S E L F - C L I N C H I N G S T U D S A N D P I N S

Transcription

1 S E L F - L I N I N G S T U D S A N D P I N S

2 SELF-LINING STUDS AND PINS F (flush-head) Studs are installed by placing them in punched or drilled holes in the sheets and squeezing into place with any standard press. The squeezing action embeds the head of the stud into the sheet. The metal displaced by the head flows smoothly and evenly around the ribs and into the annular groove creating a flush-head assembly and securely locking the stud into the sheet with high torque-out and pushout resistances. (See page F-4). Also available unthreaded on special order. (See page F-5) Flush-head Studs. TF (non-flush) Studs are for sheets as thin as.020 inches / 0.51 mm. They may also be used in thicker sheets where flush head studs are not required. TF studs are installed in the sheets in the same manner as flush-head studs; however, different punches and anvils are required. When installed, the TF stud will be securely locked into the thin sheet with ample torque-out and pushout resistances. The stud head will not be flush but will project above the sheet surface approximately.025 in. / 0.64 mm. (See page F-6) Thin Sheet Studs. F (high-strength) Studs replace weld studs with easier installation at lower costs. The large stud head which projects above the sheet material distributes the axial tightening force over a large area thereby improving pull through resistance. (See page F-7) igh-strength Studs. FB (BUSBAR ) Studs are ideal for applications which demand superior electrical/mechanical attachment points. Phosphor bronze studs offer twice the conductivity of carbon steel studs. (See page F-7) FL (low-displacement head) Studs install closer to the edge of a sheet than standard studs without causing that edge to bulge. Depending on thread size, Type FL studs can be installed from 25% to 50% closer to the edge of a sheet than standard self-clinching studs. (See page F-8) F4 (flush-head) Studs for Stainless Steel are designed to provide strong threads in stainless steel sheets as thin as.040 / 1 mm. These studs are made from 400 Series stainless steel and are designed for use in stainless steel sheets with a hardness of 92 or less on the Rockwell B scale. (See page F-9) TPS (flush-head) Pilot Pins satisfy a wide range of positioning, pivot, and alignment applications. The chamfered end makes mating hole location easy. (See page F-10) Low-displacement ead Studs. Flush-head Pins. Part Number Designation F ZI FE (high-strength) Studs are designed with an enlarged head diameter to provide high-strength in sheets as thin as.040 / 1 mm. (See page F-11) Dog Point and Anti ross- Options (See page F-12) Type and Material or Pin Diameter Length Finish F-2 opyright 1997 PennEngineering.

3 PEM Self-clinching Stud Selector Guide A p p l i c a t i o n R e q u i r e s : PEM Stud Type Sheet thickness igh Mounting into ompatibility igh Reduced Flush-head igh-strength as thin as electrical stainless steel with aluminum corrosion centerline-to- Unthreaded.020 / 0.51mm conductivity sheets anodizing resistance edge distance pin F (1) FA (1) FL FLS FS (1) F4 F FB FS TF TFS TPS FE Standard product features shown above. Studs can also be custom designed to meet your exact application requirements. (1) Also available unthreaded on special order. See page F-5. To be sure that your are getting genuine PEM brand self-clinching studs, look for the dimple trademark. (Reg. Pat. & T.M. Off. of the U.S. and other countries.) The Trademark for Quality F-3

4 TYPE F/FS/FA Flush-head for sheet thickness of.040 / 1 mm and greater. L Look for the PEM Dimple Trademark S unthreaded length All dimensions are in inches. Size (#2-56) (#4-40) (#6-32) (#8-32) (#10-24) (#10-32) (1/4-20) (5/16-18) Type Length L ±.015 Min. Max. Min. Fastener Material (Length in 16ths of an inch) Sheet Size in Dist. S Thick- Sheet in ±.015 Max. Steel Stainless Alu- ness Attach. /L Steel minum (1) Parts to Edge F FS NA NS NA NA NA NA F FS FA NS 16 NS NA NA F FS FA NS F FS FA NS F FS FA NS 024 NA 5 NS NS F FS FA 032 NA 5 NS F FS FA 0420 NA NA 6 NS F FS NA 0518 NA NA NA 8 NS All dimensions are in millimeters. Type Min. Max. Min. Fastener Material Sheet Dist. Length L ±0.4 Size in S Size x Thick- in (Length in millimeters) Sheet ± 0.4 Max. Pitch Steel Stainless Alu- ness Attach. /L Steel minum (1) Parts to Edge M2.5x0.45 F FS FA M2.5 6 NS 8 NS 10 NS 12 NS 15 NS 18 NS NA NA NA NA M3x0.5 F FS FA M3 6 NS NS 25 NS NA NA M3.5x0.6 F FS FA M3.5 NS NA M4x0.7 F FS FA M4 6 NS NS 35 NS M5x0.8 F FS FA M5 NA 8 NS NS 35 NS M6x1 F FS FA NS M6 NA NA M8x1.25 F FS NA M8 NA NA NA 12 NS NS Not Stocked, available on special order. NA Not Available. (1) See page F-13 for installation tool requirements. F-4

5 TYPE F/FN/FS/FA UNTREADED STUDS Flush-head for sheet thickness of.040 / 1 mm and greater. L Look for the PEM Dimple Trademark PEM unthreaded studs are only available on special order. P S unthreaded length All dimensions are in inches. (1) Type Length L ±.015 Min. Nominal Fastener Material Pin (Length in 16ths of an inch) Min. Size in Dist. Pin Dia. Sheet S Sheet Diameter Steel Stainless Alu- Thick- ±.015 Max /L P±.002 (2) Steel minum ness to Edge.073 F FN FS FA NA NA NA NA NA F FN FS FA NA NA NA NA F FN FS FA NA NA NA NA F FN FS FA NA NA NA NA F FN FS FA NA F FN FS FA NA F FN FS FA F FN FS FA F FN FS FA F FN FS FA F FN FS FA 167 NA F FN FS FA 173 NA F FN FS FA 207 NA F FN FS FA 215 NA NA NA F FN FS FA 223 NA NA NA F FN FS FA 273 NA NA NA F FN FS FA 281 NA NA NA All dimensions are in millimeters. (1) Type Min. Nominal Fastener Material Pin Min. Dist. Pin Dia. Length L ±.015 Sheet Size in S Diameter Steel Stainless Alu- (Length in millimeters) Thick- Sheet ± 0.4 Max. /L P±.002 (2) Steel minum ness to Edge 3 F FN FS FA 3 mm NA F FN FS FA 4 mm NA F FN FS FA 5 mm NA (1) Other pin diameters can be specified. (2) See chart on page F-13 for details. NA Not Available. F-5

6 TYPE TF/TFS Non-flush for sheets as thin as.020 / 0.51 mm. T L Look for the PEM Dimple Trademark Dimple in head identifies TF/ TFS S unthreaded length All dimensions are in inches. Type Length L ±.015 Fastener Material (Length in 16ths of an inch) Size Stainless Steel Steel Min. Max. Min. Sheet Size in Dist. S T Thick- Sheet in ±.015 Max. Max. ness Attach. /L (1) Parts to Edge (#2-56) TF TFS NS 5 NS 6 NS 8 NS 10 NS 12 NS NA NA NA NA (#4-40) TF TFS NS NA NA NA (#6-32) TF TFS NS 16 NS 20 NS 24 NS (#8-32) TF TFS NS 16 NS 20 NS 24 NS (#10-24) TF TFS 024 NS NA (#10-32) TF TFS 032 NA 5 NS 6 NS NS 20 NS 24 NS All dimensions are in millimeters. Type Min. Max. Min. Fastener Material Sheet Dist. Length L ±0.4 Size in S T Size x Stain- Thick- in (Length in millimeters) Sheet ±0.4 Max. Max. Pitch Steel less ness Attach. /L Steel (1) Parts to Edge M3x0.5 TF TFS M NS 25 NS NA NA M4x0.7 TF TFS M4 NA 8 NS NS 25 NS 30 NS 35 NS M5x0.8 TF TFS M5 NA 8 NS NS 25 NS 30 NS 35 NS NS Not Stocked, available on special order. NA Not Available. (1) See page F-13 for installation tool requirements. F-6

7 TYPE F/FS/FB For high-strength applications in sheets as thin as.050 / 1.3 mm. Type FB for superior electrical/ mechanical attachment in copper. T L Look for the PEM Dimple Trademark S unthreaded length All dimensions are in inches. Size (#10-32) (1/4-20) (5/16-18) (3/8-16) Type Length L ±.015 Max. Min. Min. (Length in 16ths of an inch) Size in Dist. Fastener Material Sheet S T Sheet in Thick- ±.01 Max. Max. Steel Stainless Phosphor Attach. /L ness Steel Bronze (1) Parts to Edge F FS FB NS NS 28 NS 32 NS F FS FB NS NS 28 NS 32 NS F FS FB NS NS 32 NS F FS FB 0616 NA NS 32 NS Tensile strength: F ksi / FS - 75 ksi / FB - 60 ksi All dimensions are in millimeters. Type Max. Min. Min. Dist. Fastener Material Length code L ±0.4 Sheet Size in S T Size x in (Length in millimeters) Thick- Sheet ±0.25 Max. Max. Pitch Steel Stainless Phosphor Attach. /L ness Steel Bronze(1) Parts to Edge M5x0.8 F FS FB M5 15 NS NS NS 40 NS 50 NS M6x1 F FS FB M6 15* NS NS 40 NS 50 NS M8x1.25 F FS FB M8 15 NS NS NS 40 NS 50 NS M10x1.5 F FS FB NS M10 15 NS NS NS 40 NS 50 NS Tensile strength: F MPa / FS MPa / FB MPa NS Not Stocked, available on special order. NA Not Available. (1) The electrical resistance (tested at 10 amps D) between phosphor bronze studs and copper busbars is below 104µ ohms and 62µ ohms for the #10-32 / M5 and 3/8-16 / M10 thread sizes respectively, after repeated thermal and mechanical cycling. onsult our Marketing department for complete electrical resistance test data for type FB studs installed in copper. * Type FB-M6-15 is only available on special order. F-7

8 TYPE FL/FLS Installs closer to the edge of a sheet than standard studs with out causing that edge to bulge. Flush-head for sheet thickness.040 / 1 mm and greater. L Look for the PEM Dimple Trademark S unthreaded length All dimensions are in inches. Type Length L ±.015 Min. Max. Min. Fastener Material (Length in 16ths of an inch) Sheet Size in Dist. S Thick- Sheet in Size ±.015 Max. Steel Stainless ness Attach. /L Steel (1) Parts to Edge (#2-56) FL FLS NA NA NA NA (#4-40) FL FLS NA NA (#6-32) FL FLS (#8-32) FL FLS (#10-32) FL FLS 032 NA All dimensions are in millimeters. Type Min. Max. Min. Fastener Material Sheet Dist. Length L ±0.4 Size in S Size x Thick- in (Length in millimeters) Sheet ±0.4 Max. Pitch Steel Stainless ness Attach. /L Steel (1) Parts to Edge M2.5x0.45 FL FLS M NA NA NA NA M3x0.5 FL FLS M NA NA M3.5x0.6 FL FLS M NA M4x0.7 FL FLS M M5x0.8 FL FLS M5 NA NA Not Available. (1) See page F-15 for installation tool requirements. Depending on thread size, Type FL studs can be installed almost 50% closer to the edge of a sheet than standard self-clinching studs. F-8

9 TYPE F4 Permanent installation into stainless steel sheets as thin as.040 / 1 mm. For use in sheet hardness of 92 or less on the Rockwell B scale. L Look for the PEM Dimple Trademark S unthreaded length All dimensions are in inches. Length L ±.015 Max. Min. (Length code in 16ths of an inch) Sheet Size in S Dist. Type Thick- Sheet in Size ±.015 Max. /L ness Attach to Edge Parts (#4-40) F NS 14 NS 16 NS NA NA (#6-32) F NS (#8-32) F NS (#10-32) F4 032 NA 5 NS All dimensions are in millimeters. Max. Min. Length L ±0.4 Sheet Size in S Dist. Size x Type (Length in millimeters) Thick- in Sheet ±0.4 Max. /L Pitch ness Attach to Edge parts M3 x 0.5 F4 M3 6 NS NS 25 NS NA NA M4 x 0.7 F4 M4 6 NS NS 35 NS M5 x 0.8 F4 M5 NA 8 NS NS 35 NS NS Not Stocked, available on special order. NA Not Available. F-9

10 TYPE TPS Flush-mounted, self-clinching pilot pins. Satisfies a wide range of positioning, pivot, and alignment applications. hamfered end makes mating hole location easy. S Look for the PEM Dimple Trademark D P 64 ±5 L All dimensions are in inches. Length L ±.015 Min. Pin Pin Min. Size S (Length in 16ths of an inch) D Distance Diameter Type Diameter Sheet in Sheet Max. ±.006 ±.015 /L P ± Thickness (1) to Edge.125 TPS NA TPS TPS 250 NA All dimensions are in millimeters. Min. Pin Pin Min. Size S Length L ± 0.4 D Distance Diameter Diameter Sheet in Sheet Max. Type (Length in millimeters) ±0.15 ±0.4 /L P ±0.05 Thickness (1) to Edge 3 TPS 3mm NA TPS 4mm NA TPS 5mm NA TPS 6mm NA NA (1) Pin diameter may exceed max. in this region. NA Not Available. F-10

11 TYPE FE Enlarged head diameter provides highstrength in sheets as thin as.040 / 1 mm. T L Look for the PEM Dimple Trademark S unthreaded length All dimensions are in inches. Length L ±.015 (Length in 16ths of an inch) Min. Size Max. Min. S T Type Sheet In Sheet In Dist. Thickness ±.01 Max. Max. Attached /L (1) Parts To Edge (#10-32) (1/4-20) (5/16-18) All dimensions are in millimeters. FE NS NS 28 NS 32 NS FE NS NS 28 NS 32 NS FE NS NS 32 NS strength: 120 ksi Length L ±.0.4 Min. Size S T Max. Min. x Type (Length in Millimeters) Sheet In Sheet ±0.25 Max. Max. In Dist. Pitch Thickness Attached /L (1) Parts To Edge M5 x 0.8 FE M5 15 NS NS NS 40 NS 50 NS M6 x 1 FE M6 15 NS 20 25NS NS 40 NS 50 NS M8 x 1.25 FE M8 15 NS NS NS 40 NS 50 NS NS Not Stocked, available on special order. (1) See page F-17 for installation tool requirements. strength: 900 MPa F-11

12 Dog Point And Anti ross-ing Options For Studs PEM AUTOSPE dog point lead-in option for studs allows quick location of the mating fastener during assembly and protects the first thread of the stud during nut enagement. this feature is available on Types F, F, and FE studs. L (1) B E Look for the PEM Dimple Trademark Dog Point Stud Approx. 45 Standard Dog Point Detail All dimensions are in inches. Size (#6-32) (#8-32) (#10-24) (#10-32) (1/4-20) (1/4-28) (5/16-18) (5/16-24) (3/8-16) (3/8-24) ±.005 (2) B Nom. E Transitional ±.010 Length to Full All dimensions are in millimeters. Size x Pitch ±0.13 (2) B Nom. E Transitional ±0.25 Length to Full M3.5 x M4 x M5 x M6 x M8 x M10 x Type Designation FD F Stud with dog point S Material (If applicable) PennEngineering Fastening Technologies is a licensee of MA Anti ross-ing Technology. This unique design allows the threads to self-align and drive easily with reduced effort. This helps speed assembly, reduce or eliminate failures, repairs, scrap, downtime, and warranty service associated with thread damage. This option is available on most types of PEM studs. ere s how it works: Anti ross- Feature Misaligned Axis The anti cross-threading design offers users the benefit of self-aligning, anti cross-threading threads. s am As the threads come into contact, the patented anti cross-thread begins to cam over the female thread. s Drive Normally The anti cross-threads promote alignment of the two thread helixes. The fasteners drive easily with reduced effort. (1) For L refer to type F, FE, or F lengths. (2) Maximum dog point diameter is.003 / 0.08 mm less than minimum minor diameter of 2B or 6 nut threads. If required, studs are supplied with raw material and plating certifications as required by automotive industry standards. MA is a registered trademark of MA inc. F-12

13 MATERIAL & FINIS SPEIFIATIONS Optional s (1) Fastener Materials Standard Finishes For use in Sheet ardness: Finish (2) External, Zinc Per Zinc Per 50 or less 55 or less 70 or less 80 or less 85 or less 92 or less ANSI eat T4 DA 400 ASTM B 633 Passivated ASTM B 633 on the on the on the on the on the on the B1.1, 2A Treated Series Aluminum #510 Series No S1 (5µm), and/or S1 (5µm), Rockwell Rockwell Rockwell Rockwell Rockwell Rockwell ANSI/ASME arbon arbon Stainless (Plain Phosphor Stainless Finish Type III, Tested Per Type II, B B B B B B Type B1.13M, 6g Steel Steel Steel Finish) Bronze (3) Steel (4) (5) olorless ASTM A380 Yellow Scale Scale Scale Scale Scale Scale F FS FA FN F4 FL FLS TF TFS F FB FS TPS FE Part Number s for Finishes X ZI None Z (1) For plated studs, lass 2A/6g, the maximum major and pitch diameter, after plating, may equal basic sizes and be gauged to lass 3A/4h. Per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, paragraph 8.2. (2) Special order with additional charge. (3) Material properties yield strength: 50,000 psi (345 MPa), tensile strength: 63,000 psi (434 MPa). (4) Part numbers for aluminum studs have no plating suffix. (5) X suffix studs may have pitch diameters and major diameters below 2A Basic, per ANSI B1.1, Section 7, and B1.13M, Section 8 to allow for minimum of of plating. INSTALLATION For Types F, FS, FA, FL, FLS, TF, TFS, F, FB, FS and FE studs PEM brand self-clinching studs are installed by placing them in punched or drilled holes in the sheet material and squeezing them into place with any standard press. All that is required is a flat or recessed punch and a plain anvil having a hole to clear the thread diameter so that force is applied between the top of the stud head and underside of the sheet material. The squeezing action forces the ribs of the stud into the sheet, displacing sheet material, causing it to fill the annular groove under the head of the stud. The following information provides specifics with regard to stud installation. All dimensions are in inches. Anvil Dimensions A & All dimensions are in millimeters. Anvil Dimensions A M M M M M M M M F-13

14 INSTALLATION (ontinued) Type F/FN/FS/FA (Flush) ed and Unthreaded Studs The illustrations below indicate suggested tooling for applying installation forces. Note that for sheets.060 / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than.060 / 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than.060 / 1.51 mm with #2 thru #10 / M3 thru M5 thread sizes and less than.093 / 2.4 mm for 1/4 / M6 threads. Tooling for sheet thicknesses.060 / 1.51 mm and greater with #2 thru #10 / M3 thru M5 thread sizes and.093 / 2.41 mm and greater for 1/4 and 5/16 / M6 and M8 threads. PUN SEET PUN SEET A 45 L / 3.18 mm L / 3.18 mm ANVIL ANVIL Type TF/TFS (Non-Flush) Studs The illustrations below indicate suggested tooling for type TF studs. Note that for sheets.030 / 0.76 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than.030 / 0.76 mm down to.020 / 0.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. The standard punch design below provides clearance for the stud head and reduces chances of over squeezing the head of the stud into the sheet metal. When installed, the stud head is not flush but will protrude approximately.025 / 0.64 mm. Tooling for sheet thicknesses less than.030 / 0.76 mm down to.020 / 0.51 mm. Tooling for sheet thicknesses.030 / 0.76 mm and greater. PUN PUN / +0.4 mm / +0.6 mm.020 / 0.51 mm.021 / 0.53 mm / +0.4 mm / +0.6 mm.020 / 0.51 mm.021 / 0.53 mm PUN PUN SEET SEET A 45 L / 3.18 mm L / 3.18 mm ANVIL ANVIL F-14

15 INSTALLATION (ontinued) Type F/FB/FS Studs Apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud into the sheet. The illustration below indicates suggested tooling for Type F self-clinching studs. The standard punch design provides clearance for the stud head and reduces chances of over squeezing. PUN / +0.4 mm / +0.6 mm (032) 0.94 mm mm (M5) (0420) 1.14 mm mm (M6) (0518) 1.62 mm mm (M8) (0616) 2.1 mm mm (M10) PUN SEET Type FL/FLS Studs The illustrations below indicate suggested tooling for applying installation forces. Note that for sheets.060 / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than.060 / 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than.060 / 1.51 mm. Tooling for sheet thicknesses.060 / 1.51 mm and greater. PUN PUN SEET SEET ANVIL ANVIL A 45 L / 3.18 mm L / 3.18 mm ANVIL ANVIL F-15

16 INSTALLATION (ontinued) Type F4 Self-linching Studs for Stainless Steel For Type F4 studs, a special anvil with a raised ring is required to create a proper installation. The raised ring acts as a second displacer of the stainless sheet material, thereby ensuring that the annular groove is filled. We do not recommend the use of F4 studs in sheet thicknesses greater than.095 / 2.41 mm. The special anvils are available from PEM stock or can be machined from suitable tool steel. A hardness of Rc55 minimum is required to provide long anvil life. We recommend measuring the P dimension every 5000 installations to ensure that the anvil remains within specification. All dimensions are in inches. Anvil Dimensions A B P R 1 R ±.002 ±.002 ±.001 Max. Max. Anvil Part No All dimensions are in millimeters. Anvil Dimensions A B P R 1 R ±0.05 ±0.05 ±.025 Max. Max. Anvil Part No. M M M Recommended Installation Anvil B 45 PUN SEET 95 R 1 R 2 A ANVIL L / 3.18 mm P Type TPS Flush-Mounted, Self-linching Pilot Pins All dimensions are in inches. Pin Dia. Test Sheet Thickness Anvil Dimensions A ±.002 ± Over.060 (1) Over.065 (1) Over.075 (1).255 All dimensions are in millimeters. Anvil Dimensions Pin Dia. Test Sheet Thickness A ±0.05 ± mm 3.11 Over 1.7 (1) 4mm Over 1.7 (1) mm 5.13 Over 1.8 (1) mm 6.12 Over 1.9 (1) PUN 60 A SEET ANVIL L / 3.18 mm L / 3.18 mm Recommended tooling when a chamfered anvil is required. Recommended tooling when a chamfered anvil is not required. (1) hamfered anvil not required. F-16

17 INSTALLATION (ontinued) Type FE Studs The illustrations below indicate suggested tooling for applying installation forces. Note that for sheets.060 / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than.060 / 1.51 mm to less than.075 / 1.9 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than.060 / 1.51 mm with #10 / M5 and 1/4 / M6 thread sizes and less than.075 / 1.9 mm with 5/16 / M8 threads. Tooling for sheet thicknesses.060 / 1.51 mm and greater with #10 / M5 and 1/4 / M6 thread sizes and.075 / 1.9 mm and greater with 5/16 / M8 threads. PUN / +0.4 mm / +0.6 mm (032) (0420) (0518) 1.17 mm mm (M5) 1.39 mm mm (M6) 2 mm mm (M8) PUN / +0.4 mm / +0.6 mm (032) (0420) (0518) 1.17 mm mm (M5) 1.39 mm mm (M6) 2 mm mm (M8) SEET SEET A 45 L / 3.18 mm L / 3.18 mm ANVIL ANVIL Other onsiderations Installation Equipment For best results we recommend using a PEMSERTER press for either manual or automatic installation of PEM F, FS, FA, FL, FLS, F4, TF, TFS, F, FB, FS and TPS fasteners. To further reduce costs, the PEMSERTER In-die system allows you install PEM brand studs during the stamping process. This eliminates secondary insertion operations and improves quality. For more information on our line of presses call (USA only). Mask PEM Blu-oat thread mask is available for applications where hardware is installed prior to painting. During assembly, the threads of the mating hardware will remove paint, electro deposited automotive under coatings, and weld spatter upon application of torque. PEM studs can be specially ordered with thread mask applied. F-17

18 PERFORMANE DATA The pushout, torque-out, and pull thru values reported here pertain only to the holding power of the stud to the sheet into which it is installed. These values in no way pertain to the axial strength of the threads, allowable tightening torque or design loading of an assembly. The values reported are anticipated destructive averages when all installation specifications and procedures are followed. When properly installed, PEM selfclinching studs should perform better than the values given here. Type F and FS Flush-ead Studs Max. Nut Test Sheet Sheet Tightening Type Thickness and ardness Torque (in. lbs.) (1) Material RB Installation Pushout Torque-out Pull Thru (lbs.) (lbs.) (in. lbs.) (lbs.) F.062 Aluminum FS.062 Aluminum F.060 Steel FS.060 Steel F.064 Aluminum FS.064 Aluminum F.060 Steel FS.060 Steel F.064 Aluminum FS.064 Aluminum F.060 Steel FS.060 Steel F.064 Aluminum FS.064 Aluminum F.060 Steel FS.060 Steel F.064 Aluminum FS.064 Aluminum F.060 Steel FS.060 Steel F.093 Aluminum FS.093 Aluminum F.088 Steel FS.088 Steel F.093 Aluminum FS.093 Aluminum F.093 Steel FS.093 Steel F-18 M M M M4 1.7 M5 3.5 M6 5.9 M Max. Nut Test Sheet Sheet Tightening Type Thickness and ardness Torque (N m) (1) Material RB Installation Pushout Torque-out Pull Thru (kn) (N) (N m) (N) F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 2.4 mm Aluminum FS 2.4 mm Aluminum F 2.2 mm Steel FS 2.2 mm Steel F 2.4 mm Aluminum FS 2.4 mm Aluminum F 2.4 mm Steel FS 2.4 mm Steel (1) Maximum recommended tightening torques for aluminum studs are 60 percent of these values.

19 PERFORMANE DATA (ontinued) Type TF and TFS Non-Flush Studs M M4 1.7 M5 3.5 Max. Nut Test Sheet Sheet (1) Tightening Type Thickness and ardness Installation Torque (in. lbs.) Material RB (lbs.) Pushout (lbs.) Torque-out (in. lbs.) TF.020 Aluminum TFS.020 Aluminum TF.023 Steel TFS.025 Steel TF.020 Aluminum TFS.020 Aluminum TF.023 Steel TFS.025 Steel TF.020 Aluminum TFS.020 Aluminum TF.023 Steel TFS.025 Steel TF.020 Aluminum TFS.020 Aluminum TF.023 Steel TFS.025 Steel Max. Nut Test Sheet Sheet (1) Tightening Type Thickness and ardness Installation Torque (N m) Material RB (kn) (1) Installation controlled by proper cavity depth in punch. Pushout (N) Torque-out (N m) TF 0.5 mm Aluminum TFS 0.5 mm Aluminum TF 0.6 mm Steel TFS 0.6 mm Steel TF 0.5 mm Aluminum TFS 0.5 mm Aluminum TF 0.6 mm Steel TFS 0.6 mm Steel TF 0.5 mm Aluminum TFS 0.5 mm Aluminum TF 0.6 mm Steel TFS 0.6 mm Steel F-19

20 PERFORMANE DATA (ontinued) Type F and FS igh Strength Studs and Type FB Phosphor Bronze Studs Type Max. Nut Tightening Torque (ft. lbs.) Test Sheet Sheet (1) Thickness and ardness Installation Material RB (lbs.) (2) Pushout Torque-out Tensile (lbs.) (ft. lbs.) Strength (lbs.) F Aluminum F Steel FS Aluminum FS Steel FB opper DA F Aluminum F Steel FS Aluminum FS Steel FB opper DA F Aluminum F Steel FS Aluminum FS Steel FB opper DA F Aluminum F Steel FS Aluminum FS Steel FB opper DA Type Max. Nut Tightening Torque (N m) Test Sheet Sheet (1) Thickness and ardness Installation Material RB (kn) (2) Pushout Torque-out Tensile (N) (N m) Strength (kn) F mm Aluminum F mm Steel M5 FS mm Aluminum FS mm Steel FB mm opper DA F mm Aluminum F mm Steel M6 FS mm Aluminum FS mm Steel FB mm opper DA F mm Aluminum F mm Steel M8 FS mm Aluminum FS mm Steel FB mm opper DA F mm Aluminum F mm Steel M10 FS mm Aluminum FS mm Steel FB mm opper DA (1) Installation controlled by proper cavity depth in punch. (2) ead size is adequate to ensure failure in threaded area. F-20

21 PERFORMANE DATA (ontinued) Type FL and FLS Self-clinching Studs M2.5 M3 M3.5 M4 M5 Max. Nut Test Sheet Sheet Pull Thru Installation Pushout Torque-out Pull Thru Tightening Type Thickness and ardness Test Bushing (lbs.) (lbs.) (in. lbs.) (lbs.) Torque (in. lbs.) Material RB Size (in.) 2.3 FL / FLS.047 Aluminum FL / FLS.045 Steel FL / FLS.047 Aluminum FL / FLS.045 Steel FL / FLS.047 Aluminum FL / FLS.045 Steel FL / FLS.047 Aluminum FL / FLS.045 Steel FL / FLS.047 Aluminum FL / FLS.045 Steel Max. Nut Test Sheet Sheet Pull Thru Installation Pushout Torque-out Pull Thru Tightening Type Thickness and ardness Test Bushing (kn) (N) (N m) (N) Torque (N m) Material RB Size (mm) 0.41 FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel Type F4 Self-linching Studs (1) Max. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Torque (in. lbs.) Material RB Max. (lbs.) (lbs.) (in. lbs.) (lbs.) Stainless Steel Stainless Steel Stainless Steel Stainless Steel Max. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Torque (N m) Material RB Max. (kn) (N) (N m) (N) M mm Stainless Steel M mm Stainless Steel M mm Stainless Steel (1) Performance values shown are typical for fasteners properly installed using raised ring tooling in good condition. We recommend replacing installation tooling when the height of the P (see page F-16) dimension is reduced to.005 / 0.13 mm due to wear. Reductions in performance may occur as the height of the protrusion wears. Variations in hole preparation, installation force, and sheet material type, thickness, and hardness will affect both performance and tooling life. Type TPS Flush-Mounted, Self-linching Pilot Pins Pin Test Sheet Sheet Installation Pushout Dia. Material ardness RB (lbs.) (lbs.) Aluminum Steel Aluminum Steel Aluminum Steel Pin Test Sheet Sheet Installation Pushout Dia. Material ardness RB (kn) (kn) Aluminum mm Steel Aluminum mm Steel mm Aluminum Steel mm Aluminum Steel F-21

22 PERFORMANE DATA (ontinued) Type FE Self-linching Studs Max. Nut Tightening Test Sheet Thickness Sheet Installation Pushout Torque-out Pull Thru Test Bushing Torque and Material ardness (lbs.) (lbs.) (in. lbs.) (lbs.) Size (ft. lbs.) (in.) RB (1) For Pull Thru Tests Aluminum old-rolled Steel Aluminum old-rolled Steel Aluminum old-rolled Steel M E R T I Max. Nut Tightening Test Sheet Thickness Sheet Installation Pushout Torque-out Pull Thru Test Bushing Torque and Material ardness (kn) (N) (N m) (kn) Size (N m) (mm) RB (1) For Pull Thru Tests M5 4.4 M6 10 M mm Aluminum mm old-rolled Steel mm Aluminum mm old-rolled Steel mm Aluminum mm old-rolled Steel (1) Installation controlled by proper cavity depth in punch. F-22

23 F-23

24 Specifications subject to change without notice. F-24 Printed in U.S.A. AGE-46384