Form No Replaces /522. Finger Wheel Rakes PARTS MANUAL

Transcription

1 520/522 Form No Replaces Finger Wheel Rakes PARTS MANUAL

2 Introduction When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model number and serial number for the Wheel Rake is on a decal located on the backside of the left side width adjustment wheel pivot frame member. Right and left are determined from a position standing at the rear of the unit facing the direction of travel. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. NOTE: On original tire replacement, company policy prohibits the sale of replacement tires for all GEHL machinery. Replacement wheel sets are available, and tire size information is called out with the wheel sets to facilitate replacement tire selection. ALL REPLACEMENT TIRES MUST BE PURCHASED LOCALLY. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. In the exploded view parts list, reference numbers may have additional information following the reference number. A tear drop symbol will indicate an application of a wet product such as oil, and the number inside the tear drop will correspond to the description in the parts list. Also, a number inside a hexagon will be the torque value required, in foot pounds, on the associated reference number. Items shown in the parts list that do not have reference numbers are shown for reference purposes only and are not available for purchase. Unless otherwise specified, all cap screws or bolts are Grade 5, zinc plated; hexagon nuts for grade 5 screws or bolts are Grade B; hexagon nuts for other screws or bolts are Grade A. NOTE: The following abbreviations may be used herein: A/R As Required ASSD Assembled ASSY Assembly CB Carriage Bolt CCW Counterclockwise CP Cotter Pin CS Cap Screw (Hexagon Head) CTR Center CW Clockwise DEG Degree DIA Diameter FCS Flanged Cap Screw FHMS Flat Head Machine Screw FL Flanged FLN Flanged Lock Nut (Hexagon) FLS Flanged Lock Screw (Hexagon) FW Flat Washer GA Gauge GR Grade HD Hard or Head HN Hex Nut INCL Includes JT Joint LG Large LH Left Hand LW Lock Washer LN Lock Nut LW Lock Washer M Metric MM/mm Millimeter NF National Fine PB Plow Bolt PTO Power Take Off RH Right Hand RHMS Round Head Machine Screw RPM Revolutions Per Minute RT Right SERR Serrated SHCS Socket Head Cap Screw SHSS Socket Head Set Screw SN Serial Number or Slotted Nut SQ Square T Tooth or Teeth TFS Thread Forming Screw THMS Truss Head Machine Screw THRD Thread WLDMT Weldment # Number Torque Required in foot pounds Indicates a Fluid Application

3 TABLE OF CONTENTS Introduction Inside Front Cover Table of Contents Decal Locations Front Drawbar & Scissors Side Frames Rear Frame & Rear Drawbar Pivot Wheel Hydraulics Arms & Wheels Hitchjack Options & Accessories Safety Chain Windrow Adjustment Kit Center Wheel Kit Alphabetical Index Numerical Index Standard Hardware Torque specifications Inside Back Cover Printed in U.S.A /AP1002

4 DECAL LOCATIONS GENERAL INFORMATION Decal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description and quantity of each decal provided in the kit. Refer to the appropriate illustrations for replacement locations. NOTE: Refer to the SAFETY chapter of the Operator s Manual for the specific information provided on the various safety decals. To ensure proper selection of replacement decals, compare the close-up photographs to your machine BEFORE starting to refinish the unit. Then, circle each pictured decal applicable to your machine while checking off its part number in the listing. After you have verified all of the decals needed for replacement, set aside unneeded decals for disposal. NEW DECAL APPLICATION Surfaces MUST be free from dirt, dust, grease and other foreign material before applying the new decal. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out the decal. PAINT NOTICE Use this list to order paint for refinishing: One Gal. Blaze Paint One Gal. Maize Paint (12 oz. Spray Cans) Blaze Paint (12 oz. Spray Cans) Maize Paint The decal set number for the WR520 and WR522 Finger Wheel Rakes is The set includes the following: Ref. Part No. No. Description & Quantity WARNING Install Transport Lock (2 Places) WARNING Operator s Responsibility & Read Manual WARNING Install Tranport Lock (2 Places) WARNING General Safety GEHL (2 Places) Model Only (2 Places) Model Only (2 Places) Color Bar (2 Places) Red Reflector Strip (2 Places) Amber Reflector Strip CAUTION ALWAYS read and follow safety precautions on decals. If decals become damaged, unreadable, or if the unit is repainted, the decals MUST be replaced. If repainting, BE SURE decals that apply to your machine are properly affixed to the unit /AP Printed in U.S.A.

5 Printed in U.S.A /AP1002

6 WR520/522 FRONT DRAWBAR & SCISSORS /AP Printed in U.S.A.

7 WR520/522 FRONT DRAWBAR & SCISSORS Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req DRAWBAR TUBE/DRAWBAR FRONT FRAME R.H FRONT FRAME L.H ARM/RT ARM/LT FRAME/REAR RT FRAME/REAR LT SUPPORT/CENTER CS M20x CS M18x CS M18x LN M NILN M STRAP STRAP/OFFSET SUPPORT/PIVOT CS M22x LN M CS M27x SPACER/PIVOT NILN M PIN/COMBINATION NILN M FITTING/GREASE M10x B11162A WASHER 31/32 SPECIAL b JACKSTAND (NEW STYLE) b JACKSTAND (OLD STYLE) b JACKSTAND (FULTON) PIN CP 2.5mm BAR/TRANSPORT COTTER/HAIR PIN a KIT/BRACKET ASSY a) Includes Warning Decals , and b) See Jackstand Breakdowns for details. Printed in U.S.A /AP1002

8 WR520/522 SIDE FRAMES /AP Printed in U.S.A.

9 WR520/522 SIDE FRAMES Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req a KIT/FRAME REAR RH 6 BOLT (6 bolt flange & saddle mount lift pipe stand) a FRAME/REAR RH 6 BOLT (6 bolt flange & keyhole slotted lift pipe stand) a FRAME/REAR RH 4 BOLT (4 bolt flange, keyhole slotted lift pipe stand) PIVOT/SAFETY PARKING LIFT PIPE/SHORT PIPE LIFT LH LIFT PIPE/EXTENSION (522 ONLY) CS M8x AR NILN M AR FRAME (FRONT RH) 6 BOLT (6 bolt flange & saddle mount lift pipe stand) FRAME/FRONT RH 6 BOLT (6 bolt flange & keyhole slotted lift pipe stand) (AFTER SN10038) FRAME/FRONT RH 4 BOLT (4 bolt flange & keyhole slotted lift pipe stand) (BEFORE SN10039) EXTENSION RH 6 BOLT (522 ONLY)... 1 (6 bolt flange & saddle mount lift pipe stand) (AFTER SN10038) EXTENSION/RH 4 BOLT (522 ONLY)... 1 (4 bolt flange & keyhole slotted lift pipe stand) (BEFORE SN10039) a REAR FRAME LH 6 BOLT (w/square support for jack & 6 bolt flange) (AFTER SN12000) a KIT/FRAME REAR LH 6 BOLT (w/round support for jack & 6 bolt flange) (BEFORE SN12001) a FRAME/REAR LH 6 BOLT (6 bolt flange & keyhole slotted lift pipe stand) (AFTER SN10038) a FRAME/REAR LH 4 BOLT (w/o support for jack & 4 bolt flange) (BEFORE SN10039) FRAME FRONT LH 6 BOLT (ASN12000) 1 (6 bolt flange & saddle mount lift pipe stand) FRAME/FRONT LH 6 BOLT (6 bolt flange & keyhole slotted lift pipe stand) (AFTER SN10038) FRAME/FRONT LH 4 BOLT (4 bolt flange & keyhole slotted lift pipe stand) (BEFORE SN10039) EXTENSION LH 6 BOLT (522 ONLY)... 1 (6 bolt flange & saddle mount lift pipe stand) (AFTER SN10038) EXTENSION/LH 4 BOLT (522 ONLY)... 1 (4 bolt flange & keyhole slotted lift pipe stand) (BEFORE SN10039) CS M12x AR NILN M AR CS M12x AR NILN M AR CS M12x HANDLE/ADJUSTING HANDLE/COMPLETE JN M PIN/LOCK PIPE/LIFT RH a) Includes Warning Decal Printed in U.S.A /AP1002

10 WR520/522 REAR FRAME & REAR DRAWBAR /AP Printed in U.S.A.

11 WR520/522 REAR FRAME & REAR DRAWBAR Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req SUPPORT/CONTROL U-BOLT M12x102x FRAME/REAR R.H CS M12x BRACKET LN M PLATE/REAR SUPPORT (6 HOLES) AXLE/REAR CS M12x BRACE/REAR a KIT/AXLE CAP BEARING/TAPERED ROLLER HUB/WHEEL BEARING ASSY NUT/SPINDLE WASHER/SPINDLE BOLT/HUB 16x CAP/HUB NUT/CONICAL LUG GROUND WHEEL (14 TIRES) RIM (15 TIRES) FRAME/REAR L.H FITTING/GREASE M10x NILN M CS M10x LN M CP 3/16x1-1/ BRACKET/SMV SMV MARKER/MOUNTED HN M CS M6-1 X FW 1/ LW M VALVE/TIRE a) Includes red reflector decal and grease fitting. Printed in U.S.A /AP1002

12 WR520/522 PIVOT WHEEL (AFTER SN & SN ) /AP Printed in U.S.A.

13 WR520/522 PIVOT WHEEL (AFTER SN & SN ) Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req SPRING/BRAKE FW 1/ NILN M PLATES/BRAKE CS M12x DISC PIN/SPRING BUSHING/WHEEL FORK PIVOT FITTING/GREASE M10x FORK/WHEEL AXLE/WHEEL NILN M SPACER/PIVOT (64mm) BEARING/BALL SPACER/INTERNAL HUB/WHEEL BEARING SPACER/PIVOT (58mm) BOLT/HUB 16x NUT/CONICAL LUG 16mm GROUND WHEEL (14 TIRES) CS M12x PLATE/FRONT WHEEL a KIT/SUPPORT FORK U-BOLT LN M VALVE/TIRE a) Includes Amber Reflector Decal. Printed in U.S.A /AP1002

14 WR520/522 PIVOT WHEEL (BEFORE SN & SN ) /AP Printed in U.S.A.

15 WR520/522 PIVOT WHEEL (BEFORE SN & SN ) Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req SPRING/BRAKE FW 1/ NILN M PLATES/BRAKE CS M12x DISC PIN/SPRING BUSHING/WHEEL FORK PIVOT FITTING/GREASE M10x KIT/FORK WHEEL AXLE/GROUND WHEEL NILN M SPACER BEARING/BALL SPACER/INTERNAL SPACER/SMALL BEARING HUB/WHEEL SPACER/LARGE BEARING BEARING BOLT/HUB 16x NUT/CONICAL LUG 16mm RIM (15 TIRES) CS M12x PLATE/FRONT WHEEL a KIT/SUPPORT FORK U-BOLT LN M VALVE/TIRE a) Includes Amber Reflector Decal. Printed in U.S.A /AP1002

16 WR520/522 HYDRAULICS (AFTER SN12000) /AP Printed in U.S.A.

17 WR520/522 HYDRAULICS (AFTER SN12000) Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req FAST FLUID CONNECTOR ADAPTER 9/16 JIC HOSE/HYD 2700mm HOSE/HYD 2200mm HOSE/HYD 2500mm CLAMP/HOSE ADAPTER/STEEL PIPE HYD FITTING TEE/HYD FITTING CP M5x PLUG/BREATHER SPRING/LIFT CYLINDER a CYLINDER/HYD 2.0x HOSE/ASSY b CYLINDER/HYD 2.5x CS M6x HN M CS M1-x PIVOT/PULLEY RESTRICTOR 9/16-18 JIC 1 mm WASHER/O-RING c BRACKET/ASSY a) For Seal Kit order b) For Seal Kit order c) Includes , & Warning Decals. Printed in U.S.A /AP1002

18 WR520/522 HYDRAULICS (BEFORE SN12001) /AP Printed in U.S.A.

19 WR520/522 HYDRAULICS (BEFORE SN12001) Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req ADAPTER/SWIVEL (0.035 DIA) HOSE/HYD (3/8 X 84 ) HOSE/HYD (3/8 X 96 ) HOSE/HYD (3/8 X 102 ) TEE/BULKHEAD a CYLINDER/ASSY 2.5 X PIN/CYLINDER CP 1/4 X HOSE/HYD (3/8 X 162 ) CYLINDER/ASSY 2 X BRACKET/CYLINDER CS M8 X NILN M BREATHER ASSY FITTING/STRAIGHT NPT O-RING ELBOW/90 ADJUSTABLE SPRING/LIFT CYLINDER CS M10 X HN M PIVOT/CYLINDER CP M5 X c BRACKET/ASSY a) For Seal Kit order b) For Seal Kit order c) Includes , & Warning Decals. Printed in U.S.A /AP1002

20 WR520/522 ARMS & WHEELS /AP Printed in U.S.A.

21 WR520/522 ARMS & WHEELS Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req. WR520 QUANTITIES WR522 QUANTITIES TINE/SPRING 40 PACK CS M10x FW M BOLT/TOOTH CLIP RIM HN M PLATE/TINE ARM/LH HN M SPRING/EXT RAKE WHEEL CHAIN SHACKLE ARM/RH BUSHING/PIVOT FW 1-1/ PIN/GROOVE 5/ SHIELD/BEARING BEARING/BALL HUB BEARING/BALL LN M CAP/HUB WHEEL/FINGER RH WHEEL/FINGER LH FITTING/GREASE 10M (LATER MODELS) TINE/SPRING 40 PACK CS M10x FW M BOLT/TOOTH CLIP RIM HN M PLATE/TINE ARM/LH HN M SPRING/EXT RAKE WHEEL CHAIN SHACKLE ARM/RH BUSHING/PIVOT FW 1-1/ PIN/GROOVE 5/ SHIELD/BEARING BEARING/BALL HUB BEARING/BALL LN M CAP/HUB WHEEL/FINGER RH WHEEL/FINGER LH FITTING/GREASE 10M (LATER MODELS) Printed in U.S.A /AP1002

22 WR520/522 HITCHJACKS (AFTER SN12000) Hitchjack (Wesbar) Hitchjack (Fulton) Ref. Part Qty. No. No. Description Req HITCHJACK CONSISTS OF: TUBE/INSIDE ASSY TUBE/OUTER HANDLE ASSY PIN & CHAIN KIT/INTERNAL PARTS Ref. Part Qty. No. No. Description Req HITCHJACK CONSISTS OF: KIT/JACK HANDLE KIT/PIN & CHAIN 9/ KIT/BEARING 2000# Hitchjack Ref. Part Qty. No. No. Description Req HITCHJACK CONSISTS OF: JACKSTAND HANDLE/ADJUSTING JN M CS M X /AP Printed in U.S.A.

23 WR520/522 OPTIONS & ACCESSORIES Safety Chain Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req CHAIN/5 TON SAFETY CONSISTS OF: FW 25/32 SPECIAL CLEVIS CS 3/4X3-1/ CS 3/4X CS 5/8X3-1/ HN 5/ HN 3/ FW 3/ LW 5/ LW 3/ Printed in U.S.A /AP1002

24 WR520/522 OPTIONS & ACCESSORIES WINDROW ADJUSTMENT KIT (AFTER SN11100) /AP Printed in U.S.A.

25 WR520/522 OPTIONS & ACCESSORIES WINDROW ADJUSTMENT KIT (AFTER SN11100) Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req NILN M CRANK SPACER SCREW/ADJUSTMENT FLANGE/ADJUSTMENT ADJ. SCREW SUPPORT LEVER/ADJUSTMENT ADJUSTMENT STRAP PIVOT SUPPORT PIN/SPRING PIN/HAIRPIN COTTER 4MM HANDLE/ADJUSTING CS M12 X 30 GR CS M12 X 45 GR CS M16 X 55 GR JN M LW M SHCS M12 X 110 GR Printed in U.S.A /AP1002

26 WR520/522 OPTIONS & ACCESSORIES (CENTER WHEEL KIT) /AP Printed in U.S.A.

27 WR520/522 OPTIONS & ACCESSORIES (CENTER WHEEL KIT) Ref. Part Qty. Ref. Part Qty. No. No. Description Req. No. No. Description Req ARM/EXTENSION L.H ARM/EXTENSION R.H BRACKET/SUPPORT STOP/ARM PLATE PLATE/FRONT WHEEL WIRE ROPE/3200MM PULLEY SPRING/EXTENSION SPRING/LIFT CYLINDER TURNBUCKLE/CHAIN CHAIN PIVOT/PULLEY PIN/HAIRPIN COTTER 2.5MM SHACKLE L-BRACKET GUIDE/CABLE BRACKET/CYLINDER BOLT/HOOK ROD/THREADED CS M X 35 GR CS M X 90 GR CS M X 90 GR HN M NILN M NUT/SELF LOCKING WASHER FW 1/ CS M X 55 GR CS M X 25 GR SHIELD/BEARING BEARING/BALL HUB BEARING/BALL LN M CAP/HUB Ref. Part Qty. No. No. Description Req BRACKET BRACKET BAR/TRANSPORT HN M WASHER/PLAIN M SPRING SPACER CS M X 130 GR CS M X 90 GR PIN/HAIRPIN COTTER 2.5MM Printed in U.S.A /AP1002

28 A Arms and Wheels, D Decal Application, 2 Decal Locations, 2 4 F Front Drawbar and Scissors, 4 5 Index H Hitchjack, 20 Hydraulics, I Introduction, 2 O Options & Accessories Center Wheel Kit, Safety Chain, 21 Windrow Adjustment Kit, P Paint Notice, 2 Pivot Wheel, R Rear Frame and Rear Drawbar, 8 9 S Side Frames, /AP Printed in U.S.A.

29 WR520/522 - NUMERICAL INDEX Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref. No. No. No. No. No. No. No. No. No. No. No. No. B11162A Printed in U.S.A /AP1002

30 WR520/522 - NUMERICAL INDEX Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref. No. No. No. No. No. No. No. No. No. No. No. No /AP Printed in U.S.A.

31 TORQUE SPECIFICATIONS NOTE: Use these torque values when tightening GEHL hardware (excluding: Locknuts and Selftapping, Thread Forming and Sheet Metal Screws) unless specified otherwise. All torque values are in Lb-Ft except those marked with an * which are Lb-In (For metric torque value Nm, multiply Lb-Ft value by or Lb-In value by 0.113) Unified Grade 2 Grade 5 Grade 8 National Thread Dry Lubed Dry Lubed Dry Lubed * 14* 30* 22* 41* 31* * 15* 31* 23* 43* 32* * 21* 43* 32* 60* 45* * 23* 49* 36* 68* 51* 1/ * 50* 9 75* / * 56* 10 86* / / / / / / / / / / / / / / / / Metric Grade Grade Grade Course Thread Dry Lubed Dry Lubed Dry Lubed M M M M M M

32 Gehl Company 143 Water Street, P.O. Box 179, West Bend, WI U.S.A /AP GEHL Company. All rights reserved. Printed in U.S.A.