plate. 2. Power switch; ensure that the power switch is in the OFF position before any power is supplied to the machine. 3. Extension cord; when an extension cord must be used, ensure it is of sufficient thickness and rated capacity, and kept in the shortest length possible while remaining practical. SAFETY PRECAUTIONS Warning! When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including the following. Safety - Environment 1. Keep work area clean. Cluttered areas and benches invite injury. 2. Keep children and unauthorised persons away from the tool. Keep tool in work area with authorised trained personnel to use machine. 3. Power tools must be used in dry areas only. When using power tools outdoors, use suitable extension cord. 1

3 Safety - Personal 1. Dress properly, do not wear loose clothing or jewellery, they can invite personal injury. Always cover long hair. 2. When operating power tools suitable personal protective equipment must be worn where necessary, including, but not restricted to eye, ear, respiratory and foot protection. 3. Stay alert, do not use power tools when tired or under the influence of alcohol, drugs or medicine as injury may occur. MAINTENANCE Replacement Of Abrasive Belt 1. Disconnect Belt Grinder from power source 2. Inspect the replacement belt and ensure there are no fractures or damage. 3. Remove the suction housing Safety - Operation 1. Keep proper footing and balance at all times when using tool. 2. Keep hands away from grinding area while machine is in operation. 3. Ensure oscillating points of the grinder are securely fastened before use. 3. Guards must be in place and in working order. Remove adjusting keys and wrenches before turning on. 4.Remove the fastening screws, open the protective cover and the cover of the surface grinding area Safety - After Use 1. Disconnect machine from power when not in use. 2. Store machine in a dry place, well out of reach of children. 2

4 5. Unscrew the shaft nut by approximately half a turn 9. Tension the abrasive belt by pulling the contact wheel towards yourself, and tightening the restraining screw 6. Loosen the restraining screw 10. Tighten the shaft Nut 7. Loosen the tension of the belt by sliding the contact wheel back towards the motor. 8. Lift the abrasive belt off and mount the new replacement belt 11. Close and screw the covers back into place. 12. Re-Assemble the Suction housing 3

5 Adjustment Of The Belt Tracking When the belt grinder is operating it is possible for the abrasive belt to run off to the left or the right. The Abrasive belt must run in the centre of the contact wheel. 4. Unscrew the counter nut of the knurled screw, and turn the knurled screw slightly in or out. 5. Tighten the counter nut. 6. Tighten the shaft nut. 7. Turn the contact wheel again manually and inspect for running of the abrasive belt to either the left or the right. 8. Repeat steps 3-7 until the belt is running true. - Adjusting or correcting the running of the abrasive belt is performed by adjusting the alignment of the contact wheel. - Adjusting the alignment of the contact wheel is performed by adjusting the position of the knurled screw. - If the knurled screw is screwed inwards the abrasive belt will run to the left. If the knurled screw is screwed outwards the abrasive belt will run to the right. 1. Disconnect Belt Grinder from power source. Do not make any adjustments while machine is running. 2. Turn the contact wheel manually and inspect for running of the abrasive belt either to the left or the right. 3. Loosen the shaft nut slightly (approximately 1/4 of a turn) 4

6 PARTS BREAKDOWN TBG75 5

7 PARTS LIST TBG75 6

8 PARTS BREAKDOWN TBG150 7

9 PARTS LIST TBG150 8

10 TECHNICAL DATA PART NO. TBG75 TBG150 MOTOR OUTPUT 2.2kw / 415V 4kw / 415V BELT SPEED (M/SEC) AT MOTOR SPEED OF 3000RPM ABRASIVE BELT DIMENSIONS 75 X 2000mm 150 X 2000mm STANDARD BELT GRIT LENGTH (mm) WIDTH (mm) HEIGHT (mm) WEIGHT (kg) FLAT GRINDING SURFACE (mm) 75 X X 590 NOMINAL WIDTH SUCTION PIPE I.D (MM) 57 NOMINAL WIDTH SUCTION PIPE O.D (MM) 60 SWIVELING RANGE BELT GRINDING TABLE 45 degrees 9