KGBA / KGBAS. VNG System Tip-bars G43 HPG 2-Edge Tip-Bar G44 PSFG-S Will be switched to HPG Tip-Bars G44 SIGE-EH / SIGE-WH / SIGE-WH-90

Transcription

1 1~96 Summary of External, Internal and Face 2~9 External KBA / KBAS 13 KB / KBS ill be switched to KBA / KBAS 15 KFF / KF 16 S...KF Sleeve holder 16 K ill be switched to KBA 18 KN91 19 K / KS 20 KA 21 KD (Integral ype) 26 KDS (0 Separate ype) 27 KDSS (90 Separate ype) 27 K (For automatic lathe) 36 K / K 36 K / KS 38 KU 39 K (For Aluminum heel) 40 Internal VN System ipbars 43 P 2Edge ipbar 44 PSFS ill be switched to P ipbars 44 SIEE / SIE / SIE90 48 IV / IVE / IV 52 KIBA 55 KI ill be switched to KIBA 56 KI 57 KIV 58 KI8 / KIU8 59 KIA 60 Face VNF System ipbars 64 PF 2Edge ipbar 65 PSFS ill be switched to PF ipbars 65 F / F win Bars 66 KDF(Separate ype) 70 FVSAA / FVAA 76 FV 78 FVS / FV 80 KFS 84 KFS8 86 KFBS 87 IFV (Boring Bar ype) 88 echnical Information Recommended Cutting Conditions uide for 10~40 41~60 61~88 89~ Alternative oolholder Reference able for oolholder 96 1

2 Summary of KD ype External (22~31) Integral ype ype KD idth (mm) 2.0~8.0 Depth (mm) 6~30 26 Separate ype ype KDSS idth (mm) 3.0 Depth (mm) he separate type toolholders can accept all the inserts if their hand is matching. Separate ype ype KDS idth (mm) 2.0~5.0 Depth (mm) 10~25 27 he separate type toolholders can accept all the inserts if their hand is matching. ow Cutting Force S ow Feed For general purpose igh feed rate P eneral cutoff P Copying C Face ø25~ (68~75) and ongitudinal turning Deep grooving and ongitudinal turning D ype * KDF in. Face roove Dia. ø25 idth (mm) 3.0~6.0 Depth (mm) 13~32 70 he separate type toolholders can accept all the inserts if their hand is matching. 2

3 Summary of External External (10~21) Shallow ( Depth: ~5mm) ype KBAS idth (mm) 0.33~4.8 Depth (mm) 0.8~ KBA 0.33~ ~ KBS 0.5~ ~ KB 0.5~ ~ K 0.75~ ~ round Chipbreaker round Chipbreaker FullR Y Chipbreaker round Chipbreaker round Chipbreaker FullR round Chipbreaker Edge Shape eneral (Square) FullR (Round) Y Chipbreaker Deep ( Depth: ~25mm) * hese shallow groove types of the previous system will be switched to the system on the left. KBS KBAS KB KBA K ype KS idth (mm) 4.0~8.0 Depth (mm) K 4.0~ ~17 20 KN91 4.0~8.0 15~17 19 KA 3.0~5.0 20~25 21 rounded Chipbreaker Sintered Chipbreaker Ceramic Sintered Chipbreaker 3

4 Summary of External External & ongitudinal turning (32~39) CERACU Plunge & urn ype K idth (mm) 3.0~5.0 Depth (mm) KS 3.0~ olded Chipbreaker olded Chipbreaker FullR round Chipbreaker ype K idth (mm) 1.5~4.0 Depth (mm) 5~16 36 K 3.0~8.0 9~25 36 K 2.0~6.0 17~30 37 KU 3.0~ ~ olded Chipbreaker olded Chipbreaker FullR round Chipbreaker Deep / CutOff olded Chipbreaker FullR 4

5 External of Precision Parts (16~1736) Small Shank ype K idth (mm) 1.5~4.0 Depth (mm) 5~16 36 olded Chipbreaker Deep / CutOff round Chipbreaker ype KFF KF idth (mm) 0.33~2.5 Depth (mm) 0.8~ SKF 0.33~ ~ round Chipbreaker For Aluminum heel External (External / Facing / Copying) (40) ype K idth (mm) 6.0~8.0 Depth (mm) Edge PCD 5

6 Summary of Internal Small Dia. Internal ø4~ (43~45) 2Edge ipbar & System ipbar ype P in.bore Dia. ø4~ø7 idth (mm) 1.0~2.0 Depth (mm) 1.0~ Edge ipbar ype VN in.bore Dia. ø4~ø7 idth (mm) 1.0~2.0 Depth (mm) 0.8~ System ipbars Internal ø8~ (46~56) Shallow ype SIE in.bore Dia. ø8~ø12 idth (mm) 1.0~3.0 Depth (mm) 1.5~ Edge round Chipbreaker 2Edge round Chipbreaker FullR ype IV in.bore Dia. ø12~ø40 idth (mm) 1.0~5.0 Depth (mm) 1.7~ Edge round Chipbreaker 2Edge round Chipbreaker 2Edge round Chipbreaker FullR ype SIE in.bore Dia. ø14~ø40 idth (mm) 1.0~5.0 Depth (mm) 2.5~ Edge 2Edge 2Edge olded Chipbreaker round Chipbreaker round Chipbreaker FullR ype KIBA in.bore Dia. ø35~ø40 idth (mm) 0.33~4.8 Depth (mm) 0.8~ round Chipbreaker round Chipbreaker FullR Y Chipbreaker ype KI in.bore Dia. ø35~ø45 idth (mm) 0.75~4.5 Depth (mm) 2.0~ round Chipbreaker * KI will be switched to KIBA. 6

7 Deep (57, 60) ype KIA in.bore Dia. ø32~ø66 idth (mm) 3.0~5.0 Depth (mm) 10~15 60 olded Chipbreaker ype KI in.bore Dia. ø45~ø65 idth (mm) 4.0~8.0 Depth (mm) round Chipbreaker olded Chipbreaker Internal & ongitudinal turning ø20~(58, 59) CERACU Plunge & urn ype KIV in.bore Dia. ø20~ø40 idth (mm) 3.0~5.0 Depth (mm) 5.5~ olded Chipbreaker olded Chipbreaker ype KI8 in.bore Dia. ø65 idth (mm) 8.0 Depth (mm) olded Chipbreaker round Chipbreaker ype KIU8 in.bore Dia. ø65 idth (mm) 8.0 Depth (mm) round Chipbreaker FullR 7

8 Summary of Face icro Dia. Face ø6~ ype S in. Face roove Dia. ø6 idth (mm) 0.5~2.0 Depth (mm) 1.0~ ype S..S in. Face roove Dia. ø6 idth (mm) 0.5~2.0 Depth (mm) 1.0~ win Bar for aydown type ype SS in. Face roove Dia. ø6 idth (mm) 0.5~2.0 Depth (mm) 1.0~ win Bar for Stand up type Small Dia. Face ø8~ ype FVSAA in. Face roove Dia. ø8 idth (mm) 1.0~3.0 Depth (mm) ype FVAA in. Face roove Dia. ø8 idth (mm) 1.0~3.0 Depth (mm) round Chipbreaker Small Dia. Face ø8~ ype VNF in. Face roove Dia. ø8 idth (mm) 1.0~3.0 Depth (mm) 2.0~ System ipbars ype PF in. Face roove Dia. ø8 idth (mm) 1.0~3.0 Depth (mm) 2.0~ Edge ipbar 8

9 eneral Purpose Face ø20~ ype FVS in. Face roove Dia. ø35~ø150 idth (mm) 2.5~6.0 Depth (mm) 4.6~ olded Chipbreaker ype KFB in. Face roove Dia. ø65~ø250 idth (mm) 4.0~5.0 Depth (mm) 25~38 87 round Chipbreaker round Chipbreaker round Chipbreaker FullR ype FV in. Face roove Dia. ø20~ø150 idth (mm) 2.0~6.0 Depth (mm) 2.2~ Face & ongitudinal turning ø25~ (CERACU Plunge & urn) round Chipbreaker FullR ype FV in. Face roove Dia. ø35~ø150 idth (mm) 2.5~6.0 Depth (mm) 4.6~ Face ø35~ ype KFS in. Face roove Dia. ø25~ø235 idth (mm) 3.0~6.0 Depth (mm) 13~32 84 olded Chipbreaker ype KFS8 in. Face roove Dia. ø54~ø155 idth (mm) 8.0 Depth (mm) ype IFV in. Face roove Dia. ø35~ø50 idth (mm) 2.0~6.0 Depth (mm) 2.2~ olded Chipbreaker round Chipbreaker round Chipbreaker FullR round Chipbreaker round Chipbreaker FullR 9

10 Inserts Applicable Inserts P Carbon steel / Alloy steel Classification of usage Stainless Steel : Continuousight (mm) K Cast Iron Interruption / 1st Choice A ød N Nonferrous etals : Continuousight BA32_ S itanium Alloy Interruption / 2nd Choice BA43_ : Continuous / 1st Choice ard materials (~40RC) : Continuous / 2nd Choice BA ard materials (40RC~) Shape anded Insert shows Rhand. A rε ±0.03 rε 2 ød B (Old ) B rε Cermet C40 N6020 N90 PR1215 EA COA PVD Coated Applicable PR1115 PR905 PR930 PR630 BA * BA * * BA BA BA BA BA BA BA BA BA oolholders KBA 16 KBAS 16 KBA 2215 KBAS 2215 KBA KBAS for oolholder BA KBA 2225 KBAS 2225 KBA KBAS BA KBA KBAS KBA 2225 KBAS 2225 KBA KBAS Dimension B shows available grooving depth. * he edge width tolerance of BA32R/050 (with mark) is different (0.50 ) See55 for KIBA KBA KBAS Recommended Cutting Conditions Inserts are sold in 10 piece boxes. : Std. Item : Check Avaailability

11 Applicable Inserts Applicable P Carbon steel / Alloy steel Classification of usage Stainless Steel : Continuousight (mm) K Cast Iron Interruption / 1st Choice A ød N Nonferrous etals : Continuousight BA32_ S itanium Alloy Interruption / 2nd Choice BA43_ : Continuous / 1st Choice ard materials (~40RC) : Continuous / 2nd Choice BA ard materials (40RC~) Cermet EA COA PVD Coated Shape anded Insert shows Rhand. olded Chipbreaker Y Chipbreaker A A rε rε ±0.03 rε 2 ød ±0.03 rε 2 ød B B (Old ) B rε C40 N6020 N90 PR1215 PR1115 PR905 PR930 PR630 oolholders KBA 2225 KBAS 2225 BA BA KBA KBAS KBA KBAS KBA BA KBAS 2225 KBA KBAS KBA KBAS BA R R KBA 2225 KBAS KBA BA BA R R R BA Y BA43 175Y Y 185Y Y 200Y Y 230Y Y BA43 250Y Y Y BA43 265Y Y Y BA43 300Y KBAS KBA KBAS KBA 2235 KBAS 2235 KBA 2215 KBAS 2215 KBA 2225 KBAS 2225 KBA KBAS KBA KBAS KBA 2225 KBAS 2225 KBA KBAS KBA KBAS KBA 2225 KBAS 2225 KBA KBAS Y KBA KBAS KBAR Y BA43 330Y R R KBAS 2225 KBAR KBAS Y KBA KBAS Y BA43 350Y 3.50 KBA Y 400Y KBAS 2235 Dimension B shows available grooving depth. See55 for KIBA Recommended Cutting Conditions 89 for oolholder : Std. Item R : Rhand Only : Check Availability Inserts are sold in 10 piece boxes. 11

12 Inserts Applicable Inserts Applicable P Carbon steel / Alloy steel Classification of usage Stainless Steel : Continuousight (mm) K Cast Iron Interruption / 1st Choice A ød N Nonferrous etals : Continuousight BA32_ S itanium Alloy Interruption / 2nd Choice BA43_ : Continuous / 1st Choice ard materials (~40RC) : Continuous / 2nd Choice BA ard materials (40RC~) Cermet EA COA PVD Coated Shape anded Insert shows Rhand. (Old ) B rε C40 N6020 N90 PR1215 PR1115 PR905 PR930 PR630 oolholders BA R R R KBAR R R R KBAS 16 for oolholder FullR FullR (Round) A rε ±0.03 Dimension B shows available grooving depth. See55 for KIBA 2 ød B BA R BA43 050R KBA R 075R KBAS R 100R R 125R R 150R KBA 2225 KBAS 2225 KBA KBAS R 200R KBA 2235 KBAS 2235 Recommended Cutting Conditions Applicable Inserts P Carbon steel / Alloy steel Classification of usage Stainless Steel : Continuousight (mm) K Cast Iron Interruption / 1st Choice A ød N Nonferrous etals : Continuousight BA32_ S itanium Alloy Interruption / 2nd Choice BA43_ ard materials (~40RC) : Continuous / 1st Choice : Continuous / 2nd Choice BA ard materials (40RC~) CBN PCD Shape anded Insert shows Rhand. (Old ) B rε Applicable oolholders BA BA R KBAR R R KBAS 16 BA BA Edge A rε rε KBA KBAS BA32 S= BA43 S= KBA KBAS KBA KBAS Dimension B shows available grooving depth. See55 for KIBA Recommended Cutting Conditions S ± B ød KBN510 KBN525 KPD001 KPD010 for oolholder EACOA PR1215 Advantages igh reliability and long tool life grooving owing to micrograin carbide substrate and EACOA technology achining cost reduction at high speed cutting by EACOA with high hardness and oxidation resistance Suitable for shallow grooving of steel and stainless steel aterial Application ap Steel Stainless Steel Cast Iron igh speed edium speed ow speed PR930 PR1215 PR1115 Continuous ight interruption Interruption Application igh speed edium speed ow speed PR1215 PR1115 Continuous ight interruption Interruption Application igh speed edium speed ow speed PR905 Continuous ight interruption Interruption Application 12 Inserts are sold in 10 piece boxes. CBN & PCD Inserts are sold in 1 piece boxes. : Std. Item R : Rhand Only : Check Availability

13 External Shallow oolholders ever ock KBA Righthand shown Rhand Insert for Rhand oolholder, hand Insert for hand oolholder. KBAS Righthand shown hand Insert for Rhand oolholder, Rhand Insert for hand oolholder. oolholder Dimensions Std. R 1=h 3 B 1 2 F1 A Clamp Set Spare Parts rench Applicable Inserts 10~12 KBA K BA16 S BA32 type K K K F BA22 S BA43 type K * * * KBAS 2020K BA16 S BA32 type 2020K K F BA22 S BA43 type 2020K K Dimension shows the distance from the oolholder to the cutting edge. Dimension B shows available grooving depth. mark indicates short shank type. Clamp Set :KBA BARS for Rhand oolholder, and BAS for hand oolholder. KBAS BAS for Rhand oolholder, and BARS for hand oolholder. Rake Angle (α) after Installment of BA BA32 BA43 BA43R(FullR) α Insert rades α Insert rades α Insert rades FullR 10 N90,PR630,PR930 PR1115,PR1215,PR905 KPD001,KPD KBN510, KBN C40N,N90,PR630,PR PR1115,PR1215,PR905 KPD001, KPD External oolholders KBA Short Shank types are available N90,PR630,PR930 PR1115,PR1215,PR905 N90,PR630,PR930 PR1115,PR1215,PR R~150R For NC lathe and SK tooling, KBAR2020K(Overall length 125mm) short shank type KBAR202022(Overall length 100mm) is available. No longer required for the users to cut the shank portion. 200R 050R~200R Rake Angle (α) after Installment of BAY α * 15 BA43175Y ~ BA43350Y 14 BA43400Y α indicates the rake angle at the center of the edge width, after installing insert. : Std. Item: Check Availability 13

14 Inserts [B insert changes to BA (1012).] Applicable Inserts (mm) A B32_ B43_ B eneral (Square) (Corner is C shaped) B32 type eneral (Square) (Corner is R shape) B43 type 1Edge Insert Righthand Shown A C 0.03 C 2 (Corner is C shape) A r B 0.03 r 2 B type insert changes to BA type when order is placed. hen replacing with BA insert, please consider the CornerR(rε) specification. A A r 1.9 r 0.03 r B 2 B P K N S Carbon Steel / Alloy Steel Stainless Steel Cast Iron Nonferrous etals itanium Alloy ard materials (under 40RC) ard materials (over 40RC) Cermet PVD Coated B C or rε Diamond C40 C60 PR630 PR930 KPD001 KPD010 B * C KB C0.10 KBS B KB KBS KB KBS KB KBS B KB KBS KB KBS B43 050R R R Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Applicable oolholder KB KBS Ref. Page for oolholder 15 FullR B 125R R KB KBS R KB KBS Dimension B shows available grooving depth. he edge width tolerance of B32050 is different (*) * aterial selection standard when changing to BA. B Insert C40 C60 PR630 PR930 KPD010 BA Insert C40 N90 PR1215/PR1115 PR1215/PR1115 KPD001 (KPD010) * Check the cornnerr(rε) of the insert when changing. For recommended cutting conditions, see page Inserts are sold in 10 piece boxes. CBN & PCD Inserts are sold in 1 piece boxes. Check Availability

15 External Shallow oolholders [for B / BA Insert] op Clamp KB (Changes to KBA 13) 2 A h F B Righthand shown Rhand insert for Rhand toolholder, hand insert for hand toolholder. KBS (Changes to KBAS 13) 2 h F1 A B 2 oolholder Dimensions Righthand shown Std. R 1=h 3 B 1 2 F1 A hand insert for Rhand toolholder, Rhand insert for hand toolholder. Spare Parts Clamp Clamp Bolt Spring rench Applicable Inserts KB 2020K K K K KBS 2020K K K K Dimension shows the distance from the oolholder to the cutting edge. Dimension B shows available grooving depth. Clamp: KB... CBR for Righthand oolholder, and CB for efthand oolholder. KBS... CBR for Righthand oolholder, and CB for efthand oolholder. Rake Angle (α) after Installment of BA B32 B43 BA43 R (FullR) α Insert rades α Insert rades α Insert rades 5 C60 PR C40 C60 PR630 PR KPD C60 PR R~150R C60 PR R 050R~200R CB B6X25 SP6 4 CB B6X25 SP6 4 Clamp KB oolholder B32 BA32 B43 BA43 B32 BA32 B43 BA43 KBA oolholder * KB / KBS toolholder changes to KBA / KBAS. Better Chip flow. *For applicable insert, B insert changes to BA. here are various types of BA insert materials available depending on the user's cutting condition requirements. : Std. ItemCheck Availability 15

16 External Shallow oolholders [for F Insert] KFF(ithout Offset) 2 F1 2 h (2.5) * Clamp Screw can also be operated from this side B Screw Clamp Usage difference between KFF and KF toolholders It is necessary to use ithout Offset ype in operating the automatic lathe. Dimension F1 Righthand shown 2 Rhand insert for Rhand toolholder, hand insert for hand toolholder. KF(ith Offset) (2.5) No gap Dimension B ithout Offset ype (KFF) Dimension F1 2 F1 h B Righthand shown oolholder Dimensions 2 Rhand insert for Rhand toolholder, hand insert for hand toolholder. Std. Spare Parts R 1=h 2 3 B 1 2 F1 Clamp Screw rench KF 1010JX16F JX16F SB4070R F8 1616JX16F KF 1212F16F SB4070R F8 KF 1010F SB4070RS F K arge gap Dimension B ith Offset ype (KF) Remarks α Insert rades N90, C60 20 PR1115, PR930, 11 KPD010, KPD001 6 C40 SKF(Sleeve older) 2 12 oolholder Dimensions efthand shown Std. ød 1 F1 F2 ød1 ød2 1=2 S12FKF S14KF S15FKF S16FKF S19KF S19KKF S20KF S20KKF S25.0KF S25KKF d2 5 F2 F1 2 Note d1 1 D 2 1 α Insert rades N90, C60 20 PR1115, PR930, 11 KPD010, KPD001 6 C40 Rhand Insert for hand oolholder. Note 1. Dimension B shows available grooving depth. Spare Parts Clamp Screw rench SB4070RS F10 16 : Std. Item: Check Availability

17 Screw Clamp Applicable Inserts P Carbon Steel / Alloy Steel (mm) Stainless Steel A ød K Cast Iron F32_ N Nonferrous etals S itanium Alloy F ard materials (under 40RC) F32315SRC ard materials (over 40RC) PVD Cermet Coated PCD Insert C B or Rhand shown rε F R C C eneral (Square) (Corner is C shaped) F A 0.03 r Cr C F R R R R R R R eneral (Square) (Corner is R shaped) R R R F R R R F32$SS type F32$S090S 0.90 Edge idth olerance 110S S C S S Edge F32$SSR type Edge idth olerance For Circlip rooves (DIN 471 / 472) A 0.03 C C S 125~150 S= S=1.9 2 d 2 d B B F32$S080SR SR SR SR 1.24 rε 130SR 1.44 max 160SR SR SR SR SR 3.29 N60 N90 C40 C60 PR630 PR930 PR1115 KPD001 KPD010 F C F R R R Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Applicable oolholder KF 16F KF 16 S KF16 Ref. Page for oolholder Dimension B shows available grooving depth. For recommended cutting conditions, see page Inserts are sold in 10 piece boxes. CBN & PCD Inserts are sold in 1 piece boxes. : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) 17

18 External Shallow oolholders [ Insert] Screw Clamp K (Changes to KBA 13) A h F1 B 1 3 Righthand shown Rhand insert for Rhand toolholder, hand insert for hand toolholder. oolholder Dimensions Std. R 1=h 3 B 1 2 F1 A Clamp Screw Spare Parts rench K 2020K SB4R F K K S K Dimension shows the distance from the oolholder to the cutting edge. Dimension B shows available grooving depth. * BA Insert cannot be installed to this toolholder. Applicable Inserts ( insert changes to BA 10~ 12) A ød 32_ _ eneral (Square) (Corner is C shape) 32 type eneral (Square) (Corner is R shape) 43 type Insert Rhand shown Dimension B shows available grooving depth. A C 0.03 C B (Corner is C shape) A d 0.03 B d (mm) * K will be switched to KBA. achining against the wall is available. * For applicable insert, insert changes to BA. Change Insert rade N60 for N90. here are various types of BA insert materials available depending on the user s cutting condition requirements. * Check the cornnerr(rε) of the insert when changing. P K N S Carbon Steel / Alloy Steel Stainless Steel Cast Iron Nonferrous etals itanium Alloy ard materials (under 40RC) ard materials (over 40RC) B C or rε Cermet N60 N90 C40 C60 Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Applicable oolholder C0.1 K K K K For recommended cutting conditions, see page Ref. Page for oolholder K KBA 18 : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) Inserts are sold in 10 piece boxes.

19 External Shallow oolholders [Ceramic Insert] KN91 A F1 B Righthand shown h 1 oolholder Dimensions Std. R 1=h 3 B 1 2 F1 A Spare Parts Clamp Clamp Bolt asher Spring rench KN CE111 / B8X30 8 SP CE131 / 141 Dimension shows available grooving depth. Clamp: KN / 5... CE111 for Righthand oolholder, and CE121 for efthand oolholder. KN CE131 for Righthand oolholder, and CE141 for efthand oolholder. Applicable Inserts (mm) S S915~S Insert Recommended Cutting Conditions P Carbon Steel / Alloy Steel Stainless Steel K Cast Iron N Nonferrous etals S itanium Alloy ard materials (under 40RC) ard materials (over 40RC) rε Ceramic A65 S PVD Ceramic A66N Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Applicable oolholder KN91 4 KN91 5 KN91 7 Ref. Page for oolholder 19 orkpiece aterial Cast Iron (FC / FCD, etc.) ard aterials Recommended Insert rade (Cutting Speed m/min) Ceramic A65 S914 S915 S916 f (mm/rev) S917 S ~ ~ ~ ~ ~ ~0.07 : 1st Recommendation : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) Inserts are sold in 10 piece boxes. 19

20 External Shallow oolholders [ / U / A Insert] op Clamp K A F1 h B 1 3 A F1 h B Righthand shown K2020K K2525 K3225P KS oolholder Dimensions h F1 2 A B F1 KS2020K Righthand shown 2 1 h Std. R 1=h 2 3 B 1 2 F1 A A B KS2525 Spare Parts Clamp Clamp Bolt asher Spring rench K 2020K C1 2020K C1 3225P K C P C3 KS 2020K C1 /R 2020K C1 /R C2 /R Dimension shows available grooving depth. Dimension F1 of K oolholder depends on the insert's edge width. Clamp: K... C R for Righthand oolholder, and C for efthand oolholder. KS... C for Righthand oolholder, and C R for efthand oolholder. Rake Angle (α) after Installment of / U insert U α Insert rades α Insert rades 0 A65, A66N 10 C40 N60 N90, C60 10 CR PR630, PR930 6X25 6 SP6 5 6X25 6 SP : Std. Item: Check Availability

21 op Clamp KA F1 B A 2 1 Righthand shown 25 h oolholder Dimensions Std. R 1=h 2 3 B 1 2 F1 A Spare Parts Clamp Clamp Bolt Spring rench KA 2020K CA3 2020K CA4 6X20 SP K CA5 KA$ 2020K 3S S CA3$ 2020K 4S S CA4$ 6X20 SP6 5 Dimension shows available grooving depth. Clamp: CA R for Righthand oolholder, and CA for efthand oolholder. Applicable Inserts 4020 ~ ~ U 20 A30, A40 25 A50 30 round Chipbreaker Ceramic olded Chipbreaker Insert Ceramic insert is above shape (mm) P Carbon Steel / Alloy Steel Classification of usage Stainless Steel K Cast Iron : Continuousight Interruption / 1st Choice N Nonferrous etals : Continuousight Interruption / 2nd Choice S itanium Alloy : Continuous / 1st Choice ard materials (under 40RC) : Continuous / 2nd Choice ard materials (over 40RC) rε Cermet CVD Coated PVD Coated Ceramic N60 N90 C40 C60 CR9025 PR630 PR930 A65 A66N P600 Applicable oolholder K 4 KS K KS K KS K 10 U K 4 KS K 5 KS A KA KA 4 Ref. Page for oolholder KA 5 For recommended cutting conditions, see page 90~91 : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) Inserts are sold in 10 piece boxes. 21

22 Summary of KD Features 1 Various insert lineup Smooth chip control Newlyintroduced chipbreakers designed to cover a variety of workpiece materials. igh precision edge preparation igh precision molding technology with tolerance ±0.03 mm (Edge width 2, 3, 4 mm types) ighlyreputed EACOA technology ong tool life and high effi ciency machining achieved by superior oxidation resistance and wear resistance. Application ap Chipbreaker Selection and ongitudinal turning igh Cutting Resistance ow igh Cutting Resistance Small ow Small ow Feed For general purpose ow cutting force S Feed Rate CutOff For general purpose P Feed Rate igh feed rate P arge igh feed rate P arge Nonferrous etals ow rigid material S Application External CutOff Copying ow Feed Carbon Steel Alloy Steel Stainless Steel igh feed rate Interruption P Continuous ow cutting force ow Feed eneral grooving igh feed rate eneral cutoff Copying P C Comparison of Chip Control(SC415 Vc=150m/min, f=0.15mm/rev) Chipbreaker Competitor A Competitor B Smooth chip control ess chip biting troubles Features of EACOA ardnesspa 40 ic 30 icn 20 in EACOA ialn Oxidation onset temperature ear Resistance Comparison Frank wear (mm) Cutting Conditions SNC439, wet Vc=200m/min, ap=2.0mm f=0.1mm/rev Competitor E Cutting ime (min) Competitor C Competitor D PR1215 PR1225: 1st choice for cutoff, grooving and ongitudinal turning PR1215: ith superior wear resistance, recommended for grooving and cutoff under the stable conditions as well as machining of cast iron. 22

23 2 oolholder Integral type and separate type (toolholder + blade) are available. Integral ype Separate type igh rigidity separate type toolholder Adaptable to wide applications by changing blades Deals with various edge widths and cutting depths by changing the blade and toolholder combination. Even if the blade is broken, you only need to replace the broken part. Blade Serration oolholder Structure of toolholder unit (oolholder + Blade) (0 separate type) (90 separate type) Insert clamp bolt Blade oolholder oolholder Blade fi xing bolt Blade Note for the toolholder and blade combination of 0 separate type oolholderkdc BladeKDC Rhand Blade for Rhand oolholder, hand Blade for hand oolholder. Note for the toolholder and blade combination of 90 separate type oolholderkdsc BladeKD C hand Blade for Rhand oolholder, Rhand Blade for hand oolholder. 23

24 Inserts for and Cutoff Carbon steel / Alloy steel Classification of usage Cast Iron Nonferrous etals itanium Alloy ard aterials ( 40RC) ard aterials (40RC ) tolerance Uİ Uİ D 2420N N N N N N N N N N N080 DS 2220N N N N N080 D 2420N N N N N N N040 D 2520N020S 3020N020S 3520N020S 4020N040S 5020N040S 6020N040S 8030N040S D 3020N150RC 2 2 For general purpose 2Edge For general purpose 1Edge rε rε 1.5 and raversing 2 2 anded insert shows Rhand rε 20 ow cutting force 2Edge FullR / Copying rε ±0.03 rε rε ± ± ± ± ± DS 2020N020P rε 3020N030P 3.0 ± N030P N030P 4.0 θ N030P 3.0 ± igh feed rate 2Edge igh feed rate 1Edge ±0.03 D 2020N020P 2.0 ±0.03 and CutOff 1.5 2Edge ± ± ± N200RC N250RC ± N300RC ow Feed 2Edge rε PR1215 Shape PR1225 Angle Cermet EACOA N90 Continuous / 1st Choice Continuous / 2nd Choice Stainless Steel Recommended Cutting Conditions for oolholder P K Continuousight Interruption / 1st Choice N Continuousight Interruption / 2nd Choice S D / DS / D Note for the holder and insert combination of KD type (new) and K type (conventional) Insert setting angle for grooving toolholders KD 0 0 Conventional tools K 5 5 New Insert D Conventional Insert Conventional oolholder K Installing conventional inserts to the new toolholder is not recommended. New oolholder KD Std. Item 24

25 CutOff Shape anded insert shows Rhand. 2Edge 2Edge ± ± θ rε rε rε 3 3 ±0.03 rε Classification of usage Continuousight Interruption / 1st Choice Continuousight Interruption / 2nd Choice Continuous / 1st Choice Continuous / 2nd Choice Carbon steel / Alloy steel Stainless Steel Cast Iron Nonferrous etals itanium Alloy ard aterials ( 40RC) ard aterials (40RC ) tolerance rε θ Angle Cermet EACOA D 2020N020P N020P ± N025P N030P D 2020R020P6D R020P6D 2.5 ± R025P6D DS 2020N020P N025P 3.0 ± N90 PR1225 PR for oolholder Edge θ 3 3 ±0.03 rε 4020N030P DS 2020R020P6D R025P6D 3.0 ± Edge Note) 1. Using the P chipbreaker (for cutoff) for grooving cannot create a flat bottom (See the right figure). Indication of olerance Symbol Class Class 4020R030P6D idth 202mm 303mm 404mm and of ool RRhand hand NNeutral roove bottom created by P chipbreaker Recommended Cutting Conditions 29 Chipbreaker symbol and raversing ow Feed CCopying D S N 025 6D Series No. of corners ithout Indication2Edge S1Edge Setting the inserts Insert ength 2020mm 3030mm CornerRrε mm mm 150R1.5mmFullR ead Angle 6D6 1 Use compressed air or other measures to remove chips from the insert mounting part see (Fig. 1. 2Put the insert into the holder and push it until it makes contact with the back end of the holder s surface (see Fig. 2 and 3). 3 Keeping the insert fi t to the surface, tighten the insert clamp bolt at an appropriate torque. 4ake sure that there is no gap between the insert and the back end of the holder s surface and that the insert is set straight. Insert clamp bolt Recommended tightening torque : 6.5Nm(idth 26mm) 8.0Nm(idth 8mm) Insert mounting part older s surface for fi xing the inserts back end Std. Item Fig. 1 Fig. 2 Fig. 3 25

26 oolholders for and Cutoff Integral ype F1 B A h Rhand Shown oolholder Dimensions idth mm ax. depth of cut (mm) Std. Dimensionmm idth mm R 1=h 2 3 B F1 A IN AX Clamp Bolt Spare Parts rench KD X K X25 10 KD X K X25 KD K X K X25 6 KD X K X25 10 KD X K X25 KD K K X X25 10 KD 2020K X X KD 2020K X X25 25 KD KD 2020K X KD 2020K X KD KD KD X KD X P Note1. Dimension : aximum depth to which processing can be made. (If the dimension is 20 mm or more, the maximum depth of groove made by the 2edge insert will be 18 mm.) Std. Item Check Availability

27 (0 separate type) h F1 B Rhand Shown A 2 1 (90 separate type) 3 B 2 1 Rhand Shown h A oolholder DimensionsoolholderBlade Shank Angle 0 idth ax. depth of cut (mm) Unit (Standard Stock ) Std. oolholder 28 Blade 28 Dimension mm idth mm R 1=h 2 3 B F1 A IN AX 2 17 KD 2020X217S KD2020C KD217C X217S KD2525C KD 2020X310S KD2020C X310S KD2525C KD310C X310S KD3232C KD 2020X320S KD2020C X320S KD2525C KD320C X320S KD3232C KD 2020X410S KD2020C X410S KD2525C KD410C X410S KD3232C KD 2020X420S KD2020C X420S KD2525C KD420C X420S KD3232C KD 2020X425S KD2020C X425S KD2525C KD425C X425S KD3232C KD 2020X510S KD2020C X510S KD2525C KD510C X510S KD3232C KD 2020X525S KD2020C X525S KD2525C KD525C X525S KD3232C KDS 2020X310S KDS2020C KD 310C X310S KDS2525C hen using the toolholder in normal mounting position, the lower jaw of toolholder may interfere with the tool presetter. 2. he toolholder and blade are printed on the toolholder body. (Unit description is not printed.) KDS: Rhand Blade for Rhand oolholder, hand Blade for hand oolholder. KDSS: hand Blade for Rhand oolholder, Rhand Blade for hand oolholder. Combination of the optional toolholder (KD..C) and blade (KD...C) (both separately sold) can make up the corresponding assembly part. ake sure of the hand of toolholder and hand of blade. 3. Dimension : aximum depth to which processing can be made. (If the dimension is 20 mm or more, the maximum depth of groove made by the 2corner insert will be 18 mm.) Std. Item 27

28 oolholders for and Cutoff oolholder KDS(0 separate type) Shape of 0 type Rhand Shown Std. Dimension 1 Spare Parts (Common with separate types) * he parts are included in the toolholder. Unit Clamp Bolt for Insert Clamp Spare Parts Fixing bolt (for blade) rench 1 B KD 2020C C C KDSS(90 separate type) Std. Dimension Shape of 90 type Rhand Shown 1 KDS B6X10R SB60120R 25 Setting the blade (Separate type toolholder) 1. Use compressed air or other measures to remove chips and dust from the serration part (see Fig. 4). 2. ate and fit the serrations of the blade and toolholder, and also fit the blade end to the toolholder. 3. ighten the blade fixing screws at an appropriate torque (Recommended tightening torque: 8N m).you can tighten them in any order. 4. Set the insert after setting the blade. 1 B KDS 2020C C Blade Serration Blade Fig.1 Shape of Blade Rhand Shown A 41.5 Blade Std. Dimension A KD 217C C C C C C C C Blade oolholder Insert clamp bolt he blade end should fi rmly fi t to the toolholder. Separate type oolholder Identification System and heir Setting to athe Firmly fit the lower jaw to the tool post of the lathe. oolholder Fig.2 Blade fi xing bolt of oolholder of Clamp Bolt of Blade Blade lot No. oolholder lot No. of Fixing bolt Firmly fit oolpost of lathe 28 Std. Item

29 Recommended Cutting Conditions Recommended Cutting ConditionsVc orkpiece aterial Chipbreaker Recommended Insert rade (Vc :m/min) Cermet EACOA N90 PR1225 PR Carbon Steel (SxxC etc.) Alloy Steel (SC etc.) Stainless Steel (SUS304 etc.) Cast Iron (FC/FCD etc.) Aluminum Brass st Recommendation2nd Recommendation Recommended Cutting ConditionsFeed Rate / ap Remarks Coolant ongitudinal turning f (orkpiece aterials50c) Chipbreaker f In the graph indicates the center value of feed (f) ap idth (mm) 8 5~6 <3 For general purposeow FeedPigh feed rate3~ Feed Rate f (mm/rev) ap (mm) =4mm =3mm 3mm =6mm =5mm =8mm Feed Rate f (mm/rev) 4.0 idth (mm) 5~6 3~4 2.4 ap (mm) =6mm =5mm =4mm =3mm =2.4mm Feed Rate f (mm/rev) Feed Rate f (mm/rev) idth (mm) 3~ Feed Rate f (mm/rev) ap 1.0 (mm) * 2 mm width is not recommended. 34mm Feed Rate f (mm/rev) 1) he above values are based on the condition that the dimension of toolholder is 17 mm or less. 2) If the toolholder is not for the 8 mm width insert and its dimension is over 17 mm, set the values for ongitudinal turning to less than 90% of those above. 29

30 Recommended Cutting Conditions ongitudinal turning f Chipbreaker ap in the graph indicates the center value of feed (f) C (Copying) idth (mm) 5~6 3~ Feed Rate f (mm/rev) 3.0 ap 2.0 (mm) 1.0 =4mm =3mm =6mm =5mm Feed Rate f (mm/rev) idth (mm) 2.5 ~ Feed Rate f (mm/rev) Sow cutting force* Keep cutting (ap) less than the cornerr (rε). idth (mm) 2~ Feed Rate f (mm/rev) PCutOff 1) he above values are based on the condition that the dimension of toolholder is 17 mm or less. 2) If the toolholder is not for the 8 mm width insert and its dimension is over 17 mm, set the values for traversing to less than 90% of those above. C Chipbreakers [Cutting amount (ap) in back copying] Estimated maximum cutting amount (ap) in back copying ax apapmm oolholder part No. KD 2 KD 3 KD 4 KD 5 KD 6 D 3020N150RC N200RC N250RC N300RC

31 uide for External achining uide for External achining Pointongitudinal turning after Depth Over 0.5mm: For roughing (Refer to Fig. 1) Before longitudinal turning, pull the tool back about 0.1mm after grooving, instead of longitudinal turning subsequent to grooving. (Failure to pull the tool back before traverse cutting will result in an unbalanced load applied on only one side of the cutting edge.) Before ongitudinal turning, pull the tool back about 0.1mm after grooving, instead of ongitudinal turning subsequent to grooving. Depth Over 0.5mm: At roughing Fig.1 Depth under 0.5mm: For finishing (Refer to Fig. 2) ongitudinal turning subsequent to grooving is possible because shallow groove depths relate a small load on the cutting edge. (Dwellmotion is not necessary.) Point hen widening the groove width (Refer to Fig. 3) Apply the Step urning. hen perform finishing. (For better chip control, over 0.5 mm ap is recommended.) NoteIf machining is made toward the center but the center is not pressed, lower the feed rate. raversing subsequent to grooving Depth under 0.5mm: At finishing Fig.2 Fig.3 Case Studies 17Cr3 SCr420 20Cro5 SC420 raversing ear Vc= m/min f=0.06 mm/rev et D4020N040 (PR1225) KD2525X310S 10 ø24 ø35 ear Vc=170m/min f=0.15 mm/revroughing 0.10 mm/revfinishing ap=0.2mmfinishing et D4020N040 (PR1215) KDR2525X420S ø73 ø38 ø54 Chipbreaker PR1225 Competitor K PVD Coated 250 pcs/c 1500 pcs/c x6 longer life Chipbreaker PR1215 Competitor (Raughing: PVD Coated ) (Finishing: Cermet) 250 pcs/c 200 pcs/c Result KD type grooving toolholder + chipbreaker (PR1225) showed 6 times longer tool life than that of Competitor K. ood chip control without burned chips. Result chipbreaker reduced occurrence rate of tangle of chips (occurrence rate 80% => 10%). he problem was persistent with Competitor. achining productivity is improved. Competitor K Chipbreaker (Evaluation by the user Chips easily tangled Competitor I (Finishing) Smooth chip control ChipbreakerFinishing Evaluation by the user 31

32 ultifunction / (CutOff) / Chip Control Oriented Class SharpCutting Oriented Class SharpCutting Oriented Precision Class SharpCutting Oriented Precision Class round Chipbreaker Chip Control Oriented Class FullR / Copying SharpCutting Oriented Precision Class FullR / Copying Undercutting Chip Control Oriented Insert Rhand shown Shows rε r r r r rε r Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice (Previous ) P K N S Carbon Steel / Alloy Steel Stainless Steel Cast Iron Nonferrous etals itanium Alloy ard materials (under 40RC) ard materials (over 40RC) rε Cermet CVD Coated PVD Coated N90 CR9025 PR915 PR930 PR , , S S S S S S S S S S , S S S S S S S S S S , , , R R R R R R R R , R R R R R R R R , RU RU RU RU RU RU For recommended cutting conditions, see page for oolholder Inserts are sold in 10 piece boxes. : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only)

33 / Plunge&urn / A / F Insert Rhand shown Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice (Previous ) P K N S Carbon Steel / Alloy Steel Stainless Steel Cast Iron Nonferrous etals itanium Alloy ard materials (under 40RC) ard materials (over 40RC) rε Cermet N90 CVD Coated CR9025 PVD Coated PR915 PR930 for oolholder r 0.02 A R A R SharpCutting Oriented / Precision Class FullR / Copying SharpCutting Oriented / Precision Class FullR / Copying r 0.02 A R A R Chip Control Oriented Class r r R Chip Control Oriented / Class FullR / Copying R RU Undercutting Chip Control Oriented Face Chip Control Oriented Precision Class F ultifunction ool CERACU Plunge & urn Chipbreakers Series Shape Features Excellent chip evacuation at, ongitudinal turning, Cut Off. r Edge Preparation Chamfer + Rhoned CornerR(rε) = 0.05 For recommended cutting conditions, see page Edge Preparation Chamfer + Rhoned Sharp Corner 38 91~93 S S K NB ow cutting force with ground chipbreaker. / ongitudinal turning / Cut Off operations are minimum cutting force at Positive Edge. Small cornerr(rε) and minimize the core which remains in the center of the face. arge cornerr(rε) and stable performance at cut off. Flat rake face and nonchipbreaker. It works well for brass. Chipbreaker. CR9025 / PR915 PR930 / Chamfer + Rhoned Sharp Edge Edge Preparation CornerR(rε) = CornerR(rε) = K Chipbreaker CR9025 / PR915 PR930 / R oning Sharp Edge Edge Preparation CornerR(rε) = 0.05 Sharp Corner ithout Chipbreaker (NB) CR9025 PR930 / Sharp Edge Spec. can reduce cutting resistance 40% less than that of chamfer edge. : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) Inserts are sold in 10 piece boxes. 33

34 / CutOff (ultifunction) / N Deep / CutOff SharpCutting Oriented CutOff SharpCutting Oriented / ith lead angle Deep / CutOff SharpCutting Oriented ithout Chipbreaker Insert Rhand shown r r r r r P Classification of usage K : Continuousight Interruption / 1st Choice N : Continuousight Interruption / 2nd Choice S : Continuous / 1st Choice : Continuous / 2nd Choice D D D D NB NB NB NB 3.0 Steel Stainless Steel Cast Iron Nonferrous etals itanium Alloy ard materials (under 40RC) ard materials (over 40RC) rε θ Angle Cermet N90 CVD Ccoated CR9025 PVD Ccoated PR R R R R PR930 for oolholder Deep / CutOff StabilityOriented CutOff StabilityOriented / ith lead angle r r 2020K 2520K 3020K 2020K8D 2520K8D 3020K8D R R R R R R R R R R R CutOff / Stabilityoriented 1Edge r N 2K 3K 4K CutOff / Stabilityoriented 1Edge / ith lead angle r 2K8D 3K8D 4K8D R R R R R R R R R R R Deep / CutOff 1Edge Shows N r N Shows R2.28D / 15D CutOff / SharpCutting 1Edge / ith lead angle r 2.28D 2.215D 34D 315D 44D R R R R R R R R R R For recommended cutting conditions, see page Inserts are sold in 10 piece boxes. : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only)

35 CERACU Plunge&urn N Deep 1Edge Insert S=2.9 S r P Carbon Steel / Alloy Steel Classification of usage Stainless Steel K Cast Iron : Continuousight Interruption / 1st Choice N Nonferrous etals : Continuousight Interruption / 2nd Choice S itanium Alloy : Continuous / 1st Choice ard materials (under 40RC) : Continuous / 2nd Choice ard materials (over 40RC) Angle CBN PCD ( ) rε θ N For recommended cutting conditions, see page Available cutting diameter of K (For automatic lathe) / K type here is a limit to the possible grooving depth depending on the workpiece diameter. 20 (t: Available roove Depth) ø130 ø40 (ød: Cutting Dia.) KBN10B KBN510 KBN525 KPD001 KPD010 for oolholder If the workpiece diameter is large, the possible cutting diameter becomes smaller due to interference with the toolholder. e.g.) KR N3 K Possible Cutting Diameter able oolholder ød (Cutting Dia.) K 0810K K Available Depth t (mm) K Possible Cutting Diameter able (N, hen using 1edge insert) oolholder ød (Cutting Dia.) K 2012K K K K K P Available Depth t (mm) Under 13 : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) CBN & PCD Inserts are sold in 1 piece boxes. 35

36 External oolholders K (For automatic lathe) idth: 1.5~4.0mm 3 1 h 3 4 F1 5 2 Dmax 1 B K1616 Righthand shown A 2 1 oolholder Dimensions Std. Cutting Dia. idth (mm) R ødmax 1=h B 1 2 F1 A IN. AX. Spare Parts Screw rench K 1010JX JX SE40120R 15S K 1010JX SE40120R 15S 1212JX JX SE50125R 20 K 1010JX SE40120R 15S 1212JX JX SE50125R 20 K 1616JX SE50125R 20 K 1212F SE40120R 15S K 1212F SE40120R 15S K 1212F SE40120R 15S K idth: 3.0~8.0mm F1 5 h B Righthand shown A 1 oolholder Dimensions Std. idth (mm) R 1=h 2 3 B 1 2 F1 A IN. AX. Spare Parts Screw rench K SB5R X K X K X X K X X P X P Dimension shows available grooving depth. 4.0mm width Insert can be installed in K12123, but is not recommended due to the toolholder s rigidity. 36 : Std. Item

37 CERACU Plunge&urn K (Deep ype) idth: 2.0~6.0mm F1 5 h B Righthand shown A 1 oolholder Dimensions Std. idth (mm) R 1=h 2 3 B 1 2 F1 A IN. AX. Spare Parts Screw rench K 2012K SB5R K X X X K SB5R K X X K X X X P X25 4 Dimension shows the distance from the oolholder to the cutting edge. Refer to the able (35) for the relationship between the available Depth and the Cutting Dia. hen using / type (2Edge) insert, set the groove depth under 15mm. Applicable Inserts Applications / raversing / raversing FullR / Copying FullR / Copying Deep / Cutoff Deep / Cutoff Deep / Cutoff Deep / Cutoff Deep / Cutoff Deep Insert S NB K K CBN PCD oolholder K K...2() K K...3() K...4() S R S R S R S R S S S S R R R R S R S R S S R R NB NB K K N2..K 2..K If using a fullr insert, you need to modify the corner of insert adapter part (dimension A) of toolholder. For recommended cutting conditions, see page For recommended cutting conditions of CBN / PCD, see page NB NB NB NB NB K K K K K K K K K K K NB K N2..K N3..K 2..K 3..K N3..K 3..K N3..K N4..K 3..K 4..K N4..K 4..K N2 N2.2 N N3 3 N3 N4 3 4 N4 N S R S R N5 N5 K...5() A6020..R S R N6 N S R K S R A6020..R N6 N S R K A8030..R N2 N3 N3 N3 N4 N4 N : Std. Item: Check Availability 37

38 External (External / Face ) oolholders K F1 h B Righthand shown 1 KS F2 h F B Righthand shown 1 oolholder Dimensions Std. idth (mm) R 1=h 2 3 B 1 2 F1 F2 IN AX Screw Spare Parts rench K SB5R X K X25 KS SB5R S K X X25 Dimension shows available grooving depth. (See the table 39 for Face ) Applicable InsertsExternal Applications / raversing / raversing FullR / Copying 32, Insert S NB K K CBN PCD oolholder KS R S R S R K S R NB K N3..K N3 N3 N4 N4 KS S R N4..K N5 N S R S R Applicable InsertsFace Applications / raversing / raversing / raversing / raversing FullR / Copying 33 32, ,35 Insert S NB K oolholder KS RU K...3 KS S R N S R F RU N S R F RU NB K N S R F RU N3..K S R N4..K S R For recommended cutting conditions, see page 93 For recommended cutting conditions of CBN / PCD, see page : Std. Item: Check Availability

39 CERACU Plunge&urn Selection of Insert & oolholder (Face ) Case of K oolholder hand oolholder Rhand Insert hand Insert Rhand in. Cutting Dia. (Face ) K KS (Common) t : Depth ødmin t oolholder Rhand oolholder hand / 3020 Insert hand Insert Rhand / 4020 / 5020 F ø100 ø F ø28 F ø RU ø RU ø RU ø ødmin : in. Dia. Case of KS oolholder Rhand oolholder hand Insert hand Insert Rhand KU (External Undercutting oolholder) F1 h B Righthand shown 1 oolholder Dimensions Std. Edge idth (mm) R 1=h 3 B 1 2 F1 IN. AX. Spare Parts Screw rench KU 2020K X (6.0) 5X25 Dimension shows the distance from the oolholder to the cutting edge. See the table below for the available Depth. Applicable Insert Applications Shape oolholder KU 2020K 2525 Undercutting RU RU RU External grooving inserts (grooving width 3mm~6mm) will be attached. (In case of using 20, 20, N insert) Undercut Depth t 4 Dimension F1 shows at 5020RU. ( ) indicates external grooving inserts when installed. ap ap t 20 IN Undercut Depth Distance from the face of the workpiece. t (mm) ap (mm) RU RU RU * In case of undercutting for the diameter over 100mm, external grooving inserts 20, 20 N are also available. : Std. Item: Check Availability 39

40 For Aliminum heel External CERACU Plunge&urn K (External / Facing / Copying) Righthand shown oolholder Dimensions Std. R K$ Applicable Inserts Shape 1=h 2 3 B F A Spare Parts Screw rench 25 6X25 5 Applicable Inserts R R RR No. of PCD r S Edge KPD001 r R R r RR insert is exclusively used for K type / KI type toolholder. It cannot be used for other toolholder because of its different installation angle. inserts Edge Preparation: Rhoned Cutting Edge. Recommended Cutting Conditions Insert rade (Vc: m/min) PCD orkpiece aterial KPD001 f for (mm/rev) f for ongitudinal turning (mm/rev) ap for ongitudinal turning (mm) Aluminum 150~ ~0.3 mm/rev 0.2~0.8 mm/rev AX.3 mm : 1st Recommendation 40 : Std. Item: Check Availability

41 Summary of Internal Small Dia. Internal Edge ipbar & System ipbar ype P in.bore Dia. 4 7 idth Depth Edge ipbar ype VN in.bore Dia. 4 7 idth Depth System ipbars Internal Shallow ype SIE in.bore Dia idth Depth Edge round Chipbreaker 2Edge round Chipbreaker FullR ype IV in.bore Dia idth Depth Edge round Chipbreaker 2Edge round Chipbreaker 2Edge round Chipbreaker FullR ype SIE in.bore Dia idth Depth Edge 2Edge 2Edge olded Chipbreaker round Chipbreaker round Chipbreaker FullR ype KIBA in.bore Dia idth Depth round Chipbreaker round Chipbreaker FullR Y Chipbreaker ype KI in.bore Dia idth Depth round Chipbreaker KI will be switched to KIBA. 41

42 Summary of Internal Deep 5760 ype KIA in.bore Dia idth Depth olded Chipbreaker ype KI in.bore Dia idth Depth round Chipbreaker olded Chipbreaker Internal & ongitudinal turning CERACU Plunge & urn ype KIV in.bore Dia idth Depth olded Chipbreaker olded Chipbreaker FullR ype KI8 in.bore Dia. 65 idth 8.0 Depth olded Chipbreaker round Chipbreaker ype KIU8 in.bore Dia. 65 idth 8.0 Depth round Chipbreaker FullR 42

43 System ipbar for icro Internal [Solid] 2 1 A F 4 VN (Edge enlarged) Righthand shown Insert Dimensions in. Cutting Dia. Recommended Cutting Conditions P Carbon Steel / Alloy Steel Stainless Steel K Cast Iron N Nonferrous etals S itanium Alloy ard materials (under 40RC) ard materials (over 40RC) øa rε ød F Cermet PVD Coated PCD C60 PR630 PR915 PR930 KPD001 KPD010 VNR VNR NB NB NB NB NB NB NB NB 2.0 Dimension shows available grooving depth. Dimension 4 indicates the cutting edge is above the ool s Center Position. orkpiece aterial Recommended Insert rade (Cutting Speed: m/min) Cermet PVD Coated C60 PR630 PR930 Classification of usage : Continuous / 1st Choice : Continuous / 2nd Choice VN04 VN05 f (mm/rev) VN06 VN07 Remarks for oolholder F16 F17 F18 Carbon Steel / Alloy Steel Stainless Steel Nonferrous etals Coolant : 1st Recommendation : 2nd Recommendation : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) System ipbars (VN) are sold in 5 piece boxes. CBN & PCD Inserts are sold in 1 piece boxes. 43

44 2Edge ipbar for icro Internal P / PSS Solid Small Dia. Internal A D 20 Detail of Edge ±0.03 F Rhand Shown ipbars Dimensions in.bore Dia. Dimension PVD Coated PR930 P Dimension shows available grooving depth. able for ipbars and Applicable Sleeves ipbar Applicable Sleeves 45 P 0404 PS Recommended Cutting Conditions orkpiece aterial Carbon steel / Alloy steelc45 / 34Cro4 etc Stainless Steel(SUS304 etc) Recommended Insert rade Vc PVD Coated P04 P05 P06 P07 PR930 Feed Rate Nonferrous etals (Aluminum / Brass) Remarks Coolant 1st Recommendation2nd Recommendation ipbars his insert will be switched to P ype (2Edge). A D F C 2 C Rhand Shown 4 ipbars Dimensions Dimension shows available grooving depth. in.bore Dia. Dimension 4 indicates the cutting edge is above the ool's Center Position. Dimension Cermet C60 PVD Coated PS S S S S S S S S PR930 Recommended Cutting Conditions Ref. page for Applicable Sleeves F ipbar is sold in 1 piece boxes. Std. Item : Check Availability

45 Applicable Sleeve (ipbar installation side) installation side) PS Fig.3 S4 4P (1") Spare Parts Screw rench *ød1 ød1 ød2 ød PS (ipbar Fig.1 S4 4P 2 PS Fig.2 S4 4P 2 PS Fig.3 S4 4P 2 PS Fig.3 S4 4P 2 PS (0.75") Fig.3 S4 4P 2 Std. PS PS *: ength of ød (PS04)...25 (PS05, PS06, PS07) Choose sleeves (ød1) to meet with ød dimension of ipbar. he names of the machine manufacturers are listed in the Japanese sort order Fig.1 Fig.2 (ipbar installation side) Fig Drawing Fig.3 S4 4P 2 Fig.3 S4 4P 2 Applicable achine anufactuer (eneral use) Amada asino Eguro Citizen machinery Precision sugami iyano (eneral use) Amada asino Eguro Precision sugami iyano (eneral use) Citizen achinery Star icronics Nomura VC Nomura VC for 2Edge ipbar ( ) for other 2Edge ipbar (P) 44 Boring (PB) F22 Back Boring (PB) F22 Face (PF)65 hreading (P) J24 : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) 45

46 Internal SIE Applicable Inserts (mm) A ød E...A ER...AR E...B ER...BR ER...C ER...D ER...E Edge FullR Insert P Carbon Steel / Alloy Steel Stainless Steel K Cast Iron N Nonferrous etals S itanium Alloy ard materials (under 40RC) ard materials (over 40RC) B C rε Cermet N6020 PVD Coated PR1025 R R R R E A A A A A 2.00 E B B B B B B B B 3.00 ER AR AR Classifi cation of usage : ight Interruption / 1st Choice : ight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Applicable oolholder SIE...AE SIE...A for oolholder SIE...BE 48 SIE...B 49 SIER...B90 50 SIER...AE SIER...A ER BR SIER...BE BR SIER...B SIER...B90 48 ER C C 2.00 SIER...CE C SIER...C C SIER...C90 ER100010C~ C 3.50 ER D D D D SIER...DE ER150010D~200010D ER150010E~200010E D D D 4.00 ER230020D~250020D ER250020E~400020E ER E E E SIER...EE E E E Edge ER300020D~400020D olded Chipbreaker ER450020E~500020E E ER300020C~350020C E Dimension B: shows available grooving depth. For recommended cutting conditions, see page 51 Comparison of Chip evacuation (olded Chipbreaker) Comparison of Chip evacuation (in. Bore Dia.: ø8) f (mm/rev) SIER1612CE ER300020C(PR1025) Competitor A idth: 3mm Competitor B idth: 3mm Rhand shown [Vc =100m/min, ap=2.0mm, et] 15Cro4 (SC415 (inimum Bore Dia. ø16)) Insert cracks Evaluation ood Chip Control Unstable chip control and biting Unstable chip control and biting (Internal evaluation) f (mm/rev) 15Cro4 (JIS:SC415) 0.02 SIER0808AE ER200010A (PR1025) Competitor C idth: 2mm [Vc=50m/min, ap=1.25mm, et] Evaluation Chipping (Internal evaluation) 46 Inserts are sold in 10 piece boxes. : Std. Item: Check Availability

47 Applicable Inserts A ød E...C ER...CR E...D ER...DR E...E Edge 2Edge FullR Insert Rhand shown ER100005E~430020E ER100005D~280020D ER450020E~500020E ER300020D~400020D Dimension B: shows available grooving depth. (mm) P Carbon Steel / Alloy Steel Stainless Steel K Cast Iron N Nonferrous etals S itanium Alloy ard materials (under 40RC) ard materials (over 40RC) Cermet N6020 PVD Coated PR Classifi cation of usage : ight Interruption / 1st Choice : ight Interruption / 2nd Choice :Continuous / 1st Choice : Continuous / 2nd Choice Applicable oolholder B C rε R R R R E C C C C C C C C C C C C C 3.50 E D D D D D D D D D SIE...DE D D D D D D D D 4.00 E E E E E E E E E E E SIE...EE E E E E E E E E E 5.00 ER CR SIER...CE CR SIER...C CR SIER...C90 ER DR DR SIER...DE for oolholder SIE...CE 48 SIE...C 49 SIER...C90 50 For recommended cutting conditions, see page : Std. Item: Check Availability Inserts are sold in 10 piece boxes. 47

48 Internal SIE SIEE Excellent Bar (with Coolant ole) Coolant ole (ød) Coolant ole (ød) Fig.1 Fig.2 Coolant ole (ød) Coolant ole (ød) Fig.3 Fig.4 Coolant ole (ød) 1612CE shank is 3 face cut type (top, bottom and one side) Fig.5 Coolant ole (ød) Fig.6 Righthand Shown Rhand Insert for Rhand oolholder, hand Insert for hand oolholder. oolholder Dimensions in. Spare Parts Std. Cutting Dia. Clamp Screw rench Applicable Inserts R øa ød 1 2 F ød E100005A~E200010A SIE 0808AE Fig.1 SB2045RN F6 ER100050AR~ER200100AR 1010BE Fig.1 E100005B~E300020B SB2255R D7 1210BE Fig.2 ER100050BR~ER200100BR 1412CE Fig.3 4 E100005C~E350020C 1612CE Fig.4 SB2570R F8 ER150010C~ER350020C 16 ER200100CR~ER300150CR 1616CE DE Fig.5 SB3080R F EE EE SB4085R F EE Fig.6 Dimension : shows available grooving depth. Features arge chip pocket, screw clamp toolholder design enables excellent chip evacuation.. arge chip pocket Drawing Cutting edge is free from contact face. E100005D~E400020D ER150010D~ER400020D ER200100DR~ER300150DR E100005E~E500020E ER150010E~ER500020E Contact face Contact face Screw Clamp Cost effective chip control from a molded chipbreaker SIE toolholder he locating surface of the sleeve lock screw nearly reaches the insert pocket. his provides a maximum range of overhang adjustment to reduce chatter. Conventional Clamp ER type SIE toolholder and Sleeve for Automatic athes Can be restrained by sleeve An 8mm minimum cutting diameter with a 2Edge design rade PR1025 improves stable machining rade PR1025 (icro rain + PVD Coated ) ong tool life and stable machining for internal grooving Applicable Sleeve oolholder Enables adjustment to the toolholder overhang so vibration and chatter is reduced. Shank diameters of other automatic lathe manufactures have been added to the stock items. icn Coated icro grain carbide substrate 48 o retain the groove depth, the edge of the single straight core is thinner than the shank. Sleeve : Std. Item: Check Availability

49 SIE Shank Bar (with Coolant ole) Coolant ole (ød) Fig.1 A 2 2 Coolant ole (ød) F D Fig.2 1 Coolant ole (ød) Fig.3 oolholder Dimensions Righthand Shown Drawing Rhand Insert for Rhand oolholder, hand Insert for hand oolholder. in. Spare Parts Std. Cutting Dia. Clamp Screw rench Applicable Inserts R øa ød 1 2 F ød E100005A~E200010A SIE 0808A SB2045RN F6 ER100050AR~ER200100AR 1010B Fig.1 E100005B~E300020B SB2255R D7 1210B ER100050BR~ER200100BR 1412C Fig.2 E100005C~E350020C SB2570R F8 ER150010C~ER350020C 1612C Fig.3 ER200100CR~ER300150CR Dimension : shows available grooving depth. Applicable Insert & Rake Angle (α) after Installment of Insert SIE 0808AE 1010BE 1210BE 1412CE 1612CE 1616CE 2020DE 2525EE 3232EE 4032EE SIE 0808A 1010B 1210B 1008B B C 1612C 1412C90 Applicable Insert & Rake Angle (α) after Installment of Insert round Chipbreaker α ( ) olded Chipbreaker α ( ) E100005A~E200010A ER100050AR~ER200100AR E100005B~E300020B ER100050BR~ER200100BR E100005C~E350020C ER200100CR~ER300150CR E100005D~E400020D ER200100DR~ER300150DR ER150010C~ER350020C 10 9 ER150010D~ER400020D 10 E100005E~E500020E 10 ER150010E~ER500020E 10 E100005A~E200010A ER100050AR~ER200100AR E100005B~E300020B ER100050BR~ER200100BR E100005C~E350020C ER200100CR~ER300150CR ER150010CER350020C 10 α indicates the rake angle at the center of the edge width, after installing insert. : Std. Item: Check Availability 49

50 Internal SIE For Automatic athe SIE Shank Bar (with Coolant ole) Coolant ole (ød) Fig.4 Coolant ole (ød) Fig.5 oolholder Dimensions Std. in. Cutting Dia. Righthand shown øa ød 1 2 F ød Drawing Clamp Screw Spare Parts rench Rhand Insert for Rhand oolholder. Applicable Inserts SIER 1008B ER100005B~ER300020B Fig.4 SB2255R D7 1210B90 ER100050BR~ER200100BR See page 1412C Fig.5 SB2570R F8 49 for applicable Insert & Rake Angle (α) after Installment of Insert. Applicable Sleeve ER100005C~ER350020C ER150010C~ER350020C ER200100CR~ER300150CR older installation side Std. older installation side Fig.1 Fig.2 ød1 ød1 ød2 ød Drawing Spare Parts Screw rench Applicable achine anufactuer SA Fig.1 Amada asino Eguro SA S6x4P 3 14 Precision sugami Fig.2 iyano SA Fig SA Fig S6x4P 3 Citizen achinery SA Fig SA Star icronics Fig.1 S6x4P 3 Nomura VC SA Fig.2 S6x4P 3 Nomura VC * ength of ød1...45mm (SA all types) Select a sleeve dimension ød1 by adjusting for toolholder dimension ød. he names of the machine manufacturers are listed in the Japanese sort order. 50 : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only)

51 Recommended Cutting Conditions (round Chipbreaker:E A(R)E B(R)) orkpiece aterial Recommended Insert rade (Cutting Speed: m/min) f for f for raversing (mm/rev) (mm/rev) Cermet PVD Coated ap for raversing (mm) N6020 PR1025 E100~200010A 100~200100AR E100~200010B 100~200100BR E250~300020B Remarks Carbon Steel 0.01~ ~ ~ ~80 50~ ~ ~ ~0.04 ax ax ax. 0.1 Alloy Steel 0.01~ ~ ~ ~80 50~ ~ ~ ~0.04 ax ax ax ~ ~ ~0.03 Stainless Steel 50~ ~ ~ ~0.03 ax ax ax ~ ~ ~0.04 Cast Iron 0.01~ ~ ~ ~80 Coolant ax ax ax ~ ~ ~0.04 Nonferrous 0.01~ ~ ~0.04 etals 50~100 ax. 0.1 ax. 0.1 ax. 0.2 Brass 0.01~ ~ ~ ~ ~ ~ ~100 ax. 0.1 ax. 0.1 ax. 0.2 * Use PVD coated grade or carbie for traversing with edge width 1mm. (E100005A / B : 1st Recommendation: 2nd Recommendation Recommended Cutting Conditions(round Chipbreaker: E C(R), E D(R), E E) orkpiece aterial Recommended Insert rade (Cutting Speed: m/min) Cermet PVD Coated N6020 PR E100~200010C CR E250~350020C 250~300150CR E100~145010D E150~195010D E200~280020D DR E100010E E150~195010E E200~225010E E f for (mm/rev) f for raversing (mm/rev) ap for raversing (mm) E300~400020D DR E250~330020E E350~430020E E450~500020E Carbon Steel 0.03~ ~ ~ ~ ~ ~ ~ ~180 60~ ~ ~ ~ ~ ~ ~ ~0.1 ax. 0.3 ax. 0.3 ax. 0.3 ax. 0.3 ax. 0.5 ax. 0.5 ax. 0.5 Alloy Steel 0.03~ ~ ~ ~ ~ ~ ~ ~160 60~ ~ ~ ~ ~ ~ ~ ~0.1 ax. 0.3 ax. 0.3 ax. 0.3 ax. 0.3 ax. 0.5 ax. 0.5 ax. 0.5 Stainless Steel 0.03~ ~ ~ ~ ~ ~ ~0.1 70~130 60~ ~ ~ ~ ~ ~ ~ ~0.1 ax. 0.3 ax. 0.3 ax. 0.3 ax. 0.3 ax. 0.5 ax. 0.5 ax. 0.5 Cast Iron 0.03~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.1 60~100 ax. 0.3 ax. 0.3 ax. 0.3 ax. 0.3 ax. 0.5 ax. 0.5 ax ~ ~ ~ ~ ~ ~ ~0.15 Nonferrous 0.05~ ~ ~ ~ ~ ~ ~0.15 etals 150~300 ax. 0.5 ax. 0.5 ax. 0.5 ax. 0.5 ax. 0.8 ax. 0.8 ax. 0.8 Brass 0.05~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~250 ax. 0.5 ax. 0.5 ax. 0.5 ax. 0.5 ax. 0.8 ax. 0.8 ax. 0.8 * Use PVD coated grade or carbie for traversing with edge width 1mm. (E100010C / D / E : 1st Recommendation: 2nd Recommendation Remarks Coolant Recommended Cutting Conditions (olded Chipbreaker: ER C, ER D, ER E) orkpiece aterial Recommended Insert rade (Cutting Speed: m/min) Cermet PVD Coated N6020 PR Carbon Steel 60~160 Alloy Steel 60~140 Stainless Steel 60~110 f for f for raversing (mm/rev) (mm/rev) ap for raversing (mm) Remarks ER 150~200010C ER 250~350020C ER 150~200010D ER 230~250020D ER 300~400020D ER 150~200010E ER 250~300020E ER 350~400020E ER450~500020E 0.03~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.1 ax. 1.0 ax. 1.5 ax. 1.5 ax. 1.5 ax. 1.5 ax ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.1 Coolant ax. 1.0 ax. 1.5 ax. 1.5 ax. 1.5 ax. 1.5 ax ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.1 ax. 1.0 ax. 1.5 ax. 1.5 ax. 1.5 ax. 1.5 ax. 1.5 : 1st Recommendation: 2nd Recommendation 51

52 Internal Small Diameter oolholders [V Insert] IV 1 Righthand shown A Shows top edge shape of IV16201A (No jaw part under Insert) 1 1 A A A F F F Fig.1 Fig.2 Fig.3 Rhand insert for Rhand toolholder, hand insert for hand toolholder. D D D IVE Excellent Bar Shows top edge shape of IV16121AE (No jaw part under Insert) A A 0.5 A F F D D Fig.1 Fig Righthand shown Rhand insert for Rhand toolholder, hand insert for hand toolholder. IV Shank Bar 2 A A 2 F D 1 1 Shows top edge shape of IV16161A (No jaw part under Insert) 1 Righthand shown Rhand insert for Rhand toolholder, hand insert for hand toolholder. Applicable Insert & Rake Angle (α) after Installment of Insert 54 Rake Angle (α) oolholder eneral FullR N90, C60 C40 PR630, PR930 (Square) (Round) IV 1SS V100SS~300SS IV 1S V100S~340S IV 1SE V100S~340S 3 8 IV 1A( ) V100A~340A V100AR~150AR 3 8 IV 1B( ) V145B~250B V100BR IV 2B( ) V280B~400B V150BR 4 9 IV 1C( ) V280C~340C IV 2C( ) V400C~500C

53 IV oolholder Dimensions in. Std. Cutting Dia. R øa ød 1 2 F Spare Parts Clamp Set rench rench IV 12161SS Fig.1 CPS4V F S Fig.1 CPS5F F A Fig.2 CPS5V F15 Note2) 20251B Note2) 20252B 3.2 Fig.2 CPS5V F C C Note3) 4.5 Fig C Fig.3 CPS6V C Fig.2 Note4) 32322C C Fig.3 IV 14121SE Fig.1 CPS5F F AE Fig.2 CPS5V F BE Note1) BE Note5) 3.2 Fig.2 CPS5V F CE Note6) CE Note7) CE Note7) CE Fig.2 CPS6V CE Note4) CE IV 16161A CPS5V F15 Note1) 20201B Note2) 20202B 3.2 CPS5V F15 Note3) 25251C Note4) 25252C 5.5 CPS6V 3 Dimension shows available grooving depth. Note 1: V200B~250B Insert can be used up to a roove Depth 3.2mm. Note 2: V300B~400B Insert can be used up to a roove Depth 4.2mm. Note 3: V340C Insert can be used up to a roove Depth 5.5mm Note 4: V430C~500C Insert can be used up to a roove Depth 6.3mm Note 5: V300B~400B Insert can be used up to a roove Depth 3.8mm.hen using IV20162BE Note 6: V340C Insert can be used up to a roove Depth 4.7mm. hen using IV25201CE Note 7: V340C Insert can be used up to a roove Depth 5.3mm. hen using IV32251CE, IV40321CE If you need any of insert groove depth specified in notes 1 to 7, modify the dimension of toolholder. Drawing Reference page for applicable inserts 54 : Std. Item: Check Availability 53

54 Insert for Small Internal IV 54 Applicable Inserts (IV / IVE / IV) (mm) A V SS V S V A V B V C Edge 2Edge 2Edge Insert Rhand shown A A A B B 2 2 r r r r B r r r (Previous ) P Carbon Steel / Alloy Steel Stainless Steel K Cast Iron N Nonferrous etals S itanium Alloy ard materials (under 40RC) ard materials (over 40RC) Dimensions (mm) B rε Cermet N90 C40 C60 PR630 PVD Coated PCD Applicable oolholder PR930 KPD001 KPD010 V SS V 100SS 1.00 R R SS 125SS 1.25 R R SS 145SS 1.45 R SS 200SS 2.00 R R SS 250SS 2.50 R R SS 300SS 3.00 R V S V 100S 1.00 R S 125S 1.25 R R S 145S 1.45 R R S 185S R R S 200S 2.00 R S 250S 2.50 R R S 340S 3.40 R R V A V 100A A 120A A 125A 1.25 R A 140A A 145A 1.45 R A 170A A 185A 1.85 R A 195A A 200A A 225A A 250A 2.50 R A 275A A 300A A 340A 3.40 R V B V 145B B 185B 1.85 R B 200B B 225B B 230B 2.30 R B 250B B 275B B 280B 2.80 R R B 300B B 325B B 340B 3.40 R R R B 400B 4.00 R R V C V 280C 2.80 R C 300C C 325C C 340C C 400C C 425C C 430C 4.30 R C 460C R C 500C 5.00 V A V 145A 1.45 R A 200A R A 300A 3.00 V B V 200B 2.00 Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice IV1SS IV1S IV1SE IV1A IV1AE IV1A IV1B IV1BE IV1B IV2B IV2BE IV2B IV1C IV1CE IV1C IV2C IV2CE IV2C IV1A IV1AE IV1A R IV1B IV1BE B 250B 2.50 R IV1B B 300B IV2B V C V 300C IV1C C 400C IV2C V AR V 100AR R R IV1A AR 125AR R R R IV1AE AR 150AR R R R IV1A V BR V 100BR R R R IV1B 2Edge FullR BR 150BR R R R IV2B Dimension B shows available grooving depth. For recommended cutting conditions, see page 92 : Std. Item : Check Availability Inserts are sold in 10 piece boxes. CBN & PCD Inserts are sold in 1 piece boxes. R : Std. Item (Rhand Only) : Std. Item (hand Only) for oolholder 52

55 Internal arge Diameter Shallow oolholders KIBA Righthand shown hand insert for Rhand toolholder, Rhand insert for hand toolholder. oolholder Dimensions Std. in. Cutting Dia. Rake Angle (α) after Installment of BA type R øa ød 1 2 F Clamp Set : BAS for Righthand oolholder, and BARS for efthand oolholder. Clamp Set Spare Parts Applicable Inserts 10~12 KIBA BA16 /RS F15 BA32 /R type BA22 /RS F15 BA43 /R type Dimension shows the distance from the oolholder to the cutting edge. Available roove Depth : KIBA B Dimension of the Applicable Insert 2.0mm for KIBA BA ,145020,100050R 2.8mm for the Inserts except the above. rench BA32 BA43 BA43R (FullR) α Insert rades α Insert rades α Insert rades FullR 1 11 N90 PR630 PR930 PR1115,PR1215,PR905 KPD001,KPD KBN510, KBN525 C40, N90 PR630 PR930 PR1115, PR1215, PR905 KPD001, KPD N90 PR630 PR930 PR1115, PR1215, PR905 N90 PR630 PR930 PR1115, PR1215, PR R~150R 200R 050R~200R Rake Angle (α) after Installment of BAY type α 6 Insert BA43175YBA43350Y 5 BA43400Y α indicates the rake angle at the center of the edge width, after installing insert. : Std. Item: Check Availability 55

56 Internal arge Diameter Shallow oolholders [ Insert] Screw Clamp KI (Changes to KIBA,See Page 43) A D F Righthand shown hand Insert for Rhand oolholder, Rhand Insert for hand oolholder. oolholder Dimensions Std. in. Cutting Dia. R øa ød 1 2 F Clamp Screw Spare Parts rench KI SB4R F S50 3 Available DepthKI352516=2.0mm, KI453222=2.5mm * KI will be switched to KIBA as an Internal arge Diameter Shallow oolholder; however, it will continue to be sold as Internal hreading oolholder ( J23 BA Insert cannot be installed to this toolholder. Applicable Inserts ( type insert changes to BA type See page 10 ~ 12) (mm) A ød 32_ _ Insert Rhand shown B B d d P Carbon Steel / Alloy Steel Stainless Steel K Cast Iron N Nonferrous etals S itanium Alloy ard materials (under 40RC) ard materials (over 40RC) B C or rε Cermet N60 N90 C40 C60 Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Applicable oolholder A 0.03 C C eneral (Square) C0.1 KI type (Corner is C shape) A r r KI eneral (Square) Corner is R shape) type Dimension B: shows available grooving depth. For recommended cutting conditions, see page 90 * KI will be switched to KIBA. * For applicable insert, insert changes to BA. Change Insert rade N60 for N90. here are various types of BA insert materials available depending on the user s cutting condition requirements. *Check the cornnerrrε of the insert when changing. for oolholder 56 Inserts are sold in 10 piece boxes. : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only)

57 Internal arge Diameter Deep oolholders [ / U Insert] op Clamp KI A F 2 1 D (inimum Cutting Dia.) Righthand shown Fig.A (Available Depth) oolholder Dimensions Std. in. Cutting Dia. R øa ød 1 2 F Spare Parts Clamp Clamp Bolt asher Spring rench KI 4532B B B B C1 5540B B B B C2 6X25 6 SP6 5 Dimension shows the distance from the oolholder to the cutting edge. For the available Depth (t), see ist of inimum Available Cutting Diameter and roove Depth. Dimension 2 depends on the width of the installed Insert. Rake Angle (α) after Installment of / U hen using hen using U α Insert rades α Insert rades 5 A65, A66N +5 C40 N60 N90, C60 +5 CR PR630, PR930 ist of the inimum Cutting Diameter and Depth (Refer Fig.A) oolholder ød (inimum Cutting Dia.) KI 4532B ø110 ø70 ø65 ø60 ø55 ø B ø70 ø60 ø B ø65 Available Depth t (mm) under 8 Applicable Inserts 4020 ~ U 20 round Chipbreaker Ceramic olded Chipbreaker Insert Ceramic insert is above shape. 5 r r r P Carbon Steel / Alloy Steel Stainless Steel K Cast Iron N Nonferrous etals S itanium Alloy ard materials (under 40RC) ard materials (over 40RC) Dimension (mm) rε Cermet CVD Coated PVD Coated Ceramic N60 N90 C40 C60 CR9025 PR630 PR930 A65 A66N P600 Applicable oolholder KI4532B KI5540B KI6550B KI4532B KI5540B KI6550B KI5540B KI6550B U KI B Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice KI B5 For recommended cutting conditions, see page 90 : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) Inserts are sold in 10 piece boxes. 57

58 Internal oolholders KIV A Coolant ole (ø6) D F 2 1 Righthand shown Exit hole of collant oolholder Dimensions Std. in. Cutting Dia. idth (mm) R øa ød 1 2 F IN. AX. Screw Spare Parts rench KI 2016B3V S B3V B3V SB5R B4V SB5R B4V Dimension shows available grooving depth. Applicable Inserts 3015 V V 5020 V 20 Insert 4.3 (mm) (Previous ) P Carbon Steel / Alloy Steel Classification of usage Stainless Steel K Cast Iron : Continuousight Interruption / N Nonferrous etals 1st Choice : Continuousight Interruption / S itanium Alloy 2nd Choice ard materials (under 40RC) : Continuous / 1st Choice ard materials (over 40RC) : Continuous / 2nd Choice rε Cermet CVD Coated PVD Coated N90 CR9025 PR915 PR930 PR905 Applicable oolholder Chip Control Oriented Class Chip Control Oriented Class FullR / Copying It is not recommended to use this for KIV Internal oolholders against V / VR for which the front relief angle is 18, because the relief angle of the insert used for toolholder is V V KI 2016B3V 2520B3V 3225B3V V V KI3225B4V V V B4V KI2016B3V VR VR B3V 3225B3V VR VR KI3225B4V VR VR B4V For recommended cutting conditions, see page Inserts are sold in 10 piece boxes. : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only)

59 Internal oolholder / Internal Undercutting oolholder / Plunge&urn KI8 (8mmidth Insert / arge Internal Diameter Deep ) A 2 D A F 1 Righthand shown KIU8 (8mmidth Insert / arge Internal Diameter Undercut ) D d 45 A F 2 1 Righthand shown oolholder Dimensions Std. in. Cutting Dia. idth (mm) R øa ød 1 2 F d IN. AX. Spare Parts Screw rench KI 6540B X20 5 KIU 6540B X20 5 Dimension shows available grooving depth. Dimension d shows the distance from the Internal face of the workpiece. Applicable Inserts A R Insert (mm) P K N S (Previous ) Carbon Steel / Alloy Steel Stainless Steel Cast Iron Nonferrous etals itanium Alloy ard materials (under 40RC) ard materials (over 40RC) rε Cermet CVD Coated PVD Coated N90 CR9025 PR915 PR930 PR905 Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Applicable oolholder for oolholder Chip Control Oriented / Class 2 SharpCutting Oriented / Precision Class round Chipbreaker KIU8 KIU8 59 SharpCutting Oriented / Precision Class FullR / Copying 0.02 A R A R For recommended cutting conditions, see page If using a fullr insert with KI8 type toolholder, you need to modify the corner of insert adapter of toolholder. 93 : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) Inserts are sold in 10 piece boxes. 59

60 Internal arge Diameter Deep oolholders [IA Insert] KIA Integral ype A 2 D 20 F 1 Fig.1 Separate ype A D Righthand shown 20 F 1 Fig.2 oolholder Dimensions Std. in. Cutting Dia. øa ød 1 2 F Drawing Spare Parts Clamp Clamp Bolt Spring rench KIAR 3232B Fig B CIA3R Fig B B Fig B CIA4R Fig B B Fig.2 CIA5R 6650B Dimension shows available grooving depth. 5X15 SP5 4 Composition ype oolholder Spare Parts oolholder Blade Screw rench Integral KIAR 3232B3 4332B3 KIAR32 BIAR433 Separate SB40140R 5140B3 KIAR40 BIAR513 F15 Integral 3232B4 4332B4 KIAR32 BIAR434 Separate SB40140R 5140B4 KIAR40 BIAR514 F B5 KIAR40 BIAR565 Separate SB40140R 6650B5 KIAR50 BIAR665 F15 Applicable Inserts P Carbon Steel / Alloy Steel Stainless Steel K Cast Iron N Nonferrous etals S itanium Alloy ard materials (under 40RC) ard materials (over 40RC) Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Insert rε Cermet CVD Coated N60 CR9025 Applicable oolholder r IA KIA KIA4 olded Chipbreaker KIA5 For recommended cutting conditions, see page Inserts are sold in 10 piece boxes. : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only)

61 Summary of Face KDF Face ø25~ (68~75) ype * KDF in. Face roove Dia. ø25 idth (mm) 3.0~6.0 Depth (mm) 13~32 70 he separate type toolholders can be used with all applicable insert types if their hand is matching. and ongitudinal turning Deep grooving and ongitudinal turning D Caution for Face 1) hen face grooving, the suitable holder depends on the length of the boss Boss Interference between holder and boss Boss No interference between holder and boss 2) Selection of Face oolholder Shape of below Jaw Shape of below Jaw Shape of below Jaw ider grooving (longitudinal turning) should be performed from the outside inwards 3) Interference of Face oolholder e.g.) KFSR Interference under ø70 Example of usage for the face grooving toolholder. hen face grooving, KFSR should be between ø70~ø100 for grooving the outer diameter. If the workpiece is machined at a diameter >= ø100 or <= ø70, the jaw of holder interferes with the workpiece. Interference more than ø100 61

62 Summary of Face icro Dia. Face ø6~ ype S in. Face roove Dia. ø6 idth (mm) 0.5~2.0 Depth (mm) 1.0~ ype S..S in. Face roove Dia. ø6 idth (mm) 0.5~2.0 Depth (mm) 1.0~ win Bar for orizontal type ype SS in. Face roove Dia. ø6 idth (mm) 0.5~2.0 Depth (mm) 1.0~ win Bar for Vertical type Small Dia. Face ø8~ ype FVSAA in. Face roove Dia. ø8 idth (mm) 1.0~3.0 Depth (mm) ype FVAA in. Face roove Dia. ø8 idth (mm) 1.0~3.0 Depth (mm) round Chipbreaker Small Dia. Face ø8~ ype VNF in. Face roove Dia. ø8 idth (mm) 1.0~3.0 Depth (mm) 2.0~ System ipbars ype PF in. Face roove Dia. ø8 idth (mm) 1.0~3.0 Depth (mm) 2.0~ Edge ipbar 62

63 eneral Purpose Face ø20~ ype FVS in. Face roove Dia. ø35~ø150 idth (mm) 2.5~6.0 Depth (mm) 4.6~ olded Chipbreaker ype KFB in. Face roove Dia. ø65~ø250 idth (mm) 4.0~5.0 Depth (mm) 25~38 87 round Chipbreaker round Chipbreaker round Chipbreaker FullR ype FV in. Face roove Dia. ø20~ø150 idth (mm) 2.0~6.0 Depth (mm) 2.2~ Face & ongitudinal turning ø25~ (CERACU Plunge & urn) round Chipbreaker FullR ype FV in. Face roove Dia. ø35~ø150 idth (mm) 2.5~6.0 Depth (mm) 4.6~ Face ø35~ ype KFS in. Face roove Dia. ø25~ø235 idth (mm) 3.0~6.0 Depth (mm) 13~32 84 olded Chipbreaker ype KFS8 in. Face roove Dia. ø54~ø155 idth (mm) 8.0 Depth (mm) ype IFV in. Face roove Dia. ø35~ø50 idth (mm) 2.0~6.0 Depth (mm) 2.2~ olded Chipbreaker round Chipbreaker round Chipbreaker FullR round Chipbreaker round Chipbreaker FullR 63

64 Small Diameter Face VNF (System ipbar) 2 1 A 8 F Righthand Shown Insert Dimensions Dimension shows available grooving depth. Recommended Cutting Conditions orkpiece aterial Carbon Steel / Alloy Steel Stainless Steel Nonferrous etals Recommended Insert rade (Cutting Speed: m/min) Cermet PVD Coated VNF0810 VNF0820 VNF0830 Remarks C60 60~120 50~100 in. Cutting Dia. PR630 PR930 Classification of usage : Continuous / 1st Choice : Continuous / 2nd Choice f (mm/rev) 30~100 ~0.02 ~0.04 ~ ~80 ~0.01 ~0.02 ~0.03 P Carbon Steel / Alloy Steel Stainless Steel K Cast Iron N Nonferrous etals S itanium Alloy ard materials (under 40RC) ard materials (over 40RC) ~300 ~0.04 ~0.06 ~0.08 Cermet Coolant PVD Coated øa ±0.03 rε 1 2 F IN. AX. VNFR (0) ( ) VNFR NB NB C60 PR630 PR915 PR930 KPD001 PCD KPD010 for oolholder F16 F17 F18 Face grooving diameter ød IN. (0) means that you can make the initial groove within IN AX and then widen it to the center. : 1st Recommendation : 2nd Recommendation 64 System ipbars are sold in 5 piece boxes. CBN & PCD ools are sold in 1 piece boxes. : Std. Item : Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only)

65 ipbar for icro Internal PF / PSFS PF Face (Small Dia.) ø8 Detail of Edge 15 ±0.03 rε rε φa F rε rε 2 1 φd 3 Rhand Shown ipbars Dimensions Face Dia. Insert rade øa PVD Coated PR930 IN. AX. ±0.03 rε ød F R R PF& N N N N N N (0) ( ) N N N Dimension shows available grooving depth. Face grooving diameter ød IN. (0) means that you can make the initial groove within IN AX and then widen it to the center. Applicable Sleeves Recommended Cutting Conditions orkpiece aterial Carbon steel / Alloy steel (C45 / 34Cro4 etc.) Stainless Steel (SUS304 etc.) Nonferrous etals (Aluminum / Brass etc.) F76 PSFS (ipbars) Recommended Insert rade (Vc: m/min) PVD Coated PF& PF& PR930 Feed Rate (mm/rev) 30~100 30~80 ~0.02 ~0.04 ~0.05 ~0.01 ~0.02 ~0.03 ~300 ~0.04 ~0.06 ~0.08 A PF& Remarks Coolant : 1st Recommendation : 2nd Recommendation his insert will be switched to P ype (2Edge). D ø F Righthand Shown 6 orkpiece aterial Face Dia. øa IN. AX. ±0.03 rε ød F PVD Coated C60 PR630 PR915 PR930 PSF& S S (0) ( ) S 3.0 Dimension shows available grooving depth. Face grooving diameter ød IN. (0) means that you can make the initial groove within IN AX and then widen it to the center. Cermet for oolholder F80 Recommended Cutting Conditions Recommended Insert rade (Vc: m/min) Cermet PVD Coated PSF0810 PSF0820 PSF0830 orkpiece aterial Carbon steel / Alloy steel (S45C / SC etc.) Stainless Steel (SUS304 etc.) Nonferrous etals (Aluminum / Brass etc.) : Std. Item : Check Availability C60 60~120 PR630 30~100 PR930 Feed Rate (mm/rev) 30~100 ~0.02 ~0.04 ~ ~100 30~80 30~80 ~0.01 ~0.02 ~0.03 ~300 ~0.04 ~0.06 ~0.08 Remarks Coolant : 1st Recommendation : 2nd Recommendation ipbar is sold in 1 piece boxes. 65

66 0.03 icro Dia. Face (win Bars) F (orizontal type :Insert specifications) Dimension B shows available grooving depth. S(Square Shank for horizontal type) A hand Shown B Face Dia. øa Angle ( ) IN. AX. rε B θ Insert rade PVD Coated F (0) ( ) Face grooving diameter ød IN. (0) means that you can make the initial groove within IN AX and then widen it to the center. PR1025 (For righthand toolholder for boring, see F12.) B 1 1 h F1 Fig.1 B h F1 Fig.2 hand Shown oolholder Dimensions Std. 1=h B F1 F2 F3 Shape Spare Parts Clamp Screw rench Applicable Inserts 66 S 1010F F K Fig K SB3080R 10S 125 F 1616K K Fig Dimension shows the distance from the oolholder to the cutting edge. Available roove Depth : B Dimension of Insert. S..S (Round Shank for horizontal type) (For righthand toolholder for boring, see F12.) 3 ød1 ød1 1 1 ød2 ød2 oolholder Dimensions hand Shown Fig.1 Fig.2 Std. ød1 ød Offset length from the center of toolholder to the tip of edge Shape Spare Parts Clamp Screw rench 1 2 Offset length from the center of toolholder to the tip of edge Applicable Inserts 66 S12F S S14 S S15F S S16F S S19 S S19K S S20 S S20K S S22K S S25.0J S S25K S Fig.1 3 Fig.2 Dimension shows the distance from the oolholder to the cutting edge. Available roove Depth : B Dimension of Insert. SB3080R 10S F 66 : Std. Item : Check Availability winbars are sold in 5 piece boxes

67 F (Vertical type : Insert specifications) A Rhand Shown Dimension B shows available grooving depth B Face Dia. øa Angle ( ) IN. AX. rε B θ Insert rade PVD Coated PR1025 FR (0) ( ) Face grooving diameter ød IN. (0) means that you can make the initial groove within IN AX and then widen it to the center. SS (Square Shank for vertical type : shape) 20 F1 F2 2 1 h 1 B oolholder Dimensions Std. Rhand Shown 1=h B F1 F2 F3 Shape Spare Parts Clamp Screw rench Applicable Inserts 67 SSR 1010JX JX JX SSR 1010F SB3080R 10S 1212F15 FR K K K Dimension shows the distance from the oolholder to the cutting edge. Available roove Depth : B Dimension of Insert. Recommended Cutting Conditions (F / F) orkpiece aterial Recommended Insert rade (Vc: m/min) PVD Coated F050 F080 F100 FR050 FR080 FR100 F125 F150 FR125 FR150 PR1025 Feed Rate (mm/rev) F180 F200 FR180 FR200 Remarks Carbon steel / Alloy steel (S45C / SC etc.) 30~100 ~0.02 ~0.03 ~0.04 Stainless Steel (SUS304 etc.) 30~80 ~0.01 ~0.02 ~0.02 et Nonferrous etals (Aluminum / Brass etc.) ~300 ~0.03 ~0.04 ~0.06 : 1st Recommendation : 2nd Recommendation winbars are sold in 5 piece boxes : Std. Item : Check Availability 67

68 KDF Face Features Separate type toolholder (toolholder + blade) is available. Adaptable to a wide range of face grooving applications by changing the blades New insert clamping system rip Unique rip (insert antislip structure) provides stable machining quality Prevents abnormal machining surface and/or insert breakage resulting from slip of insert. Improves repetitive installation accuracy of insert DF type and DFS type inserts cannot be used with a KD type external grooving toolholder. Smooth chip control For general purpose Chipbreaker Advantages of Chipbreaker For deep grooving D Chipbreaker oolholder Insert oolholder rip technology Separate type toolholder op and bottom profiles of the part gripped Chip Control of Chipbreaker For general purpose Chipbreaker For deep groovingd Chipbreaker Smooth surface from radually raised surface Concave part in middle cutting edge to the far side Keeps curling of chips in constant shape Enhances breaking of chips Enhances breaking of chips and maintains their evacuation direction constantly Infl ated inner surface Enhances breaking of chips and maintains their evacuation direction constantly Face (ø62) <Cutting Conditions> V c=150m/min f =0.05~ 0.2mm/rev DF5020N040 SC415 et Steep surface near the cutting edge ood chip control during shoulder grooving Flat cutting edge line Improves chip control Smooth surface up to the far side standing wall Reduces cutting force, enhances breaking of chips and maintains their evacuation in constant direction Feed Rate f (mm/rev) Side Cutting idth ae 1.0 Curved lead edge Keeps chips in constant shape (mm) Feed Rate f (mm/rev) ongitudinal turning 0.8 ap 0.5 (mm) 0.2 igh precision edge preparation ighlyreputed EACOA technology Feed Rate f (mm/rev) igh precision molding technology with tolerance ±0.03 mm (Edge width 3, 4 mm types) ong tool life and high efficiency machining achieved by superior oxidation resistance and wear resistance. 68

69 : ContinuousInterruption / 1st Choice : ContinuousInterruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice P K N S Carbon steel / Alloy steel Cast Iron Nonferrous etals itanium Alloy ard materials (~40RC) ard materials (40RC~) N N N DF 3020N030D N040D N040D N040D 6.0 DFS 3020N030D N040D N040D N040D 6.0 rε 2 2 2Edge ±0.03 ±0.04 ±0.03 PR DF 3020N rε rε 2 2Edge 2 ±0.04 ± rε Deep grooving and ongitudinal urning and ongitudinal turning tolerance PR1225 1Edge ± Cermet EACOA N90 Shape Stainless Steel Recommended Cutting Conditions Classification of usage for oolholder DF / DFS 74 Indication of ⑧Chipbreaker symbol ④idth ②olerance Symbol 30 3mm : Class 40 4mm DF ⑥and of ool : and raversing D N : Neutral S N 030 ③No. of edges ⑤Insert ength ⑦CornerR (rε) ithout Indication 2Edge Ｓ 1Edge 20 : 20mm 0.30 : 0.3mm ①Series 0.40 : 0.4mm Chipbreaker Selection Application Shallow groove (Under 10 mm) Narrow groove Cutoff only ide groove Cutoff and widening Cutoff + raversing For general purpose Deep groove (10 mm or more) Narrow groove Cutoff only ide groove Cutoff and widening For deep grooving D Cutoff + raversing For general purpose * If chip control is not stable when using the general chipbreaker for grooving, change the chipbreaker to the D type for deep grooving. : Std. Item : Check Availability Inserts are sold in 10 piece boxes. 69

70 Face oolholders (Separate type) KDF 1 h 3 F B hand Shown 3 h F1 B Rhand Shown 1 oolholder Dimensions Std. idth Face Dia. oolholder Blade (mm) ød(mm) Unit R =h 2 3 B 1 2 F1 IN. AX. (mm) (mm) KDF 2020X253AS KDF 253AC X303AS 303AC X403AS 403AC X503BS 503BC X653BS 653BC X853BS 853BC KD /R2020C 2020X1103BS 1103BC X503CS 503CC X653CS 653CC X853CS 853CC X1103CS CC KDF 2525X253AS KDF 253AC X303AS 303AC X403AS 403AC X503BS 503BC X653BS 653BC X853BS 853BC KD /R2525C 2525X1103BS 1103BC X503CS 503CC X653CS 653CC X853CS 853CC X1103CS 1103CC Angle idth ax. depth of cut KDF toolholder Assembly Identification Unit (Unit is not printed.) hand : KDF...S oolholder (oolholder is printed.) Rhand : KDR...C Blade (Blade is printed.) hand : KDF...C Rhand Blade for Rhand oolholder, hand Blade for hand oolholder. he Unit is not printed on the product. It is printed on the box label. Combination of the toolholder and blade (both separately sold) can make up the corresponding assembly. he insert clamping bolt (B6x10R), blade fixing bolt (SB60120R) and wrench (25) which are included in the toolholder can be used. hand Shown Rhand : KDFR...S Rhand Shown hand : KD...C hand Shown Rhand : KDFR...C Rhand Shown hand Shown Rhand Shown 70 : Std. Item : Check Availability

71 oolholder Dimensions Std. idth Face Dia. oolholder Blade (mm) ød(mm) Unit R =h 2 3 B 1 2 F1 IN. AX. (mm) (mm) 13 KDF 2020X254AS KDF 254AC X354BS 354BC X504BS 504BC X704BS 704BC X1004BS 1004BC X1504BS 1504BC X2204BS KD /R2020C 2204BC X354CS 354CC X504CS 504CC X704CS 704CC X1004CS 1004CC X1504CS 1504CC X2204CS 2204CC KDF 2525X254AS KDF 254AC X354BS 354BC X504BS 504BC X704BS 704BC X1004BS 1004BC X1504BS 1504BC X2204BS KD /R2525C 2204BC X354CS 354CC X504CS 504CC X704CS 704CC X1004CS 1004CC X1504CS 1504CC X2204CS 2204CC KDF 2020X255BS KDF 255BC X355BS 355BC X505BS 505BC X755BS 755BC X1155BS 1155BC X1805BS 1805BC X2355BS 2355BC 235 KD /R2020C X255CS 255CC X355CS 355CC X505CS 505CC X755CS 755CC X1155CS 1155CC X1805CS 1805CC X2355CS 2355CC KDF 2525X255BS KDF 255BC X355BS 355BC X505BS 505BC X755BS 755BC X1155BS 1155BC X1805BS 1805BC X2355BS 2355BC 235 KD /R2525C X255CS 255CC X355CS 355CC X505CS 505CC X755DS 755DC X1155DS 1155DC X1805DS 1805DC X2355DS 2355DC 235 Face oolholder Assembly Identification System Angle idth ax. depth of cut and of Unit R : Rhand : hand oolholder shank size 2020 : : 25 otal toolholder length X: Special idth 3 : 3mm 4 : 4mm Symbol of assembly toolholder S: Indicate the Unit KDF R 2020 X 25 3 A S Series in. diameter in face grooving For the minimum external diameter which KDF Indicates the minimum external diameter can be applied to the initial face grooving Face grooving suitable for the initial face grooving. (you can also use 1corner insert), see the 25 : 25mm IN. value of Face Dia. ød in the dimension tables of toolholders and blades. 235 : 235mm : Std. Item : Check Availability A : 13mm B : 15mm C : 20~25mm D : 32mm Depth 2Edge insert (1Edge insert can also be used.) 1Edge insert 71

72 Face oolholders (Separate type) KDF oolholder Dimensions Angle idth ax. depth of cut Unit idth Face Dia. Std. (mm) ød(mm) oolholder Blade 73 R 28 1=h 2 3 B 1 2 F1 IN. AX. (mm) (mm) KDF 2020X256BS KDF 256BC X356BS 356BC X506BS 506BC X756BS 756BC X1156BS BC X1806BS 1806BC X2356BS 2356BC 235 KD /R2020C X256CS 256CC X356CS 356CC X506CS 506CC X756CS 756CC X1156CS 1156CC X1806CS 1806CC X2356CS 2356CC KDF 2525X256BS KDF 256BC X356BS 356BC X506BS 506BC X756BS 756BC X1156BS 1156BC X1806BS 1806BC X2356BS 2356BC 235 KD /R2525C X256CS 256CC X356CS 356CC X506CS 506CC X756DS 756DC X1156DS 1156DC X1806DS 1806DC X2356DS 2356DC 235 Spare Parts Unit Clamp Bolt (for Insert Clamp) Spare Parts Fixing bolt (for blade) rench KDF...S B6X10R SB60120R 25 * Note that the parts are included in the toolholder when purchasing the toolholder and blade separately. Face Dia. ød Face grooving diameter (ød) is the suitable value for the initial grooving on the unprocessed workpiece (see Fig.1). hen, you can widen it up to the center towards the inside (excluding the models listed in the right table), and towards the outside according to machine limits. inimum traversing diameter of small grooveraversing towards the Center causes the toolholder to interfere with the groove wall depending on the initial cut's diameter. ød Over ød ød KDF 2020X253AS X253AS ød KDF 2020X254AS X254AS Interference KDF 2020X255AS Remaining Boss Dia.ød 2525X255AS KDF 2020X256AS X256AS Example) If a groove of external diameter ø25 is created using KDFR2020X253AS and traversing is made toward the inside, a ø4 portion will be left in middle due to interference of toolholder. (No remaining Boss) Fig.1 72 : Std. Item : Check Availability

73 Blade Dimensions Shape Rhand Shown Face Blade Identification System Face Dia. Std. Blade ød(mm) Applicable Inserts oolholder R A IN. AX KDF 253AC AC AC BC BC BC BC CC CC CC CC KDF 254AC BC BC BC BC BC BC CC CC CC CC CC CC 220 KDF 255BC BC BC BC BC BC BC CC CC CC CC CC CC CC DC DC DC DC 235 KDF 256BC BC BC BC BC BC BC CC CC CC CC CC CC CC DC DC DC DC 235 hand of blade idth Blade Symbol R : Rhand 3 : 3mm 5 : 5mm Coolholder shank length : hand 4 : 4mm 6 : 6mm 20 mm / 25 mm KDF R 25 3 A C DF 3020N030 DF 3020N030D DFS 3020N030D DF 4020N040 DF 4020N040D DFS 4020N040D DF 5020N040 DF 5020N040D DFS 5020N040D DF 6020N040 DF 6020N040D DFS 6020N040D KD /RC KDS R /C Series in. diameter in face grooving Depth KDF Face Indicates the minimum external diameter suitable for the initial face grooving. 25 : 25mm 235 : 235mm A : 13mm B : 15mm C : 20mm~25mm D : 32mm 2Edge insert (1Edge insert can also be used.) 1Edge insert ot No. Example of printing of blade number : Std. Item : Check Availability 73

74 Recommended Cutting Conditions Recommended Cutting Conditions (Vc) orkpiece aterial Carbon Steel (SxxC etc.) Alloy Steel (SC etc.) Stainless Steel (SUS304 etc.) Cast Iron ( FC/FCD etc.) Recommended rade (Vc : m/min) Cermet EACOA N90 PR1225 PR ~200 70~160 60~150 60~160 60~150 50~120 80~160 60~150 50~120 80~160 Remarks Coolant : 1st Recommendation : 2nd Recommendation Recommended Cutting Conditions (Feed Rate / ap) Chipbreaker and Shoulder grooving (Side grooving) f in the graph indicates the center value of feed (f) ongitudinal turning f ap (orkpiece aterial: S50C) ( and ongitudinal turning) 6 5 idth 4 (mm) Feed Rate f (mm/rev) 3.0 ap 2.0 (mm) 1.0 =6mm =5mm =4mm =3mm Feed Rate f (mm/rev) (Deep grooving and (ongitudinal turning) 6 5 idth 4 (mm) Feed Rate f (mm/rev) 3.0 ap 2.0 (mm) 1.0 =6mm =5mm =4mm =3mm Feed Rate f (mm/rev) 6 he left graph shows the feed rate (f) in shoulder grooving (side grooving) using /D chipbreakers. / D Common 5 idth 4 (mm) Feed Rate f (mm/rev) 74 1) he above values are based on the condition that the dimension of toolholder is 15 mm or less. 2) If the toolholder s dimension is over 15 mm, set the values for longitudinal turning to less than 90% of those above.

75 For Successful achining with KDF 端面溝入れホルダ 分割型 Points to be checked for face grooving 1 oolholder Selection Check the range of applicable face grooving diameter as well as the groove width and depth. 2 achining conditions (Feed rate: f) hen machining on steel, set the feed rate (f) so that chips are created in a helical form in cutoff (see Fig. 1). 3 ow to widen the groove (Cutoff and ongitudinal turning) Start machining from the outside and then proceed to the inside. Chip control will be better in this way. ｆ Cutoff ( + Side grooving) ongitudinal turning ｆ 4 uide for longitudinal turning Ａ.hen the cutting amount (ap) is over 0.5 mm ①Perform Cutoff. ②Return the cutting by 0.1 mm. ③Perform longitudinal turning. ② ① ② ① ③ (See Fig.1) Fig.1 ③ 0.1mm hen widening the face groove width See Fig.2 Apply the Step urning. hen perform finishing. Fig.2 B. hen the cutting amount (ap) is under 0.5 mm ①Perform Cutoff. ②Perform longitudinal turning. ① achining without interruption is possible. (See Fig.3) ② ② ① Fig.3 75

76 Small Diameter Face oolholders [VFAA Insert] FVSAA 1 3 B 1 2 h F 2 Face Dia. ød (o outer dia.) Face Dia. ød (o outer dia.) Righthand Shown efthand Shown hand Insert for Rhand oolholder, Rhand Insert for hand oolholder. FVAA ithout Offset ( 10mm, 12mm) h 2 Face Dia. ød (o outer dia.) F B Face Dia. ød (o outer dia.) Fig.1 Righthand Shown ith Offset ( 16mm, 20mm, 25mm) efthand Shown hand Insert for Rhand oolholder, Rhand Insert for hand oolholder. h F 2 Face Dia. ød (o outer dia.) B Face Dia. ød (o outer dia.) Fig.2 Righthand Shown efthand Shown hand Insert for Rhand oolholder, Rhand Insert for hand oolholder. oolholder Dimensions Std. Face Dia. ød R 1 h 3 B 1 2 F IN. AX. Drawing Spare Parts Clamp Set rench Applicable Inserts 77 FVS 1010F08AA AA AA K08AA AA FV 1010F08AA AA AA K08AA AA (0) (0) () () CPS5V F15 Fig.1 Fig.2 CPS5V F15 VF /R100005AA VF /R300005AA VF /R100005AA VF /R300005AA Note 1: Dimension shows available grooving depth. 2. he value ( ) of Face External Dia. (ød ax) is the maximum outer diameter value after the initial groove between IN~AX. (It is possible to widen the groove to infinity ). he value ( ) of Face External Dia. (ød in) is the minimum diameter of the boss which remains in the center when widening the groove width to a smaller value after the initial groove between IN~AX. 76 : Std. Item : Check Availability

77 Inserts Applicable Inserts (mm) A VF 100AA 200AA 300AA Insert Rhand shown (Previous ) P Carbon Steel / Alloy Steel Stainless Steel Classification of usage K Cast Iron : Continuousight Interruption / N Nonferrous etals 1st Choice : Continuousight Interruption / S itanium Alloy 2nd Choice ard materials (under 40RC) : Continuous / 1st Choice ard materials (over 40RC) : Continuous / 2nd Choice Dimension (mm) B rε Cermet PVD Coated PCD N90 C40 C60 PR630 PR930 KPD001 KPD010 Applicable oolholder for oolholder FVS A 1010F08AA AA AA 2020K08AA AA Face Dia. ød 8 (0) () If the initial groove is made smaller than this, the toolholder interferes with the workpiece. B 2 r r 0.05 Applicable Inserts VF /R100AA ~ VF /R300AA Refers to the machining of the initial groove with IN.ø8. VF AA VF 100AA Dimension B: shows available grooving depth. VF 005AA inserts are not compatible with VF A (see page 83) inserts because their Side Relief Angle is 10. Face Diameter of FVSAA (also FVAA) AA 200AA If the first groove is machined larger than the IN. value then there is no AX limit to the further groove machining. hen machining towards the outer diameter then there is no AX limit to the further groove machining. hen widening the groove width to inner diameter. For machining up to the center of the workpiece regardless of insert width. (IN.Face Dia) ø6 (Boss Dia.) (IN.Face Dia) ø2 (Boss Dia.) ø8 (IN.Face Dia) ø8 (IN.Face Dia) ø AA 300AA 3.00 FVS 08AA FV 08AA 1 (width) 76 Installing VF100AA ø8 3 (width) Installing VF300AA Recommended Cutting Conditions (FVSAA / FVAA) Recommended Insert rade (Cutting Speed: m/min) PVD Coated orkpiece aterial f (mm/rev) PR630 PR930 4 (idening the roove idth to Center) Installing VF100AA ongitudinal turning* ap (mm) f (mm/rev) Remarks 4 (idening the roove idth to Center) Installing VF300AA Carbon Steel / Alloy Steel Stainless Steel Nonferrous etals * ap has to be set for less than cornerr(rε) when ongitudinal turning of edge width 1.0 mm (VF100AA) ax ax ax Coolant : 1st Recommendation : 2nd Recommendation : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) Inserts are sold in 10 piece boxes. 77

78 Face oolholders [VF Insert] FV Face Dia. ød (o outer dia.) ød1 1 h 2 F ead diameter B ød1 ead diameter Face Dia. ød (o outer dia.) FV2020K201A FV A Shows right Figure. 3 Righthand Shown efthand Shown Rhand Insert is for Rhand oolholder, hand Insert is for hand oolholder. oolholder Dimensions Std. Face Dia. ød R 1 h 3 B F ød1 IN. AX. Spare Parts Clamp Set rench Applicable Inserts 83 FV 2020K201A VF200A~340A CPS5V F A (12) VF100AR~150AR FV 2020K351B VF250B~350B B VF150BR K352B (25) () VF400B~490B B VF200BR 2020K501B VF250B~350B B VF150BR CPS6V K502B (25) () VF400B~490B B VF200BR 2020K701B VF250B~350B B VF150BR K702B (25) () VF400B~490B B VF200BR FV C VF350C~450C C 8.1 (25) () VF500C~600C C VF350C~450C C 8.1 (25) () VF500C~600C CPS8V C VF350C~450C C (25) () VF500C~600C C VF350C~450C C 8.1 (25) () VF500C~600C Note 1. Dimension shows available grooving depth. 2. ød1 shows toolholder head diameter to he value ( ) of Face Dia. (ød ax) is the maximum outer diameter value after the initial groove between IN~AX. (It is possible to widen the groove to infinity ). he value ( ) of Face Dia. (ød in) is the minimum diameter of the boss which remains in the center when widening the groove width to a smaller value after the initial groove between IN~AX. 4. Standard toolholders are designed with the edge position 1.0mm above the center. hen using nonstandard oolholders, set the Edge position 1.0mm above the center. F Selection of oolholder & Insert oolholder Rhand oolholder hand Insert Rhand Insert hand 78 : Std. Item: Check Availability

79 Integral type Face Diameter of FV e.g.) FV 201A Face Dia. ød IN. AX. FV 2020K201A A 20 (12) () Applicable Inserts VF200A~340A VF100AR~150AR hen machining the initial groove on the face of IN. ø20 If the initial groove is made smaller than this, the toolholder interferes with the workpiece. It is available to infinity in case of machining the first groove bigger than IN. It is available to infinity when machining toward outer diameter. hen widening the groove width to inner diameter. Face groove diameter D IN (12) is the limit; the toolholder interferes with the workpiece in case of smaller than ø12. (in. Face Dia) ø20 2 (idth) ø16 (Boss Dia.) (in. Face Dia) (Boss Dia.) ø (idth) ø13.2 ø20 ø12 (in. Face Dia) (in. Boss Dia.) 4 (idening the roove idth to Center) ø20 ø12 4 (idening the roove idth to Center) (in. Face Dia) (in. Boss Dia.) Installing VFR200A Installing VFR340A Installing VFR200A Installing VFR340A e.g.) FV 351B / 352B (same as FV B type, FV C type) FV 2020K351B B 2020K352B B Face Dia. ød IN. AX. 35 (25) 50 () Applicable Inserts VF250B~350B VF150BR VF400B~490B VF200BR It is possible to widen the groove to infinity when machining the initial groove within INAX. and then widening to outer diameter. hen machining the initial groove on the face at IN.ø35 If the initial groove is made smaller than this, the toolholder interferes with the workpiece. hen machining the initial groove on the face at AX.ø50. If the first groove is bigger than this, the toolholder intereferes with the workpiece. 2.5 (idth) 4.9 (idth) 2.5 (idth) 4.9 (idth) ø35 (IN. Face Dia) ø30 (Boss Dia.) ø35 (IN. Face Dia) ø25.2 (Boss Dia.) ø50 (AX. Face Dia) ø45 (Boss Dia.) ø50 (AX. Face Dia) ø40.2 (Boss Dia.) Installing VFR250B Installing VFR490B Installing VFR250B Installing VFR490B hen widening the groove width to inner diameter. Face Dia.øD IN.(ø25 Boss Dia.) is the limitation regardless of insert width, even widening the groove width to the center from the initial groove at ød IN.(ø35) or ød AX.(ø50). he toolholder interferes with the workpiece when closer to the center. 5 (idening the roove idth to Center) 5 (idening the roove idth to Center) 12.5 (idening the roove idth to Center) 12.5 (idening the roove idth to Center) ø35 (IN. Face Dia) ø25 (in. Boss Dia.) ø35 (IN. Face Dia) ø25 (in. Boss Dia.) ø50 (AX. Face Dia) ø25 (in. Boss Dia.) ø50 (AX. Face Dia) ø25 (in. Boss Dia.) Installing VFR250B Installing VFR490B Installing VFR250B Installing VFR490B 79

80 Face oolholders [VF Insert] B 1 FVS his toolholder can machine various face grooving diameters by replacing the Blade Righthand Shown h 2 F 1 Face Dia. ød (o outer dia.) Face Dia. ød (o outer dia.) efthand Shown hand Insert for Rhand oolholder, Rhand Insert for hand oolholder. FV his toolholder can machine various face grooving diameters by replacing the Blade. h Face Dia. ød (o outer dia.) F B 1 Face Dia. ød (o outer dia.) Righthand Shown efthand Shown hand Insert for Rhand oolholder, Rhand Insert for hand oolholder. Selection of oolholder & Insert FVS type FV type oolholder Rhand oolholder hand oolholder Rhand oolholder hand Insert hand Insert Rhand Insert hand Insert Rhand Combination of Baseolder & Blade Baseolder Std. Blade oolholder (Stamped below) R (Integrated ool) SF 351B FVS2020K 351B 352B FV2020K 352B FVS2020KB 501B 501B FV2020KB 502B 502B 701B 701B 702B 702B SF 351B FVS B 352B FV B FVS2525B 501B 501B FV2525B 502B 502B 701B 701B 702B 702B SF 501C FVS C 502C FV C 701C 701C FVS2525C 702C 702C FV2525C 1001C 1001C 1002C 1002C 1501C 1501C 1502C 1502C Rhand Blade for Rhand oolholder, hand Blade for hand oolholder. Installation of FV type is also pursuing example of installation of FVS type. Example of installation (FVS) older type mark Baseolder Bolt Blade Blade (Back side) (ith Blade ) Clamp Set Insert Blade (Face side) ow to refer to the face grooving toolholder and blade Q: hough FVSR2525 C is marked on the face grooving holder, the size of cutting dia. is unknown. ow could it be found out? A: ake off the blade. of the blade is listed on the back of the blade. Using the description, check the description of the holder in the catalog. If SFR1001C is integrated to FVSR2525C, the description of the holder is VFSR C. 80 : Std. Item: Check Availability

81 Separate ype oolholder Dimensions Std. Face Dia. ød R 1 h 3 B 1 2 F IN. AX. Spare Parts Clamp Set rench Blade Bolt Applicable Inserts 83 FVS 2020K351B VF /R250B~350B SF351B B (4.6) VF /R150BR 2020K352B (25) () VF /R400B~490B SF352B B (5.1) VF /R200BR 2020K501B VF /R250B~350B SF501B B (4.6) VF /R150BR 8.0 CPS6V 3 4X K502B (25) () VF /R400B~490B SF502B B (5.1) VF /R200BR 2020K701B VF /R250B~350B SF701B B (4.6) VF /R150BR 2020K702B (25) () VF /R400B~490B SF702B B (5.1) VF /R200BR FVS C 8.1(6.6) SF501C VF /R350C~450C C 8.1(8.1) (25) () SF502C VF /R500C~600C C 8.1(6.6) SF701C VF /R350C~450C C 8.1(8.1) (25) () SF702C VF /R500C~600C CPS8V 4 4X C 8.1(6.6) SF1001C VF /R350C~450C C 8.1(8.1) (25) () SF1002C VF /R500C~600C C 8.1(6.6) SF1501C VF /R350C~450C C 8.1(8.1) (25) () SF1502C VF /R500C~600C FV 2020K351B VF /R250B~350B SF351B B (4.6) VF /R150BR 2020K352B (25) () VF /R400B~490B SF352B B (5.1) VF /R200BR 2020K501B VF /R250B~350B SF501B B (4.6) VF /R150BR 8.0 CPS6V 3 4X K502B (25) () VF /R400B~490B SF502B B (5.1) VF /R200BR 2020K701B VF /R250B~350B SF701B B (4.6) VF /R150BR 2020K702B (25) () VF /R400B~490B SF702B B (5.1) VF /R200BR FV C 8.1(6.6) SF501C VF /R350C~450C C 8.1(8.1) (25) () SF502C VF /R500C~600C C 8.1(6.6) SF701C VF /R350C~450C C 8.1(8.1) (25) () SF702C VF /R500C~600C CPS8V 4 4X C 8.1(6.6) SF1001C VF /R350C~450C C 8.1(8.1) (25) () SF1002C VF /R500C~600C C 8.1(6.6) SF1501C VF /R350C~450C C 8.1(8.1) (25) () SF1502C VF /R500C~600C Note 1. Dimension shows the distance from the oolholder to the cutting edge. he grooving depth is the mentioned in ( ). 2. he value ( ) of Face diameter. (ød ax) is the maximum outer diameter value after the initial groove between IN~AX. (It is possible to widen the groove to infinity ). he value ( ) of Face diameter. (ød in) is the minimum diameter of the boss which remains in the center when widening the groove width to a smaller value after the initial groove between IN~AX. 3. Standard toolholders are designed with the edge position 1.0mm above the center. hen using nonstandard oolholder, set the Edge position 1.0mm above the center. 4. FVS and FV are composed of a base body and a blade. If the blade should be damaged, replace it with a new blade as listed in the left table. (e.g.) FVSR2020KB SFR351B = FVSR2020K351B (e.g.) FVR2020KB SFR351B = FVR2020K351B : Std. Item: Check Availability 81

82 Face oolholders Blade Dimension Shape Stamped side 11 op shape of 501C, 701C, 1001C, 1501C Righthand shown Rhand Blade for Rhand oolholder, hand Blade for hand oolholder. D Face roove Diameter of FVS / FV ex) FVS351B / 352B (same as FVS B, FVS C81 FV B, FV C81 FVS 2020K351B B 2020K352B B Face Dia. ød IN. AX. 35 (25) Face Std. Dia. ød Applicable Inserts R IN. AX. SF 351B 2.0 VF250B~350B,150BR B 3.4 VF400B~490B,200BR SF 501B 2.0 VF250B~350B,150BR B 3.4 VF400B~490B,200BR SF 701B 2.0 VF250B~350B,150BR B 3.4 VF400B~490B,200BR SF 501C 2.8 VF350C~450C C 4.3 VF500C~600C SF 701C 2.8 VF350C~450C C 4.3 VF500C~600C SF 1001C 2.8 VF350C~450C C 4.3 VF500C~600C SF 1501C 2.8 VF350C~450C C 4.3 VF500C~600C 50 ( ) Applicable Inserts VF /R 250B~350B VF /R 150BR VF /R 400B~490B VF /R 200BR It is available to infinity when machining toward outer diameter. Applicable oolholder FV(S / ) B oolholder Stamp ( FV(S / ) B ) FV(S / ) C oolholder Stamp ( FV(S / )C ) hen machining the initial groove on the face at IN.ø35. If the initial groove is made smaller than this, the toolholder interferes with the workpiece. Boss Dia. Depends on insert width. hen machining the initial groove on the face at AX.ø50. If the first groove is bigger than this, the toolholder intereferes with the workpiece. Boss Dia. Depends on insert width. 2.5(idth) 4.9(idth) 2.5(idth) 4.9(idth) ø35 (IN. Face Dia) ø30 (Boss Dia.) ø35 (IN. Face Dia) ø25.2 (Boss Dia.) ø50 (AX.Face Dia) ø45 (Boss Dia.) ø50 (AX.Face Dia) ø40.2 (Boss Dia.) Installing VF250B Installing VF490B Installing VF250B Installing VF490B hen widening the groove width to inner diameter. Face Dia.øD IN.(ø25 Boss Dia.) is the limitation regardless of insert width, even widening the groove width to the center from the initial groove at ød IN.(ø35) or ød AX.(ø50). he toolholder interferes with the workpiece when closer to the center. 5 (idening the roove idth to Center) 12.5 (idening the roove idth to Center) 12.5 (idening the roove idth to Center) ø35 (IN. Face Dia) ø25 (in.boss Dia.) ø35 (IN. Face Dia) ø25 (in.boss Dia.) ø50 (AX. Face Dia) ø25 (in.boss Dia.) ø50 (AX. Face Dia) ø25 (in.boss Dia.) Installing VF250B 5 (idening the roove idth to Center) Installing VF490B Installing VF250B Installing VF490B 82 : Std. Item: Check Availability

83 Inserts Applicable Inserts (mm) VF A B C AR BR Edge FullR Insert Rhand shown A A A 0.03 Dimension B: shows available grooving depth. * he inserts are applicable to the IFV type face grooving toolholder (88). B B B r r 2 r r 2 r P Carbon Steel / Alloy Steel Classification of usage Stainless Steel K Cast Iron N Nonferrous etals : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice S itanium Alloy : Continuous / 1st Choice ard materials (under 40RC) : Continuous / 2nd Choice ard materials (over 40RC) (Previous ) PVD Cermet Coated B rε PCD N90 C40 C60 PR630 PR930 KPD001 KPD010 VF A VF 200A A 230A A 250A 2.50 R A 270A 2.70 R A 290A 2.90 R A 340A 3.40 R Applicable oolholder for oolholder FV 201A 78 VF B VF 250B 2.50 FV 1B B 300B FVS 1B B 350B 3.50 FV 1B B 400B FV 2B B 430B 4.30 FVS 2B B 460B 4.60 FV 2B B 490B 4.90 VF C VF 350C 3.50 FV 1C C 400C FVS 1C C 450C 4.50 FV 1C C 500C 5.00 FV 2C C 550C FVS 2C C 600C 6.00 FV 2C 78 VF B VF 250B 2.50 FV 1B FVS 1B B 300B 3.00 FV 1B 0.2 FV 2B B 400B FVS 2B FV 2B VF C C 4.00 FV 1C FVS 1C VF C VF 350C 3.50 FV 1C C 400C 4.00 VF AR VF 100AR AR 125AR FV 201A AR 150AR FV 1B VF BR VF 150BR FVS 1B FV 1B 78 FV 2B BR 200BR FVS 2B FV 2B For recommended cutting conditions, see page 92 : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) Inserts are sold in 10 piece boxes. CBN & PCD Inserts are sold in 1 piece boxes. 83

84 Face oolholders KFS his Style shows oolholders with dimension 16mm and under. his Style shows oolholders with dimension 20mm and over. ød (Face Dia) his Style shows oolholders with dimension 16mm and under. his Style shows oolholders with dimension 20mm and over. S efthand Shown F 3 h B oolholder Dimensions Righthand Shown Std. idth Face (mm) Dia. ød R 1=h 2 3 B 1 2 F S IN. AX. KFS 2020K K K K X K K K X KFS 2020K K K K X K K K X Screw 2 Spare Parts rench : Std. Item: Check Availability

85 CERACU Plunge&urn oolholder Dimensions Std. idth Face (mm) Dia. ød R 1=h 2 3 B 1 2 F S Screw Spare Parts rench KFS 2020K K K K (21.2) 2020K K K (6) (26.2) Dimension shows available grooving depth. Face Dia.øD: he diameter range of the initial groove. For KFS 5 oolholder can hold a 6mm width insert. ( ) value shows the dimension of a 6mm width insert. Selection of oolholder & Insert oolholder Rhand oolholder hand Insert (No and) Insert (No and) 5X20 5X Applicable Inserts (mm) F3003 F FN3 FN P K N S Carbon Steel / Alloy Steel Stainless Steel Cast Iron Nonferrous etals itanium Alloy ard materials (under 40RC) ard materials (over 40RC) Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Insert rε F KFS KFS 4 Face Chip Control Oriented / Class KFS 5 FN KFS KFS Face SharpCutting KFS 5 Oriented / Class FN type inserts are only for Deep and not applicable for ongitudinal turning. Recommended Cutting Conditions 91 imit of ongitudinal turning toward CenterIt causes the toolholder to interfere with the groove wall depending on the initial cut's diameter. ød 28and ød over e.g.) KFSR with ø25 as first cut towards the center, it will ød cause a rubbing with the holder cartridge KFS 2020K25303 if ød is 4.0mm ød KFS *( ) value shows the Dimension using F6004 Insert. KFS Interference 2020K KFS Remaining Boss Dia.ød KFS 2020K No remaning ( Boss ) KFS *(5) *(2) *(0) Cermet CVD Coated PVD Coated N90 CR9025 PR915 PR930 PR905 Applicable oolholder : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) Inserts are sold in 10 piece boxes. 85

86 Face oolholders CERACU Plunge&urn KFS8 ød (Face Dia) F 2 h B Righthand Shown efthand Shown oolholder Dimensions Std. idth Face (mm) Dia. ød R 1=h 2 3 B 1 2 F IN. AX. KFS P Spare Parts Screw rench for Recommended Cutting Conditions 54 (0) 64 () (0) () 80 (0) 115 () 105 (0) 160 () 6X (0) 510 () Dimension shows available grooving depth. he value ( ) of Face Dia. (ød ax) is the maximum outer diameter value after the initial groove between IN AX. (It is possible to widen the groove to infinity ). he value ( ) of Face Dia. (ød in) is the minimum diameter of the boss which remains in the center when widening the groove width to a smaller value after the initial groove between IN AX. Applicable Inserts (mm) A R Insert (Previous ) P Carbon Steel / Alloy Steel Classification of usage Stainless Steel K Cast Iron : Continuousight Interruption / N Nonferrous etals 1st Choice : Continuousight Interruption / S itanium Alloy 2nd Choice ard materials (under 40RC) : Continuous / 1st Choice ard materials (over 40RC) : Continuous / 2nd Choice rε Cermet CVD Coated PVD Coated N90 CR9025 PR915 PR930 PR Chip Control Oriented / Class Applicable oolholder for oolholder SharpCutting Oriented / Precision Class round Chipbreaker KFS8 86 SharpCutting Oriented / Precision Class FullR / Copying 0.02 A R A R If using a fullr insert with KI8 type toolholder, you need to modify the corner of insert adapter of toolholder. 86 Inserts are sold in 10 piece boxes. : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only)

87 Face Blade CERACU CutOff KFBS D (Face Dia) D C A 150 Righthand Shown efthand Shown Blade Dimensions Std. idth (mm) R * A C IN. AX. Face Spare Parts Dia. ød rench Applicable Inserts Applicable Blocks 23 KFB S S S S KFB S S S Dimension shows available grooving depth. Face Dia.øD: he diameter range of the initial groove. he insert has SelfClamping system and it is not suitable for tight tolerance grooves (tolerance±0.05mm). KFBR651004S toolholder is designed with the edge position 4mm above the Center. * Dimension shows the length between virtual tops. K5 FK4 FK5 KKB KKBF Applicable Inserts Insert P K N S Dimensions (mm) Carbon Steel / Alloy Steel Stainless Steel Cast Iron Nonferrous etals itanium Alloy ard materials (under 40RC) ard materials (over 40RC) rε Cermet CVD Coated PVD Coated N90 CR9025 PR660 PR930 Classification of usage : Continuousight Interruption / 1st Choice : Continuousight Interruption / 2nd Choice : Continuous / 1st Choice : Continuous / 2nd Choice Applicable oolholder for oolholder KFB S FK KFB S KFB S 0.25 KFB S 87 KFB S KFB S KFB S For recommended cutting conditions, see page 92 Selection of Blade and Insert Combination of Blade KKB Combination of Blade KKBF Blade Rhand Blade hand Insert No and Insert No and 0.05 Blade Insert Rhand No and Blade Insert hand No and (Reverse mounting) (Normal mounting) (Reverse mounting) (Normal mounting) Blade Block KFBR KKB Blade Block KFB KKB Blade Block KFBR KKBF Blade Block KFB KKBF (Normal mounting) (Reverse mounting) (Normal mounting) (Reverse mounting) : Std. Item: Check Availability R : Std. Item (Rhand Only) : Std. Item (hand Only) 87

88 Face oolholders (Round Shank) [VF Insert] Integral ype IFV F A Face Dia ød1 (o outer dia.) 1 D Face Dia ød1 (o outer dia.) 2 1 IFVR3532B201A shows Right Figure. IFV3532B201A shows eft Figure. Righthand Shown efthand Shown Rhand Insert for Rhand oolholder, hand Insert for hand oolholder. oolholder Dimensions Std. Face Dia. ød1 R øa ød 1 2 F IN. AX. Spare Parts Clamp Set rench Applicable Inserts 83 IFV 3532B201A 35 IFV 3532B351B (25) () B352B (25) () B501B (25) () B502B (25) () IFV 5032B501C (25) () B502C (25) () Dimension shows available grooving depth. 2. Standard toolholders are designed with the edge position 1.0mm above the center. Face Dia. ød1 depends on the application. d1 d1 d1 Application D1 D1 D2 D1 23 Face Dia. ød1 (IN.) IFV 3532B201A IFV 3532B351B 3532B352B 5032B501B 5032B502B IFV 5032B501C 5032B502C IFV 3532B201A 12 IFV 3532B351B 3532B352B 5032B501B 5032B502B 25 IFV 5032B501C 5032B502C IFV 3532B201A 12 IFV 3532B351B 3532B352B 5032B501B 5032B502B 25 IFV 5032B501C 5032B502C (12) CPS5V F15 VF200A~340A VF100AR~150AR Face Dia. ød1 IN. AX. (AX.) Remarks he value ( ) of Face Dia. (ød1 (ax)) is the maximum outer diameter value after the initial groove between IN~AX. (It is possible to widen the groove to infinity ) he value ( ) of Face Dia. (ød1 (IN)) is the minimum diameter of the boss which remains in the center when widening the groove width to a smaller value after the initial groove between IN~AX CPS6V CPS8V 3 4 If ød2 582, the Face Dia. can be expanded to ød1 (IN.) towards the Center. = Edge idth If ød2 752, the Face Dia. can be expanded to ød1 (IN.) towards the Center. = Edge idth VF250B~350B VF150BR VF400B~490B VF200BR VF250B~350B VF150BR VF400B~490B VF200BR VF350C~450C VF500C~600C 88 : Std. Item: Check Availability

89 Recommended Cutting Conditions BA type insert (round Chipbreaker) orkpiece aterial Carbon Steel (SxxC etc.) Alloy Steel (SC etc.) Stainless Steel (SUS304 etc.) Cast Iron (FC/FCD etc.) Recommended Insert rade (Cutting Speed: m/min) Cermet EA PVD Coated CBN PCD C40 N90 150~ ~ ~ ~200 70~150 PR ~200 80~180 60~150 PR930 80~180 80~160 60~130 PR ~180 80~160 60~130 PR905 80~180 KBN510 KBN525 KPD001 (KPD010) 60~120 Aluminum 150~400 Brass 150~ ~400 ard materials 80~120 BA 033~ ~0.08 Not recom. Not recom. 0.03~0.07 Not recom. Not recom. 0.03~0.07 Not recom. Not recom. 0.03~0.08 Not recom. Not recom. BA 125~ ~ ~0.09 ax ~ ~0.08 ax ~ ~0.08 ax ~ ~0.09 ax ~ ~0.15 ax ~ ~0.15 ax Not recom. Not recom. f for (mm/rev) f for ongitudinal turning (mm/rev) ap for ongitudinal turning (mm) BA 230~ ~ ~0.1 ax ~ ~0.09 ax ~ ~0.09 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax ~ ~0.04 ax. 0.1 BA 330~ ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 BA 400~ ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 Above cutting condition is for external grooving. Set both cutting speed and feed 10% higher for internal grooving. EA indicates EACOA. : 1st Recommendation : 2nd Recommendation BA type insert (Y Chipbreaker) Recommended Insert rade (Vc: m/min) orkpiece Cermet EA PVD Coated CBN PCD aterial Carbon Steel (SxxC etc.) Alloy Steel (SC etc.) Stainless Steel (SUS304 etc.) N ~ ~200 70~150 C40 PR ~200 80~180 60~150 PR930 80~200 80~180 60~150 PR ~200 80~180 60~150 KBN510 Above cutting condition is for external grooving. Set both cutting speed and feed 10% higher for internal grooving. EA indicates EACOA. : 1st Recommendation : 2nd Recommendation 0.05~0.12 Not recom. 150~2000 Not recom. 0.05~0.12 Not recom. 200~800 Not recom. KPD001 (KPD010) BA43 175Y~ 200Y 0.03~ ~0.08 ax ~ ~0.1 ax ~ ~0.1 ax. 0.3 B type insert (round Chipbreaker) B type will be switched to BA type. Recommended Insert rade (Cutting Speed: m/min) orkpiece Cermet PVD Coated CBN PCD aterial Carbon Steel (SxxC etc) Alloy Steel (SC etc.) Stainless Steel (SUS304 etc.) Cast Iron (FC/FCD etc.) N90 C40 C60 150~ ~ ~200 80~130 60~100 PR630 80~200 80~180 60~150 PR930 80~180 80~160 60~130 60~100 Aluminum 150~400 Brass 150~300 Recommended Insert rade (ipbars) Recommended Insert rade (Cutting Speed: m/min) orkpiece aterial Cermet PVD Coated C60 KBN510 KPD001 (KPD010) B 050~ ~0.08 Not recom. Not recom. 0.03~0.07 Not recom. Not recom. 0.03~0.07 Not recom. Not recom. 0.03~0.08 Not recom. Not recom. 0.05~0.12 Not recom. 150~2000 Not recom. 0.05~0.12 Not recom. 200~800 Not recom. Feed Rate (mm/rev) eneral Steel (S45C etc.) 60~120 30~100 ~0.03 ~0.05 Stainless Steel (SUS304 etc.) 50~100 30~80 ~0.02 ~0.03 et Nonferrous etals (Aluminum / Brass etc.) ~300 ~0.05 ~0.08 : 1st Recommendation : 2nd Recommendation PR930 PS05 PS06 PS07 PS08 Remarks BA43 230Y~ 265Y 0.04~ ~0.09 ax ~ ~0.08 ax ~ ~0.08 ax. 0.3 B 125~ ~ ~0.09 ax ~ ~0.08 ax ~ ~0.08 ax ~ ~0.09 ax ~ ~0.15 ax ~ ~0.15 ax. 0.5 f for (mm/rev) f for ongitudinal turning (mm/rev) ap for ongitudinal turning (mm) BA43 300Y 0.05~ ~0.1 ax ~ ~0.09 ax ~ ~0.09 ax. 0.5 BA43 330Y~ 350Y 0.05~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax. 0.5 f for (mm/rev) f a for ongitudinal turning (mm/rev) ap for ongitudinal turning (mm) B 230~ ~ ~0.1 ax ~ ~0.09 ax ~ ~0.09 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 B 330~ ax ax ax ax ax ax. 0.8 BA43 400Y 0.05~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax. 0.8 B 400~ ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 Remarks Remarks Coolant Remarks Coolant : 1st Recommendation : 2nd Recommendation Note for using the grooving insert bar PSS type ow to Install Ultra small grooving requires accurate installation because an error of insert height or angle can affect the machining precision.hen installing, set the cutting edge higher than the center line as shown in able 1. he cutting edge of all the PSS type bars is designed to be higher than the center line. (4 of insert bar dimension) et 89

90 Recommended Cutting Conditions F insert (round Chipbreaker) orkpiece aterial Carbon Steel Alloy Steel Stainless Steel N90 Recommended Insert rade (Cutting Speed: m/min) Cermet PVD Coated CBN PCD C40 150~ ~ ~ ~200 70~150 C60 100~150 80~130 60~100 PR930 80~180 80~160 60~130 PR ~180 80~160 60~130 Cast Iron 60~100 Aluminum 150~400 Brass 150~300 KBN510 KPD001 (KPD010) F32 033~ ~0.05 Not recom. Not recom. 0.01~0.04 Not recom. Not recom. 0.01~0.04 Not recom. Not recom. 0.01~0.05 Not recom. Not recom. 0.01~0.05 Not recom. 150~2000 Not recom. 200~800 insert (round Chipbreaker) changes to BA. Recommended Insert rade (Cutting Speed: m/min) orkpiece Cermet PVD Coated CBN PCD aterial N60 C40 C60 PR630 PR930 KBN510 KPD001 (KPD010) 0.01~0.04 Not recom. Not recom. 075~095 F32 075~ ~0.07 Not recom. Not recom. 0.02~0.06 Not recom. Not recom. 0.02~0.06 Not recom. Not recom. 0.02~0.07 Not recom. Not recom. 0.02~0.07 Not recom. Not recom. 0.02~0.06 Not recom. Not recom. 125~200 f for (mm/rev) f for ongitudinal turning (mm/rev) ap (mm) F32 100~ ~ ~0.06 ax ~ ~0.05 ax ~ ~0.05 ax ~ ~0.06 ax ~ ~0.06 ax ~ ~0.05 ax. 0.2 F32 150~ ~ ~0.06 ax ~ ~0.05 ax ~ ~0.05 ax ~ ~0.06 ax ~ ~0.06 ax ~ ~0.05 ax. 0.2 Remarks Coolant : 1st Recommendation : 2nd Recommendation Feed Rate (mm/rev) 230~ ~ ~450 Remarks Carbon Steel Alloy Steel 150~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.1 *Above cutting condition is for external grooving. Set both cutting speed and feed rate lower than 10% for internal grooving. insert (round Chipbreaker) Recommended Insert rade (Cutting Speed: m/min) orkpiece Cermet PVD Coated Ceramic aterial N90 C40 C60 PR630 PR930 A65 A66N 40~50 55~70 Coolant : 1st Recommendation : 2nd Recommendation f for (mm/rev) f for ongitudinal turning (mm/rev) ap (mm) 75~80 100~120 Remarks Carbon Steel Alloy Steel Stainless Steel 150~ ~ ~ ~200 70~ ~150 80~130 60~100 80~200 80~180 60~150 80~180 80~160 60~130 Cast Iron 60~ ~300 Aluminum 150~400 Brass 150~300 ard aterials 40~80 150~300 40~ ~ ~0.15 ax ~ ~0.13 ax ~ ~0.13 ax ~ ~0.15 ax. 1.0 A65 / A66N 0.03~0.07 Not recom. Not recom. 0.07~ ~0.15 ax ~ ~0.15 ax ~ ~0.03 ax. 0.1 *Above cutting condition is for external grooving. Set both cutting speed and feed rate lower than 10% for internal grooving. U insert (olded Chipbreaker) Recommended Insert rade (Cutting Speed: m/min) orkpiece CVD Cermet Coated PVD Coated Ceramic aterial N60 C40 C60 CR9025 PR630 PR930 A65 A66N U ~ ~0.15 ax ~ ~0.13 ax ~ ~0.13 ax ~ ~0.15 ax. 1.0 A65 / A66N 0.03~0.07 Not recom. Not recom. 0.07~ ~0.15 ax ~ ~0.15 ax ~ ~0.03 ax. 0.2 U ~ ~0.2 ax ~ ~0.18 ax ~ ~0.18 ax ~ ~0.2 ax. 1.5 A65 / A66N 0.05~0.09 Not recom. Not recom. 0.1~ ~0.2 ax ~ ~0.2 ax ~ ~0.04 ax ~ ~0.25 ax ~ ~0.22 ax ~ ~0.22 ax ~ ~0.25 ax. 2.0 A65 / A66N 0.05~0.09 Not recom. Not recom. 0.15~ ~0.25 ax ~ ~0.25 ax. 2.0 Coolant : 1st Recommendation : 2nd Recommendation f for (mm/rev) f for ongitudinal turning (mm/rev) ap (mm) U 60 Remarks Carbon Steel Alloy Steel 130~ ~180 80~180 80~160 Stainless Steel 60~ ~ ~0.1 ax ~ ~0.1 ax ~ ~0.08 ax. 0.8 *Above cutting condition is for external grooving. Set both cutting speed and feed rate lower than 10% for internal grooving. 0.06~ ~0.1 ax ~ ~0.1 ax ~ ~0.08 ax ~ ~0.12 ax ~ ~0.12 ax ~ ~0.1 ax. 1.2 Coolant : 1st Recommendation : 2nd Recommendation 90

91 A insert (olded Chipbreaker) orkpiece aterial N60 Recommended Insert rade (Cutting Speed: m/min) Cermet N90 C40 C60 CVD Coated CR9025 PVD Coated PR630 PR930 A 30 A 40 f for (mm/rev) f for ongitudinal turning (mm/rev) ap (mm) A 50 Remarks Carbon Steel Alloy Steel 130~ ~180 80~180 80~160 Stainless Steel 60~130 IA insert (olded Chipbreaker) Recommended Insert rade (Cutting Speed: m/min) orkpiece CVD Cermet Coated aterial N60 N90 C40 C60 CR9025 PVD Coated PR630 PR ~ ~0.15 ax ~ ~0.12 ax ~ ~0.08 ax. 0.8 IA ~ ~0.17 ax ~ ~0.15 ax ~ ~0.08 ax. 0.8 IA ~ ~0.2 ax ~ ~0.18 ax ~ ~0.1 ax. 1.2 Coolant : 1st Recommendation : 2nd Recommendation f for (mm/rev) f for ongitudinal turning (mm/rev) ap (mm) IA 50 Remarks Carbon Steel Alloy Steel 60~120 60~100 60~120 60~100 Stainless Steel 60~80 N insert (CBN / PCD) Recommended Insert rade (Cutting Speed: m/min) orkpiece aterial CBN KBN510 KBN525 (KBN10B) PCD KPD001 (KPD010) Aluminum 150~2000 Brass 200~800 Cast Iron 150~400 ard aterials 80~120 *Above cutting condition is for external grooving. Set feed rate lower than 20% for face grooving. FFN orkpiece aterial Carbon Steel Alloy Steel Stainless Steel 0.04~ ~0.08 ax ~ ~0.07 ax ~ ~0.07 ax. 0.3 N2 0.05~ ~0.15 ax ~ ~0.15 ax ~ ~0.09 ax ~ ~0.03 ax. 0.1 Set the feed rate 1/100 of edge width on the first groove and check chip evacuation. FN type Inserts are only for Deep, and when used for longitudinal turning. set to ap=0.2mm and under. 0.04~ ~0.08 ax ~ ~0.07 ax ~ ~0.07 ax ~ ~0.08 ax ~ ~0.08 ax ~ ~0.08 ax. 0.5 Coolant : 1st Recommendation : 2nd Recommendation f for (mm/rev) f for ongitudinal turning (mm/rev) ap (mm) N3 0.05~ ~0.15 ax ~ ~0.15 ax ~ ~0.1 ax ~ ~0.05 ax. 0.2 See the notes below for ongitudinal turning conditions. ap and f of F Recommended Conditions ap (AX) mm under 50% of Edge idth ap0.5w f (AX) mm/rev under 3~5% of Edge idth f [0.03 (in.)~0.05 (AX.)] w ap f should be as follows. 2 oad (mm ) Edge idth (mm) N4 N5 0.08~ ~0.18 ax ~ ~0.18 ax ~ ~0.12 ax ~ ~0.08 ax. 0.3 N6 Remarks 0.10~ ~0.20 ax ~ ~0.20 ax ~ ~0.15 ax ~ ~0.1 ax. 0.4 : 1st Recommendation Recommended Insert rade (Cutting Speed: m/min) Face F type / FN type ongitudinal turningcase of F type CVD Cermet Coated PVD Coated idth (mm) idth (mm) N90 100~220 80~200 70~160 CR ~200 70~180 60~150 PR915 80~200 70~180 60~150 PR930 80~200 70~180 60~150 PR905 Cast Iron 80~ / / 6.0 f (mm/rev) f (mm/rev) 0.03~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.30 Aluminum 200~ ~ ~ ~ ~ ~ ~0.30 Brass 100~ ~ ~ ~ ~ ~ ~0.30 Coolant Remarks Coolant : 1st Recommendation : 2nd Recommendation ap f ~0.09 ~0.14 ~0.25 ~0.36 ap f0.01 w 2 91

92 Recommended Cutting Conditions V insert (round Chipbreaker) orkpiece aterial Carbon Steel Alloy Steel Stainless Steel N90 Recommended Insert rade (Cutting Speed: m/min) Cermet C40 120~ ~ ~ ~160 70~130 PVD Coated VF insert (round Chipbreaker) Recommended Insert rade (Cutting Speed: m/min) C60 80~120 80~100 60~100 PR630 80~160 80~140 60~130 he ap should be under 0.5mm if a good surface finish is required. PR930 80~140 80~120 60~110 Cast Iron 60~100 Aluminum 150~300 Brass 100~250 orkpiece aterial N60 Cermet N90 Carbon Steel 150~220 Alloy Steel 130~200 Stainless Steel 70~150 C40 150~ ~200 C60 100~150 80~130 60~100 CVD Coated CR9025 V 100SS~300SS 100S~300S V 100A~340A 100AR~150AR 0.03~ ~0.08 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.08 ax ~ ~0.12 ax ~ ~0.12 ax. 0.5 PVD Coated PR630 PR930 80~200 80~180 80~180 80~160 60~150 60~130 V 145B~185B 0.03~ ~0.08 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.08 ax ~ ~0.12 ax ~ ~0.12 ax. 0.5 * Use PVD coated grade or carbide for ongitudinal turning with edge width 1mm (V100SS / 100S / 100A) Cast Iron 60~100 Aluminum 150~400 Brass 150~300 VF 200A~340A VF 100AR~150AR 0.03~ ~0.08 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.08 ax ~ ~0.12 ax ~ ~0.12 ax. 0.5 f for (mm/rev) f for ongitudinal turning (mm/rev) ap (mm) V 200B~280B V 100BR 0.04~ ~0.09 ax ~ ~0.08 ax ~ ~0.08 ax ~ ~0.09 ax ~ ~0.15 ax ~ ~0.15 ax. 0.5 VF 250B~350B VF 150BR 0.04~ ~0.09 ax ~ ~0.08 ax ~ ~0.08 ax ~ ~0.09 ax ~ ~0.15 ax ~ ~0.15 ax. 0.5 V 300B~400B V 150BR 0.05~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 V 280C~300C 0.04~ ~0.09 ax ~ ~0.08 ax ~ ~0.08 ax ~ ~0.09 ax ~ ~0.15 ax ~ ~0.15 ax. 0.5 V 340C~400C 0.05~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 V 430C~500C 0.05~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 Remarks Coolant : 1st Recommendation : 2nd Recommendation f for (mm/rev) f for ongitudinal turning (mm/rev) ap (mm) VF 400B~490B VF 200BR 0.05~ ~0.1 ax ~ ~0.09 ax ~ ~0.09 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 FK Recommended Cutting Conditions Recommended Insert rade (Cutting Speed: m/min) Edge idth (mm) orkpiece Cermet CVD Coated PVD Coated aterial N90 CR9025 PR660 PR930 f (mm/rev) Carbon Steel Alloy Steel Stainless Steel 120~ ~160 80~150 80~180 70~150 60~140 60~130 60~130 50~120 60~130 60~130 50~120 Cast Iron Aluminum 200~450 Brass 100~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.25 VF 350C~450C 0.05~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 VF 500C~600C 0.05~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.1 ax ~ ~0.15 ax ~ ~0.15 ax. 0.8 Remarks Coolant : 1st Recommendation : 2nd Recommendation Remarks Coolant : 1st Recommendation : 2nd Recommendation 92

93 CERACU Plunge & urn Recommended Cutting Conditions NA orkpiece aterial Carbon Steel Alloy Steel Stainless Steel hen using K oolholder ap (AX) mm f (AX) mm/rev (ap)(f) shall not exceed 1/2 of ap(ax) f(ax) 2 Edge idth (mm) oad (mm ) 2.0~ ap f ~ ap f 0.8w 0.1w=0.04w 2 Recommended Insert rade (Cutting Speed: m/min) ongitudinal turning CVD PVD Cermet Coated Coated idth (mm) idth (mm) N90 100~220 80~200 70~160 CR ~200 70~180 60~150 See the notes below for ongitudinal turning conditions. PR915 80~200 70~180 60~150 PR930 80~200 70~180 60~150 hen using K oolholder (Deep ype) : Use 90% of K conditions hen using K / KS / KFS8 oolholder Recommended Conditions ap (AX) mm under 50% of Edge idth ap0.5w f (AX) mm/rev under 4% of Edge idth f0.04w ap f should be as follows. (Under 50% of K) 2 Edge idth (mm) oad (mm ) 2.0~ Recommended Conditions under 80% of Edge idth under 10% of Edge idth ~0.36 PR905 Cast Iron 100~200 ~0.64 ap0.8w f0.1w ~ / ~ / 8.0 ~ f (mm/rev) ~ ~ : 1st Recommendation : 2nd Recommendation ap f (mm/rev) 0.05~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~150 Aluminum 200~500 Brass 100~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.30 f r Remarks Coolant ap f ~0.10 ~0.18 ~0.32 ~0.50 ~0.72 ~ ap f0.02w hen using KI oolholder Recommended Conditions ap (AX) mm under 70% of Edge idth f (AX) mm/rev under 8% of Edge idth ap f should be as follows. (Under 70% of K) 2 oad (mm ) Edge idth (mm) ap0.7w f0.08w ap f ~0.25 ~0.44 ~0.70 / / A 8030 (Face ) orkpiece aterial Carbon Steel Alloy Steel Stainless Steel ap f0.04w Recommended Insert rade (Cutting Speed: m/min) Face ongitudinal turning CVD Cermet Coated PVD Coated idth (mm) idth (mm) N90 100~220 80~160 70~140 CR ~160 70~160 60~130 PR915 80~160 70~160 60~130 PR930 80~160 70~160 60~130 PR905 Cast Iron 80~ f (mm/rev) 0.1~ ~ ~ ~ ~ ~ ~ ~ ~0.35 Aluminum 200~ ~ ~0.30 Brass 100~ ~ ~0.30 f (mm/rev) Remarks Coolant : 1st Recommendation : 2nd Recommendation 93

94 uide for CERACU Plunge&urn uide for External Point ( ) (ongitudinal turning after ) Depth Over 0.5mm: At roughing (Refer to Fig.1) Before ongitudinal turning, pull the tool back about 0.1mm after grooving, instead of ongitudinal turning subsequent to grooving. (Failure to pull the tool back before traverse cutting will result in an unbalanced load applied on only one side of the cutting edge.) Depth under 0.5mm: At finishing (Refer to Fig.2) ongitudinal turning subsequent to grooving is possible because shallow groove depths relate a small load on the cutting edge. (Retention time is not necessary.) Before ongitudinal turning, pull the tool back about 0.1mm after grooving ( Depth Over 0.5mm: At roughing) Fig.1 Point ( ) hen widening the groove width, apply the Step urning as shown in Fig.3. he widened groove and side walls should be finished last. (For better chip control, ap over 0.5mm is recommended.) Note: If the workpiece is not supported at the center, reduce the feed rate when grooving towards center ogitudinal turning subsequent to grooving is possible because there is only a small force on the cutting edge. Fig.2 Fig.3 uide for Face oolholder Selection Choose the best tool depending on the groove width. he machining Dia. ød listed in the catalog indicates the depth of the first plunge of face grooving as shown in Fig.1. Confirm Depth (dimension ) Fig.1 It is recommended to install the toolholder in the reverse position. Fig.2 his will provide smooth chip flow and chip clearance. oolholder Insert Rhand (No and) oolholder Insert hand (No and) ongitudinal turning ips ongitudinal turning direction should be from the outer diameter to the inner diameter as shown in Fig.3. his improves chip evacuation. Fig.2 oolholder's and and Rotation Fig.3 94

95 CERACU Plunge&urn uide for Face (Continued) Point ( ) (ongitudinal turning after ) Depth Over 0.5mm: For roughing (Refer to Fig.4) Before ongitudinal turning, pull the tool back about 0.1mm after grooving, instead of ongitudinal turning subsequent to grooving. (Failure to pull the tool back before traverse cutting will result in an unbalanced load applied on only one side of the cutting edge.) Before ongitudinal turning, pull the tool back about 0.1mm after grooving ( Depth Over 0.5mm: At roughing) Fig.4 Depth under 0.5mm: For finishing (Refer to Fig.5) ongitudinal turning subsequent to grooving is possible because there is only a small force on the cutting edge.. (Retention time is not necessary.) ongitudinal turning subsequent to grooving ( Depth under 0.5mm: At finishing) Fig.5 Point ( ) hen widening the groove width, apply the Step urning as shown in Fig.6. he widened groove and side walls should be finished last. (For better chip control, ap over 0.5mm is recommended.) rouble shooting Fig.6 rouble hitish trace remains at the groove bottom. Increase the cutting speed for finishing process only. (his can handle most of the cases). If the method is not successful, try as follows. Countermeasures Check the insert edge's parallelness. Adjustment: Apply the insert edge to the work face and adjust the toolholder within the angle of ±5'. (Fig.7) 905 Fig.7 Chips are entangled. Install the toolholder in the reverse position. Adjust the coolant flow to the cutting edge. hen widening the groove, do not machine one deep groove. Instead, repeat shallow grooving and turning. Insert cracks when ongitudinal turning. Reverse the facing direction. roove is not straight. Check the edge's parallelness. Decrease the feed rate. 95

96 uide for Insert with olded Chipbreaker uide for with Cermet Insert (Steel) 1. Set the f under 0.12mm/rev (0.05~0.10mm/rev normally). 2. Coolant is recommended. 3. Set the cutting speed VC=150220m/min. 4. Set the toolholder overhang as short as possible. ow to Improve Surface Finish (when surface roughness below 3 Rz is required) 1. Increase the cutting speed (VC=220m/min.AX) 2. Program retention time at the groove bottom. 3. Apply a light hone to the cutting edge by hand lapper. Chips for Easy Evacuation Chip Control of Insert with olded Chipbreaker Advantages of Y Chipbreaker 1. olded chipbreaker curls chips spirally and evacuates chips easily. 2. igh precision molded Insert with economical 3 cutting edges. 3. Can be used in automated production. ood chip control at shoulder grooving due to the combination of front rake and front projections. Improved chip control in sticky materials due to back projections. BAY 3Edgeolded Chipbreaker Alternative oolholder Reference able for oolholder Conventional oolholder Spare Parts ood surface finish of groove wall due to narrow chips' evacuation by the effect of side rake and front projections. Alternative oolholder ess cutting force due to rake angle when installing on toolholder. Overall length (mm) Clamp Screw rench rench Overall length (mm) Remarks KF 1010K16F 125 KF 1010JX16F F 150 SB4070R F8 1212JX16F F JX16F 120 K 0810K K SE40120R 15S K 1010JX JX K 0810K K SE40120R 15S K 1010JX JX SE50125R JX2 120 K 1010K K 1010JX SE40120R 15S JX SE50125R JX K SE50125R 20 K 1616JX3 120 No replacement No replacement Note) he corresponding replacements may be different from the conventional parts in insert clamping system or insert size. ake sure their specifications referring to the catalog or other documents