Piping Systems Data Charts

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1 Piping Systems Data Charts Face side Chart Reverse side Chart

2 YOUR TOTAL PIPING PACKAGE Steel & Tube is New Zealand s largest distributor Pipes, Pipe Fittings, Valves and associated accessories. This data chart is part a comprehensive series catalogues, brochures and data sheets which are provided to our customers and associated industry groups. Types Materials Brands VALVES Gate Globe Check Plug Ball Butterfly Diaphragm Knifegate Regulating Safety Relief Pressure & Temperature Control Actuators Accessories & Instrumentation Strainers Steam Equipment Brass Bronze Cast Iron Ductile Iron Stainless Steel Alloy Steel PVC Urethane Lined Rubber Lined Turnflo Kitz Audco Emico SRI Bonney Victaulic Neway Bettis Elomatic Hilton Modentic Valmatic Types Materials PIPE Galvanised Seamless Linepipe ERW Linepipe SAW Plain end Threaded Grooved Shouldered ILG (Fireplus) Primed Carbon Steel Stainless Steel Alloy Steel Polyethylene PVC Types Materials PIPE FITTINGS Screwed BSP & NPT Socket Buttweld Grooved Shouldered Compression Solvent Fusion Mech Tees Malleable Iron Mild Steel Carbon Steel Stainless Steel Alloy Steel PVC CPVC ABS Polyethylene Types FIRE SPECIALTIES Landing Valves Hanging Gear Strut Products Backflow Prevention Devices Alarm Valves Deluge Valves Lock-open/closed Valves Threaded Rod Sprinkler Heads & Access Double ended Droppers Prile Sockets Paps H pattern Boosters Fabricated piping products Hardware & Tools Pressure Gauges Rope Soap, etc. Types ACCESSORIES Pipe Supports Kamlocks Hose Fittings Gaskets Stud Thread Sealants Pipe Coatings Tape systems Types SERVICES Pipe Cutting & Grooving Coating and Lining Valve monitoring Valve cataloguing Vendor Inventory Management E-Commerce Project Supply Management Indent sourcing Booster Assembly Valve assemblies Tool and machine hire. Steel & Tube provides the information contained in this data chart as a guide only for your information. Steel & Tube has taken reasonable care to ensure the accuracy the material but you should not rely on the whole or any part the information. Steel & Tube expressly disclaims all liability whatsoever for (including any direct or indirect loss or damage, costs or expenses howsoever incurred by any person) or reliance on the whole or any part the information contained in or omitted from this brochure. Steel & Tube recommends that you verify any information regarding products with your independent expert adviser and rely solely on that adviser s recommendations. Notes on Metric Conversion Many international industry groups have retained imperial measurement as their standard unit measure. In metricating international standards we have rounded to nearest full units in certain cases. Should dimensional accuracy be critical to your requirements we suggest that reference be made to the appropriate original standards. Doc Ref 003 Feb 03 Print Date August 12

3 STEEL PIPES TO AMERICAN STANDARD ASME B36.10 PAGE 1 OUT- NOMINAL WALL THICKNESS FOR WELDED & SEAMLESS STEEL PIPE NOMINAL SIZE SIDE ASME B36.10 All dimensions are shown in millimetres DIAM. STAN- EXTRA XX SCHED. SCHED. SCHED. SCHED. SCHED. SCHED. SCHED. SCHED. SCHED. SCHED. NPS mm DARD STRONG STRONG / / / / / / / / / XS XXS XXS Std.W.T Std.W.T. XS Std.W.T. XS Std.W.T. XS Std.W.T XS XS XS XS XS XS Formula to attain approximate mass in kilograms per metre (kg/m) for Steel Round Pipe and Tubing SAME AS STANDARD W.T. (Std. W.T.) SAME AS EXTRA STRONG W.T. (X.S.) m = (D t) t x Where, m = mass to the nearest 0.01 kg/m D = Outside Diameter in millimetres (To nearest 0.1mm for OD up to 6.4mm) (To nearest 1.0mm for OD 457mm and above) t = Wall Thickness to nearest 0.01mm EXAMPLE: Nominal Size NPS12 OD = 3.9mm W.T. = mm Step = Step x = Step x = 73.88kg/m Page 1 THIS SIDE: ON REVERSE: Page 2 A Steel Pipes ASME B36.10 Stainless Steel Pipes ASME B36.19 B

4 FLANGES TO AMERICAN STANDARDS STAINLESS STEEL PIPES TO AMERICAN STANDARD ASME B36.19 PAGE 2 NOMINAL OUT- NOMINAL WALL THICKNESS & INSIDE DIAMETER millimetres SIZE SIDE SCHEDULE 5S SCHEDULE 10S SCHEDULE S SCHEDULE S DIAM. Wall Inside Wall Inside Wall Inside Wall Inside mm Thickness Diameter Thickness Diameter Thickness Diameter Thickness Diameter * *

5 NOMINAL SIZE NOMINAL SIZE Large End Small End Large End Small End NOMINAL SIZE Large End Small End C M H C M H C M H NOTE: All dimensions are in millimetres (mm) Nom. Size PIPE OD mm Std. Wt. 60 X Stg X.X. Stg. A B K D V E. Std.Wt. & Ex.Stg. WALL THICKNESS MILLIMETRES (mm) Nom. Size SAME AS X. STG. B16.28 SHORT RADIUS WELDING ELBOWS & RETURN BENDS STRAIGHT TEES (B16.9) REDUCING TEES (B16.9) CONCENTRIC & ECCENTRIC REDUCERS (B16.9) SAME AS STD. WT. H B16.9 LONG RADIUS WELDING ELBOWS, RETURN BENDS & CAPS A A B B E A A K D D D V C C C C H M C D Dimensions - Buttweld Fittings ASME B16.9, B16.28 & BS.16 THIS SIDE: ON REVERSE: Flanges - Forged Steel ASME C D Page 3 Page 4 PAGE 3 CARBON STEEL BUTTWELDING FITTINGS ASME B16.9, B16.28 & BS.16

6 FLANGES TO AMERICAN STANDARDS 15 to 600 are to ASME B16.5 (BS 1560). 7 & 900 are to BS 93 for Slip-On & neck only. PAGE 4 ing Neck Flange Threaded Flange Slip-On Flange Socket ing ( 15 - ) Blind Flanges up to 600 (Above 600 see notes below ) Nominal Size Nominal Size O Thickness Min. C(1)* Thickness Min. PN (CLASS 1) Length Thru Hub Thrd. Slip- On Soc/ Y(1)* Neck Y(1)* Length Thru Hub Thrd. Slip- On Neck Circle Circle Holes Holes O C(2) Y(2) Y(2) 15 USE PN DIMENSIONS IN THESE SIZES O O Thickness Min. C(1)* Thickness Min. C(2) PN (CLASS ) Length Thru Hub Thrd. Slip- On Soc/ Y(1)* Neck Y(1)* Length Thru Hub Thrd. Slip- On Soc/ Y(2) Neck Y(2) Circle Circle Holes Holes O O Thickness Min. C(2) Thickness Min. C(2) PN (CLASS 600) Length Thru Hub PN1 (CLASS 900) PN (CLASS 10) PN4 (CLASS 0) Thrd. Slip- On Soc/ Y(2) Neck Y(2) Length Thru Hub Thrd. Slip- On Soc/ Y(2) Neck Y(2) Circle Circle Holes Holes Nominal Size Nominal Size NOTES: * 1. The 2mm Raised Face is included in thickness C(1) and length through hub Y(1). This applies to PN and PN Pressure Ratings. 2. The 7mm Raised Face is not included in thickness C(2) and length through hub Y(2). PN, 1, and 4 Pressure Ratings are regularly furnished with 7mm Raised Face which is additional to the flange thickness C(2) and Y(2). 3. Always specify bore when ordering weldneck flanges. Bore dimensions shown opposite also provide inside pipe diameters. LARGE DIAMETER FLANGES ABOVE 600 For Blind Flanges refer to MSS SP44. BS 93 covers Slip-On and neck but excludes Blind Flanges. MSS SP44 covers Blind and neck but excludes Slip-On Flanges. BS 93 neck PN flange thickness, C(1), is less than MSS SP44 equivalents. API Dimensions for Large Diameter Flanges vary considerably from both BS 93 and MSS SP44 Details on request. Raised Face Diam. All Press. Ratings mm All dimensions are shown in millimetres mm NOMINAL SIZE O.D. PIPE mm APPROXIMATE WELDING NECK FLANGE BORES mm STD. WT EXT. STG X.X. STG SAME AS STD. WT. SAME AS EXT. STG.

7 BOLTS & STUDS FOR ANSI FLANGES ASME B16.5 BOLTING To suit R.F. Flange sizes 15 to 600 to ASME B16.5 (BS. 1560) and 7 & 900 to BS. 93 PAGE 5 *Point Height STUD BOLT WITH NUTS L* L MACHINE BOLT WITH NUT Diameter is shown in inches. For nominal diameters 1 inch and smaller, threads are U.N.C.; nominal diameters 1-1/8 inch and larger threads are 8 U.N. (8 T.P.I.). Length (L) is shown in millimetres rounded to the nearest 5 mm. Stud lengths (L*) do not include the height points. Machine lengths (L) include the height point. The length shown includes the height the Raised Face in all cases. NOM FLGE SIZE PN (CLASS 1) Stud L L L L L L Mach. PN (CLASS ) Stud Mach. PN (CLASS 600) Stud PN1 (CLASS 900) Stud PN (CLASS 10) Stud PN4 (CLASS 0) Stud NOM FLGE SIZE ins. mm mm ins. mm mm / / /2 4 5/ / /8 4 1/ /8 4 1/ / /8 8 5/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / ins. mm ins. mm ins. mm ins. 4 1/2 4 3/ / / /8 90 USE PN 4 7/ /8 DIMENSIONS IN 4 7/ /4 105 THESE SIZES / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /2 0 PN1, & 4 Not listed in BS 93 Raised Face height 2 mm for PN & and 7 mm for PN, 1, & 4 is included in dimension L ( Length). MATERIAL SPECIFICATIONS ASTM A193 Grade B7 Standard specification for alloy steel and stainless steel bolting materials for high temperature service. ASTM A194 Grade 2H Standard specification for carbon and alloy steel nuts for bolts for high pressure and high temperature service. ASTM A3 Standard specification for alloy steel bolting materials for low temperature service. Grade L7 covers alloy steel stud bolts. Grade L4 covers alloy steel nuts to suit Grade L7 stud bolts. Inch/Metric ing interchangeable for ASME B16.5 flanges as below FOR USE 1 /2 M14 5 /8 M16 3 /4 M 7 /8 M24 1 M /8 M /4 M /8 M /2 M /8 M /4 M /8 M48 2 M /4 M /2 M /4 M72 mm 4 3/ / / / / / / / / / Page 5 THIS SIDE: ON REVERSE: Page 6 E & Studs for use with Flanges ASME B16.5 Mass Pipe & Fittings ASME Standards F

8 NOMINAL PIPE SIZE ASME B36.10 STEEL PIPE DIMENSIONS Outside Diam. Inside Diam. mm mm Identification Std. X.S. STEEL PIPE, BUTTWELD FITTINGS & FLANGES TO ASME STANDARDS PIPE Steel Pipe BUTTWELD FITTINGS 90 o L/R Elbows Tees Equal Con. & Ecc. Red. APPROXIMATE MASS OF POPULAR SIZES SOW/ SW Thrded PN (1) W/N A.S.M.E. FLANGES kg/m kg/ea kg/ea kg/ea kg/ea kg/ea kg/ea kg/ea kg/ea kg/ea kg/ea kg/ea Blind SOW/ SW Thrded PN () PAGE 6 PN (600) PN1 (900) W/N Blind W/N W/N Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS Std XS DIMENSIONS MASS IN KILOGRAMS kg. APPROXIMATE MASS PER UNIT FOR AUSTENITIC STAINLESS STEEL PIPE AND FITTINGS CAN BE OBTAINED BY APPLYING A FACTOR OF 1.015

9 MEDIUM & HEAVY PIPE TO AUSTRALIAN STANDARDS PAGE 7 SPECIFICATION C pipe is manufactured and tested to meet the requirement the following specifications: AS 1074 Steel tubes and tubulars for ordinary service. AS 1163 Structural steel hollow sections. (Grade C, CL0). MECHANICAL PROPERTIES WORKING PRESSURES WELDED JOINTS Where AS 1074 pipe is used in pressure piping covered by AS 41, the maximum pressure shall not exceed 1210 kpa for AS 1074 pipe up to and including and 1030 kpa for AS 1074 pipe exceeding. END PROCESSING OPTIONS Plain End Shouldered Roll Grooved Threaded THREADED PIPE Screwed on one or both ends in accordance with AS The tapered Whitworth thread used complies with the requirements AS 1722, Part 1 and is suitable for both parallel and taper threaded sockets. Minimum Yield Strength Minimum Tensile Strength MPa 3MPa Minimum Elongation in 5. So % SUPPLY CONDITIONS Surface Finish Black/Painted/Galvanized/ILG Straightness Thickness Tolerance Dimension Tolerance Standard Length 6.5m Length Tolerance Refer to Australian standards +mm/-0mm WORKING PRESSURES THREADED JOINTS TAPER/PARALLEL THREAD (mm) TYPE OF SERVICE Water & Inert Oil LPG Fuel Oil Nom. Size Med. Heavy Med. & Heavy Medium Press Temp Heavy Press Temp Other Applications (including Steam & Compressed Air) Medium Press Temp Heavy Press Temp kpa kpa kpa kpa o C kpa o C kpa o C kpa o C CHS Grade C MASS AND BUNDLING DATA Calculated in accordance with AS 1163 DIMENSIONS BUNDLING MASS Nominal Bundle Lengths Metres Nominal Mass Mass per Bundle Designation Size Dimensions Per Per d o t mm Bundle Bundle kg/m m/tonne tonnes (mm) (mm) (mm) W x H 6.5m m Black Galv. Black Galv. Black Galv x 2.6 CHS M CHS H x 3.2 CHS M CHS H x 3.2 CHS M CHS H x 3.2 CHS M CHS H x 3.6 CHS M CHS H x 3.6 CHS M CHS H x 4.0 CHS M CHS H x 4.0 CHS 90 M CHS 90 H x 4.5 CHS M CHS H x 5.0 CHS 1 M CHS 1 H x 5.0 CHS 1 M CHS 1 H NOTES: 1. M = Medium, H = Heavy Page 7 THIS SIDE: ON REVERSE: Page 8 G Pipes to Australian Standards Medium & Heavy Pipes to Australian Standards Light & Extra Light H

10 LIGHT & EXTRA LIGHT PIPE TO AUSTRALIAN STANDARDS PAGE 8 Note: The term tube is synonymous with the term pipe Grade C pipe is a lightweight, high strength pipe for general mechanical and structural applications. C is manufactured by cold-forming and high frequency electric resistance welding. C is available in black, ILG and galvanised finishes. Also available with one or both ends swaged as follows: NB XL L X X SPECIFICATION Grade C pipe is manufactured and tested to meet the requirement the following specifications: AS 1163 Structural Steel Hollow Sections (Grade C, CL0). AS/NZ 4792 Hot dip galvanised (zinc) coatings on ferrous hollow sections by a continuous or a specialised process. MECHANICAL PROPERTIES Minimum Yield Strength MPa Minimum Tensile Strength MPa Minimum Elongation in 5. So % SUPPLY CONDITIONS Surface Finish Black/ILG/Galvanized Straightness Refer to Thickness Tolerance Australian standards Dimension Tolerance Standard Length 6.5m Length Tolerance +mm/-0mm GALVANISING Grade C pipe is manufactured and tested to meet the requirement AS 4792 Galvanised Coatings. Min. Ave Coating Mass g/m 2 The coating adherence the galvanizing is satisfactory for the pipe to be bent to a radius 6 times the diameter the pipe. WELDING The following consumables are recommended by AS when welding C sections. Manual metal-arc (MMAW) E41XX, E48XX Gas metal-arc (MIG) (GMAW) WX CHS Grade C MASS AND BUNDLING DATA Calculated in accordance with AS 1163 DIMENSIONS BUNDLING MASS Nominal Bundle Lengths Metres Nominal Mass Mass per Bundle Designation Size Dimensions Per Per d o t mm Bundle Bundle kg/m m/tonne tonnes (mm) (mm) (mm) W x H 6.5m m Black Galv. Black Galv. Black Galv x 2.0 CHS XL CHS LT x 2.0 CHS XL CHS LT x 2.0 CHS XL CHS LT x 2.3 CHS XL CHS LT x 2.3 CHS XL CHS LT x 2.3 CHS XL CHS LT x 2.6 CHS XL CHS LT x 2.6 CHS 90 XL CHS 90 LT x 3.2 CHS XL CHS LT x 3.0 CHS 1 XL CHS 1 LT x 3.5 CHS 1 LT Notes: 1. LT = Light, 2. XL = Extra Light

11 FLANGES FLANGES TO AUSTRALIAN TO AUSTRALIAN STANDARD STANDARDS AS.2129 PAGE 9 DIAM. 1.6mm FLAT FACE RAISED FACE BLANK OR BLIND FLANGE DIMENSIONS FOR LOOSE FLANGES FLAT FACE PLATE FLANGE SLIP ON WELD DIAM. 1.6mm RAISED FACE WELD NECK FLANGE COPPER ALLOY T.3 Plate or Boss or Blank T.10 Plate or Boss T.11 Blank NOMINAL SIZE OD DIAM. 1.6mm FLAT FACE RAISED FACE BOSS FLANGE SLIP ON WELD OR SCR. B.S.P. TABLE D TABLE E TABLE F FORGED OR PLATE STEEL T.6 Plate or Boss or Blank, or neck (Except for valves) T.18 Plate or Blank or neck (Except for valves) FLANGE DRILLING FLANGE DRILLING FLANGE DRILLING THICKNESS T3 ** T6 Circle OD T10 THICKNESS T11 ** T6 Circle NOMINAL mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M39 1 OD T10 THICKNESS T11 ** T6 Circle SIZE TABLE H TABLE J TABLE R NOMINAL SIZE FLANGE DRILLING FLANGE DRILLING FLANGE DRILLING THICKNESS Thicknesness Thick- Circle Circle Circle OD * OD T10 T11 T6 R/F * OD T6 R/F * R/F T18 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm NOMINAL SIZE M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M36 (1) All dimensions are in millimetres (mm). (2) Only metric preferred sizes listed, except for 7 which is a Non-preferred size. * * (3) It is impractical to use flange thickness less than 12mm for Steel Plate Flanges. * (4) Thickness includes 1.6mm height for the Raised Face. NOTES: (5) The Raised Face is non-preferred for Table H. (6) It is normal practice to supply Steel Flanges to Tables A, D, C, E, F and H. Flat Faced. (7) All copper alloy flanges shall be Flat Faced. (8) All flanges shall be drilled to Standard Tables unless otherwise specified. (For dimensions see separate page). IMPORTANT: For 1 and Flanges, the O.D. pipe being used must be specified. Dimensions for Flange Tables A, C, K, S and T on application. Page 9 THIS SIDE: ON REVERSE: Page 10 I Flanges to AS.2129 Metric for use with Flanges AS.2129 J

12 I.S.O. METRIC HEXAGON STEEL BOLTS FOR USE WITH FLANGES AS.2129 PAGE 10 Steel hexagon and Nuts (XOX) are recommended for use within a temperature range o C to + o C. Outside this temperature range, Stud should be used as recommended in AS.28. A quick reference chart for sizing bolts and nuts for a range regularly used standard flanges is given below: Length Diam. APPLICABLE TO PLATE & FORGED STEEL LOOSE FLANGES ONLY Note: Integral valve flanges quite ten differ in thickness to equivalent loose flanges. When integral flanges are involved due allowance should be made to bolt lengths. NOMINAL FLANGE SIZE Per Flange TABLE D TABLE E TABLE F TABLE H XOX & Nut dia. x lgth Per Flange XOX & Nut dia. x lgth Per Flange XOX & Nut dia. x lgth Per Flange XOX & Nut dia. x lgth 15 4 M12 x mm* 4 M12 x mm* 4 M12 X mm* 4 M16 x 45mm* 4 M12 x mm* 4 M12 x mm* 4 M12 X mm* 4 M16 x 45mm* 4 M12 x mm* 4 M12 x mm* 4 M16 X 45mm* 4 M16 x mm* 4 M12 x mm* 4 M12 x mm* 4 M16 X 45mm* 4 M16 x 55mm* 4 M12 x mm* 4 M12 x mm* 4 M16 X 45mm* 4 M16 x 55mm* 4 M16 x 45mm* 4 M16 x 45mm* 4 M16 X mm* 4 M16 x 60mm* 4 M16 x 45mm* 4 M16 x 45mm* 8 M16 X mm* 8 M16 x 60mm* 4 M16 x 45mm* 4 M16 x 45mm* 8 M16 X mm* 8 M16 x mm* 4 M16 x 45mm* 8 M16 x 45mm* 8 M16 X 60mm* 8 M16 x 70mm* 1 8 M16 x 45mm* 8 M16 x mm* 8 M X 70mm* 8 M x mm* 1 8 M16 x 45mm* 8 M x 60mm* 12 M X 70mm* 12 M x mm* Flat faced joint illustrated lengths listed apply to flatfaced or 1.6mm raised face flanges with allowance for 1.6mm gasket thickness. *For approximate Stud Lengths take the XOX Length and add the metric diameter in mm rounded to the nearest 5mm increment up. Note: (This does not include length point) This chart shows bolt diameters as recommended in AS Some these are Non-preferred sizes e.g. (M27), (M33) and (M39) which are not readily available in Australia. Stud should be used as alternatives to bolts where the size is greater than M24 and it is therefore suggested that Stud as specified in AS.28 or BS.4882 should be used. Inch series bolts interchangeable as follows: 8 M16 x 45mm* 8 M x 60mm* 12 M X 75mm* 12 M x 90mm* FOR USE FOR USE 8 M x 55mm* 12 M x 70mm* 12 M24 X 85mm* 12 M24 x mm* 12 M x 60mm* 12 M24 x mm* 16 M24 X mm* 16 M24 x110mm* 12 M24 x 75mm* 12 M24 x 85mm* 16 M27 X mm* 16 M27 x 130mm* 0 12 M24 x 75mm* 12 M24 x mm* M27 X 1mm* M27 x 1mm* 12 M24 x mm* 16 M24 x mm* M30 X 130mm* M30 x 160mm* 0 16 M24 x 85mm* 16 M24 x 110mm* 24 M30 X 1mm* 24 M30 x 170mm* M27 x mm* 16 M30 x 130mm* 24 M33 X 1mm* 24 M33 x 190mm* 700 M27 x mm* M30 x 1mm* 24 M33 X 160mm* 7 M30 x 1mm* M33 x 1mm* 28 M33 X 170mm* 0 M33 x 1mm* M33 x 1mm* 28 M33 X 1mm* M33 x 1mm* 24 M33 x 170mm* M36 X mm* 0 24 M33 x 1mm* 24 M36 x 1mm* 36 M36 X 2mm* 1 M33 x 160mm* M36 x mm* M39 X 2mm* All dimensions are in millimetres (mm). 1 /4 M6 7 /8 M24 5 /16 M8 1 (M27) 3 /8 M /8 M30 1 /2 M /4 (M33) 5 /8 M /8 M36 3 /4 M 1 1 /2 (M39) BOLT HOLE DIAMETERS For bolts to M24, clearance hole 2mm larger. Above M24, clearance hole 3mm larger. XOX BOLTS & NUTS XOX is the trade term used for H.R.H. commercial steel bolts and nuts. H.R.H. denotes Hexagon Head x Round Shank x Hexagon Nut. Notes High strength structural bolts to AS 12 may be substituted for property class 8.8 bolts if agreed to by the purchaser. to AS 12 are heavy hexagon series and the selection such bolts would be subject to space being available on the relevant flange. XOX BOLTING Temp. Range: o C to + o C Flange Specifications Table Nuts AS 1110 Gr.4.6 D, E, or & F AS 1111 Gr.4.6 AS1112 Gr.5 H AS 1110 Gr.8.8 AS 1112 Gr.8

13 MASS CONVERSION CHART The SI unit MASS is the KILOGRAM Symbol kg The mass an object is the quantity matter it contains and is constant irrespective the location or altitude. The weight an object is the force exerted on it by gravity and thus varies from place to place and according to height above sea level or the distance from the Earth s centre. (Hence weightlessness astronauts in outer space). MASS CONVERSION CHART (A) To use, locate given mass in given mass column (coloured GREY) whether lbs. or kg. (B) If given mass is in pounds (lbs.), read kilograms (kg) in right hand column. (C) If given mass is in kilograms (kg), read pounds (lbs.) in left hand column. (D) Example: (i) mass is 70 lbs = kg from right hand column (ii) mass is 70 kg = 154. lbs. from left hand column PAGE 11 lbs. 1 to 66 to to to to 10 Mass kg lbs. Mass kg lbs. Mass kg lbs. Mass CONVERSION FACTORS 1 Pound (lb.) x = kilograms (kg) 1 kilogram (kg) x 2.46 = pounds (lbs.) kg lbs. Mass kg Page 11 THIS SIDE: ON REVERSE: Page 12 K Mass Conversion Chart Flange Identification Chart L

14 FLANGE IDENTIFICATION CHART A guide to the key dimensions popular steel flange types PAGE 12 Diam./Length Flang Thickness Size Diam. Circle /Studs Diam. Cast/Forged 15 Table D M12 x * Table E M12 x * Table H M16 x ANSI /2 x ANSI /2 x ANSI /2 x PN Table D 73 4 M12 x * Table E 73 4 M12 x * Table H M16 x ANSI /2 x ANSI /8 x ANSI /8 x PN Table D M12 x * Table E M12 x * Table H M16 x ANSI /2 x ANSI /8 x 18 ANSI /8 x PN Table D M12 x 14 6* Table E M12 x 14 8* Table H M16 x ANSI /2 x ANSI /8 x 22 ANSI /8 x 22 PN Table D M12 x 14 6* Table E M12 x 14 9* Table H M16 x ANSI /2 x ANSI /4 x ANSI /4 x PN Table D M16 x * Table E M16 x * Table H M16 x ANSI /8 x ANSI /8 x ANSI /8 x PN Table D M16 x * Table E M16 x * Table H M16 x ANSI /8 x ANSI /4 x ANSI /4 x PN Table D M16 x * Table E M16 x * Table H M16 x ANSI /8 x ANSI /4 x ANSI /4 x 1 23 PN Table D M16 x 18 10* Table E M16 x Table H M16 x ANSI /8 x ANSI /4 x ANSI /8 x PN

15 FLANGE IDENTIFICATION CHART PAGE 13 Diam./Length Flang Thickness Size Diam. Circle /Studs Diam. Cast/Forged Table D M16 x Table E M16 x Table H M x ANSI /4 x ANSI /4 x ANSI x PN Table D M16 x Table E Mx Table H M x ANSI /4 x ANSI /4 x ANSI x PN Table D M16 x Table E M x Table H M x 22 ANSI /4 x ANSI /8 x ANSI /8 x PN PN Table D M x Table E M x Table H M24 x ANSI /8 x ANSI /4 x PN PN Table D M x Table E M24 x Table H M24 x ANSI /8 x 1 26 ANSI /8 x PN PN Table D M24 x Table E M24 x Table H M27 x ANSI x ANSI /8 x Table D M24 x Table E M24 x Table D M24 x Table E M24 x 26 Table H 552 M27 x ANSI x ANSI /4 x Table D M24 x Table E M24 x Table H 675 M30 x ANSI /8 x 1 ANSI /4 x Table D M24 x Table E M24 x Table H M30 x ANSI /8 x ANSI /4 x Table D M27 x 1 30 Table E M30 x Table H M33 x ANSI /4 x ANSI /2 x It is impractical to use thickness less than 12.00mm for plate flanges. Dimensions AS 2129 ANSI/ASME B16.5 Page 13 THIS SIDE: ON REVERSE: Page 14 M Flange Identification Chart Pressure Stress Conversion Chart N

16 PRESSURE STRESS CONVERSION CHART The SI unit pressure and stress is the NEWTON PER SQUARE METRE which has been given the special name PASCAL Symbol Pa. The pascal is too small for most normal uses and suitable multiple units preferred for Australia are: kilopascal: Symbol kpa (= 0 Pa) megapascal: Symbol MPa (= 1,000,000 Pa) (1 N/m 2 = lbf/in 2 = 1Pa) (1 N/mm 2 = 145 lbf/in 2 = 1MPa) PSI (lbf/in 2 ) to kpa PRESSURE STRESS CONVERSION CHART (A) To use, locate given pressure in given pressure column (coloured GREY) whether lbf/in 2 or kpa. (B) If given pressure is in pounds force per square inch (lbf/in 2 ), read kilopascals (kpa) in right hand column. (C) If given pressure is in kilopascals (kpa), read pounds force per square inch (lbf/in 2 ) in left hand column. (D) Example: (i) pressure is lbf/in 2 = 689 kpa from right hand column (ii) pressure is kpa = 14. lbf/in 2 from left hand column PAGE 14 lbf/in 2 1 to to to to,000 Pressure kpa lbf/in 2 Pressure kpa lbf/in 2 Pressure kpa lbf/in 2 Pressure kpa = MPa = = = = = = = = = = = = = = = = = = = = = ,342 = ,790 = ,684 = ,579 = ,473 = ,.38 10,000 68,948 = , , ,421 = ,900.76, ,895 = , ,000 6,843 = ,1.52, ,790 = ,1.90, ,738 = , , = , , ,633 = ,603.0, ,581 = NOTE: IT IS USUAL FOR PRESSURES IN EXCESS OF 0 kpa TO BE EXPRESSED IN MEGAPASCALS MPa 1 megapascal (MPa) = 0 kilopascals (kpa) = 1 newton per mm 2 (N/mm 2 ) = 145 lbf/in 2 USEFUL CONVERSION FACTORS APPROXIMATE MULTIPLY BY TO OBTAIN TO OBTAIN BY DIVIDE MULTIPLY BY TO OBTAIN TO OBTAIN BY DIVIDE bars kg f/cm 2 kg f/mm kg f/cm 2.0 kpa 14.4 lbf/in MPa lbf/in kpa MPa lbf/in MPa ton f/in kpa lb f/in 2 (PSI) MPa ton f/in MPa APPROXIMATE EQUIVALENTS 1 Atmosphere (atm) = lbf/in 2 1 bar = 14. lbf/in 2 1 kg f/cm 2 = lbf/in 2 kpa (1 bar) = 14. lbf/in 2 NOTE: lbf/in 2 (pounds force per square inch) is ten expressed as PSI (pounds per square inch)

17 TEMPERATURE CONVERSION CHART The SI Unit thermodynamic temperature is the KELVIN Symbol K. For most practical purposes temperature measurement and most calculations involving temperatures, DEGREE CELSIUS, symbol o C will be used. The name CELSIUS was adopted internationally in 1948 instead Centigrade, to avoid possible confusion with the identically named unit angle used in some European countries. o C TEMPERATURE CONVERSION CHART (A) To use, locate given temperature in given temperature column (coloured GREY) whether o C or o F. (B) If given temperature is in degrees Celsius ( o C), read degrees Fahrenheit ( o F) in right hand column. (C) If given temperature is in degrees Fahrenheit ( o F), read degrees Celsius ( o C) in left hand column. (D) Example: (i) temperature is 35 o C = 95 o F from right hand column (ii) temperature is 35 o F = 1.7 o C from left hand column 3 to to to to to Temp. o F o C Temp. o F o C Temp o F o C Temp. o F o C PAGE 15 Temp. o F CONVERSION FACTORS DEGREES FAHRENHEIT TO CELSIUS DEGREES CELSIUS TO FAHRENHEIT ( o F ) x 5 /9 = o C ( o C x 9 /5) + = o F Page 15 THIS SIDE: ON REVERSE: Page 16 O Temperature Conversion Chart Useful Conversion Factors P

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