Totaiyo Steel Industry トタイヨ 鉄鋼業界. Manufacturers of Pipe Fittings

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1 Y IS R QUALIT AS O D 'S RE G TE L LY S U RA NC E ISO Totaiyo Steel Industry トタイヨ 鉄鋼業界 Manufacturers of Pipe Fittings 900

2 PROFILE The Company TOTAIYO is the brand name of the flange, fittings manufacturing cooperative company Totaiyo Steel Industry. The company, established in 990, is located in the town of Tokyo in the Country of Japan, an area with a deeprooted industrial tradition. We are equipped with the most modern facilities and a highly qualified workforce, enabling us to offer the widest possible range of flanges and fittings high specification buttweld and forged products. Our product line embodies the highest standards in quality, productivity and dependability. This, combined with our cuttingedge technology, experience and tradition of excellence, has led to our unrivalled reputation for quality and service. Management systems based on the strictest quality standards allow TOTAIYO to develop the products and services that best satisfy our customers needs. Our flanges and fittings high specification buttweld and forged products are made from a wide variety of materials, including, carbon steel, stainless steel, duplexsuper duplex, Inconel, Titanium and other Special Alloys. TOTAIYO flanges and fittings high specification forged and buttweld and forged fittings products are designed and manufactured to withstand some of the world's harshest conditions, which they often need to endure in specialized market sectors such as oil & gas, petrochemicals, power generation and mineral refining. Quality, Efficiency, Reliablility We are certified according to ISO 900. Following these quality directives, our continuous expansion of organization has allowed us to improve the quality of our products and increase the stock of raw materials, forgings and finished flanges, giving us extreme flexibility in terms of delivery, guaranteeing good services to our customers. Our mission is build our experience and confidence in our competences. It is right balance between tradion and innovation which drives us towards further development with confidence, strength and resolution for every new challange.

3 BUTT WELD FITTINGS Butt Weld Fittings Range : 5 NB till 00 NB Sch: 5s, 0s, 0s, 80s, 0, 0, 0, STD, 60, 80, XS, 00, 0, 0, 60, XXS & NS available with NACE MR 05 Form : SEAMLESS WELDED. Type : Elbows in Long & Short Radius in 5 deg, 90 deg, 80 deg, R=D, 5D, 6D, 8D, 0D & 0D. Eccentric & Concentric Reducer. Caps & Crosses. Equal & Unequal Tee. Long & Short Stubend. Dimenstion Standard ASME B 6.9, ASME B 6.8, MSS SP Stainless Steel Standard : ASTM / ASME A/SA 0 GR WP S / W / WX Grade : 0, 0L, 0H, 09S, 09H, 0S, 0H, 6, 6TI, 6H, 6L, 6LN,, L,,H,, H, 90L. Nickel Alloy Standard : ASTM / ASME SB 6. Grade : UNS 00 ( NICKEL 00 ), UNS 0 (NICKEL 0 ), UNS 00 (MONEL 00 ), UNS 800 (ALLOY 0 / 0 CB, UNS 885 INCONEL (85), UNS 6600 (INCONEL 600 ), UNS 660 (INCONEL 60 ),UNS 665 (INCONEL 65), UNS 0 ( HASTELLOY C ) Carbon Steel Standard : ASTM / ASME A/SA / 860 Grade : WPB, WPC, WPBW, WPHY, WPHY 6, WPHY 5, WPH 60, WPHY 65 & WPHY 0. Alloy Steel Standard : ASTM / ASME A/SA Grade : WP, WP 5, WP 9, WP, WP, WP, WP, WP 9. Copper Alloy Standard : ASTM / ASME SB / 66 Grade : UNS NO. C 000, 000, 000, 0800, 000, 00, 0600 ( CU NI 90/0), 500 (CU NI 0/0). Duplex Steel Standard : ASTM / ASME A/SA 85 Grade : UNS NO S 80, S 05, S 550, S 50, S 0.

4 SOCKET WELD FITTINGS & OLETS Socket Weld Pipe Fittings & Olets Range : 5 NB to 00 NB in 000 LBS, 6000 LBS, 9000 LBS available with NACE MR 05 Socket Weld: Elbow 5 & 90 Full Coupling Cross Half Coupling Tee Cap Olets: Sockolet Thredolet Elbolet Weldolet Nippolet Dimenstion Standard ASME B 6., MSS SP, MSS SP9, BS 99 Stainless Steel Standard : ASTM / ASME A/SA 8 Grade : F 0, 0L, 0H, 09S, 09H, 0S, 0H, 6, 6TI, 6H, 6L, 6LN,, L,, H,, H, 90L. Nickel Alloy Standard : ASTM / ASME SB 5 / 60 / Grade : UNS 00 ( NICKEL 00 ), UNS 00 (MONEL 00 ), UNS 885 INCONEL (85), UNS 6600(INCONEL 600 ), UNS 660 ( INCONEL 60 ), UNS 665 (INCONEL 65), UNS 0 ( HASTELLOY C ), UNS 0 (NICKEL 0 ), ( ALLOY 0 / 0 CB ) Carbon Steel Standard : ASTM / ASME A/SA 05 / 50 LF Alloy Steel Standard : ASTM / ASME A/SA 8 Grade : F 5, F 9, F, F, F, F 9. Copper Alloy Standard : ASTM / ASME SB 6 / 6 / / 5. Grade : UNS NO. C 900, UNS NO. C 8600, UNS NO. 0600, 500, C 0600 ( CU NI 90/0), C500 ( CU NI 0/0), UNS NO C 000, C 000, C 000, C 0800, C 000, C 00 Duplex Steel Standard : ASTM / ASME A/SA 8 Grade : F, F 5, F, F 5, F 55, F 60, F 6.

5 BUTT WELD PIPE FITTINGS AS PER B 6.9 Nominal Pipe Size (NPS) Outside Diameter at Bevel (O/D) Dimension A Dimension B Center to Center O Back to Face K /" /" ".0 56./" /" " /".0 90 " /" " " " " " " " " " " " " " " " " " " NOTE : ALL DIMENSIONS ARE IN MM

6 BUTT WELD PIPE FITTINGS AS PER B 6.9 Nominal Pipe Size (NPS) Outside Diameter at Bevel (O/D) Run 'C' Outlet 'M' /". 5 5 /" "./". 8 8./" 5 5 "./" " /" " " 6" 8" " 6 6 " " 9 9 6" " 0" " 9 9 ".0 6" 8".0 0" " " " NOTE : ALL DIMENSIONS ARE IN MM

7 BUTT WELD PIPE FITTINGS AS PER B 6.8 Nominal Pipe Size (NPS) Outside Diameter at Bevel (O/D) Dimension A Dimension B Center to Center O Back to Face K /". /" 6. " 5./". 5./" 6 " 0 8./" 00 ".6 5./" " " " " " " " " " " " " NOTE : ALL DIMENSIONS ARE IN MM

8 BUTT WELD PIPE FITTINGS Nominal Pipe Size (NPS) /" x /8 /" x /" /" x /" /" x /8" " x /" " x /"./" x "./" x /"./" x /"./" x./"./" x "./" x /"./" x /" " x./" " x./" " x " " x /"./" x "./" x./"./" x./"./" x " x./" " x " " x./" " x./"./" x "./" x./"./" x./" x./" " x./" " x " " x./" " x " " x./" 5" x " 5" x./" 5" x " 5" x./" 5" x " 6" x 5" 6" x " 6" x./" 6" x " 6" x./" 8" x 6" 8" x 5" 8" x " 8" x./" Outside Diameter at Bevel (O/D) Run Outlet Run 'C' Outlet 'M' Nominal Pipe Size (NPS) " x 8" 0" x 6" 0" x 5" 0" x " " x 0" " x 8" " x 6" " x 5" " x " " x 0" " x 8" " x 6" 6" x " 6" x " 6" x 0" 6" x 8" 6" x 6" 8" x 6" 8" x " 8" x " 8" x 0" 8" x 8" 0" x 8" 0" x 6" 0" x " 0" x " 0" x 0" 0" x 8" " x 0" " x 8" " x 6" " x " " x " " x 0" " x " " x 0" " x 8" " x 6" " x " " x " " x 0" 6" x " 6" x " 6" x 0" 6" x 8" 6" x 6" 6" x " 6" x " 8" x 6" 8" x " 8" x " 8" x 0" Center to Center Outside Diameter at Bevel (O/D) Run Outlet Center to Center Run 'C' Outlet 'M' NOTE : ALL DIMENSIONS ARE IN MM

9 BUTT WELD PIPE FITTINGS AS PER B 6.8 Nominal Pipe Size (NPS) /" x /" /" x /8" " x /" " x /"./" x "./" x /"./" x /"./" x./"./" x "./" x /"./" x /" " x./" " x./" " x " " x /"./" x "./" x./"./" x./"./" x " x./" " x " " x./" " x./"./" x "./" x./"./" x./" x./" " x./" " x " " x./" " x " " x./" 5" x " 5" x./" 5" x " 5" x./" 5" x " 6" x 5" 6" x " 6" x./" 6" x " 6" x./" 8" x 6" 8" x 5" 8" x " 8" x./" 0" x 8" 0" x 6" 0" x 5" 0" x " Outside Diameter at Bevel (O/D) Run Outlet H Nominal Pipe Size (NPS) " x 0" " x 8" " x 6" " x 5" " x " " x 0" " x 8" " x 6" 6" x " 6" x " 6" x 0" 6" x 8" 8" x 6" 8" x " 8" x " 8" x 0" 0" x 8" 0" x 6" 0" x " 0" x " " x 0" " x 8" " x 6" " x " " x " " x 0" " x 8" " x 6" 6" x " 6" x " 6" x 0" 6" x 8" 8" x 6" 8" x " 8" x 0" 8" x 8" 0" x 8" 0" x 6" 0" x " 0" x 0" " x 0 " x 8" " x 6" " x " " x " x 0" " x 6" " x " EndtoEnd Outside Diameter at Bevel (O/D) Run Outlet EndtoEnd H NOTE : ALL DIMENSIONS ARE IN MM

10 BUTT WELD PIPE FITTINGS AS PER B 6.8 Nominal Pipe Size (NPS) Outside Diameter at Bevel (O/D) Long Patern Length "F" Short Patern "F" Radius of Follet 'R' Dia of Lap 'G' Length 'E' Limiting Wall Thk For Length 'E' Length 'E' /" /" " /" /" " /" " /" " " " " " " " " " " " " NOTE : ALL DIMENSIONS ARE IN MM

11 / to / to / 5 to to 8 0 to 6 to 0 to Inside Outside Diameter at Diameter at End Bevel (), () (), (), () D Nominal Pipe Size (NPS) All Fittings Not Less than 8.5% of nominal thickness Wall Thickness () 5 Center to end Dimension A,B,C,M 0 deg. and 5 deg. elbows and Tees 5 Center to Overall Length F,H Reducers & Lap Joints Stub Ends 0 0 Overall Length E Caps Center to Center Dimension O Back to Face Dimension K 80 deg Returns Alignment of ends U Outside Diameter of Lap G Fillet Radius of Lap R See Table for limiting dimensions Outside Diameter of Barrel Lap Joint Stub Ends BUTT WELD PIPE FITTINGS DIMENSIONAL TOLERANCES AS PER ANSI B 6.9/ B 6.8/ MSS SP BUTT WELD FITTING Angularity Tail Nominal Pipe Size (NPS) Off Angle Q Off Plane P / to 5 to 8 0 to to 6 8 to 6 to 0 to to

12 FORGED STEEL OUTLET FITTINGS NIPPOLETS 000# (in millimeters) RunPipe Size Outlet Size WallT G Unit Weight (kg) 6/ / / / / / / / MSS SP 9 SWAGED NIPPOLETS (in millimeters) Large end Size Small end Size / / / / / / /8 /8 / /8 / /8 /8 / /8 / /8 /8 / /8 /8 / /8 Length L MSS SP TBE Threaded both end PBE Plain both end PLE/TSE Plain large endthreaded small end BLE/TSE Beveled large endthreaded small end BLE/PSE Beveled large endplain small end TLE/TSE Threaded large endplain small end

13 FORGED STEEL OUTLET FITTINGS SOCKLETS 000#, 6000# Outlet Size 000# A 6000# 000# B 6000# 000# C 6000# / / / / / Applicable Run Pipe Sizes are From outlet to 6" For the 000# and 6000# Sockolets and Threadolets, Inside Bore, Thread, Socket Bore and Socket depth Dimensions are according to ANSI B6. Pipe Schedule Numbers and Weight Designation are in Accordance With ANSI B6.0 When Ordering Sockolets and Thredolets, Include The Quantity, Run and OutLet Size, Item And Rating (or Schedule Number) and Material

14 FORGED STEEL OUTLET FITTINGS THREADOLETS 000#, 6000# Outlet Size 000# A 6000# 000# B 6000# 000# C 6000# / / / / / Applicable Run Pipe Sizes are From outlet to 6" For the 000# and 6000# Sockolets and Threadolets, Inside Bore, Thread, Socket Bore and Socket depth Dimensions are according to ANSI B6. Pipe Schedule Numbers and Weight Designation are in Accordance With ANSI B6.0 When Ordering Sockolets and Threadolets, Include The Quantity, Run and OutLet Size, Item And Rating (or Schedule Number) and Material

15 /8 / / / / / Center to Bottom of Socket, A Laying Lengths Tolerances,± Class Designation End Wall Thickness, Kmin. AS PER B ASME B Half Couplings Couplings A E F E F Class Designation 90 deg Elbows, Tees, and Crosses 5 deg Elbows, GENERAL NOTE : Dimension are in millimeters. NOTES: () Uper and lower values for each size are the respective maximum and minimum dimensions. () Average of socket wall thickness around periphery shall be no less than listed values. The minimum values are permitted in localized area. / 8 Bore Diameter of Socket Wall Thickness, C Fittings, D Body Wall, [Note ()] [Note ()] G Socket Min. Class Designation Class Designation Class Designation Bore Depth Nominal Diameter of Pipe B Socket DN Size [Note()] Avg. Min. Avg. Min. Avg. Min. Min. Min. Min. J / SOCKETWELDING FITTINGS FORGED FITTINGS, SOCKET WELDING AND THREADED FORGED FITTINGS, SOCKETWELDING AND THREADED

16 FORGED FITTINGS, SOCKETWELDING AND THREADED FORGED FITTINGS, SOCKETWELDING AND THREADED FORGED THREADED FITTINGS Nominal Pipe Size DN CentertoEnd Elbows, Tees, Crosses A CentertoEnd 5 deg Elbow, C Outside Diameter of Band, H Min. Wall Thickness G Min. Length of Thread [Note ()] B L 6 / / / / / / / / GENERAL NOTE: Dimensions are in millimeters. NOTE : () Dimension B is minimum length of perfect thread. The length of useful thread (B plus threads with fully formed roots and flat crests) shall not be less than L (effective length of external thread) required by American National Standard for Pipe Threads (ASME B.0.). See para 6..

17 WORKS : #00, District Osaki Chome, 5, Gate Osaki East Tower, Shinagawa, Tokyo, Japan.

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