PTG HEAVY INDUSTRIES CORPORATE BROCHURE

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1 PTG HEAVY INDUSTRIES CORPORATE BROCHURE Part of the CQME Group of Companies ABSOLUTE PRECISION MAKES ALL THE DIFFERENCE

2 INTRODUCING PTG PTG Heavy Industries is home to Binns & Berry and Crawford Swift products and services. The company is part of the Precision Technologies Group of companies along with Holroyd and Precision Components. PTG is a high quality machine tool based engineering and precision manufacturing group of companies, providing a range of standard and custom made machine tools and precision components. Binns and Berry, established in 1898 by Ned Binns and Tom Berry, manufacture standard, special purpose lathes and deep hole boring machines with unsupported weight carrying capacities of up to 15 tons. Our modular design philosophy enables us to meet the individual requirements of every customer, extending the limits of their manufacturing capabilities and profitability. George Swift and Sons founded Swifts in 1884 based at the Claremont Iron Works in Halifax, Yorkshire. Today, as part of the PTG group, the company continues to produce large lathes with capacities up to 250 tons and Special Purpose machine tools such as the award winning Friction Stir Welding machines. 01 PTG HEAVY INDUSTRIES CORPORATE BROCHURE

3 INTRODUCING PTG HEAVY INDUSTRIES PTG Heavy Industries is able to offer a unique one-stop-shop for machine tool solutions. Unrivalled knowledge and expertise in the design and manufacture of Binns & Berry and Crawford Swift heavy duty lathes, deep hole boring systems, roll grinding machines, friction stir welding and application specific machine tools, ensures that customer requirements are consistently and effectively met across a variety of industries. PTG Heavy Industries has world class engineering experience in the designing and building of machine tools, with an excellent pedigree in providing services to the steel, oil & gas, aerospace, marine, railway, medium and heavy engineering industries. Engineering design, along with building, testing and commissioning are all performed in-house. Our Elland manufacturing facility is perfectly suited for building and assembling large machine tools with capacity to lift 60-tonne components in a single lift. With one of the largest in-house slideway planing and grinding facilities in Europe 14.5 M x 3.25 M x 2.5 M (47ft 6 x 10ft 6 x 8ft 6 ) we are truly a one stop machine tools solutions provider. Additionally all the resources within our group of companies are integrated, providing design and manufacturing facilities unique in the UK. Premises: n 3530 sq/m (38,000 sq/ft) Crane capacity: n from 6.5t to 60t lifting capacity n 14m (46 ft) under hook height PTG HEAVY INDUSTRIES CORPORATE BROCHURE 02

4 BINNS & BERRY Providing unrivalled expertise in medium and large capacity turning. Binns & Berry have built innovation and technology into the Versa-Turn 7 heavy duty flat bed lathe. Modular construction techniques ensure that machines can be optimised to meet your individual applications. BED: The 740 mm or 1100 mm width bed is designed for maximum stability under all conditions with the ability to absorb cutting forces and dampen vibrations. It is a heavy duty, single piece full to the floor casting. Tool steel guideways supporting the saddle are hardened (60 64 HRC) and precision ground. The benefits of Turn Through and Pass By steady capability give unbeatable rigidity, capacity and versatility, minimising set up and allowing maximum productivity. Our technology includes the latest CNC control systems, digital servo, spindle motors and drives. The Versa Turn can be tailored to meet the most demanding requirements and offers modern high performance CNC turning centres for a range of specialised large capacity machines such as: n Shaft Turning Lathes n Chucking / T Bed Lathes n Hollow Spindle Oil Country Lathes n Sliding Bed Gap Lathes n Deep Hole Boring Systems n Thread Whirling & Milling n Offset Bed for Large Diameter turning n Spring Coiling SPECIFICATIONS Models Basic Details mm inch mm inch mm inch mm inch Swing over bed Swing over cross-slide single turret machine Swing over cross-slide twin turret machine Bed width 740 or or or or Centre distance Spindle bore - standard Spindle motor power Spindle speeds Unsupported weight carrying capacities Modular construction CNC Systems Tooling Workholding Steadies Heavy Duty Boring Bar holders 3,000mm (118 ) to 20,000mm (787.4 ) in 500mm (20 ) increments Standard 104mm (4.125 ) spindle bores up to 550mm (21.65 ) optionally available Standard: 37kW (50hp) Continuous / 45kW (60hp) MTDR 52kW (70hp), 60kW (80hp) or 88kW (110hp) headstocks optionally available 0 to 1200 RPM on Standard 104mm (4.125 ) bore headstock 8,000 kg (17,920 lbs) and 15,000kg (33,600 lbs) Our machines can be tailored to specific or a range of applications by utilising components from our range of standard build modules optimising machine capability Fanuc, Siemens, Fagor or others on request Can be tailored to suit applications Can be tailored to suit applications Full range of Manual turn through, Full Surround, Cradle or Hydraulic rests available up to 250mm (10 ) diameter as standard 03 PTG HEAVY INDUSTRIES CORPORATE BROCHURE

5 More than 150 years experience in machine tools with weight carrying capacities up to 250 tonnes. Crawford Swift machines are designed to offer innovative solutions for multi task operations involving large, heavy, horizontally rotating work pieces. The range of CNC machines encompasses 2, 3, or 4 guideway configurations, length is modular to suit the customer. The machines have capacity to accept components up to 250 tons between centres, incorporating conventional, hydrostatic or recirculating roller slideways, palletized milling, grinding, linishing heads and driven tooling turrets. As a support to the steel and paper industry we also provide roll grinders and complete roll handling systems. We aim to provide the customer with a machine that matches their requirements. This is done through technical liaison to establish exact machine requirements and develop a system which fully meets these needs. Crawford Swift also offers Dedicated Specialist Engineering providing special purpose equipment designed to meet specific needs such as: n Friction Stir Welding n Acrylic Grinding and Polishing n Roll Texturing and Notching Machines n Chock Handling Systems n Roll Handling n Vertical Roll Turning Machines LATHES Models 4 SERIES 2 X 2 SERIES 4H SERIES Swing Length mm mm mm 2-11 Metres 6-36 ft 5-25 Metres ft 5-25 Metres ft Guideways 4 2 x 2 4 Hydrostatic Capacity Tonnes Tonnes Tonnes PTG HEAVY INDUSTRIES CORPORATE BROCHURE 04

6 BINNS & BERRY - DEEP HOLE BORING Modern boring machines built to the highest degree of accuracy. At PTG Heavy Industries we believe that modern boring methods require machines built to the highest degree of accuracy. Moreover, to solve boring problems in a rational manner it is essential to adapt machines to both the workpiece and boring technology. We offer a full range of Binns & Berry deep hole boring machines based around the DATA series 2 guideway, centre drive, heavy duty cast iron beds. The substantial full to the floor casting of heavily ribbed construction provides a time proven platform for the full range of deep hole boring disciplines. Hardened and ground precision box or linear guideway technology provides solutions for both high speed and heavy duty deep hole boring applications. Our range of boring machines offer swing over bed capacities from 500mm to 1,500mm (20 to 59 ), with boring depths from 3,000mm (118 ) to 20,000mm (800 ) in 500mm (20 ) increments. Spindle powers from 22kW (30HP) to 150kW (200HP). - FRICTION STIR WELDING Hi-Tech Friction Stir Welding machine expertise. The award winning Crawford Swift Powerstir FSW machines are developed for a broad range of applications with special attention paid to structural rigidity and the load sensing requirements of the FSW process. This results in the mechanics of the Powerstir machines being able to react to even the heaviest welding loads, ensuring precise force control and minimum deflection. Powerstir FSW machines offer far reaching opportunities for jointing traditionally difficult to weld alloys. Providing superlative weld properties without the detrimental effects of conventional welding. The technology provided in the Powerstir range of FSW machines offers position control, force control, load sensing, real time data logging of weld parameters with closed loop feedback (adaptive control), seam tracking and height sensing. Machines range from smaller travelling table Lab type machines, to massive 10 axis gantry machines with upper and lower spindles. Spindle powers up to 150 kw (202HP) are available. The Powerstir range ensures a solution is available for the most demanding of applications. 05 PTG HEAVY INDUSTRIES CORPORATE BROCHURE

7 MARKET SECTORS AND APPLICATIONS PTG Heavy Industries large capacity application specific machine tools. Each customer is important to us and our aim is to ensure that individual needs and expectations are exceeded. With customers as diverse as NASA, the US Navy, BAE systems, Tata Steel, GE Medical systems, GE Nuclear, Rolls Royce, Halliburton, Schlumberger in industry sectors that include the following: n Steel / Aluminium producers n Oil and gas n Paper & glass industry n Aerospace n Defence n Marine engineering and shipbuilding n Power generation n Medical engineering and research n Heavy automotive and construction machinery n Mining and material handling n Railway n General medium and heavy engineering job shops RE-ENGINEERING, REBUILD & SERVICE Developing and upgrading custom made machinery. For many years we have looked after the rebuilding and re-engineering of a wide variety of machines. We offer engineered solutions in order to meet a range of customer s business challenges, including the need for increased capacity and providing upgrades to their existing machinery. Typically machines require slideway refurbishments and control system upgrades / replacements, new motors, or adaption to deal with new materials, increasingly sophisticated production requirements and demands for right first time manufacturing. Whilst we are able to work with almost any machine, we have extensive experience of working with, among many others, the following machines; n Churchill n MFD n Farrel n Scheiss n Skoda n Waldrich n Wohlenburg PTG HEAVY INDUSTRIES CORPORATE BROCHURE 06

8 PTG Deutschland GmbH (Europe) Pilsener Straße 9, D Augsburg Germany Tel: Fax: info@ptgltd.com PTG Asia (Shanghai) Shanghai China Tel: PTG Asia (Beijing) Beijing China Tel: Bulat Galeev (Russian Representative) Moscow Russia Tel: Fax: Francis Klein India Kolkata Tel: / 27 / 28 / Fax: fkleinkol@francisklein.in Wyatt Machine Tools International USA Tel: +1 (804) Fax: +1 (804) phil.wyatt@ptgheavyindustries.com CKB Corporation (Japan) Tokyo Japan Tel: PTG Heavy Industries operate a quality management system which complies with the requirements of BS EN ISO 9001;1994 NATIONAL ACCREDITATION OF CERTIFICATION BODIES Heavy Industries Limited. Registered in England and Wales. Registration No PTG Heavy Industries Ltd Bays 5 & 6, Rosemount Works, Huddersfield Road, Elland, West Yorkshire, UK HX5 0EE Tel: +44 (0) Fax: +44 (0)