Yl)HAl STrrl (INDIA) Forged High Pressure Pipe Fittings. All ISO 9001:2003/ ISO 14001:2004 / 8S Ol!SAS 18001:2007 / PED Al'PROl'ED 97/23/EC

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1 Forged High Pressure Pipe Fittings

2 Forged High Pressure Pipe Fittings Summary : Summary : Type 1. Elbow, Tee, Cross, Couplin g, Half Coupling, Cap, Plug, Bushing, Union, HEX. Nipple, Swage 2. nipple, Bull Plug, Street Elbo w, Boss, Reducer Insert and Out-let etc 3. Threaded (NPT or PT Type), Socket-Weld, Butt-welding NPS 1/8 ~4 6~100 Rating Pressure Threaded End 2000 / 3000 / 6000 LBS. Socket-weld End 3000 / 6000 / 9000 LBS. Butt-weld End SCH40 / SCH80 / SCH160 / XXS. Specifications 1. Dim. Spec. : ASME B (Revision of ASME B ) MSS SP 79, 83, 95, 97 and BS3799. ANSI / ASME B NPT 2. Material Spec. : ASTM A105, A350 LF2, A106, A312, A234, A403 ASTM A182 (F304, F304L, F316, F316L, F304H, F316H, F317L, F321, F11, F22, F91) 3. of Raw Material: DIA. 19~85mm Round Bar. Marking 1. Carbon and Alloy Steel: Marked by stamping. 2. Stainless Steel: Marked by electro-etched, jet printed or stamping. 3. 3/8 under: Brand only. 4. 1/2 to 4 : Marked with brand, material, heat code, B16 (For ASME B16.11 product), pressure and size. Finishing Carbon steel: Galvanized or black. Stainless steel: Pickled.

3 Thread Fittings ASME B (Revision of ASME B ) Length of Thread Min. (1) Minimum Wall Thickness G Outside Diameter Of Band H Center to End 45 Elbow C Center to End Elbow, Tee, Cross A Nom. Pipe L B /8 1/4 3/8 1/2 3/ /4 1-1/ / (2) Dimension B is minimum length of perfect thread. The length of useful thread (B plus threads with fully formed roots and flat crests) shall not be less than L2 (effective length of external thread) required by American National Standard for Pipe Threads (ANSI/ASME B1.20.1)

4 Thread Fittings ASME B (Revision of ASME B ) (2) Dimension B is minimum length of perfect thread. The length of useful thread (B plus threads with fully formed roots and flat crests) shall not be less than L2 (effective length of external thread) required by American National Standard for Pipe Threads (ANSI/ASME B1.20.1)

5 Thread Fittings ASME B (Revision of ASME B ) Length Square Head Plug Round Head Plug Hex. Head Plug & Bushing Nom. Pipe (Min.) A Height of Square (Min.) B Width Flat (Min.) C Nominal Diameter of Head (Nom) E Length (Min.) D Width Flat (Nom.) F Hex. Height (Min.) Bushing Plug G H 6 1/ / / / / / / / (2) CAUTIONARY NOTE REGARDING HEX BUSHINGS. Hex head bushing of one-size reduction should not be used in services where they might be subject to harmful loads and forces other than internal pressure.

6 Threaded End MSS-SP Thread Fittings Nom. Pipe Pipe End Wall Water Way Bore Male Flange Nut Threads Per 25.4mm Bearing Length Assem. Nom. Clear Assem. Nut Min. A Min. C D Min. F Min. G Max. H Min. J L N 1/ / / / / / / / (2) Upper and lower values for each size are the respective maximum and minimum dimensions.

7 BS Thread Fittings Nominal A W E b C F Inch / / x 6 1/4 x1/ / x 8 3/8 x1/ / x 10 1/2 x3/ x 8 1/2 x1/ / x 15 3/4 x1/ x 10 3/4 x3/ x 20 1 x3/ x 15 1 x1/ / x /2 x x /2 x3/ x /2 x1/ x 40 2 x1-1/ x 25 2 x x 20 2 x3/ x 15 2 x1/ Dimensions in Millimeters.

8 Thread Fittings Threaded End ASME B (Revision of ASME B ) Nom. Pipe H A J G1 (Min.) G2 (1) B (2) L2 (2) L / / / / / / / (2) Dimension B is minimum length of perfect thread. The length of useful thread (B plus threads with fully formed roots and flat crests) shall not be less than L2 (effective length of external thread) required by American National Standard for pipe threads (ANSI/ASME B1.20.1)

9 MSS-SP Bull Plugs Threaded Nom. Pipe D B B1 Sch.40 (STD) T Sch.80 Sch.160 (XS) XXS H 1/ / / / / / / / (2) Thread in accordance with ASME B (3) Wall thickness (T Min.) in accordance with ASME B36.10M.

10 BS Bosses Threaded Nom. Pipe D W L2 3000lb 6000lb 3000lb 6000lb 3000lb 6000lb 6 1/ / / / / / / Dimensions in Millimeters.

11 Swaged Nipples MSS-SP

12 Swaged Nipples MSS-SP (Continued) Nominal Pipe (NPS) Outside Diameter Large End D1 Small End D2 End To End A Sch40 (STD) Sch80 (XS) T1 Sch160 Wall Thickness XXS Sch40 (STD) Sch80 (XS) T2 Sch160 2 x3/ x x1-1/ x1-1/ /2 x1/ /2 x1/ /2 x3/ /2 x1/ /2 x3/ /2 x /2 x1-1/ /2 x1-1/ /2 x x1/ x1/ x3/ x1/ x3/ x x1-1/ x1-1/ x x2-1/ /2 x1/ /2 x1/ /2 x3/ /2 x1/ /2 x3/ /2 x /2 x1-1/ (Continued) XXS

13 Swaged Nipples MSS-SP (Continued) Outside Diameter End Wall Thickness Nominal Pipe Large Small To T1 T2 End End End Sch40 Sch80 Sch40 Sch80 (NPS) Sch160 XXS Sch160 XXS D1 D2 A (STD) (XS) (STD) (XS) 3-1/2 x1-1/ /2 x /2 x2-1/ /2 x x1/ x3/ x1/ x3/ x x1-1/ x1-1/ x x2-1/ x x3-1/ (2) Wall Thickness:T1 & T2 in accordance with ASME B36.10M PBE:Plain Both Ends PSE:Plain Small End PLE:Plain Large End Dimensional Tolerance of Swaged Nipple Nominal Pipe (inch) Overall Length (mm) 1/8 to 3/8 ± 1.5 1/2 to 1-1/2 ± 1.5 BBE:Bevel Both Ends BSE:Bevel Small End BLE:Bevel Large End Square Cut Ends (mm) to 2-1/2 ± 3.0 ± 0.80 Outside diameter at end TBE:Thread Both Ends TSE:Thread Small End TLE:Thread Large End Other End Connection (mm) ± Wall Thickness (prior to threading or grooving) Not less than 87.5%of nominal wall thickness 3 to 4 ± 3.0 ± 0.80 ± 1.50 (2) Prior to threading or grooving

14 ASME A Pipe Nipples Threaded Nom. Pipe L Plain End Weight (kg/m) Close Nipple Short Nipple Long Nipple Sch40/STD Sch80/XS Sch160 XXS 1/8 3/4 1-1/2 2~ /4 7/8 1-1/2 2~ / /2 2~ /2 1-1/8 1-1/2 2~ /4 1-3/ /2~ / /2~ /4 1-5/8 2-1/2 3~ /2 1-3/4 2-1/2 3~ /2 3~ /2 2-1/ /2~ / /2~ /2 2-3/ /2~ / /2~ /2 5~ /8 4-1/2 5~ (2) Thickness in accordance with ASME B (3) Weld bevel in accordance with ASME B16.25 (4) Weight in accordance with ASME B36.10M Table 1. Shape of Thread NPT R.(PT) Rc (PT) Rp (PS) G (PF) H= P h=0.8p H= P h= p H= P h= p

15 Adapter Threaded 3000LB Nom Pipe D L Threaded A B 8 1/ /8 10 3/ /4 15 1/ /8 20 3/ / / / / / / / / (2) Thickness in accordance with ANSI / ASME B (3) Dimensions may vary according to the customers and manufacturer s requirement

16 Union (Male x Female) 3000LB Nom Pipe A (2) B L 1/ / / / / / (2) Dimensions refer to MSS SP-83 Table 5. (3) Thickness in accordance with ANSI / ASME B (4) Dimensions may vary according to the customers and manufacturer s requirement.

17 Reducing s MSS-SP Branch Outlet Threaded Out-Let Pipe NPS (in) 3000lb (Sch80) Reducing Way Out-Let Straight Way A C F Pipe A C F 6000lb 3000lb 6000lb 3000lb 6000lb NPS (Sch160) (Sch80) (Sch160) (Sch80) (Sch160) (in) 3000lb 1/ /8 1/ / / / / / / / / / / / / / (2) Thread in accordance with ASME B (3) 3000LBS outlet size 4 and less fit a number of run pipe sizes and the fitting are marked accordingly. Dimensional Tolerance of MSS SP Item 1/8 to 3/4 1 to 4 Face of fitting to crotch (A) ± 0.76 ± 1.52 Conventional Run Combinations RUN SIZE (Main Pipe) Reducing way Straight way OUTLET SIZE 1/4 3/8 1/2 3/ /4 1-1/ / /8 ~3/4 1/2 3/ /4 1-1/ / /2 5 1 ~36 3/4 ~1-1/ /4 1-1/ / / /2 ~36 1-1/4 1-1/ / / /2 ~3 2 ~3 2-1/ / /2 ~36 3-1/2 ~ /2 ~5 4 ~5 5 ~ ~14 8 ~36 3-1/2 ~4 6 ~8 6 ~10 8 ~ ~18 5 ~10 10 ~ ~36 12 ~18 10 ~14 12 ~16 20 ~24 12~36 20 ~36 16 ~36 18 ~36 26 ~36 3-1/ /8 ~36 1/2 ~36 3/4 ~36 1 ~36 1-1/4 ~1-1/2 2 ~36 Each charted outlet size is designed to fit a number of run pipe size. 1-1/2 2 ~3 3-1/2 ~ /2 ~4 5 ~36 2-1/2 3 ~3-1/2 4 ~6 8 ~ /2 ~4 5 ~8 10 ~36 8 ~12 14 ~ ~16 18 ~36

18 90 Elbow Outlet Threaded 3000LB Outlet Pipe Inch A C F 8 1/ / / / / / / LB Outlet Pipe Inch A C F 8 1/ / / / / / (2) Thread in accordance with ASME B (3) Dimensions may vary according to the customer s and manufacturer s requirement.

19 45 Lateral Tee Threaded 2000LB Nom. Pipe Length of Thread B (3) L2 (3) A E G (2) H (2) 15 1/ / / / / LB Nom. Pipe Length of Thread B (3) L2 (3) A E G (2) H (2) 15 1/ / / / (2) Dimensions refer to ANSI B16.11 (3) Dimension B is minimum length of perfect thread. The length of useful thread (B plus threads with fully formed roots and flat crests) shall not be less than L2 (effective length of external thread) required by American National Standard for pipe threads (ANSI/ASME B1.20.1) (4) Dimensions of BSP and PT are available if required. (5) Dimensions may vary according to the customer s and manufacturer s requirement.

20 Lateral Outlet Threaded 3000LB Outlet Pipe Inch A C F 8 1/ / / / / / / LB Outlet Pipe Inch A C F 8 1/ / / / / / (2) Thread in accordance with ASME B (3) Dimensions may vary according to the customer s and manufacturer s requirement.

21 Nipple Branch Outlet Threaded Outlet Pipe 3000LB C 6000LB F 1/ / / / (2) Thread in accordance with ASME B (3) Dimensions may vary according to the customer s and manufacturer s requirement.

22 Socket Weld Fittings ASME B (Revision of ASME B ) Center to Bottom of Socket-A Socket Bore Dia. Of Fitting Socket Wall Thickness (2) C Body Wall Thickness G Depth Nom. Pipe 90 Elbows Tees, Crosses 45 Elbows Bore Dia. D Class Designation Class Designation of Socket Class Designation Class Designation Class Designation Min B Ave. Min Ave. Min Ave. Min Min. Min. Min. J 6 1/ / / / / / / / ) Dimensions in Millimeters. 2) Average of socket wall thickness around periphery shall be no less than listed values. The minimum values are permitted in localized areas. 3) Upper and lower values for each size are the respective maximum and minimum dimensions.

23 Socket Weld Fittings ASME B (Revision of ASME B ) Nom. Pipe Socket Bore Dia. B Socket Wall Thickness (2) Laying Lengths Bore Dia. Of Fitting C End Wall Thickness D Depth of K Min. Class Designation Coupling Half Socket Coupling Min. Class Designation J Class Designation Ave. Min Ave. Min Ave. Min E F / / / / / / / / (2) Average of socket wall thickness around periphery shall be no less than listed values. The minimum values are permitted in localized areas. (3) Reducer: C, J, E in accordance with large size. D in accordance with small size The others in accordance with each size.

24 Unions Socket Weld Socket Weld End MSS-SP Nom. Pipe Pipe End Socket Bore Dia. Socket Wall Water Way Bore Laying Length Male Flange Nut Thread s Per 25.4mm Bearing Depth of Socket Length Assem. Nom. Clear Assem. Nut (Min.) A B (Min.) C D E (Min.) F (Min.) G H (Min.) J (Min.) K L N 1/ / / / / / / / (2) Upper and lower values for each size are the respective maximum and minimum dimensions.

25 Socket Welding MSS-SP Unions Socket Weld Type 1 Type 2 (1) Nom. Type Pipe Socket Shank Dia. Depth Dia. Min. B K SD Length Laying Length Bore Wall Min. A D C SL RL /8 x1/ /2 x3/ /2 x1/ /4 x1/ /4 x3/ /4 x1/ x3/ x1/ x3/ x1/ /4 x /4 x3/ /4 x1/ /4 x3/ /4 x1/ /2 x1-1/ /2 x /2 x3/ /2 x1/ /2 x3/ x1-1/ x1-1/ x x3/ x1/ /2 x /2 x1-1/ /2 x1-1/ /2 x /2 x3/ (Continued)

26 Socket Welding MSS-SP Reducer Inserts Socket Weld Type 1 Type 2 (2) (Continued) Nom. Pipe Type Socket Depth Dia. Min. B K Shank Dia. SD Laying Bore Wall Length Length Min. A D C SL RL x2-1/ x x1-1/ x1-1/ x x x2-1/ x x1-1/ x1-1/ (2) At the option of the manufacturer type 2 reducer may be furnished in type 1 configuration. Dimensional Tolerance of Reducer Insert Laying Length A Socket Diameter B Bore D Shank Diameter SD Shank Length SL 3/8 through 3/ mm / -0.00mm 1 through mm / -0.00mm mm / -0.00mm 2-1/2 through 4 1/4 through 2 2-1/2 through 3 ± 0.25mm mm / -0.25mm 1/4 through 2 ± 0.80mm 2-1/2 through 3 ± 1.50mm 3/8 2 4 through through 1-1/2 3 3/8 through 3/4 1 through 2 2-1/2 through 4 ± 0.25mm ± 0.50mm ± 0.75mm ± 0.00mm / -1.50mm ± 0.00mm / -2.00mm ± 0.00mm / -2.50mm

27 Reducer Inserts Socket Weld BS Nom. Pipe B J C D F 3000lb 6000lb 3000lb 6000lb 3000lb 6000lb 3000lb 6000lb 6 1/ / / / / / / Dimensions in Millimeters.

28 Reducing s MSS-SP Branch Outlet Socket Weld Reducing Way Straight Way Out-Let Out-Let J E J E Pipe C D F Pipe C D F NPS NPS / /8 1/ / / / / / / / / / / / / / (2) Socket in accordance with ASME B16.11 (3) 3000LBS outlet size 4 and less fit a number of run pipe sizes and the fitting are marked accordingly. OUTLET SIZE 1/4 3/8 1/2 3/ /4 1-1/ / /8 ~3/4 1/2 3/ /4 1-1/ / /2 5 RUN SIZE (Main Pipe) Reducing way Straight way 1 ~36 3/4 ~1-1/ /4 1-1/ / / /2 ~36 1-1/4 1-1/ / / /2 ~3 2 ~3 2-1/ / /2 ~36 3-1/2 ~ /2 ~5 4 ~5 5 ~ ~14 8 ~36 3-1/2 ~4 6 ~8 6 ~10 8 ~ ~18 5 ~10 10 ~ ~36 12 ~18 10 ~14 12 ~16 20 ~24 12~36 20 ~36 16 ~36 18 ~36 26 ~36 3/8 ~36 1/2 ~36 3/4 ~36 1 ~36 1-1/4 ~1-1/2 2 ~36 1-1/2 2 ~3 3-1/2 ~ /2 ~4 5 ~36 2-1/2 3 ~3-1/2 4 ~6 8 ~ /2 ~4 5 ~8 10 ~36 3-1/ ~12 14 ~ ~16 18 ~36 Each charted outlet size is designed to fit a number of run pipe size.

29 90 Elbow Outlet Socket Weld 3000LB Outlet Pipe Inch A C F D J 8 1/ / / / / / / LB Outlet Pipe Inch A C F D J 8 1/ / / / / / (2) Dimensions refer to ANSI B16.11 (3) Dimensions may vary according to the customer s and manufacturer s requirement.

30 45Â Lateral Tee Socket Weld 3000LB Nom. Pipe B (2) B (2) (Avg) D (1) A E G (2) J (2) 15 1/ / / / / LB Nom. Pipe B (2) B (2) (Avg) D (2) A E G (2) J (2) 15 1/ / / / (2) Dimensions refer to ANSI B16.11 (3) Dimensions may vary according to the customer s and manufacturer s requirement.

31 Lateral Outlet Socket Weld 3000LB Outlet Pipe Inch A C F D J 8 1/ / / / / / / LB Outlet Pipe Inch A C F D J 8 1/ / / / / / (2) Dimensions refer to ANSI B16.11 (3) Dimensions may vary according to the customer s and manufacturer s requirement.

32 Reducing s MSS-SP Branch Outlet Butt Weld Standard Weight and Extra Strong Out-Let Pipe NPS Reducing Way A C F Standard Weight (2) Weld Bevel in accordance with ASME B16.25 (3) Outside size 4 and less fit a number of run pipe sizes and the fitting are marked accordingly. (4) Outside size 5 and up order to specific size combination T Extra Strong Out-Let Pipe NPS 1/ /8 Straight Way A C F Standard Weight 1/ / / / / / / / / / / / / / / / T Extra Strong Dimensional Tolerance of MSS SP Item 1/8 to 3/4 1 to 4 5 to to 24 Face of fitting to crotch (A) ± 0.76 ± 1.52 ± 3.05 ± 4.83

33 Reducing s MSS-SP Branch Outlet Butt Weld Schedule 160 and Double Extra Strong Out-Let T A C F Pipe Sch.160 XXS 1/ / / / / (2) Weld Bevel in accordance with ASME B16.25 (3) utlet size by order to specific size combination. Conventional Run Combinations RUN SIZE (Main Pipe) Reducing way Straight way Each charted outlet size is designed to fit a number of run pipe size. OUTLET SIZE 1/4 3/8 1/2 3/ / 1-1/ 2 2-1/ 3 4 3/8 ~3/4 1/2 3/ / 1-1/ 2 2-1/ 3 3-1/2 5 1 ~36 3/4 ~1-1/ / 1-1/ 2 2-1/ 3 3-1/ /2 ~36 1-1/ 1-1/ 2 2-1/ 3 3-1/ /8 ~36 1/2 ~36 3/4 ~36 1 ~36 1-1/2 ~3 2 ~3 2-1/ 3 3-1/ /2 ~36 3-1/2 ~ /2 ~5 4 ~5 5 ~ ~14 8 ~36 3-1/2 ~4 6 ~8 6 ~10 8 ~ ~18 5 ~10 10 ~ ~36 12 ~18 10 ~14 12 ~16 20 ~24 12~36 20 ~36 16 ~36 18 ~36 26 ~36 1-1/4 ~1-1/2 2 ~36 1-1/ 2 ~3 3-1/2 ~ /2 ~4 5 ~36 2-1/ 3 ~3-1/2 4 ~6 8 ~ /2 ~4 5 ~8 10 ~36 3-1/ ~12 14 ~ ~16 18 ~36

34 90 Elbow Outlet Butt Weld Sch80 Outlet Pipe Inch A C F T 8 1/ / / / / / / Sch160 Outlet Pipe Inch A C F T 8 1/ / / / / / (2) Weld bevel in accordance with ASME B16.25 (3) Dimensions may vary according to the customer s and manufacturer s requirement.

35 Lateral Outlet Butt Weld Sch80 Outlet Pipe Inch A C F T 8 1/ / / / / / / Sch160 Outlet Pipe Inch A C F T 8 1/ / / / / / (2) Weld bevel in accordance with ASME B16.25 (3) Dimensions may vary according to the customer s and manufacturer s requirement.

36 Nipple Branch Outlet Butt Weld (Bevel / Plain End) Outlet Pipe STD - XS C Sch160 - XXS F 1/ / / / (2) Weld bevel in accordance with ASME B16.25 (3) Dimensions may vary according to the customer s and manufacturer s requirement.

37 Dimensional Tolerance of ASME B16.11 Dimensional Tolerance of ASME B16.11 ASME B Unit: m/m Item Type of pipe Fitting Nominal diameter 6 to 8 10 to to to 100 NPS 1/8 to 1/4 3/8 to 3/4 1 to 2 2-1/2 to Bore diameter of socket (B) All types of Bore diameter of fitting (D) ± 0.7 ± 1.4 Pipe Fitting Concentricity of bore (X) ± 0.8 Coin cadence of axes (Y) 1 / 200 Max Center to bottom of socket (A) 45, 90D Elbow, Tee, Cross ± 1.0 ± 1.5 ± 2.0 ± 2.5 Bottom to bottom of socket (E) Full Coupling ± 1.5 ± 3.0 ± 4.0 ± 5.0 Bottom of socket to opposite face (F) Half Coupling ± 1.0 ± 1.5 ± 2.0 ± 2.5 Dimensional Tolerance of BS3799 BS Unit: m/m Item Type of pipe Fitting Nominal diameter 6 to 8 10 to to to 80 NPS 1/8 to 1/4 3/8 to 3/4 1 to 2 2-1/2 to 3 Concentricity of bore (X) All types of ± 0.8 Coin cadence of axes (Y) Pipe Fitting 1 / 200 Max Bore diameter of fitting (b) Boss, Hex Nipple ± 0.4 ± 0.8 Bottom of socket to opposite face Boss ± 0.8 ± 1.5 ± 2.0 ± 2.5

38 Weight List Thread Fittings Product 1/8 1/4 3/8 1/2 3/ /4 1-1/ / Elbow Elbow Tee Cross Full Coupling Half Coupling Red Coupling Cap Street Elbow Union Hex. Nipple Square Head Plug Hex. Head Plug Round Head Plug Hex. Head Bushing Unit: KGS Socket Weld Fittings Product 1/8 1/4 3/8 1/2 3/ /4 1-1/ / Elbow Elbow Tee Cross Full Coupling Half Coupling Red Coupling Cap Union Unit: KGS