Pneumatic spindles Pneumatic built-in motors
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1 Pneumatic spindles Pneumatic built-in motors
2 MANNESMANN DEMAG Always one step ahead Intelligent solutions to save time and costs As an insider you know that being at the cutting edge of automation is crucial in special machine construction. When installing MANNESMANN DEMAG pneumatic spindles and build-in motors you can be sure that state-of-the-art technology, maximum reliability and serious top-rate quality will bring the key advantages to your automation process. Precision is trumps. This is why our spindles work with an extremely high true-running accuracy of less than 0.02 mm. Durability pays off. Housings and spindles are made of extra-robust stainless steel. So you can look forward to particularly long tool life: thanks to floating bearing support for turbine spindles by MANNESMANN DEMAG, and thanks to paired bearings for all other built-in spindles. Deburring, drilling, brushing, sanding, milling. Optimum surface quality is guaranteed when processing your workpieces. Metals and other materials. The high-speed spindles from our product range allow for a high cutting speed. The corresponding tools are capable of processing both metallic and also non-metallic materials. The MANNESMANN DEMAG full service offer: a Professional know-how and reliable quality a Mature innovative solutions for milling, sanding, drilling, brushing and polishing a Increased long-time tool life a Reduced repair costs: low costs for spare parts a Maintenance: no need for stocks of spares a Total transparency: we register and document all maintenance and repairs for you 36 MANNESMANN DEMAG
3 Reduce your costs now! Just contact us, we ll optimise your previous solution, whether individual product or all-in system. You can approach us without obligation, our service adviser will contact you immediately: or info@mannesmann-demag.com MANNESMANN DEMAG 37
4 Pneumatic spindles Non-lubricated turbines EST 1000 ZG EST 1000 K EST 650 K Technical data Type EST ZG Blade wheel turbine EST K Jet turbine EST 650 K Jet turbine EST 450 K Jet turbine Free speed rpm Motor power Watt Direction of rotation clockwise clockwise clockwise clockwise Exhaust air to the front to the rear to the rear to the rear Collet included mm Collets available mm /32 " 1/8 " /32 " 1/8 " /32 " 1/8 " Carbide burrs max. mm Mounted points and wheels max. mm Noise level db(a) Air consumption l / sec Weight kg Connection air supply (hose) c mm, inside /outside Power and free speed at 6 bar operating pressure. Compressed air quality: absolutely non-lubricated For installation in transfer lines, machine tools and robot stations Stainless steel housings Stainless steel spindles Floating bearings High speeds for excellent processing quality Maintenance-friendly High true-running accuracy for long tool lives EST 650 and 450: centrifugal governer 38 MANNESMANN DEMAG b Dimensions page 50
5 Pneumatic spindles ES 852 ZG ES 550 ZG Technical data Type ES 852 ZG ES 550 ZG Free speed rpm Motor power Watt Direction of rotation clockwise clockwise Exhaust air to the rear to the rear Collet included mm 3 3 Collets available mm /32 " 1/8 " /32 " 1/8 " Carbide burrs max. mm 4 4 Mounted points and wheels max. mm 6 6 Noise level db(a) Air consumption l / sec Weight kg Connection air supply (hose) c mm, inside /outside Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). For installation in transfer lines, machine tools and robot stations Stainless steel housings Stainless steel spindle Small dimensions High true-running accuracy Overload capacity 100 % ES 852 ZG: Paired bearings for increased tool life and better running properties ES 852 ZG: with splashguard b Dimensions page 50 MANNESMANN DEMAG 39
6 Pneumatic spindles ES 450 ER ES 350 ER Technical data Type (with ZG collet) Type (with ER collet) ES 450 ZG ES 450 ER ES 350 ZG ES 350 ER ES 300 ZG Free speed rpm Motor power Watt Direction of rotation * clockwise clockwise clockwise Exhaust air ** to the rear to the rear to the rear ZG collet included mm ZG collets available mm " /4 " /4 " /4 " ER collet included mm 6 6 ER collets available mm Carbide burrs max. mm Mounted points and wheels max. mm Noise level db(a) Air consumption l / sec Weight kg Connection air supply (hose) c mm, inside /outside Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). * Direction of rotation: counterclockwise on request ** Exhaust air: with guided exhaust air upon request For installation in transfer lines, machine tools and robot stations Stainless steel housings Stainless steel spindles With collet chuck or precision collet chuck High true-running accuracy Paired bearings for longer tool life time and better running properties With splashguard to prevent penetration of dust, water or metal chips 40 MANNESMANN DEMAG b Dimensions page 50
7 Pneumatic spindles ES 280 ER ES 200 ER ES 170 ER Technical data Type (with ZG collet) Type (with ER collet) ES 280 ZG ES 280 ER ES 200 ZG ES 200 ER ES 170 ZG ES 170 ER Free speed rpm Motor power Watt Direction of rotation * clockwise clockwise clockwise Exhaust air ** to the rear to the rear to the rear ZG collet included mm ZG collets available mm " /4 " /4 " /4 " 10 ER collet included mm ER collets available mm Carbide burrs max. mm Mounted points and wheels max. mm Noise level db(a) Air consumption l / sec Weight kg Connection air supply (hose) c mm, inside /outside Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). * Direction of rotation: counterclockwise on request ** Exhaust air: with guided exhaust air upon request For installation in transfer lines, machine tools and robot stations Stainless steel housings Stainless steel spindles With collet chuck or precision collet chuck High true-running accuracy Paired bearings for longer tool life time and better running characteristics With splashguard to prevent penetration of dust, water or metal chips b Dimensions pages 50 and 51 MANNESMANN DEMAG 41
8 Pneumatic built-in motors EBM 5000 B EBMU B Technical data Type EBM B EBM B EBMU B EBMU B EBMU B Free speed rpm Motor power Watt Drill chuck clamping range mm DIN cone or thread B 10 B 10 3/8 " 24 UNF 3/8 " 24 UNF 3/8 " 24 UNF Direction of rotation clockwise clockwise reversible reversible reversible Exhaust air to the rear to the rear to the rear to the rear to the rear Noise level db(a) Air consumption l / sec Weight kg Connection air supply (hose) c mm, inside /outside Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). For installation in transfer lines, machine tools and robot stations Stainless steel housings Stainless steel spindle for all collet models Ideal for drilling or brushing Without valve for central remote control Small housing diameter for minimum centre-to-centre spacing Types EBM S to S: splashguard to prevent penetration of dust, water or metal chips The suitable accessories: page 61. Types of exhaust air for machines on page 40, 41 and 43 A The machines are standardly supplied with a sintered plate. B The machines can also be supplied as a guided exhaust air model. C Exemplary drawing of guided air exhaust. D The speed of the machine can be adjusted precisely by using a silencer with an integrated throttle ( ). E The exhaust air can be cleaned and filtered up to 99 % by connecting the machine to an oil trap unit ( ). A 42 MANNESMANN DEMAG b Dimensions page 51
9 Pneumatic built-in motors EBM with collet EBM with drill chuck Technical data Type with collet (clockwise) Type with collet (counterclockwise) Type with drill chuck (clockwise) EBM S EBM S-L EBM S EBM S-L EBM B EBM S EBM S-L EBM B EBM S EBM B EBM S EBM B Free speed rpm Motor power Watt Drill chuck clamping range mm ER collet included mm ER collets available mm " Exhaust air * to the rear to the rear to the rear to the rear to the rear Noise level db(a) Air consumption l / sec Weight with collet drill chuck Connection air supply (hose) c mm, inside /outside kg Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). * Exhaust air: with guided exhaust air upon request B C D E b Dimensions page 52 MANNESMANN DEMAG 43
10 Pneumatic built-in motors EBS 504 ZG EBS 520 ER EWBS Technical data Type EBS 504 ZG EBS 520 ER EBS 480 ER EWBS Free speed rpm Motor power Watt Start up push start external external external Direction of rotation clockwise clockwise reversible clockwise Exhaust air to the rear to the rear to the rear to the rear ZG collet included mm 8 1/4 " hex. ZG collets available mm " 5 1/4 " ER collet included mm 8 8 ER collets available mm Noise level db(a) * Air consumption l / sec Weight kg Connection air supply (hose) c mm, inside /outside Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). * Exhaust air throttle For installation in transfer lines, machine tools and robot stations Stainless steel housings Stainless steel spindles Ideal for countersinking and brushing Collets up to 10 mm Rotating splashguard to prevent penetration of dust, water or chips (Types EBS 520 / 480) Push start for EBS 504 reduces air consumption Accessories HSS counterbore 3 blades, 1/4" hexagon / 90 EWBS Sinking range 2,5 10 mm Sinking range 3,2 16,5 mm Sinking range 5 25 mm MANNESMANN DEMAG b Dimensions page 52
11 RoboCut High speed spindles For finishing and high precision deburring ESR 1000 FW ESR 855 FW ESR 551 FW Technical data RoboCut RoboCut ESR ESR FW ESR ESR 855 FW ESR ESR 551 FW Compressed air non-lubricated lubricated lubricated Free speed rpm Motor power Watt Radial compliance ± 4 ± 4 ± 4 Exhaust air to the front to the front to the front ZG collet included ZG collets available mm mm /32 " 1/8 " /32 " 1/8 " /32 " 1/8 " Pre-adjusted compliance force 5 7 N 5 7 N 5 7 N Compliance force range * 4 12 N 3 12 N 3 12 N Direction of rotation clockwise clockwise clockwise Noise level db(a) Air consumption l / sec Weight kg Connection air supply c mm, (hose) inside /outside Accessories supplied wrench, spring sets wrench, spring sets wrench, spring sets Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). Subject to technical alterations. * ESR 1 000, ESR 855, ESR 551: Compliance force is set by precision pressure regulator. All types High true-running accuracy for long endurance running High revolution speed for excellent surface finishing ESR FW, ESR 855 FW, ESR 551 FW Different compliance forces by simply changing the springs being supplied with the tool (special compliance forces upon request) ESR FW For non-lubricated use, practically wearless, with floating spindle support Easy to service turbine motor Ideal for plastics and other materials which require non-lubricated and clean air ESR 1 000, ESR 855, ESR 551 The force of compliance can be set and adjusted precisely by using a precision pressure regulator (see page 31). b Dimensions pages 53, 54 and 55 MANNESMANN DEMAG 45
12 RoboCut Robust spindles Precise deburring and milling ESR 350 ESR 350 with cone ESR 170 Technical data RoboCut Mounting ESR ESR ESR ESR Compressed air lubricated lubricated lubricated lubricated Free speed rpm Motor power Watt Radial compliance ± 4 ± 4 ± 4 ± 4 Exhaust air to the front to the front to the front to the front ER collet included ER collets available mm mm Compliance force range N N N N Compliance force max.* 200 N 200 N 200 N 200 N Direction of rotation clockwise clockwise clockwise clockwise Noise level db(a) Air consumption l / sec Weight kg Connection air supply c mm, (hose) inside /outside Accessories supplied wrench wrench wrench wrench Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). Subject to technical alterations. Broad revolution speed and power ranges for different deburring tasks Easy to mount horizontally or vertically onto a tool stand due to cuboid housing Easy to mount to a robot arm by thread connection Highest true running accuracy, load capability and best deburring results due to paired ball bearings Type ESR 170 for the most powerful milling and deburring tasks Compliance forces are controlled by air pressure or via optional spring package Use in CNC machines The ESR models can be integrated into CNC machines using SK-, MK-, HSKcones. The compliance force is preset via spring packages according to customers needs. 46 MANNESMANN DEMAG b Dimensions pages 56 and 57
13 RoboCut Flexible trouble shooters Brushing ESR 50 ESR 50 AX25, with various examplary brushes Technical data RoboCut ESR ESR ESR 50 AX ESR 30 AX Ideal use brushing brushing brushing brushing Compressed air lubricated lubricated lubricated lubricated Free speed rpm Motor power Watt Radial compliance ± 4 ± 4 Axial compliance mm Exhaust air to the front to the front to the front to the front ER collet included ER collets available mm mm Compliance force range N N N N Compliance force max.* 200 N 200 N Direction of rotation clockwise clockwise clockwise clockwise Noise level db(a) Air consumption l / sec Weight kg Connection air supply c mm, (hose) inside /outside Accessories supplied wrench wrench wrench wrench Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). Subject to technical alterations. * Various pre-adjusted pressing forces on request. Maximum axial compliance of 25 mm Use of non-lubricated air motors for low wear and long life time Compliance forces are controlled by air pressure or via optional spring package Please see page 30 for recommended precision pressure regulators and manometers for the machines with axial compliance. Further revolution speeds and power classes upon request. b Dimensions page 58 MANNESMANN DEMAG 47
14 RoboCut Flexible trouble shooters Countersinking, drilling ESR RBS AX25 RWBS Technical data RoboCut ESR RBS AX RWBS Ideal use drilling reaming countersinking countersinking Compressed air lubricated lubricated lubricated Free speed rpm Motor power Watt Radial compliance ± 4 ± 4 Axial compliance mm 25 Exhaust air to the front to the front to the front ER collet included / connection mm 6 6 1/4 " 6 kt. Radial compliance of coupling ± 7 Radial off-set of coupling mm ± 0,5 ER collets available mm Compliance force range N N N Compliance force max.* 200 N 200 N Direction of rotation clockwise clockwise clockwise Noise level db(a) Air consumption l / sec Weight kg Connection air supply c mm, (hose) inside /outside Accessories supplied wrench wrench wrench Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per minute). Subject to technical alterations. ESR for reaming and deburring of drill holes and intersections RBS AX25 with axial and radial compliance Slim tool design: Ideal for difficult to access areas (e. g. pipes or complex casts with small space) Compliance forces are controlled by air pressure or via optional spring package Please see page 30 for recommended precision pressure regulators and manometers for the machines with axial compliance. Further revolution speeds and power classes upon request. 48 MANNESMANN DEMAG b Dimensions page 59 and 60
15 RoboCut Flexible trouble solvers Filing RF 110 Technical data RoboCut Ideal use Compressed air RF filing lubricated Frequency Hz 150 Number of blows rpm Stroke max. mm 8 Radial compliance ± 4 Exhaust air to the front Tool holder round c mm 6 Compliance force range Compliance force max N 200 N Noise level db(a) 77 Air consumption l / sec 1.05 Weight kg 4.7 Connection air supply (hose) c mm, inside / outside Accessories supplied wrench Power and free speed at 6 bar operating pressure. Compressed air quality: lubricated (2 3 drops per min.). Subject to technical alterations. RoboFile: robust filing machine RF 110 to deburr casts and machined parts Very low vibration level of 2.0 m / s 2 : high precision due to smooth running Compliance forces are controlled by air pressure or via optional spring package Files for RF 110 c shaft 6.0 mm Form Cut 1 Cut 0 Cut 1 Width depth Cut 0 Width depth mm mm , Useable length mm c shaft mm c 6.0 b Dimensions page 60 MANNESMANN DEMAG 49
16 Dimensions Pneumatic spindles Page 38 EST 1000 ZG Page 38 EST 1000 K and EST 650 K Page 38 EST 450 K Page 39 ES 852 ZG splashguard alternative air inlet max. insert depth air supply rotating splashguard Page 39 ES 550 ZG Page 40 ES 450 ZG and ES 350 ZG rotating splashguard Page 40 ES 300 ZG Page 40 ES 350 ER and ES 450 ER rotating splashguard rotating splashguard Page 41 ES 280 ZG Page 41 ES 280 ER rotating splashguard rotating splashguard 50 MANNESMANN DEMAG
17 Dimensions Pneumatic built-in motors Page 41 ES 200 ZG Page 41 ES 200 ER rotating splashguard rotating splashguard Page 41 ES 170 ZG Page 41 ES 170 ER rotating splashguard rotating splashguard Page 42 EBM 5000 B and EBM 3500 B Page 42 EBMU B and EBMU B Page 42 EBMU B MANNESMANN DEMAG 51
18 Dimensions Pneumatic built-in motors Page 43 EBM S to 2400 S, EBM S-L bis 2900 S-L Page 43 EBM 1200 S rotating splashguard rotating splashguard Page 43 EBM B, B, B Page 43 EBM B Page 44 EBS 504 ZG Page 44 EBS 520 ER rotating splashguard Page 44 EBS 480 ER rotating mitdrehender splashguard Spritzschut z Page 44 EWBS MANNESMANN DEMAG
19 Dimensions RoboCut Page 45 ESR 1000 Page 45 ESR 855 MANNESMANN DEMAG 53
20 Dimensions RoboCut Page 45 ESR 551 Page 45 ESR 1000 FW 54 MANNESMANN DEMAG
21 Dimensions RoboCut Page 45 ESR 855 FW Page 45 ESR 551 FW MANNESMANN DEMAG 55
22 Dimensions RoboCut Page 46 ESR 350 Zuluft für Auslenkung (Anschluss entfällt bei Federpaketauslenkung) Air supply for compliance (Does not exist with pre-adjusted compliance force by spring package) Page 46 ESR 280 Zuluft für Auslenkung (Anschluss entfällt bei Federpaketauslenkung) Air supply for compliance (Does not exist with pre-adjusted compliance force by spring package) 56 MANNESMANN DEMAG
23 Dimensions RoboCut Page 46 ESR 200 Page 46 ESR 170 Zuluft für Auslenkung (Anschluss entfällt bei Federpaketauslenkung) Air supply for compliance (Does not exist with pre-adjusted compliance force by spring package) Zuluft für Auslenkung (Anschluss entfällt bei Federpaketauslenkung) Air supply for compliance (Does not exist with pre-adjusted compliance force by spring package) MANNESMANN DEMAG 57
24 Dimensions RoboCut Page 47 ESR 50 and ESR 30 Page 47 ESR 50 AX25 and ESR 30 AX25 58 MANNESMANN DEMAG
25 Dimensions RoboCut Page 48 ESR Page 48 RBS AX25 MANNESMANN DEMAG 59
26 Dimensions RoboCut Page 48 RWBS Page 49 RF MANNESMANN DEMAG
27 Accessories Examples Spindles ZG collets Clamping range (mm " ) Types page /32 " 3.0 1/8 " EST 1000 ZG EST 1000 K EST 650 K ES 852/550 ZG Types page /4 " 10.0 ES 450/350 ZG ES 300 ZG ES ZG Spindles ER collets Types page EST 450 K ES 450/350 ER ES ER Motors ZG collets Types page /4 " 10.0 EBS 504 ZG Motors ER collets Types page every EBM EBS 520 ER EBS 480 ER Motors Drill chucks, drill chuck keys Types page drill chuck drill chuck key quick change drill chuck EBM 5000 B, EBM 3500 B every EBM every EBMU MANNESMANN DEMAG 61
28 Accessories Examples RoboCut ZG collets Clamping range (mm " ) Types page /32 " 3.0 1/8 " ESR 1 000/1 000 FW ESR 855/855 FW ESR 551/551 FW RoboCut ER collets Types page ESR ESR ESR ESR ESR 50/ ESR 50 AX ESR 30 AX ESR RBS AX Sonderlösungen Precision pressure regulator Types page connection thread working pressure bar adjustable ESR 50 AX G 1/4 " bar ESR 30 AX G 1/4 " bar RBS AX G 1/4 " bar Manometer Types page connection thread working pressure bar adjustable ESR G 1/8 " bar ESR G 1/8 " bar ESR G 1/8 " bar ESR 50 AX G 1/8 " bar ESR 30 AX G 1/8 " bar RBS AX G 1/8 " bar Regulator with Manometer 62 MANNESMANN DEMAG
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