AIR PAINT SHAKER OWNER'S MANUAL

Transcription

1 AIR PAINT SHAKER OWNER'S MANUAL WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Item #

2 Thank you very much for choosing a NORTHERN TOOL + EQUIPMENT CO., INC. Product! For future reference, please complete the owner's record below: Model: Purchase Date: Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This machine is designed for certain applications only. Northern Tool + Equipment cannot be responsible for issues arising from modification. We strongly recommend this machine is not modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Northern Tool + Equipment to determine if it can or should be performed on the product. For technical questions please call INTENDED USE Your Paint Shaker is a very useful air tool. It has the capacity to shake a single pint can, four liter round cans, gallon round can, most aerosols (with caps) and square gallons. Your paint shaker can also take /4 and /2 pints stacked, or singly with spacers. CAUTION: Do not shake aerosols for more than one minute. Do not shake aerosols if can temperature is over 00ºF. NOTE: The recommended oil for this air tool is 5W to 0W Non-detergent rust inhibiting air tool oil. DO NOT USE MOTOR OIL. TECHNICAL SPECIFICATIONS Description Capacity: Speed: Air Pressure: Air Consumption: Specifications pint to gallon can, up to 6 lbs. Up to 700 cycles per 30º shake angle 70 to 75 PSI PSI with gallon can/6 lbs. GENERAL SAFETY RULES WARNING! Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term power tool in all of the warnings listed below refers to your pneumatic tool. WARNING! The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SAVE THESE INSTRUCTIONS WORK AREA Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause accidents. Do not use your tool where there is a risk of causing a fire or an explosion; e.g. in the presence of

3 flammable liquids, gasses, or dust. Power tools create sparks, which may ignite the dust or fumes. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control, so visitors should remain at a safe distance from the work area. Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your work area, particularly those hazards below the work surface hidden from the operator's view that may be unintentionally contacted and may cause personal harm or property damage. Be alert of your surroundings. Using power tools in confined work areas may put you dangerously close to cutting tools and rotating parts. PERSONAL SAFETY Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Air vents often cover moving parts and should be avoided. Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which comply with current national standards, or when needed, a face shield. Use a dust mask in dusty work conditions. This applies to all persons in the work area. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate. Avoid accidental starting. Do not carry the power tool with your finger on the switch. Ensure the switch is in the off position before plugging tool into power outlet. In the event of a power failure, while a tool is being used, turn the switch off to prevent surprise starting when power is restored. Do not overreach. Keep proper footing and balance at all times. Remove adjusting keys or wrenches before connecting to the power supply or turning on the tool. A wrench or key that is left attached to a rotating part of the tool may result in personal injury. Avoid unintentional starting. Do not carry any tool with your finger on the trigger, whether it is connected to the compressor or not. PNEUMATIC TOOL USE AND CARE Compressed air only. Only use clean, dry and regulated compressed air to power this tool. Never use oxygen, carbon dioxide or any other bottled gas as a power source for this tool. Do not force the tool. Tools do a better and safer job when used in the manner for which they are designed. Plan your work, and use the correct tool for the job. Never use a tool with a malfunctioning switch. Any power tool that cannot be controlled with the switch is dangerous and must be repaired by an authorized service representative before using. Disconnect air supply from tool and place the switch in the locked or off position before servicing, adjusting, installing accessories or attachments, or storing. Such preventive safety measures reduce the risk of starting the power tool accidentally. Secure work with clamps or a vise instead of your hand to hold work when practical. This safety precaution allows for proper tool operation using both hands. Store idle tools. When tools are not is use, store them in a dry, secure place out of the reach of children. Inspect tools for good working condition prior to storage and before re-use. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool. Keep guards in place and in working order. Never leave tool running unattended. Maintain tools with care. Keep tools clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect compressor s cord periodically and, if damaged, have them repaired by an authorized technician. Inspect all hoses for leaks prior to use. The handles must be kept clean, dry, and free from oil and grease at all times. 2

4 Use proper size and type air pressure line and fittings for this tool. Drain compressor every day. Do not allow moisture to build up inside the compressor. Do not allow compressor to sit pressurized for longer than one hour. Use air hoses rated for safe operation of the tool. Make sure the hose is free of obstructions or snags. Entangled hoses can cause loss of balance or footing. Make sure all equipment is rated to the appropriate capacity. Make sure that regulator is set at least 0 PSI lower than the lowest rated piece of equipment you are using. UNPACKING When unpacking, check to make sure the following parts are included. ITEM# DESCRIPTION N/A Paint Shaker #0 Control Valve #02 Brass Nipple #03 Lubricator Assembly #04 Inlet Fitting ASSEMBLY PLEASE REFER TO PARTS LIST. Step : Select a clear area on your workbench to mount the Paint Shaker. Use the appropriate hardware. Make sure Paint Shaker is securely mounted. Step 2: Thread the INLET FITTING (#04) into the HOUSING ASSEMBLY (#40) and tighten with a 5/8in. wrench. Step 3: Thread the LUBRICATOR ASSEMBLY (#03) onto the INLET FITTING. Do not over tighten. Step 4: Thread the CONTROL VALVE (#0) onto the BRASS NIPPLE (#02), already fitted to the LUBRICATOR ASSEMBLY. Tighten with a 5/8in. wrench. Step 5: Your Paint Shaker is ready for use. 3

5 OPERATION PLEASE REFER TO PARTS LIST. Step : Clamp can firmly by turning the HANDLE (#44) as shown in Figure. Do not crush can. NOTE: Clamp mostly empty cans and aerosol cans with lids toward clamp handle. Handle (#44) Tighten Adjustment Screw (#07) Step 2: Set Air Compressor s regulator for 20 PSI and turn on. Step 3: Allow pressure to build to 20 PSI. Step 4: Start Paint Shaker by quickly opening the control valve about /4 turn. CAUTION: Watch cans while shaking. Make sure cans do not come loose. Turn Paint Shaker off immediately if this happens. Step 5: Stop Paint Shaker when done by closing the control valve. Step 6: Unclamp can. Remove. Figure. Clamping Paint Can Step 7: If rotation is more/less than 5 from side-to-side, screw the ADJUSTMENT SCREW (#07) in/out respectively. 4

6 MAINTENANCE PLEASE REFER TO PARTS LIST. WARNING: Make sure this tool is disconnected from its power source before attempting any maintenance, cleaning, or inspection. Maintain your tools. It is recommended that the general condition of any tool be examined before it is used. Keep your tools in good repair by adopting a program of conscientious repair and maintenance in accordance with the recommended procedures found in this manual. If any abnormal vibrations or noise occurs, turn the tool off immediately and have the problem corrected before further use. Have necessary repairs made by qualified service personnel. Cleaning. Use only soap and a damp cloth to clean your tools. Many household cleaners are harmful to plastics and other insulation. Never let liquid get inside a tool. Your air tool needs regular maintenance, including checking the oil level, checking the shake angle, and grease the clamp screw and zerk fittings. Adjust Lubricator Check oiling each time you stop the Paint Shaker. Step : Remove the fill cap from the LUBRICATOR ASSEMBLY (#03) and fill the oil reservoir with pneumatic oil. Step 2: Open (by turning counterclockwise) or close (by turning clockwise) oil drip rate adjustment screw, located on top of the LUBRICATOR ASSEMBLY, until oil is dripping from the drip spout, as shown in Figure 2. Drip Spout Fill Cap Oil Drip Rate Adjustment Screw Figure 2. Oil Drip Adjustment Step 3: Adjust oil drip rate so that drop occurs every 5-20 seconds. Note: Do not force adjustment screw. It stops when fully closed. 5

7 Check Oil Check oil level once a week (more often for heavy use). Step : Hold a suitable container underneath the drain plug and unscrew as shown in Figure 3. Fill Cap Loosen Reservoir Figure 3. Fill Reservoir Drain Plug Step 2: Tighten the drain plug. Step 3: Remove the fill cap and add pneumatic tool oil until reservoir is 3/4 full. Step 4: Tighten the fill cap. Greasing Step : Grease ZERK FITTINGS (#35) once every three months (more often for heavy use) as shown in Figure 4. Step 2: Grease the CLAMP SCREW (#5) every six months (more often for heavy use). Clamp Screw (#5) (Located beneath the clamp frame.) Zerk Fittings (#35) Figure 4. Grease Zerk Fittings 6

8 WARRANTY One Year Warranty For warranty questions, call PARTS LIST ITEM# DESCRIPTION QTY ITEM# DESCRIPTION QTY 0 Control Valve 28 Cylinder Body 02 Brass Nipple 29 Cylinder Rod 03 Lubricator Assembly 30 Rod End Bearing 04 Inlet Fitting 3 Crank Thrust Washer 2 05 Adjustment Seal 32 Crank Arm 06 Adjustment Jam Nut 33 Crank Pin Retaining Ring 2 07 Adjustment Screw 34 Crank Pin 08 Air Hose 35 Zerk Fitting 2 09 Hose Clamp 2 36 Main Shaft 0 Inlet Elbow Fitting 37 Lock Washer /2in. Cylinder Stud 38 /2in.2 Nut 2 Shock Metal Washer 2 39 Main Bearing 2 3 Shock Rubber Washer 2 40 Housing Assembly 4 Valve Body Screw 3 4 Thrust Washer 5 Lower Body Valve 42 U-Bolt 6 Valve Body O-Ring 43 Clamp Frame 7 Check Valve Disc 44 Handle 8 Valve Disc 45 Roll Pin 9 Upper Valve Body 46 Clamp Nut (Left Hand) 20 Packing 47 Jaw Bolt 4 2 Piston Screw 48 Clamp Nut (Right Hand) 22 Wear Ring 49 Thrust Washer 23 Piston O-Ring 50 Roll Pin 24 Piston 5 Clamp Screw 25 Air Cock 52 Jaw Shim 4 26 Rod Bearing 53 3/8in.6 Nut 8 27 Rod Seal Jaw Nut 2 2 7

9 PARTS DIAGRAM 8

10 WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Distributed by Northern Tool & Equipment Co., Inc. Burnsville, MN Northern Tool.com Made in China