S ELF-CLINCHING S TANDOFFS
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1 S EF-INING S TANOFFS
2 SEF-INING STANOFFS These standoffs, which use the proven self-clinching design, install with a squeeze in punched or drilled round holes and become permanently mounted in the thin sheet. PEM brand standoffs are installed with their heads flush with one surface of the mounting sheet. When blind-threaded types are used, outer sheet surfaces are not only flush, but closed as well. Unthreaded standoffs are also available for spacing multi-panel assemblies. s TSO, TSOS, and TSOA self-clinching threaded standoffs provide permanent threads in sheets as thin as.025 / 0.63 mm. s SO4 and SO4 standoffs are for installation into stainless steel sheets as thin as.040 / 1.02 mm. PEM self-clinching standoffs are also available on special order in nonheat treated carbon steel as type SON (thru-hole threaded) or SON (blind threaded). Always look for the One or Two Groove trademarks to be sure you are getting genuine PEM brand standoffs If you require a standoff which we do not offer in this bulletin, please contact us. We will be happy to work with you to satisfy your special need. For other types of PEM brand standoffs and spacers see: SUPPORT TIS SEET ulletin PEM oncealed-head Standoffs. ulletin K PEM Standoffs for printed circuit boards. ulletin SK PEM KEYOE Standoffs. TRU-OE TREAS IN TREAS ulletin SSA PEM brand SNAP-TOP Standoffs. Part Number esignation SO ZI and Material ength Finish opyright 1997 PEM Fastening Systems, a PennEngineering company. PEM is a brand name and a registered trademark for fasteners manufactured exclusively by PEM Fastening Systems. SO-2
3 TYPE SO4 TRU-OE TREAE STANOFFS FOR INSTAATION INTO STAINESS STEE GENERA IMENSIONA ATA ook for the One Groove trademark. ole Size In ounter ore ia ± ole / Nom METRI ole Size In ounter- ore ia Nom. ±0.13 ole / M M M M M TREA SIZE AN ENGT SEETION ATA Size SO4 (#4-40) 6440 (1) SO4 (#6-32) 8632 (1) (#8-32) (#10-32) ength (ength in 32nds of an inch) N/A N/A N/A N/A N/A SO imension ±.010 None METRI ength Size x (ength in millimeters) Pitch M3 x 0.5 SO4 M3 3.5M3 (1) N/A N/A N/A M3.5 x 0.6 M3.5 M4 x 0.7 SO4 M M5 x 0.8 M5 imension ±0.25 None (1) Standoffs with thread codes 6440, 8632, and 3.5M3 offer greater wall thickness for thread sizes 440, 632, and M3 respectively. N/A Not Available. SO-3
4 TYPE SO4 IN TREAE STANOFFS FOR INSTAATION INTO STAINESS STEE GENERA IMENSIONA ATA ook for the One Groove trademark. F ole Size In ole / Nom ole Size In Nom. ole / METRI M M M M M TREA SIZE AN ENGT SEETION ATA Size SO4 (#4-40) 6440 (1) SO4 (#6-32) 8632 (1) (#8-32) (#10-32) SO ength (ength in 32nds of an inch) F imension METRI ength Size x (ength in millimeters) Pitch M3 x 0.5 SO4 M3 3.5M3 (1) M3.5 x 0.6 M3.5 M4 x 0.7 SO4 M M5 x 0.8 M5 F imension (1) Standoffs with thread codes 6440, 8632, and 3.5M3 offer greater wall thickness for thread sizes 440, 632, and M3 respectively. SO-4
5 TYPES SO, SOA, SOS TRU-OE TREAE STANOFFS ook for the Two Groove trademark. (All dimensions are in inches) GENERA IMENSIONA ATA ole Size In ounter ole / ore ia. Nom ± TREA SIZE AN ENGT SEETION ATA ength (ength in 32nds of an inch) Size Stainless Aluminum SO SOS SOA (#4-40) 6440 (1) SO SOS SOA (#6-32) 8632 (1) (#8-32) (#10-32) N/A N/A N/A N/A N/A SO SOS SOA imension ±.010 None (1) Standoffs with thread codes 6440 and 8632 offer greater wall thickness for thread sizes 440 and 632, respectively. N/A Not Available. PROUT AVAIAIITY TAE Part numbers listed below are normally stocked. Those part numbers not shown may be in stock, but generally are only available on special order SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SO SOS SO SO SO SO SO SO SO SOS SO SOS SO SOS SO SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOA SOS SOS SOS SOA SOS SOS SOA SOS SOA SOA SOA SOS SOA SOA SOA SOA SOA SOA SO-5
6 TYPES SO, SOA, SOS TRU-OE TREAE STANOFFS METRI ook for the Two Groove trademark. (All dimensions are in millimeters) GENERA IMENSIONA ATA METRI ole Size ounter- In ole / ore ia Nom ±0.13 M M M M M TREA SIZE AN ENGT SEETION ATA METRI ength Size x Stainless Aluminum (ength in millimeters) Pitch M3 x 0.5 SO SOS SOA M3 3.5M3 (1) N/A N/A N/A M3.5 x 0.6 M3.5 M4 x 0.7 SO SOS SOA M M5 x 0.8 M5 imension ±0.25 None (1) Standoffs with thread codes 3.5M3 offer greater wall thickness for M3 thread size. N/A Not Available. PROUT AVAIAIITY TAE Part numbers listed below are normally stocked. Those part numbers not shown may be in stock, but generally are only available on special order. METRI M3 3.5M3 M4 SO SO SO SO-M3-3 SO-3.5M3-4 SO-M4-3 SO-M3-4 SO-3.5M3-6 SO-M4-4 SO-M3-6 SO-3.5M3-8 SO-M4-6 SO-M3-8 SO-3.5M3-10 SO-M4-8 SO-M3-10 SO-3.5M3-12 SO-M4-10 SO-M3-12 SO-3.5M3-14 SO-M4-12 SOS SOS SOS SOS-M3-3 SOS-3.5M3-4 SOS-M4-3 SOS-M3-4 SOS-3.5M3-6 SOS-M4-4 SOS-M3-6 SOS-3.5M3-8 SOS-M4-6 SOS-M3-8 SOS-3.5M3-10 SOS-M4-8 SOS-M3-10 SOS-3.5M3-12 SOS-M4-10 SOS-M3-12 SOS-3.5M3-14 SOS-M4-14 SOS-M3-14 SOS-3.5M3-16 SO-6
7 TYPES SO, SOA, SOS IN TREAE STANOFFS ook for the Two Groove trademark. (All dimensions are in inches) GENERA IMENSIONA ATA F ole Size In ole / Nom TREA SIZE AN ENGT SEETION ATA Size Stainless Aluminum (#4-40) (#6-32) (#8-32) (#10-32) SO SO SOS SOS SOA SOA SO SOS SOA (1) (1) (1) Standoffs with thread codes 6440 and 8632 offer greater wall thickness for thread sizes 440 and 632, respectively ength (ength in 32nds of an inch) F imension PROUT AVAIAIITY TAE Part numbers listed below are normally stocked. Those part numbers not shown may be in stock, but generally are only available on special order SOS SOS SO SOS SOS SOS SO SO SOS SOS SOS SO SO SOS SOS SOS SO SO SOS SOS SOS SO SO SOS SOS SOS SO SO SOS SOS SOS SO SO SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOS SOA SOS SOS SOA SOS SOS SOA SOA SOA SOA SOA SOA SOA SOA SOA SO-7
8 TYPES SO, SOA, SOS IN TREAE STANOFFS METRI ook for the Two Groove trademark. F (All dimensions are in millimeters) METRI GENERA IMENSIONA ATA ole Size In Nom. ole / M M M M M TREA SIZE AN ENGT SEETION ATA METRI ength Size x Stainless Aluminum (ength in millimeters) Pitch M3 x 0.5 SO SOS SOA M3 3.5M3 (1) M3.5 x 0.6 M3.5 M4 x 0.7 SO SOS SOA M M5 x 0.8 M5 F imension (1) Standoffs with thread codes 3.5M3 offer greater wall thickness for M3 thread size. PROUT AVAIAIITY TAE Part numbers listed below are normally stocked. Those part numbers not shown may be in stock, but generally are only available on special order. METRI M3 3.5M3 M4 SOS SOS SO SOS-M3-8 SOS-3.5M3-8 SO-M4-10 SOS-M3-10 SOS-3.5M3-10 SO-M4-12 SOS-M3-12 SOS-3.5M3-12 SO-M4-14 SOS-M3-14 SOS-3.5M3-14 SOS-M3-16 SOS-3.5M3-18 SOS SOS-M3-18 SOS-3.5M3-20 SOS-M3-20 SOS-3.5M3-25 SOS-M4-10 SOS-M4-12 SOS-M4-14 SO-8
9 TYPES SO, SOA, SOS TRU-OE UNTREAE STANOFFS AN METRI ook for the Two Groove trademark. Thru-hole ole Size In GENERA IMENSIONA ATA ole / Nom PEM thru-hole, unthreaded standoffs are available on special order only. METRI ole Size Thru-hole In Nom. ole / TRU-OE IAMETER AN ENGT SEETION ATA ength (ength in 32nds of an inch) Thru-hole iameter Thru-hole Stainless Aluminum SO SOS SOA (1) SO SOS SOA (1) SO SOS SOA METRI Thru-hole ength iameter Thru-hole Stainless (ength in millimeters) Aluminum 3.1 S0 SOS SOA (1) SO SOS SOA (1) SO SOS SOA (1) Standoffs with thru-hole codes 6116, 8143, 63.1 and 83.6 offer greater wall thickness for that thru-hole diameter. SO-9
10 TYPES TSO, TSOS, TSOA TREAE STANOFFS FOR SEETS AS TIN AS.025 / 0.63 mm Style #1 Style #2 ook for the Two Groove trademark. ole Size In GENERA IMENSIONA ATA epth Nom. ole / Style #3 METRI ole Size In ole / Nom epth M M M M M TREA SIZE AN ENGT SEETION ATA ength ±.003 For other lengths / thread depth data see chart below. Size Stainless Aluminum ength (ength without decimal point) TSO TSOS TSOA 090 (1) 125 (1) 187 (1) 250 (1) 312 (2) 375 (2) 437 (3) 500 (3) 562 (3) 625 (3) 687 (3) 750 (#2-56) 6256 (4) (3) TSO TSOS TSOA (#4-40) 6440 (4) (#6-32) 090 (1) 125 (1) 187 (1) 250 (1) 312 (2) 375 (2) 437 (2) 500 (3) 562 (3) 625 (3) 687 (3) 750 (3) TSO TSOS TSOA 632 NA 125 (1) 187 (1) 250 (1) 312 (1) 375 (2) 437 (2) 500 (2) 562 (3) 625 (3) 687 (3) 750 (3) METRI Size x Pitch M2.5 x 0.45 TSO TSOS TSOA M3 x 0.5 TSO TSOS TSOA ength ±0.08 For other lengths / thread depth data see chart below. Stainless Aluminum ength (ength without decimal point) M25 6M25 (4) M3 6M3 (4) 200 (1) 300 (1) 400 (1) 600 (1) 800 (2) 1000 (3) 1200 (3) 1400 (3) 1600 (3) 1800 (3) 1900 (3) 200 (1) 300 (1) 400 (1) 600 (1) 800 (2) 1000 (2) 1200 (3) 1400 (3) 1600 (3) 1800 (3) 1900 (3) M3.5 x 0.6 TSO TSOS TSOA M35 NA 300 (1) 400 (1) 600 (1) 800 (1) 1000 (2) 1200 (2) 1400 (3) 1600 (3) 1800 (3) 1900 (3) (1) Style #1. (2) Style #2. (3) Style #3. N/A Not Available. SO-10 (4) Standoffs with thread codes 6256, 6440, 6M25, and 6M3 offer greater wall thickness for thread sizes 256, 440, M2.5, and M3, respectively. ENGT / STYE ATA (ength can be specified in.001 increments.) ength ength ength (Style #1) (Style #2) (Style #3) (ength can be specified in.02 mm increments.) METRI ength ength ength (Style #1) (Style #2) (Style #3) M25 6M M3 6M M
11 MATERIA & FINIS SPEIFIATIONS s (1) Fastener Materials Standard Finishes For Use In ardness: Internal, ANSI Non-heat Series Zinc Per ASTM Passivated 88 or less on 80 or less on 70 or less on 60 or less on 50 or less on ANSI/ASME eat-treated Treated 7075-T6 Stainless Stainless 633 S1 (5µm) and/or Tested the Rockwell the Rockwell the Rockwell the Rockwell the Rockwell 1.13M, 6 arbon arbon Aluminum III, olorless Per ASTM A380 None Scale Scale Scale Scale Scale SO SOA SOS SO4 SO SOA SOS SO4 TSO TSOS TSOA Part Number s For Finishes ZI None None (1) Where applicable. INSTAATION s SO, SOS, SOA, SO4, SO, SOS, SOA, and SO4 1. Punch or drill properly sized mounting hole in sheet. o not perform any secondary operation such as deburring. 2. Insert standoff through mounting hole of sheet and into anvil as shown in drawing. 3. With punch and anvil surfaces parallel, apply only enough squeezing force to embed the standoff s head flush in the sheet. rawing at right shows suggested tooling for applying these forces. PUN ANVI / 0.1 mm / 0.18 mm s TSO, TSOS, and TSOA 1. Punch or drill properly sized mounting hole in sheet. o not perform any secondary operation such as deburring. 2. Insert standoff through mounting hole of sheet and into anvil as shown in drawing. 3. With punch and anvil surfaces parallel, apply only enough squeezing force to embed the standoff s head flush in the sheet. rawing at right shows required installation anvil for sheet thickness of.025 to.032 / 0.63 to 0.81 mm. A chamfered anvil is not required for sheets over.032 / 0.81 mm. REQUIRE INSTAATION ANVI FOR SEETS EOW.032 / 0.81MM 120 PUN Standoff imensions Anvil imensions A (inches) (mm) (inches) (mm) ANVI.165 / 4.19 mm / 5.39 mm A PEMSERTER PRESSES For best results we recommend using a PEMSERTER press for either manual or automatic installation of PEM standoffs. For more information on our line of presses call , or check our website. SO-11
12 PERFORMANE ATA (1) s SO, SOS, SOA, SO, SOS, and SOA METRI Max. Rec. Test Material Tightening Standoff Torque For Aluminum.060 old-rolled Material Mating Screw Installation Pushout Torque-out Pull-thru (2) Installation Pushout Torque-out Pull-thru (2) (in. lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.) Stainless Aluminum (3) (3) (3) (3) Stainless Aluminum (3) (3) (3) (3) Stainless Aluminum (3) (3) (3) (3) Stainless Aluminum (3) (3) (3) (3) 18, , 032 Stainless 14.4, Aluminum 11, (3) (3) (3) (3) Max. Rec. Test Material Tightening Standoff Torque For 1.5 mm Aluminum 1.5 mm old-rolled Material Mating Screw Installation Pushout Torque-out Pull-thru (2) Installation Pushout Torque-out Pull-thru (2) (N m) (kn) (N) (N m) (N) (kn) (N) (N m) (N) M3 Stainless Aluminum (3) (3) (3) (3) M3 Stainless Aluminum (3) (3) (3) (3) M3.5 Stainless Aluminum (3) (3) (3) (3) 2, M4, M5 Stainless 1.6, Aluminum 1.2, (3) (3) (3) (3) s SO4 and SO4 Max. Rec. Test Material Tightening Torque For Series Stainless Mating Screw Installation Pushout Torque-out Pull-thru (in. lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.) s TSO, TSOS, and TSOA Max. Rec. Test Material Tightening Torque For 1.3 mm 300 Series Stainless Mating Screw Installation Pushout Torque-out Pull-thru (N m) (kn) (N) (N m) (N) M M M M M Test Material Standoff Standoff.025 / 0.64 mm Aluminum.025 / 0.64 mm old-rolled imension Material Installation Pushout Torque-out Installation Pushout Torque-out (lbs.) (kn) (lbs.) (N) (in. lbs.) (N m) (lbs.) (kn) (lbs.) (N) (in. lbs.) (N m) / Stainless mm Aluminum / mm Stainless Aluminum (1) The installation, pushout, torque-out and pull-thru values reported are averages when all installation specifications and procedures are followed. Variations in mounting hole size, sheet material and installation procedure will affect this data. Performance testing of this product in your application is recommended. We will be happy to provide samples for this purpose. METRI (2) Standoffs installed in sheets thinner than.060 / 1.5 mm will have pull-thru, pushout, and torque-out values at 80% of tabulated values. (3) Not recommended. Specifications subject to change without notice. For the Name of the Authorized PEM distributor nearest you... Visit us at our PEMNET web site or call IA-PEM (USA Only) SO-12 World eadquarters: 5190 Old Easton Road anboro, PA USA pem@pemnet.com Tel: Fax: U.K. And Europe: Kirk Sandall Industrial Estate oncaster, South Yorkshire N3 1QR, England pem-uk@pemnet.com Tel: Fax: Asia/Pacific: itipoint Industrial omplex 152 Paya ebar Road #03-06 Singapore arconix-sing@arconix.com Tel: Fax: Printed in U.S.A. AGE-46384
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