PIP PN01CA1S01 Piping Material Specification 1CA1S01 Class 150, Impact Tested Carbon Steel, Socket Weld, 0.063" C.A., Process
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1 December 2017 Piping Piping Material Specification 1CA1S01 Class 150, Impact Tested Carbon Steel, Socket Weld, 0.063" C.A., Process
2 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. This Practice is subject to revision at any time. Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas PIP Member Companies and Subscribers may copy this Practice for their internal use. Changes or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or exceptions to specific sections of PIP Practices. Authorized Users may provide their clients, suppliers and contractors with copies of the Practice solely for Authorized Users purposes. These purposes include but are not limited to the procurement process (e.g., as attachments to requests for quotation/ purchase orders or requests for proposals/contracts) and preparation and issue of design engineering deliverables for use on a specific project by Authorized User s client. PIP s copyright notices must be clearly indicated and unequivocally incorporated in documents where an Authorized User desires to provide any third party with copies of the Practice. PUBLISHING HISTORY October 1995 Issued as PIP PN01CA1P December 2000 Technical Revision December 2017 Complete Revision February 1999 Revision December 2005 Complete Revision May 2000 Revision July 2011 Technical Revision Not printed with State funds
3 SERVICE: Process MATERIAL: Impact Tested Carbon Steel RATING CLASS: 150, ASME B DESIGN CODE: ASME B TEMPERATURE LIMIT: -45 C to 343 C (-50 ºF to 649 ºF) (Note 09) STRESS RELIEF: Per ASME B31.3 NOMINAL CORROSION ALLOWANCE: 1.5 mm (0.063 in.) [1.3 mm (0.05 in.) MIN] EXAMINATION: Per ASME B31.3 PRESSURE - TEMPERATURE RATINGS METRIC UNITS For NPS 1/2 through NPS 36 (Full flange ratings per ASME B16.5, Table and ASME B16.47, Table 5. Pressure is limited by A352 GR LCB valve material) For NPS 42 through NPS 48 see Note 01. TEMP C -45 to BAR PRESSURE - TEMPERATURE RATINGS US CUSTOMARY UNITS For NPS 1/2 through NPS 36 (Full flange ratings per ASME B16.5, Table II and ASME B16.47, Table I-3. Pressure is limited by A352 GR LCB valve material) For NPS 42 through NPS 48 see Note 01. TEMP F -50 to PSIG ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION USER CODE PIPE 01 1/2 1-1/2 XS ITCS, SMLS, ASTM A STD ITCS, SMLS, ASTM A STD ITCS, EFW, ASTM A671-CC60, CLASS 32, (Ej=1.00) CALC ITCS, EFW, ASTM A671-CC60, CLASS 32, (Ej=1.00) NIPPLES 03 Branch 1/2 1-1/2 XS ITCS, SMLS, ASTM A333-6 Swage (CONC) 1/2 1-1/2 XS ITCS, ASTM A420-WPL6-S, MSS SP-95 Swage (ECC) 1/2 1-1/2 XS ITCS, ASTM A420-WPL6-S, MSS SP-95 FITTINGS 02 Sockolet 1/2 1-1/2 Class 3000 Weld ITCS, ASTM A350-LF2 CL 1, MSS SP-97 Thredolet 03 1/2 1-1/2 Class 3000 Weld ITCS, ASTM A350-LF2 CL 1, MSS SP-97 SW Latrolet 1/2 1-1/2 Class 3000 Weld ITCS, ASTM A350-LF2 CL 1, MSS SP-97 THRD Latrolet 03 1/2 1-1/2 Class 3000 Weld ITCS, ASTM A350-LF2 CL 1, MSS SP-97 SW Elbolet 170 1/2 1-1/2 Class 3000 Weld ITCS, ASTM A350-LF2 CL 1 THRD Elbolet 03, 170 1/2 1-1/2 Class 3000 Weld ITCS, ASTM A350-LF2 CL 1 90 ELL 1/2 1-1/2 Class 3000 SW ITCS, ASTM A350-LF2 CL 1, ASME B ELL 1/2 1-1/2 Class 3000 SW ITCS, ASTM A350-LF2 CL 1, ASME B16.11 Tee 1/2 1-1/2 Class 3000 SW ITCS, ASTM A350-LF2 CL 1, ASME B16.11 Tee (RED) 1/2 1-1/2 Class 3000 SW ITCS, ASTM A350-LF2 CL 1, ASME B16.11 Plug 03 1/2 1-1/2 THRD ITCS, ASTM A350-LF2 CL 1, round head, ASME B16.11 Plug 53 1/2 1-1/2 PE ITCS, ASTM A350-LF2 CL 1, round head, ASME B16.11 Coupling 1/2 1-1/2 Class 3000 SW ITCS, ASTM A350-LF2 CL 1, ASME B16.11 Coupling (RED) 1/2 1-1/2 Class 3000 SW ITCS, ASTM A350-LF2 CL 1, ASME B16.11 Coupling 03 1/2 1-1/2 Class 3000 THRD ITCS, ASTM A350-LF2 CL 1, ASME B16.11 Coupling (RED) 03 1/2 1-1/2 Class 3000 THRD ITCS, ASTM A350-LF2 CL 1, ASME B16.11 Cap 1/2 1-1/2 Class 3000 SW ITCS, ASTM A350-LF2 CL 1, ASME B16.11 Cap 1/2 1-1/2 Class 3000 THRD ITCS, ASTM A350-LF2 CL 1 Reducer (CONC) 2 24 Weld ITCS, ASTM A420-WPL6-S, ASME B16.9 Reducer (CONC) Weld ITCS, ASTM A420-WPL6-W, ASME B16.9 Reducer (ECC) 2 24 Weld ITCS, ASTM A420-WPL6-S, ASME B16.9 Reducer (ECC) Weld ITCS, ASTM A420-WPL6-W, ASME B16.9 Weldolet 2 20 Weld ITCS, ASTM A350-LF2 CL 1, MSS SP LR ELL 2 24 Weld ITCS, ASTM A420-WPL6-S, ASME B LR ELL Weld ITCS, ASTM A420-WPL6-W, ASME B LR ELL 2 24 Weld ITCS, ASTM A420-WPL6-S, ASME B LR ELL Weld ITCS, ASTM A420-WPL6-W, ASME B16.9 Tee 2 24 Weld ITCS, ASTM A420-WPL6-S, ASME B16.9 Tee (RED) 2 24 Weld ITCS, ASTM A420-WPL6-S, ASME B16.9 Tee Weld ITCS, ASTM A420-WPL6-W, ASME B16.9 Tee (RED) Weld ITCS, ASTM A420-WPL6-W, ASME B16.9 Cap 2 48 Weld ITCS, ASTM A420-WPL6-S, ASME B16.9 Process Industry Practices Page 1 of 3
4 ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION USER CODE VALVES Gate 15 1/2 2 Class 150 RF ITCS body w/ trim 12 GA01CA500 Gate 1/2 2 Class 800 SW ITCS body w/ trim 12 GA08CA300 Gate 06 1/2 2 Class 800 T/SW ITCS body w/ trim 12 GA08CA200 Gate 3 10 Class 150 RF ITCS body w/ trim 12 GA01CA501 Gate Class 150 RF ITCS body w/ trim 12, GO GA01CA501 Gate Class 150 RF ITCS body w/ trim 12, GO GA01CA502 Gate 15 1/2 2 Class 300 RF ITCS body w/ trim 12 GA03CA500 Globe 1/2 2 Class 800 SW ITCS body w/ trim 12 GL08CA300 Globe 3 12 Class 150 RF ITCS body w/ trim 12 GL01CA500 Lift Check 61 1/2 2 Class 800 SW ITCS body w/ trim 10, piston CL08CA300 Wafer Dual PLT Check 07, 26, 63, Class 150 RF ITCS body w/ trim 10 CD01CA700 Wafer Dual PLT Check 07, 26, 63, Class 150 RF ITCS body w/ trim 10 CD01CA701 Lug Dual PLT Check 07, 26, Class 150 RF ITCS body w/ trim 10 CD01CA702 Double FLG Dual PLT Check 26, Class 150 RF ITCS body w/ trim 10 CD01CA500 Swing Check Class 150 RF ITCS body w/ trim 10 CS01CA500 Swing Check Class 150 RF ITCS body w/ trim 10 CS01CA501 Ball 09 1/2 2 Class 300 SW ITCS body w/ 316 SS trim, R-PTFE ST BA03CA300 Ball Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST BA01CA500 Ball 08, Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST, FP BA01CA501 Ball Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST, GO BA01CA502 Ball Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST, GO BA01CA505 Ball Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST, GO BA01CA506 Ball 08, Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST, GO, FP BA01CA503 Ball 08, Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST, GO, FP BA01CA504 Ball 08, Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST, GO, FP BA01CA507 Lug Butterfly 09, Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST BF01CA700 Lug Butterfly 09, Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST, GO BF01CA701 Lug Butterfly 09, Class 150 RF ITCS body w/ 316 SS trim, R-PTFE ST, GO BF01CA702 FLANGES 02 Socket Weld 1/2 1-1/2 Class 150 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.5 Socket Weld 12 1/2 1-1/2 Class 300 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.5 Blind 1/2 24 Class 150 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.5 Blind 12 1/2 24 Class 300 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.5 Blind Class 150 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series B Blind Class 150 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series A Slip-On 2 24 Class 150 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.5 Slip-On Class 300 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.5 Weld Neck Class 150 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.5 Weld Neck Class 150 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series B Weld Neck Class 150 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series A Weld Neck 12, Class 300 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.5 Weld Neck 12, Class 300 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series B Weld Neck 12, 13, Class 300 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series A Pair WN Orifice 2 24 Class 300 RF ITCS, ASTM A350-LF2 CL 1, ASME B16.36, SW taps LINE BLANKS Figure 8 1/2 10 Class 150 FF CS, ASTM A516-70, normalized, ASME B16.48 Paddle Blank Class 150 FF CS, ASTM A516-70, normalized, ASME B16.48 Paddle Spacer Class 150 FF CS, ASTM A516-70, normalized, ASME B16.48 GASKETS 1/2 24 Class 150 Low stress spiral wound type, 304 SS winding, w/ flexible graphite filler, w/ 304 SS inner ring and CS outer ring, ASME B Class 150 Spiral wound type, 304 SS winding, w/ flexible graphite filler, w/ 304 B dimensions Class 150 Spiral wound type, 304 SS winding, w/ flexible graphite filler, w/ 304 A dimensions 1/2 24 Class 300 Spiral wound type, 304 SS winding, w/ flexible graphite filler, w/ 304 SS inner ring and CS outer ring, ASME B Class 300 Spiral wound type, 304 SS winding, w/ flexible graphite filler, w/ 304 B dimensions Class 300 Spiral wound type, 304 SS winding, w/ flexible graphite filler, w/ 304 A dimensions BOLTING Stud Bolts ASTM A320, Gr L7 stud, w/ 2 heavy hex nuts, ASTM A194, Gr 7 Cap Screws 178 ASTM A320, Gr L7 heavy hex Process Industry Practices Page 2 of 3
5 90 BRANCH CONNECTION Legend and Chart BRANCH SIZE 48 T 42 E T 36 E E T 30 E E E T 24 E E E E T 20 W E E E E T 18 W W E E E E T 16 W W W E E E E T 14 W W W W E E E E T 12 W W W W W E E E E T 10 W W W W W W E E E E T 8 W W W W W W W E E E E T 6 W W W W W W W W E E E E T 4 W W W W W W W W W W E E E T 3 W W W W W W W W W W W W E E T 2 W W W W W W W W W W W W W E E T 1-1/2 S S S S S S S S S S S S S S S S T 1 S S S S S S S S S S S S S S S S E T 3/4 S S S S S S S S S S S S S S S S E E T 1/2 S S S S S S S S S S S S S S S S E E E T /2 1 3/4 1/2 HEADER SIZE E Reducing Tee S Sockolet T Tee W Weldolet NOTES: 01 If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the full flange rating. If "CALC" is shown, the pressure limit may be lower than full flange rating. 02 All butt-welded component thicknesses shall match the pipe thickness. 03 Threaded joints are permitted only at the outlet of vent and drain valves, hydrostatic connections, outlet instrument take-off valves, and to match equipment. 06 These valves shall be used only for vent, drain, and instrument connections. 07 These valves have no flanges but are installed between line flanges with extra-length bolts. 08 Full-port valves shall be used if indicated on the P&ID. 09 Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer's recommended pressure-temperature restrictions shall be consulted. 12 These[JA1] components shall be used only to match Class 300 flange connections at control valves and special equipment. 13 Weld-neck flanges shall be used against butt-weld fittings. Otherwise, slip-on flanges shall be used. 15 These valves shall be used if mating to flanged nozzles. 26 To be used only if indicated on the P&ID. 53 To be used where required for pipe supports, dummy legs and unused socketweld taps. 61 These check valves shall be installed in a horizontal position with cover up. 62 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow. 63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow. 160 Wafer-type valves are not recommended for hazardous or flammable service or for temperatures greater than 260 C (500 F). 170 These items shall be qualified for use in this specification in accordance with ASME B31.3, Paragraph These flanges shall be used only with Series A flanged connections. 178 Cap screws may be used for valves with drilled and tapped holes. It is recommended that cap screws be supplied by valve supplier/manufacturer to ensure proper length for all threaded holes. REFERENCES: Process Industry Practices (PIP) PIP PNF0200 Vents, Drains, and Instrument Connection Details PIP PNSMV003 Carbon Steel Gate Valve Descriptions PIP PNSMV004 Carbon Steel Globe Valve Descriptions PIP PNSMV005 Carbon Steel Check Valve Descriptions PIP PNSMV006 Carbon Steel Ball Valve Descriptions PIP PNSMV007 Carbon Steel Butterfly Valve Descriptions Process Industry Practices Page 3 of 3
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