Robotic Machining ROBOT Systems TOOLS

Transcription

1 Pneumatic PNEUMATIC Tools TOOLS for FOR Automated PROFESSIONALS: Deburring: Grinding GRINDING Spindles SPINDLES & AND Robotic Machining ROBOT Systems TOOLS Tough Consistent Proven MADE IN GERMANY

2 BIAX Production hall Maulbronn plant The house of Schmid & Wezel has been rewned for the highest level of precision, quality and partnership for over 95 years. The three divisions of the company include BIAX pneumatic and electric tools, BIAX tungsten carbide tools and EFA meat processing machinery. These are manufactured in three modern production sites in Germany and Switzerland. The Maschinenfabrik Schmid & Wezel products make it the quality leader in the market, t least due to the high vertical manufacturing integration of up to 90%. Sustainable customer satisfaction is our goal and the vital driving force for continuous invation and quality. The strengths of Schmid & Wezel are tailored solutions in high product quality and individual customer service. Schmid & Wezel is ISO certified: BIAX Maulbronn BIAX Hilsbach 2

3 Table of contents Page 45 Pneumatic grinding spindles with vane motor Pneumatic grinding spindles with oilfree turbine motor Pneumatic grinding spindles with oilfree vane motor Pneumatic spindles for brushing and drilling 9 Pneumatic spindles with angle head Pneumatic drilling deburrer 11 Pneumatic drilling deburrer with angle head 121 Oscillating drives 1415 RSC modular system 1 RSC modular system for robot machining 1 RSC modular system for CNC machining 119 Pneumatic spindles with deflection (pneumatic) 19 Collets Grinding spindles and robot tools BIAX is the world leader in compressed air spindles for automation. From simple stationary spindles at various speeds (also with oilfree motors), through filers and drill deburrers, to spindles with deflection and quickchange systems: You can draw from an inexhaustible pool of stationary pneumatic tools. The quality and reliability of the components play a major role in particular in automation solutions. BIAX pneumatic spindles have demonstrated in a variety of installations throughout the world that they are among the best on the market and more than capable of meeting quality requirements. BIAX have worked for many years with specialized system integrators who have successfully automated countless deburring projects. If you are looking for a total solution we would be happy to recommend our proven partner. At BIAX we use a test robot (Fanuc Mia) to put our components through stringent trials. This puts us in the position to give our customers wellfounded advice and investigate difficult tasks. Contact us. We look forward to hearing from you. MADE IN GERMANY

4 PNEUMATIC GRINDING SPINDLES with vane motor. Operation with lubricated compressed air ( bar)! RO 15 Ø1.2hB Ø9 Tool mounting hole Ø SW SW 5 R0.5 Ø20 h M NW1 Ø19.5 The high speed and concentricity of this spindle produces a very clean grinding pattern and it is therefore ideally suited for fine grinding, milling and engraving. The paired heavy duty bearings ensure long service life. This model includes the BIAX hose unit with silencer. Different collets up to Ø mm 12 R 22 This spindle is designed to be very compact, yet has eugh power for light grinding and milling. Ø14 Tool mounting hole Ø SW 9 SW Connector R1/ 5 M21x1 Ø2 h Different collets up to Ø mm BIAX hose unit ( m): reduces ise and guides compressed air (Order ) Splash guard and counterclockwise rotation R 00 / R 040 These two spindles are equipped with a more powerful motor than the R 22 and are therefore designed for higher loads. Tool mounting hole Ø Ø0 h Ø15. SW SW Connector R1/ 9 Ø15 Ø29.5 Different collets up to Ø mm BIAX hose unit ( m): reduces ise and guides compressed air (Order ) Splash guard and counterclockwise rotation 4

5 R 22 This spindle guarantees a high stock removal. The power of this spindle is sufficient to drive carbide tools up to 12 mm and profile grinding wheels up to 24 mm. Tool mounting hole Ø Different collets up to Ø mm BIAX hose unit ( m): reduces ise and guides compressed air (Order ) Splash guard and counterclockwise rotation Ø15. SW 11 SW 14 Connector R1/ Ø15 Ø5.5 Ø h R 4112 with its 12,000 rpm this spindle is particularly suitable for tools that require high torque at low speed. At 400 watts this is our most powerful milling and grinding spindle. Tool mounting hole Ø SW 14 SW 1 Connector R1/4 Different collets up to Ø mm BIAX hose unit ( m): reduces ise and guides compressed air (Order ) Ø (fit length) 201 Ø41 h 25 Ø41 Designation RO 15 R 22 R 00 R 040 R 22 R Speed [rpm]: 5,000 2,000 0,000 40,000 22,000 12,000 Power [Watt]: Front bearing Paired Paired Paired Paired Double Single Collet type [mm]: ZG 5/ ZG 4/ ZG / ZG / ZG / ZG / Exhaust air direction Max. collet diameter [mm]: Max. tool diameter Carbide tools [mm]: Profile grinding wheels [mm]: Air consumption under load [l / min]: Noise level [db (A)] Weight [g] Connection thread M external R 1/ R 1/ R 1/ R 1/ R 1/4 Hose unit Hose length [m]: 1.5 Air hose diameter [mm]: 4.5 Hose unit included yes 5

6 PNEUMATIC GRINDING SPINDLES with oilfree turbine motor ( bar) T This highspeed spindle is particularly suitable for the use with the finest milling and grinding tools. The elastic front bearing enables the production of surfaces of the highest quality. A further application is the drilling of rubber. Tool mounting hole Ø Ø9 Ø SW SW Ø29 h M Different collets up to Ø mm Hose unit (1.5 m): (Order ) T 25 Tool mounting hole Ø SW SW This spindle is ideal for fine grinding, milling and engraving surfaces that must t be oil lubricated. The centrifugal goverr ensures constant speed and reduces air consumption. Ø2 h Ø2 Ø Ø Ø Different collets up to Ø mm Hose unit ( m): (Order ) T 240 Tool mounting hole Ø5 SW 9 SW Model T 240 with its reduced speed of 40,000 rpm at bar is particularly suitable for drilling rubber. Drills of up to 5mm diameter can be used for this application. Ø2 h Ø2 Ø Ø Ø Different collets up to Ø 5 mm Hose unit ( m): (Order )

7 with oilfree vane motor ( bar) TR 15 The lubricantfree drive of this grinding spindle based on a vane motor is unique and patented. Its great advantage: It provides the high performance of a vane motor and can still work completely lubricationfree. This model includes the BIAX hose unit with silencer. Different collets up to Ø mm SW Tool mounting hole Ø SW Ø1.2 h Ø Connector M5 29 NW1 Ø19.5 The main benefits at a glance: The oilfree operation means that there is oil mist on the workpieces. High speeds, tailored to each tool, guarantee a perfect grinding and milling pattern. High concentricity Low ise Turbine motor: The turbine grinders T 29 0, T 2 40 and T 2 5 are planned and designed to be particularly resistant to wear and give a long service life. Oil free vane motor: Achieves the high performance of a vane motor but operates absolutely lubricationfree. This is unique and patented. Designation Motor type Speed [rpm]: Power [Watt]: Front bearing Collet type [mm]: Max. collet diameter [mm]: Max. tool diameter Carbide tools [mm]: Profile grinding wheels [mm]: Exhaust air direction Air consumption under load [l / min]: Noise level [db (A)]: Weight [g] Connection thread T 290 Oil free turbine motor ,000 0 Single ZG 5/ 5 Forwards R 1/ T 25 Oil free turbine motor ,000 Single ZG 5/ R 1/ T 240 Oil free turbine motor ,000 Paired ZG 4/ R 1/ TR 15 Oil free vane motor ,000 0 Paired ZG 5/ M5 Hose unit Hose length [m]: Air hose diameter [mm]: Hose unit included yes

8 PNEUMATIC SPINDLES for brushing and drilling. Operation with lubricated compressed air ( bar)! R 42 / R 45 These spindles are particularly suitable for brushing and drilling as they are equipped with a particularly hightorque motor. The integrated gearing reduces the speed and increases the torque. Tool mounting hole Ø SW 14 SW 1 Ø Ø41 h SW G/ SW24 Ø41 Different collets up to Ø mm BIAX hose unit ( m): reduces ise and guides compressed air (Order ) RB The RB 42 with 1,00 rpm has been specially equipped for drilling with a drill chuck. Tool shanks of up to mm can be clamped infinitely variably. The drilling and brushing spindles are equipped with doublerow bearings that are able to withstand the high forces. Clamping diameter 1mm Ø41 h SW SW 24 G/ Ø45 BIAX hose unit ( m): reduces ise and guides compressed air (Order ) Designation Speed [rpm]: Power [Watt]: Front bearing Collet type [mm]: Exhaust air direction Max. collet diameter [mm]: Max. tool diameter Air consumption under load [l / min]: Noise level [db (A)]: Weight [g] Connection thread R , Doublerow ZG / 50 1,400 G / R , Doublerow ZG / 50 1,400 G / RB , Doublerow Chuck ,00 G / Hose unit Hose length [m]: Air hose diameter [mm]: Hose unit included

9 PNEUMATIC SPINDLES with angle head. Operation with lubricated compressed air ( bar)! WR 20/2 R This angle spindle is suitable for surface finishing and deburring hard to reach places. The robust gearbox and the double bearings make this spindle extremely wear resistant despite its small size Different collets up to Ø mm BIAX hose unit ( m): reduces ise and guides compressed air (Order ) 9.5 SW 1 SW 9 Ø15 Ø5.5 Ø.4 SW 1 R 1/ Ø.5 Clamping diameter mm WR 20 R ZL 90 This version can help in really tight places. With the same speed, but with an extended neck and significantly slimmer head, this version can reach into the narrowest positions. Ø 24 Connector R1/ Different collets up to Ø mm BIAX hose unit ( m): reduces ise and guides compressed air (Order ) 4 2. SW 11 SW 9 Ø 14 Ø 25 Ø2 Tool mounting hole Ø Ø Ø h Designation Speed [rpm]: Power [Watt]: Front bearing Collet type [mm]: Exhaust air direction Max. collet diameter [mm]: Max. tool diameter Carbide tools [mm]: Profile grinding wheels [mm]: Air consumption under load [l / min]: Noise level [db (A)]: Weight [g] Connection thread WR 20/2 R , Double ZG 4/ mm R1/ WR 20 R ZL Double ZG 4/ mm R1/ Hose unit Hose length [m]: Air hose diameter [mm]: Hose unit included

10 PNEUMATIC DRILL DEBURRER for deburring and countersinking holes. Operation with lubricated compressed air ( bar)! BE 09 R / BE 09 R2 Tool mounting hole Ø SW SW This drill deburrer can be used to deburr holes up to a Ø of 5.5 mm. The version BE 09 R features a push start whereas the version BE 09 R2 is switched on and off using the supply air. The BIAX hose unit is included with this model. Ø1 Ø 5 15 Ø20 h Ø Ø Different collets up to Ø mm Countersink range Ø 25.5 mm Order. HSS BE 05 R / BE 05 R2 This drill deburrer can be used to deburr holes up to a Ø of 24 mm. The version BE 05 R features a push start whereas the version BE 05 R2 is switched on and off using the supply air. The BIAX hose unit is included with this model. Tool mounting hole Ø Ø2 Ø15 25 SW 11 SW 1 Connector R1/ Ø2 h SW 1 Ø Different collets up to Ø mm Countersink range Ø.514 mm Order. HSS Countersink range Ø 524 mm Order. HSS BE 05 R Ø22 Clamping range 1 Collet DIN 499ER1 9 2 SW 1 SW 2 Ø41 h 2 5 Clamping range Connector thread G1/ With a countersinking diameter of up to 29 mm and a speed of 550 rpm the BE 05 R is our biggest and most powerful drill deburrer. The spindle is switched on and off via the supply air. BIAX hose unit ( m): reduces ise and guides compressed air (Order ) Countersink range Ø 29 mm Order. HSS

11 Scraper types PNEUMATIC DRILL DEBURRER with angle head. Operation with lubricated compressed air ( bar)! BEW 09 R1 Our top device when it comes to deburring holes in difficult to reach areas. The height of the drive head is only 20,5 respectively 21,5 mm (depending on the countersink version). The drive can be adjusted in the range of 0900 rpm. The BIAX hose unit and an HSS countersink Ø 2 mm are included with this model Ø Ø Ø20 h Ø Ø19.5 Countersink range Ø 2 mm Order. HSS (incl.) Order. HM Countersink range Ø 2.5 mm Order. HSS A BEW 05 R This machine has an angular design which allows the deburring of holes in difficult to reach areas up to a countersinking diameter of 24 mm. Typically these are holes with transverse bores. The BIAX hose unit is included with this model Ø20 Ø2 h Connector R1/ SW1 Ø2 Countersink range Ø.514 mm Order. HSS Countersink range Ø 524 mm Order. HSS Ø Designation Speed [rpm]: Start Exhaust air direction Air consumption [l/min]: Collet type [mm]: Noise level [db (A)]: Weight [g] Max. collet diameter [mm]: Sink diameter min./max [mm]: Max tool holder [mm]: Head A at sink Ø min./max [mm]: Angle head diameter BE 09 R Push start 150 ZG 5/ mm BE 09 R external 150 ZG 5/ mm BE 05 R Push start 00 ZG / mm BE 05 R external 00 ZG / mm BE 05 R external 40 ER mm 1,0 29 Ø BEW 09 R external I 2.5 mm / hex 20.5 I BEW 05 R external I 524 Ø 40 I 4 21 Hose unit Hose length [m]: Air hose diameter [mm]: Hose unit included yes yes yes yes yes (pressure hose) yes 11

12 OSCILLATING DRIVES with swash plate drive. Operation with lubricated compressed air ( bar)! FR 2 R This is exactly the right drive where ever a long, high torque stroke is needed. The swash plate drive enables the stroke length to remain constant even under extreme loads. Tools with shafts up to Ø mm can be used. SW 9 Tool mounting hole Ø SW 11 Ø9 Ø4 Ø24 Ø12 Ø 29 1 approx. 2 Ø Connector R1/ 9 Ø15 Ø Different collets up to Ø mm BIAX hose unit ( m): reduces ise and guides compressed air (Order ) Matching files can be found in our Accessories catalogue or under F 54 R 0.05A SW Ø9 A Ø15 Ø29.5 Ø h This oscillating drive is distinguished by its small stroke combined with high torque. The stroke length is adjustable and remains constant even under high loads. The drive is also available with a fixed stroke of 2 mm (Order ) or mm (Order ). Ø1 15 I Fit length I I Spindle at maximum extension I 9 Different collets up to Ø mm BIAX hose: reduces ise and guides compressed air (Order ) Matching files can be found in our Accessories catalogue or under Designation Stroke number [rpm]: Stroke length [mm]: Drive type Collet type [mm]: Max. collet diameter [mm]: Exhaust air direction Weight [g] Suitable hose unit FR 2 R ,000 Vane motor ZG 4/ mm 1, F 54 R , infinitely adjustable Vane motor ZG 5/ mm

13 OSCILLATING DRIVES with a piston motor. Operation with lubricated compressed air ( bar)! AG 90 This powerful multipurpose device is perfectly designed for filing, sawing, polishing and cutting. The lowwear piston motor is characterized by its high number of strokes. It is capable of 12,000 strokes per minute at a maximum stroke length of 9 mm. Both can be adjusted by the user, which makes this machine extremely adaptable. Stroke = 9mm Tool holder with clamping diameter mm (Order ), 4 mm (installed, Order ), mm (Order ) BIAX air supply hose with connectors (Order ) Matching files can be found in our Accessories catalogue or under PLV 01 Despite its stroke length of mm and stroke rate of 12,000 rpm this unit produces virtually vibration (patented vibration damping). The aluminium housing makes this machine particularly light. All around predrilled holes allow rapid adaptation. Included in the delivery is a tool holder with clamping diameter mm (Order ), 4 mm (Order ), mm (Order ) and an exhaust hose for ise suppression Stroke to Thread size M for mounting on all sides BIAX air supply hose with connectors (Order ) Matching files can be found in our Accessories catalogue or under Designation Stroke number [rpm]: Stroke length [mm]: Drive type Max. collet diameter [mm]: Exhaust air direction Weight [g] Suitable hose unit AG to 12, infinitely adjustable Piston 1, PLV ,000 9 ( bar) Piston 1,

14 RSC MODULAR SYSTEM The system Whether rigid or with deflection, whether rotating or oscillating, whether on a robot or machining centre, all applications using one single system. This is unique. As the name suggests, our new spindle system is completely modular and can be configured in simple steps for the appropriate application. All components are interchangeable, giving you maximum flexibility. Contact us, we will help you to compile the right package. Further information on use with robots or in a machining centre is given on pages 11. The spindle packages Properties RSCS 1000 Motor type Vane motor Order Speed/stroke (rpm) Collet type ZG Air consumption (l/min) 00 Power [Watt] 550 RSCS Vane motor (rpm) ZG The extension (Order ) An extension of 150 mm can be used between the coupling and spindle package. This enables the most difficult places to be reached. The attachments 14 Properties Description Order. RSCA U Universal adapter RSCA W Weldon adapter RSCA HSKA0 HSKA0 Adapter

15 RSCS 0000 Vane motor (rpm) ZG RSCS Vane motor (rpm) ZG RSCS 5000 Vane motor (rpm) ZG RSCS 0000 Turbine (oilfree) (rpm) ZG RSCS W901 Vane motor (rpm) ZG RSCPLV Piston motor (rpm) 4 mm 00 The spindle packages Available for selection are straight spindles in different speeds as well as angled versions. An oscillating operation is also available. The spindle packages can be changed in a few simple steps. This enables maintenance intervals or modifications to be carried out inexpensively and simply. A selection of our spindles can be found above. On request spindles can also be supplied in counterclockwise and with an ER collet. The coupling (Order ) The coupling is the heart of the system and is always part of the equipment. It receives the spindle packages and combines them with a connection or deflection. The coupling also enables the system to be supplied with compressed air from the side. The deflection (Order ) Depending on the application, the system can be made rigid or radially deflected. The deflection unit is mounted in only a few steps between the coupling and connection and immediately converts the rigid system to a flexible system. The deflection force can be adjusted using the adjusting ring between approximately 15 and 120 Newton. The deflection is achieved by internal spring sets. The maximal deflection is approximately 12 mm, depending on the length of the tool. The attachments We have the perfect attachments in our programme for many applications. For the machining centres we offer the standard machine tools attachments such as HSK and SK and a Weldon adapter. These mountings also enable compressed air supply through the coolant channel. Universal adapters are available for stationary mounting or mounting to a robot. Also available is the Schunk change system, which allows the spindle to be changed in process. RSCA HSKA HSKA Adapter RSCA SK50 SK50 Adapter RSCA SK40 SK40 Adapter RSCA Sch Schunk quickchange system

16 RSC MODULAR SYSTEM for robot machining The main application of the RSC system is the deburring and finishing of components. This is often performed together with an industrial robot. The RSC system is the perfect spindle system for this application. The correct configuration is available for almost all types of finishing. We would be happy to advise you. Example of use: Deburring castings. Due to the high component tolerances and positional inaccuracy often encountered with cast parts, in many cases it is necessary for the system to have deflection capability. Only then is it still possible to ensure uniform removal. The fixed version can be used where parts are precisely machined and positioning is very accurate. The RSC system can do both. We can assist you in selecting the right configuration. Supply air option 1 Supply air option 2 Example of use: Deburring of fibre composites. The oscillating spindle insert RSCPLV with deflection is particularly suited for deburring fibre composites. It is also very capable of performing very fine deburring work on all types of parts. Deburring angled transitions is also part of its capabilities. Supply air option Example: Spindle storage and changing system Example: Robot mounted system Mounting options The RSC system can be used as both a stationary system (the part is guided to the spindle), and also mounted directly on the robot (the easiest method is using our universal adapter RSCA U). Their small size enables several spindles to be easily mounted directly on the robot, as you can see in our example. The programme also includes a spindle changing system, (RSCA Sch), which allows you to change the spindles in process. 1

17 RSC MODULAR SYSTEM for CNC machining Our RSC system can be used in machining centres. In this application the RSC system provides three distinct advantages: The system is capable of speeds (up to 0,000 rpm), which are in excess of the majority of machining centres. The deflection capability enables the clean machining of undefined contours. They protect your machining centre as it does t need to operate at its speed limit. Applications: Deburring, engraving, polishing, detailed fine milling The high speed of the spindles enable deburring to be performed quickly and ecomically. The deflection capability also enables undefined contours to be machined cleanly. In the rigid version the system can be used for engraving and fine detailed milling. Again, the high speeds play an important role. Polishing directly after milling saves significant manual work. Deflection allows the polishing tool to always maintain constant force on the surface. The result is a consistently high surface quality. Supply air option 1 Supply air option 2 Example: RSC system in the magazine of a CNC machine The system can be placed in the machine magazine of a CNC machine and changes made fully automatically. No manual steps necessary when setting the system to work. Supply air option Whether you use a HSK or SK mount, we have the most common types of mounting in our programme. If you need a mounting that we do t currently offer please contact us. The RSC system can be driven with compressed air through the internal coolant system of the CNC machine. There is requirement for manually installing any hoses or cables. Example: RSC system in a machining centre 1

18 PNEUMATIC SPINDLES with deflection (pneumatically controlled). Operation with lubricated compressed air ( bar)! RWA T = Connection for deflection force P = Connection for compressed air spindle A Air outlet T P This deflectable pneumatic spindle is capable of compensating part and positioning tolerances when machining. This means that it is possible to trace a part contour with constant pressure and achieve uniform removal, even under fluctuating conditions. An optimum application for this system is, for example, the automated deburring of castings or machined components using an industrial robot. Adaptor flange (Order ) to simplify the mounting of the system is available directly from us. D M50x1 Ø5 Measuring point Z Grinding spindle (S) X Tool holder (W) Table for the deflection system: RWA 512 with spindle running Defection force at the measuring point 1 with the spindle running Air pressure Force 2 bar 2 N bar N 4 bar 50 N 5 bar 2 N bar 0 N Table for the deflection systems: RWA 240, RWA 20, RWA 222, RWA 224 Defection force at the measuring point 1 with the spindle running Air pressure Force 2 bar 12 N bar 20 N 4 bar 24 N 5 bar 2 N bar 2 N The deflection force is individually infinitely adjustable using air pressure (2 bar), even during processing. This enables the removal rate to be perfectly adapted to the thickness of the burr. After deflection the pressurized air piston always returns the tool to the zero position against a positive stop. Hysteresis zero. Designation Installed grinding spindle Speed [rpm]: Power [Watt]: Noise level [db (A)]: Max. collet diameter [mm]: Collet type [mm]: Direction of rotation Exhaust air direction Weight [g]: Air connection Total L dimension X [mm]: Grinding spindle L dimension S [mm]: Tool holder L dimension W [mm]: Spindle L dimension Z [mm]: Spindle diameter dimension D [mm]: RWA 240 R , ZG / Clockwise Forwards 1,520 R1/ RWA 20 R , ZG / Clockwise Forwards 1,55 R1/ RWA 222 R , ZG / Clockwise Forwards 1,50 R1/ RWA 512 R , ZG / Clockwise Forwards 2,20 R1/

19 with deflection and quickchange system Example: Spindle storage BWS 222 This change system enables fast replacement of spindles in robot cells. Stationary clamped parts can then be machined using different spindles and only one robot. On request spindles are also available with 12,000 rpm (Order ), 0,000 (Order ), and 40,000 (Order ) revolutions per minute. Designation Installed grinding spindle Speed [rpm]: Power [Watt]: Max. collet diameter [mm]: Collet type [mm]: Direction of rotation Exhaust air direction Weight [g] Air connection BWS 222 R , ZG / Clockwise Forwards 2,400 Robot side Tool changer SWK COLLETS Type Hole 0.5 mm Hole 1.0 mm Hole 1.5 mm Hole 2.0 mm Hole 2.5 mm Hole.0 mm Hole.5 mm Hole 4.0 mm Hole 5.0 mm Hole.0 mm Hole.0 mm Hole.0 mm Hole.0 mm ZG 1 Order ZG 1 A Order ZG 4 Order ZG 5 Order ZG Order ZG Order Hole 1/ Hole 1/4 Hole / Collet key retaining pin retaining pin (size 9+11 in set) (size + in set) (size in set) (size 14+1 in set) 19

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