Rotating exactly, using. E: P: F: Young Street Carrington NSW 2294

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1 Rotating exactly, using No.4, Shueiyuan Rd., engyuan ist., Taichung City 4, TIN. TE: X : info@exactmachinery.com eb site: Rheinland CERTIE ISO 9001:08 I E: sales@livetools.com.au P: : Young Street Carrington NS 2294

2 Innovation.Quality.Professionalism EXCT is a professional global supplier with a robust technological R& foundation, complimented by a quality minded workforce with "state of the art" manufacturing equipment and a stringent quality control department, this, plus a professional distribution network all of whom are committed to solution finding and complete customer satisfaction. EXCT top quality CNC Rotary Tables and Indexing Tables are used in a wide variety of applications in the Medical, erospace and utomotive industries, in the manufacturing of Oil & ater pipeline valves and equipment and in Job Shops where flexibility is required. Plus many others. Throughout over 2 decades of experience, EXCT has continuously developed new and innovates products to improve the manufacturing processes and productivity for our customers. ith top quality products and professional support, our customers are "Rotating exactly, using EXCT!" Rotating exactly, using Research and evelopment Parts Manufacturing and ssembly Exact Machinery has a specialized R & team who work closely with customers in developing products with the optimum performance characteristics to ultimately create the ideal solution to meet specific application needs, during which Solid orks 3 software and finite element analysis programs are used. The mechanical structures are simulated and analyzed thus the most demanding technical specifications are prequalified and the design data can be passed onto the customer in the fastest possible way. ll key components are manufactured in or state of the art workshops to achieve and maintain the highest quality possible. ll components and subassemblies are meticulously checked prior to and throughout the assembly process. Tables are assembled and tested under strict enforcement of standardized procedures based upon ISO 9001.

3 Quality Control and inal Inspection Our quality procedures not only guarantee a precise assembly, but also verifies that each component is manufactured perfectly within specification, by using the most up to date 3 measuring devices. Zeiss 3 Measuring Machines Each Table has the positioning accuracy and repeatability checked in accordance to ISO 2-2 standards, either by using an optical auto-collimator or a laser measuring system depending upon table type. Surface Roughness Measuring Instrument The laser angular measurement executes measurement at any angle which will work out the real involute teeth tolerance Hardness Tester Instrument gilent aser ngular Position Measurement System 2 measuring machines Optical uto-collimator orm heel Measuring Instrument

4 CONTENTS Rotary Tables TRT CNC Rotary / Tilting Tables Manual Indexing Tables, with Hirth Gear ccessories 8 NCT CNC Vertical / Horizontal Tables 19 TRT-TN CNC Multi Spindle Tilting Rotary Table 42 MT Manual Rotation, Pneumatic and Hydraulic Clamping MTS and MTS- Manual Tailstocks NCT-R CNC Tables with a rear mounted motor NCT-TN CNC Multi Spindle Tables NCT- Mega Central Hole CNC Rotary TableTable NCT-T CNC Rotary Tables fitted to a Manual Tilting ase utomatic Pallet Changer with orktable 44 NCT-HP uto-pallet Changer with a CNC Rotary Table TS and TS- uto Tailstocks, Pneumatic or Hydraulic ctuaction TS Heavy uty Tailstocks 16 ERT CNC Rotary / Tilting Tables Indexing Tables, Non-ifting, Motor riven with Hirth Gear 31 NCT-H CNC Heavy uty Rotary Tables Indexing Tables, Non-ifting, Rack & Pinion rive with Hirth Gear 45 HC-HP uto-pallet Changer with an Indexing Table 54 NS C igital, Single xis Controller 26 HC CNC Vertical / Horizontal Tables, Hydraulic Hirth Gear Clamping 34 CT Hydraulic Horizontal Index Tables 48 HC-12HP orktables with a built-in Pallet Receiver 56 NS- C igital, Single xis Controller 28 HC-H CNC Horizonal Tables, Hydraulic Hirth Gear Clamping 38 CT-V Hydraulic Vertical Index Tables NC Rotary Tables with Torque Motors 58 Hirth Coupling Gear 2 piece and 3 piece coupling sets HC-H CNC Heavy uty Tables, Hydraulic Hirth Gear Clamping CT-S CNC Vertical / Horizontal "uilt-in" Tables, Hydraulic Hirth Gear Clamping 49 ES NC Rotary Table with irect rive Motor and Hydraulic Clamping ccessories NOTE:The information contained in this product catalogue is based on detail available at the time of printing; EXCT reserves the right to make changes arising from constant product development without advance notice

5 ide range of types and sizes Robust and wear-resistant design NCT/TRT/ERT CNC Rotary Tables with orm & heel rive RGE CONTCT SURCES SSURES THE UTIMTE IN POERU PERORMNCE N SMOOTH MOTION The NCT series of tables expand Machining Centers production capacity. Mounted in either a horizontal or vertical plane, these tables are used to add 4th or 5th axis capability. Inside the rotary tables, the worm shaft and worm gear system decide the tables' accuracy and life. Through the strict inspection and in-house machining of the worm system, Exact guarantees products optimal performance and high dynamic durability. ERT Outstanding rotation torque High dynamic accuracy and longevity Easy installation and maintenance TRT Rugged, 3 Surround Clamping Materials orm gear: Special high-tensile aluminum-brass equal in strength to a steel alloy. orm shaft: Hardened alloy steel Our massive, 3 low volume, high speed Hydraulic Clamping System is immediately behind the table to ensure maximum rigidity during machining operations. solid and sealed clamping structure maintains maximum holding power while keeping contaminates out. Only a small amount of hydraulic fluid is required to achieve an optimum clamping force, the source of which can be from a mini hydraulic pump unit or an air-over-oil intensifier; both are options. NCT High Rotation Torque The combination of brass and alloy steel offers less friction. Motor torque is transferred efficiently. High class material worm system guarantees high torque transmission. arge orm Gear Close to Table Top 3 Surround Clamp NCT-T The worm gear with a large pitch diameter creates a large engagement area and less pressure on the contact surface, resulting in resistance against wear. Hydraulic Power gear NCT-TN NCT-H 6

6 NCT CNC Rotary Table NCT tables are designed with axial - radial bearings to provide excellent load and thrust capabilities. The hydraulic clamp produces a massive holding power and the housings withstand any twisting or flexing. The large center bore series provides for added flexibility when adding work holding devices. Suitable for Vertical and Horizontal mounting NCT CNC Rotary Table NCT tables are designed with axial - radial bearings to provide excellent load and thrust capabilities. The hydraulic clamp produces a massive holding power and the housings withstand any twisting or flexing. The large center bore series provides for added flexibility when adding work holding devices. Suitable for Vertical and Horizontal mounting Model NCT-1R() NCT-10R() NCT-0R() NCT-2R() NCT-3RV(V) NCT--3RV(V) Table diameter (mm) Ø1 Ø10 Ø0 Ø2 Ø3 iameter of "Pilot" bore (mm) Ø H Ø H Ø H Ø H Ø H /Ø110 H iameter of through hole (mm) Ø Ø Ø Ø Ø46/Ø Overall height with table top horizontal (mm) Center height with table top vertical (mm) idth of T slots (mm) 12 H 12 H 12 H 12 H 14 H idth of alignment key in mounting base (mm) 14 h 14 h h h h Clamp operation pressure (Hydraulic) (bar) mbient temperature ( C) ~ Minimum input increment (degree) Gear ratio, Motor to Table Top 1/90 1/90 1/90 1/1 1/1 Table speed (motor 00 r.p.m) (motor 00 r.p.m) NUC α2i α4i α4i α8i α12i Servo motor MITSUISHI H-105T H-54T H-54T H-104S H-4S SIEMENS 1K042 1K0 1K0 1K063 1K083 Indexing accuracy (sec of arc) Repeatability (sec of arc) Rotation torque Permissible load (ith table clamped) Permissible piece part and fixture weight x x (kgf) (N) (kg) (kg) Net eight (kg) llowable work inertia 2 Ø J= 8 (kg-m 2 ) * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page 61. Model NCT-0RV NCT--0RV NCT--0RV NCT--6RV NCT--800R NCT--0R NCT--10R Table diameter (mm) Ø0 Ø0 Ø6 Ø800 Ø0 Ø10 iameter of "Pilot" bore (mm) Ø H /Ø155 H Ø0 H Ø2 H Ø295 H Ø5 H Ø3 H iameter of through hole (mm) Ø51/Ø1 Ø10 Ø210 Ø2 Ø2 Ø280 Overall height with table top horizontal (mm) Center of height with table top vertical (mm) idth of T slots (mm) 14 H H H 22 H 22 H 22 H idth of alignment key in mounting base (mm) h h h 22 h 22 h 22 h Clamp operation pressure (Hydraulic) (bar) mbient temperature ( C) ~ Minimum input increment (degree) Gear ratio, Motor to Table Top 1/0 1/0 1/0 1/3 1/3 1/ Table speed (motor 00 r.p.m) NUC α12i α12i α22i α22i α22i αi Servo motor MITSUISHI H-4S H-4S H-354S H-354S H-354S X SIEMENS 1K083 1K083 1K101 1K101 1K101 1K103 Indexing accuracy (sec of arc) Repeatability (sec of arc) Rotation torque Permissible load (ith table clamped) Permissible piece part and fixture weight x x (kgf) (N) (kg) (kg) Net eight (kg) llowable work inertia 2 Ø J= 8 (kg-m 2 ) * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page 61. Standard accessories lock nuts Hangers Optional accessories NS controller Tailstock Taper Support 3-jaw chuck with sub plate Encoder PHC Standard accessories lock nuts Hangers Optional accessories NS controller Tailstock Taper Support 3-jaw chuck with sub plate Encoder PHC *(p.54) *(p.) *(p.52) *(p.) *(p.61) *(p.) *(p.54) *(p.) *(p.52) *(p.) *(p.61) *(p.) 8 9

7 Guaranteed accuracy NCT-0RV NO Inspection items NCT-1 NCT-10 NCT-0 NCT-2 NCT--3 NCT--0 NCT--0 NCT--6 NCT--800 NCT--0 NCT Concentricity of center hole Perpendicularity of table with guide block Per total table length Height difference of both center lines of Rotary table and tailstock Per 0 mm length Perpendicularity of table top to frame bottom Per total table length Table top flatness Per total table length Parallelism of table top to frame bottom Parallelism between table surface and frame bottom Per total table length NCT--0RV Ø0 Ø Ø Ø10 Ø NCT-1R NCT--6RV Ø3 Ø Ø6 Ø210 Ø NCT-10R NCT--800R NCT-0R Ø800 Ø Ø Ø Ø 5 10 NCT--0R NCT--10R NCT-2R NCT-3RV Ø Ø1 Ø Ø2 Ø Ø

8 NCT-R CNC Rotary Table with rear mounted motor NCT-1R NCT-R Tables have a rear mounted drive motor, especially suited for use on compact machines and where the workspace is limited. High rigidity and excellent thrust force capabilities due to its optimal structure design Model NCT-1R NCT-10R NCT-0R NCT-2R Table diameter (mm) Ø1 Ø10 Ø0 Ø2 iameter of "Pilot" bore (mm) Ø H Ø H Ø H Ø H iameter of through hole (mm) Ø Ø Ø Ø Center height with table top vertical (mm) idth of T slots (mm) 12 H 12 H 12 H 12 H idth of alignment key in mounting base (mm) 14 h 14 h h h Clamp operation pressure (Hydraulic) (bar) mbient temperature ( C) ~ Minimum input increment (degree) Gear ratio, Motor to Table Top 1/90 1/90 1/90 1/1 Table speed (motor 00 r.p.m) (motor 00 r.p.m) NUC α2i α4i α4i α8i Servo motor MITSUISHI H-105T H-54T H-54T H-154S SIEMENS 1K042 1K0 1K0 1K063 Indexing accuracy (sec of arc) 15 Repeatability (sec of arc) Rotation torque Permissible load (ith table clamped) x x (kgf) (N) Permissible piece part 90 (kg) 0 85 and fixture weight Net eight (kg) 85 1 NCT-10R NCT-0R * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page 61. NCT-2R Standard accessories lock nuts Hangers Optional accessories NS controller Tailstock Taper Support 3-jaw chuck with sub plate Encoder PHC *(p.54) *(p.) *(p.52) *(p.) *(p.61) *(p.)

9 NCT-TN CNC Multi Spindle Rotary Table NCT-1R-T2 NCT-1R-T3 NCT-TN allow multiple piece parts and multiface machining for greater productivity. The one-piece housing and a single worm shaft ensures optimum rigidity, accuracy and agility Model NCT-1R -T2/T3/T4 NCT-10R -T2/T3 NCT-0R-T2 NCT-2R-T2 Table diameter (mm) Ø1 Ø10 Ø0 Ø2 iameter of "Pilot" bore (mm) Ø H Ø H Ø H Ø H iameter of through hole (mm) Ø Ø Ø Ø istance between table centers (mm) Overall height with table top horizontal (mm) Center height with table top vertical (mm) idth of T slots (mm) 12 H 12 H 12 H 12 H idth of alignment key in mounting base (mm) h 14 h h h Clamp operation pressure (Hydraulic) (bar) mbient temperature ( C) ~ Minimum input increment (degree) Gear ratio, Motor to Table Top 1/90 1/90 1/90 1/1 Table speed (motor 00 r.p.m) (motor 00 r.p.m) NUC α4i/α8i α8i α8i α8i Servo motor MITSUISHI H-54T/H-104S H-104S H-104S H-154S SIEMENS 1K0/1K063 1K063 1K063 1K063 Indexing accuracy (sec of arc) Repeatability (sec of arc) Rotation torque Permissible load (ith table clamped) x x (kgf) (N) NCT-1R-T4 NCT-10R-T NCT-0R-T NCT-10R-T Permissible piece part and fixture weight 0 (kg) (kg) 0 85 Net eight (kg) 0 / 90 / / llowable work inertia 2 Ø J= 8 (kg-m 2 ) * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page 61. NCT-2R-T Standard accessories lock nuts Hangers Optional accessories NS controller Tailstock Taper Support 3-jaw chuck with sub plate Encoder PHC *(p.54) *(p.) *(p.52) *(p.) *(p.61) *(p.)

10 ERT CNC Rotary Tilting Tables ERT-2 ERT series of Rotary Tilting Tables enables accurate and productive machining. These tables are designed so that the surface of the table top is on the centerline of the tilting axis, for a greater piece part capacity, easier programming and less interference in the work zone. Model ERT-2 ERT-3 ERT-0 Table diameter (mm) Ø2 Ø3 Ø0 iameter of "Pilot" bore (mm) Ø0 H Ø H Ø0 H T-slots iameter of through hole (mm) Ø Ø Ø10 Tilting angle of tilting axis -110 ~ + Table height at 0 (mm) idth of T slots (mm) 12 H 14 H H idth of alignment key in mounting base (mm) 14 h h h Clamp operation pressure (Hydraulic) (bar) mbient temperature ( C) ~ xis Rotary Tilting Rotary Tilting Rotary Tilting Minimum input increment (degree) Gear ratio, Motor to Table Top 1/1 1/0 1/1 1/0 1/0 1/3 Table speed (motor 00 r.p.m) NUC α8i α8i α8i α12i α12i α22i Servo motor MITSUISHI H-104S H-104S H-104S H-4S H-4S H-354S SIEMENS 1K063 1K063 1K063 1K083 1K083 1K101 Indexing accuracy (sec of arc) Repeatability (sec of arc) Tilting range ( Horizontal = 0 ) -110 ~ ~ ~+ Rotation torque ERT-3 T-slots Tilting angle of tilting axis -110 ~ + Permissible load (ith table clamped) Permissible piece part and fixture weight x x (kgf) 0 10 (N) (kg) ~90 (kg) 0 0 ERT-0 Permissible work moment x Net eight (kg) llowable work inertia 2 J= 8 Ø (kg-m 2 ) T-slots * e reserve the right to make changes arising from constant product development without advance notice. Tilting angle of tilting axis -110 ~ + * The list of fitting servomotor, please refer to page 61. Standard accessories lock nuts Hangers Optional accessories NS controller Tailstock Taper Support 3-jaw chuck with sub plate Encoder PHC x 2 *(p.54) *(p.) *(p.52) *(p.) *(p.61) *(p.) 16 1

11 TRT CNC Rotary Tilting Tables TRT, NC controlled 2 axis tables are suitable for larger work capacities when 5 axis machining. One piece housing structure with powerful hydraulic clamping system offers a greater clamping torque and high loading capacities. esigned for easy installation and alignment. TRT-TN CNC Multi Spindle Tilting Rotary Table TRT-TN offers multi station 5 axes machining operation. This enhances the productivity for mass production. One piece frame structure offers high stability. Model TRT- TRT-10 TRT-2 TRT-3 TRT-4 Table diameter (mm) Ø90 Ø10 Ø2 Ø3 Ø4 iameter of "Pilot" bore (mm) Ø55 H Ø5 H Ø H Ø H Ø10 H iameter of through hole (mm) Ø35 Ø Ø Ø46 Ø1 Table height at 0 (mm) Table height at 90 tilted (mm) Table Center height at 90 tilted (mm) idth of T slots (mm) x 12 H 12 H 14 H 14 H idth of alignment key in mounting base (mm) 14 h h h h h Clamp operation pressure (Hydraulic) (bar) 5 (Pneumatic) mbient temperature ( C) ~ xis Rotary Tilting Rotary Tilting Rotary Tilting Rotary Tilting Rotary Tilting Minimum input increment (degree) Gear ratio, Motor to Table Top 1/ 1/1 1/2 1/1 1/3 1/3 1/3 1/3 1/0 1/3 Table speed (motor 00 r.p.m) (motor 00 r.p.m) NUC α2i α2i α2i α8i α8i α8i α8i α8i α12i α12i Servo motor MITSUISHI H-105T H-105T H-105T H-104S H-104S H-104S H-154S H-154S H-4S H-4S SIEMENS 1K042 1K042 1K042 1K063 1K063 1K063 1K063 1K063 1K083 1K083 Indexing accuracy (sec of arc) Repeatability (sec of arc) Tilting range ( Horizontal = 0 ) - ~ ~ ~ ~ ~+110 Rotation torque (kgf) (N) Permissible load (ith table x clamped) x Permissible piece part and fixture weight Permissible work moment 0 (kg) 1 2 0~90 (kg) 1 x Net eight (kg) llowable work inertia 2 J= 8 Ø Guaranteed inspection accuracy (kg-m 2 ) C Model TRT--T2 TRT-10-T2 TRT-2-T2 Table diameter (mm) Ø90 Ø10 Ø2 iameter of "Pilot" bore (mm) Ø55 H Ø5 H Ø H iameter of through hole (mm) Ø35 Ø Ø Table height at 0 (mm) Table height at 90 tilted (mm) Table Center height at 90 tilted (mm) idth of T slots (mm) x 12 H 12 H idth of alignment key in mounting base (mm) 14 h h h Clamp operation pressure (Hydraulic) (bar) 5 (Pneumatic) mbient temperature ( C) ~ xis Rotary Tilting Rotary Tilting Rotary Tilting Minimum input increment (degree) Gear ratio, Motor to Table Top 1/ 1/1 1/2 1/1 1/3 1/3 Table speed (motor 00 r.p.m) (motor 00 r.p.m) Servo motor NUC α4i α4i α4i α8i α8i α8i MITSUISHI H-54T H-54T H-104S H-104S H-154S H-154S SIEMENS 1K0 1K0 1K063 1K063 1K063 1K063 Indexing accuracy (sec of arc) Repeatability (sec of arc) Tilting range ( Horizontal = 0 ) - ~ ~ ~+110 Rotation torque (kgf) 15 (Single table) 0 (Single table) 0 (Single table) Permissible load (ith table clamped) Permissible piece part and fixture weight x x (N) (kg) (Single table) (Single table) (Single table) 0~90 (kg) 13 (Single table) (Single table) (Single table) Permissible x work moment Net eight (kg) llowable work inertia 2 Ø J= 8 (kg-m 2 ) * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page 61. NO Inspection items TRT- TRT-10 TRT-2 TRT-3 TRT-4 1 Table flatness Per overall length Table run out Parallelism of table top to frame bottom Per overall length Parallelism of table top to center line Per overall length Concentricity of center hole Parallelism of table top to frame bottom guide blocks Per overall length

12 TRT- TRT-10 TRT-2 TRT-3 TRT-4 TRT--T2 ayout imension of TRT series ayout imension of TRT-TN Ø TRT-2-T Ø Ø Ø h Ø Ø55 46 Ø Ø Model NCT- Mega Central Hole CNC Rotary Table Suitable for large workpiece machining Ø345mm very large through hole and table diameter Ø5mm is particularly good for pipeline machining. Excellent for heavy loading and high accuracy Rigid structure design and hydraulic clamping system. Compact design NCT--5R Table diameter (mm) Ø5 iameter of "Pilot" bore (mm) Ø0 H iameter of through hole (mm) Ø345 Table height at 0 (mm) 2 Table Center height at 90 tilted (mm) 310 idth of T slots (mm) H idth of alignment key in mounting base (mm) h Clamp operation pressure (Hydraulic) (kg/cm 2 ) 35 mbient temperature ( C) ~ Minimum input increment (degree) Gear ratio, Motor to Table Top 1/0 Table speed (motor 00 r.p.m) 16. Servo motor NUC α12i Indexing accuracy (sec of arc) 15 Repeatability (sec of arc) 4 Rotation torque Permissible load (ith table clamped) Permissible piece part and fixture weight x x (kgf) (N) (kg) 0 90 (kg) 0 Net eight (kg) 4 llowable work inertia 2 Ø J= 8 (kg-m 2 ) 35 * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page Ø NCT--5R Ø90 Ø90 Ø Ø Ø Ø Ø2 Ø2 155 Ø Ø Ø Ø Ø345 2 Ø Ø Ø

13 0 NCT-T CNC Rotary Tables / Manual Tilting xis NCT-2T 869 NCT-T NC Rotary Tables mounted onto a rugged manually adjustable base. n integral rotary table structure with a powerful clamping system fitted to tilting base with a working angle range of 0 to for greater working capacity. Model NCT-2T NCT-3T NCT-0T Table diameter (mm) Ø2 Ø3 Ø0 iameter of "Pilot" bore (mm) Ø H Ø H Ø H iameter of through hole (mm) Ø Ø46 Ø51 Table height at 0 (mm) Table height at 90 tilted (mm) Table Center height at 90 tilted (mm) idth of T slots (mm) 12 H 14 H 14 H i d t h o f a l i g n m e n t k e y i n m o u n t i n g b a s e (mm) h h h Clamp operation pressure (Hydraulic) (bar) mbient temperature ( C) ~ xis Rotary Tilting Rotary Tilting Rotary Tilting Minimum input increment (degree) (5 ) (6 ) (6 ) Gear ratio, Motor to Table Top 1/1 1/ 1/1 1/90 1/0 1/90 Table speed (motor 00 r.p.m) X X 16.6 X (motor 00 r.p.m) 33.3 X 33.3 X 22.2 X NUC α8i Manual α12i Manual α12i Manual Servo motor MITSUISHI H-104S Manual H-4S Manual H-4S Manual SIEMENS 1K063 Manual 1K083 Manual 1K083 Manual Indexing accuracy (sec of arc) Repeatability (sec of arc) Tilting range ( Horizontal = 0 ) 0 ~+ 0 ~+ 0 ~+ Rotation torque Permissible load (ith table clamped) Permissible piece part and fixture weight x x (kgf) (N) (kg) (kg) 1 0 Net eight (kg) NCT-3T NCT-0T Optional Ø R413.9 R Gear ratio 1/ 210 Ø Ø Gear ratio 529 1/ R452.2 Ø Ø Gear ratio1/ Ø0 Ø1 Ø Ø llowable work inertia 2 J= 8 Ø (kg-m 2 ) Heidenhain RO-486 scale (option) can be fit for easy position degree reading. * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page 61. Standard accessories lock nuts Hangers Optional accessories NS controller Tailstock Taper Support 3-jaw chuck with sub plate Encoder PHC *(p.54) *(p.) *(p.52) *(p.) *(p.61) *(p.) 22 23

14 HC Series Indexing Tables with a 3 piece Hirth Coupling Gear NON-ITING TE TOP ITH HIGH PRECISION 3-PIECE HIRTH COUPING GER EXTREMEY CCURTE ITH POSITIVE MECHNIC OCKING OR HEVY MCHINING ide range of styles and sizes Robust and wear-resistant design High indexing accuracy and repeatability values Resistance to high machining forces Simple installation with reliable operation ow maintenance design Non-lifting, 3 piece coupling design has a reinforcing holding force and permits a table top that does not raise and lower during indexing. solid sealing system prohibits swarf, chips or cutting fluids from entering into housing, this creates reliability and longevity. Hydraulic rack & pinion drive with built-in cushions to ensure smooth operation with optimum cycle times, the table clamp and unclamp functions are hydraulic and monitored for safety by reliable feedback switches. unction Principles of Non-ifting Indexing Tables The HC series of automatic indexing tables can be used with the table top in either the horizontal or vertical plane and are suitable for use on Machining Centers, Rotary transfer machines and most any other style of production machines and in manufacturing systems. Rotation is by a worm and wheel driven via a servo motor, hydraulic clamping through the 3 piece coupling generates a resistance to high machining forces, add for the ultimate in positioning accuracy and rigidity. rawing 1 rawing 2 HC C (unclamping / clamping route) C (up and down action gear) There are 3 gear rings to each Hirth Coupling Gear ring is attached to the rotating table top plate Gear ring is the "datum" attached to the table housing Gear ring C raises and lowers inside the table housing to connect gear ring and gear ring together after each cycle. Please refer to drawing 2 Gear ring C is shown lowered to release the locked assembly Gear ring is now free to rotate with the table top fter the rotation is complete, Gear is now in the new location Gear ring C then raises to create a re-locked assembly as illustrated in drawing 1 Note: The raising and lowering of the gear rings is similar to a lapping effect. The accuracy of the gear teeth improves over time. HC-H 24

15 HC CNC Vertical / Horizontal Indexing Table, Hirth Gear - Hydraulic clamping The HC series of Indexing Tables are rotated via a dual lead worm gear system driven by a servo motor. Hydraulic locking via a 3 piece Hirth gear for superior positioning accuracy, powerful clamping and rigidity. Most models available for rotation in multiples of either 1 or 5 increments of motion. Model HC-0R() HC-2R() HC-3RV HC-0RV HC-0RV Table diameter (mm) Ø0 Ø2 Ø3 Ø0 Ø0 iameter of "Pilot" bore (mm) Ø35 H Ø55 H Ø H Ø1 H Ø1 H iameter of through hole (mm) Ø Ø Ø80 Ø80 Ø90 Overall height with table top horizontal (mm) Center height with table top vertical (mm) idth of T slots (mm) 12 H 12 H 14 H 14 H H idth of alignment key in mounting base (mm) h h h h h Operating pressure - Hydraulic (bar) mbient temperature ( C) ~ Table division (division) Minimum input increment (degree) Gear ratio, Motor to Table Top 1/5 1/1 1/2 1/1 1/0 Table speed (motor 00 r.p.m) (motor 00 r.p.m) NUC α4i α8i α12i α12i α12i Servo motor MITSUISHI H-54T H-104S H-4S H-4S H-4S SIEMENS 1K0 1K063 1K083 1K083 1K083 Indexing accuracy (sec of arc) ±4 ±4 ±4 ±4 ±4 Repeatability (sec of arc) ±1 ±1 ±1 ±1 ±1 Clamping torque Permissible load (ith table clamped) Permissible piece part and fixture weight x x (kgf) (N) (kg) (kg) Net eight (kg) llowable work inertia 2 Ø J= 8 (kg-m 2 ) * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page 61. Standard accessories lock nuts Hangers Optional accessories NS controller Tailstock Taper Support 3-jaw chuck with sub plate Hydraulic unit *(p.54) *(p.) *(p.52) *(p.) *(p.) Guaranteed inspection accuracy NO Inspection items HC-0 HC-2 HC-3 HC-0 HC-0 1 Concentricity of center hole Perpendicularity of table with guide block Per total table length Height difference of both center lines of Rotary table and tailstock Per 0 mm length Perpendicularity of table top to frame bottom Per total table length Table top flatness Per total table length Parallelism of table top to frame bottom Parallelism between table surface and frame bottom Per total table length HC-0R HC-3RV HC-0RV HC-2R HC-0RV

16 HC-H CNC Horizontal Indexing Tables with Hirth Gear - Hydraulic Clamping HC-H series Indexing Tables are rotated by a dual lead worm gear driven via a servo motor. Equipped with a 3 piece Hirth coupling, these tables achieve a superior positioning accuracy and the hydraulic clamping system provides the ultimate rigidity. High density housings resist flexing under load and can accommodate high machining forces. Model HC-4H HC-0H HC-6H HC-800H Table dimension (x) (mm) 4 x 4 0 x 0 6 x x 800 iameter of "Pilot" bore (mm) Ø H Ø H Ø H Ø H Overall height (mm) idth of T slots (mm) H H H 22 H idth of alignment key in mounting base (mm) h h h 22 h Operating pressure - Hydraulic (bar) mbient temperature ( C) ~ Table division (division) Minimum input increment (degree) 5 o 1 o 5 o 1 o 5 o 1 o 5 o 1 o Gear ratio, Motor to Table Top 1/1 1/0 1/0 1/0 Rotation speed (motor 00 r.p.m) NUC α12i α12i α12i α22i Servo motor MITSUISHI H-4S H-4S H-4S H-354S SIEMENS 1K083 1K083 1K083 1K101 Indexing accuracy (sec of arc) ± 4 ± 4 ± 4 ± 4 Repeatability (sec of arc) ± 1 ± 1 ± 1 ± 1 Clamping torque Permissible load (ith table clamped) x xh H (kgf) (N) Permissible piece part 0 and fixture weight (kg) Net eight (kg) llowable work inertia J= x (kg-m 2 ) * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page 61. Guaranteed inspection accuracy NO Inspection ltems HC-4H HC-0H HC-800H 1 Concentricity of center hole Table run out mm Table straightness mm Parallelism between plate and base mm Square of side reference plane mm T-Slot tolerance mm HC-4H 5 HC-0H HC-6H HC-800H x4-M10xP PT3/8 Table unclamp PT3/8 Table clamp M12 26 PT1/2 Table clamp PT1/2 Table unclamp M16xP Table clamp PT 1/2 1 Table unclamp PT 1/ x8-M12 45 Table clamp Table unclamp T-slots 34 T-slots T-slots 38 T-slots

17 HC-H Heavy uty, CNC Horizontal Indexing Tables with Hirth Gear - Hydraulic Clamping HC-H is suitable for horizontal machining center and boring / milling machine. Equipped with three piece hirth coupling gear to achieve super positioning accuracy. Particularly suitable for 0 degree double end boring. Table sizes from 0mm to mm or manufactured according to customer s requirement, loading capacity up to,000kgs (on request). NCT-H Heavy uty, CNC Rotary Tables NCT-H is suitable for horizontal machining center and boring/milling machine. Equipped with dual lead worm transmission for minimum increment degree. Table sizes from 0mm to mm or manufactured according to customer s requirement, loading capacity up to,000kgs (on request). Model HC-0H HC-10H HC-00H orking table dimension (x) (mm) 0 x 0 10 x x 00 iameter of "Pilot" bore (mm) Ø H Ø H Ø H Overall height (mm) idth of T slots (mm) 22 H 22 H 28 H Operating pressure - Hydraulic (bar) mbient temperature ( C) o ~ o Table division (division) Minimum input increment (degree) 5 o 1 o 5 o 1 o 5 o 1 o Gear ratio, Motor to Table Top 1/3 1/ 1/ Table speed (motor 00 r.p.m) Servo motor NUC α22i αi αi SIEMENS 1K101 1K103 1K103 HEIENHIN QSY155 QSY155 QSY155 Indexing accuracy (sec of arc) ± 4 ± 4 ± 4 Repeatability (sec of arc) ± 1 ± 1 ± Clamping torque Permissible load (ith table clamped) x xh H (kgf) (N) Permissible piece part 0 and fixture weight (kg) Net eight (kg) llowable work inertia J= x 12 (kg-m 2 ) * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page 61. Guaranteed inspection accuracy NO Inspection ltems HC-0H HC-10H HC-00H 1 Concentricity of center hole Table run out mm Table straightness mm Parallelism between plate and base mm Square of side reference plane mm T-Slot tolerance mm Model NCT-0H NCT-10H NCT-00H orking table dimension (x) (mm) 0 x 0 10 x x 00 iameter of "Pilot" bore (mm) Ø2 H Ø3 H Ø3 H Overall height (mm) idth of T slots (mm) 22 H 22 H 28 H Operating pressure - Hydraulic (bar) mbient temperature ( C) o ~ o Minimum input increment (degree) o o o Gear ratio, Motor to Table Top 1/3 1/ 1/ Table speed (motor 00 r.p.m) Servo motor NUC α22i αi αi SIEMENS 1K101 1K103 1K103 HEIENHIN QSY155 QSY155 QSY155 Indexing accuracy (sec of arc) Repeatability (sec of arc) Rotation torque Permissible load (ith table clamped) Permissible piece part and fixture weight x xh H (kgf) (N) Guaranteed inspection accuracy NO Inspection ltems NCT-0H NCT-10H NCT-00H Concentricity of center hole Table run out mm Table straightness mm Parallelism between plate and base mm Square of side reference plane mm T-Slot tolerance mm (kg) Net eight (kg) llowable work inertia J= x 12 (kg-m 2 ) * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page

18 CT Series Non-ifting Indexing Tables with Hirth Coupling Gear ide range of styles and sizes Robust and wear-resistant design High indexing accuracy and repeatability values Resistance to high machining forces Simple installation with reliable operations ow maintenance design OUTSTNING PERORMNCE, RUGGE, REIE ITH THE HIGHEST PRECISION pplication Examples CNC transfer machine of today is likely to be a flexible CNC machine. It is especially suitable where different types of work pieces must be produced in quantities. The machine is especially useful for industries such as automotive, watches, livelihood necessities, and climate control systems. CT series indexing tables are widely used in transfer machines either as horizontal or vertical axis. ast rotation time and high indexing accuracy ensures outstanding productivity be produced in medium to high quantities. Change livelihood to everyday necessities. CT series of Non-ifting Indexing Tables are used in Transfer machines, dial machines or in any machines requiring repetitive positioning with the accuracy and extreme rigidity only achievable with a Hirth coupling and hydraulic clamping. CT-S unction Principles of Non-ifting Indexing Tables rawing 1 rawing 2 CT-TN CT- C (unclamping / clamping route) C (up and down action gear) There are 3 gear rings to each Hirth Coupling Gear ring is attached to the rotating table top plate Gear ring is the "datum" attached to the table housing Gear ring C raises and lowers inside the table housing to connect gear ring and gear ring together after each cycle. Please refer to drawing 2 Gear ring C is shown lowered to release the locked assembly Gear ring is now free to rotate with the table top fter the rotation is complete, Gear is now in the new location Gear ring C then raises to create a re-locked assembly as illustrated in drawing 1 Note: The raising and lowering of the gear rings is similar to a lapping effect. The accuracy of the gear teeth improves over time. 0 Shuttle Table for PC CT-V 32 33

19 CT Horizontal, Hydraulic Non-ifting Indexing Tables with Hirth Coupling Gear CT-0 The CT series of Indexing Tables are designed with a 3 piece Hirth coupling for high accuracy and repeatability without accumulative error. Table indexing is via a hydraulic rack & pinion which provides high speed repetitive positioning with a smooth motion, the hydraulic clamping system ensures optimal clamping to withstand heavy cutting forces. The tables are offered with alternate Hirth coupling in-order to meet various indexing requirements to suit applications. PT3/8" Table clamp C Cushion Prohibited working PT3/8" Table unclamp CC Cushion oil drain oil fill oil level Switch signals orking depth 3 Model CT-0 CT-3 CT-40 CT-0 CT-800 CT-0 0 Table diameter (mm) Ø0 Ø3 Ø40 Ø0 Ø800 Ø0 iameter of "Pilot" bore (mm) Ø H Ø65 H Ø90 H Ø110 H Ø1 H Ø1 H epth of "Pilot" bore (mm) iameter of through hole (mm) Ø2 Ø31 Ø41 Ø53 Ø80 Ø80 Overall height (mm) Operating pressure - Hydraulic (bar) mbient temperature ( ) o ~ o Indexing divisions - Standard (division) 4,6,8,12 or 24 Indexing divisions - Optional (division) 2,3,5 or 9 irection of rotation Clockwise and / or Counter Clockwise Indexing accuracy (sec of arc) ± 4 ± 4 ± 4 ± 4 ± 4 ± 4 Repeatability (sec of arc) ± 1 ± 1 ± 1 ± 1 ± 1 ± 1 Maximum mass moment of inertia 2 J= 8 (kg-m 2 ) Clamp/Unclamp times (s) 0. / / / / / / 0.4 "Typical" cycle time for 90 (s) Clamping torque Permissible load (ith table clamped) x xh Ø H (kgf) (N) Permissible weight of 0 (kg) piece part & fixture Net eight (kg) * The outlook dimension of 2 and 3 divisions will be different. * "Typical" cycle time 90 degrees value base on 35kg/cm 2, 2 HP, /min regular hydraulic condition. CT C Cushion PT3/8 Table unclamp CT PT3/8" Table-CC PT3/8 Table-CC PT3/8" Table-C Prohibited working 2-15 CC Cushion orking depth PT3/8 Table clamp 59.5 PT3/8 Table-C 2 Prohibited working oil level oil fill Switch signals oil level oil fill Standard accessories Hangers Optional accessories Rotary Joint Hydraulic unit Oil Pipe Special top plate CC Cushion * * (p.) * * C Cushion orking depth 35 Switch signals Guaranteed inspection accuracy NO Inspection ltems CT-0 CT-3 CT-40 CT-0 CT-800 CT-0 1 Concentricity center hole mm Table run out mm Table straightness mm Parallelism between plate and base mm PT3/8 Table unclamp PT3/8 Table-CC PT3/8 Table clamp PT3/8 Table-C

20 CT-0 CT-40 Table unclamp Table clamp Prohibited woring oil drain oil level oil fill M12 oil fill 2 oil level rill prohibited 2-16x Table-CC Table-C C Cushion CC Cushion orking depth 35 Switch signals 35 C Cushion M6 CC Cushion Switch signals M6 40 CT-800 Prohibited woring oil drain Table unclamp Table clamp oil level oil fill 2 CT-0 Table-C Table-CC CT PT 1/2 PT 1/2 Table unclamp Table Clamp CC Cushion 4-MxP2.5 Prohibited working C Cushion orking depth 45 Switch signals 4-M16xP2 orking depth 35 C Cushion rill prohibited CC cushion 11 CC cushion PT 1/2 Table C PT 1/2 Table CC Oi fill Oil level Oil drain PT 1/2 Table unclamp PT 1/2 Table clamp PT 1/2 Table-C M6xP PT 3/8 PT 3/8 Table-CC Table unclamp PT 3/8 PT 3/8 Table clamp Table-C 452 Tables shown with an optional rotary manifold oil fill oil level PT 1/2 Table-CC CC Cushion C Cushion orking depth 45 Switch signals Tables shown with an optional rotary manifold. 36 3

21 CT-V Vertical, Hydraulic Non-ifting Indexing Tables with Hirth Coupling Gear The CT-V series of Indexing Tables are designed with a 3 piece Hirth coupling for high accuracy and repeatability without accumulative error. Table indexing is via a hydraulic rack & pinion which provides high speed repetitive positioning with a smooth motion, the hydraulic clamp system ensures optimal clamping to withstand heavy cutting forces. The tables are offered with alternate Hirth couplings in-order to meet various index spacing to suit the application. CT-0V PT 3/8 Table-CC Switch signals PT 3/8 Table-C Model CT-0V CT-2V CT-3V Table diameter (mm) Ø0 Ø2 Ø3 iameter of "Pilot" bore (mm) Ø H Ø55 H Ø65 H epth of "Pilot" bore (mm) iameter of through hole (mm) Ø2 Ø Ø31 Overall height of table assembly (mm) Center height of table axle (mm) idth of T slots (mm) 12 H 12 H 14 H idth of alignment key in mounting base (mm) h h h Operating pressure - Hydraulic (bar) mbient temperature ( C) o ~ o Indexing divisions - Standard 4,6,8,12 or 24 Indexing divisions - Optional 2,3,5 or 9 irection of rotation Clockwise and / or Counter Clockwise Indexing accuracy (sec of arc) ± 4 ± 4 ± 4 Repeatability (sec of arc) ± 1 ± 1 ± 1 Maximum mass moment of inertia 2 J= 8 (kg-m 2 ) Clamp/Unclamp times (s) 0. / / / 0.1 "Typical" cycle time for 90 (s) Clamping torque (kgf) (N) Permissible load x (ith table clamped) x Ø Permissible weight of 90 (kg) piece part and fixture Net eight (kg) * The outlook dimension of 2 and 3 divisions will be different. * "Typical" cycle time 90 degrees value base on 35kg/cm 2, 2 HP, /min regular hydraulic condition CT-2V CT-3V T-Slots T-Slots PT 3/8 Table-CC 30 PT 3/8 Table-clamp 215 Table-unclamp 215 PT 3/8 PT 3/8 Table-clamp PT 3/8 Table-CC PT 3/8 Table-unclamp Switch signals PT 3/8 Table-C 55 PT 3/ Switch signals Table-C Standard accessories lock nuts Hangers Optional accessories Tailstock 3-jaw chuck Hydraulic unit Taper Support with sub plate *(p.) *(p.52) *(p.) *(p.) Guaranteed inspection accuracy NO Inspection ltems CT-0V CT-2V CT-3V 1 Plate straightness mm Table surface run outs mm Parallelism between plate and base surface mm Concentricity center hole mm Square between plate and base surface mm Square between plate and bottom anchor center line mm Parallelism between plate, tailstock center line and base anchor mm Tolerance between plate and tailstock center line mm T-Slots PT 3/ PT 3/8 Table-unclamp Table-clamp 38 39

22 CT-S CNC Non-ifting Vertical / Horizontal Indexing Tables, uilt-in style - Hydraulic clamping with Hirth Gear CT-S Indexing Tables are rotated by a dual lead worm gear driven via a servo motor which provides rapid bi-directional indexing. n integrated hydraulically clamped 3 piece Hirth coupling ensures high indexing and repeatability accuracy, plus rigidity for heavy duty machining applications. 2-M10xP1.5 P.C. Ø3 310 CT-2S Ø3 2-Ø Pin P.C. Ø h Table Clamp Table Unclamp PT 1/4 Table Unclamp Zero Sensor Position Sensor PT 1/4 Table Clamp 323 Model CT-2S CT-4S CT-0S- 8-M10xP1.5 P.C. Ø2 2-M5xP0.8 14H 8-Ø11 through P.C. Ø iameter of table top (mm) Ø2 Ø0 Ø380 iameter of mounting ring (mm) Ø3 Ø4 Ø5 iameter of "Pilot" bore (mm) Ø55 H Ø H Ø110 H epth of "Pilot" bore (mm) iameter of through hole (mm) Ø Ø Ø Overall height (mm) idth of mounting keys (mm) 14 h h h "Run-out" of pilot bore (mm) "Run-out" of table surface (mm) Operating pressure - Hydraulic (bar) mbient temperature ( C) o ~ o Indexing divisions - Standard 4,6,8,12 or 24 Indexing divisions - Optional 2,3,5 or 9 irection of rotation Clockwise and / or Counter Clockwise 2-M12*P1.5 CT-4S 8-M12*dep P.C. Ø20 8-Ø14 P.C. Ø4 2-Ø15H P.C. Ø4± Ø4 Ø0 Ø Ø0 Ø M12* dep Clamp confirmed PT 1/4 Table Unclamp 8 Unclamp confirmed Oil ill Servomotor Zero sensor Ø4 PT 1/4 Table Clamp 15,62 Position Sensor Indexing accuracy (sec of arc) ± 4 ± 4 ± 4 Repeatability (sec of arc) ± 1 ± 1 ± 1 Gear ratio, Motor to Table Top 1/2 1/1 1/90 Table speed Servo motor Maximum mass moment of inertia Clamping torque (motor 00 r.p.m) (motor 00 r.p.m) NUC α8i α12i α22i MITSUISHI H-154T H-4S H-354S MITSUISHI (General) HC-S102 HC-S2 HC-S352 2 Ø J= 8 (kg-m 2 ) (kgf) (N) , CT-0S- 2-M6*10 dep PT 3/ Table clamp Zero return PT 3/8 Table unclamp 12 Table clamp Table unclamp , Pin Permissible load (ith table clamped) x x Permissible piece part and fixture weight 0 (kg) (kg) Net eight (kg) 2 3 Oil fill Oil level Position confirm C M16 12-M12xP1.5 * e reserve the right to make changes arising from constant product development without advance notice. * The list of fitting servomotor, please refer to page

23 MT Manual, Horizontal Indexing Tables with Hirth Gear MT series tables are designed with a 2 piece Hirth coupling for manually rotating in multiples of either 1 or 5 increments to an accuracy of +/- 2 seconds of arc. The tables are clamped pneumatically or hydraulically depending upon model, by a simple actuation lever or hand-held pendant. vernier scale and pointer offers a reference during rotation, however, a digital scale is available on the larger tables (on request) These heavy duty, but simple and self contained tables are ideal for Jobs Shops or for applications where the indexing table needs to be frequently removed and re-installed to accommodate machine tool utility. Model MT-4 MT-0 MT-800 MT-0 MT-10 Table dimension (mm) 4 x 4 0 x x x 0 10 x 10 iameter of "Pilot" bore (mm) Ø H Ø H Ø H Ø H Ø80 H Overall height (mm) idth of T slots (mm) H H 22 H 22 H 22 H imension Operating pressure (bar) Pneumatic 5~8 irection of rotation i-directional mbient temperature ( o C) o ~ o Indexing divisions E Model MT-4 MT-0 MT-800 MT-0 MT Indexing increments 5 o 1 o 5 o 1 o 5 o 1 o 5 o 1 o 5 o 1 o C x4 x5 x 1x 0x5 Indexing accuracy (sec of arc) ± 2 ± 2 ± 2 ± 2 ± 2 Repeatability (sec of arc) ± 1 ± 1 ± 1 ± 1 ± 1 C G H H 80 E H Clamping torque Permissible load (with table clamped) x xh H (kgf) (N) (kgf) (N) (kg) (kg) ± 2 Sec Indexing ccuracy G H *Plain and customized table tops available upon request. Permissible piece part and fixture weight 0 o (kg) Net eight Net (kg) Standard accessories lock nuts ir purge Optional accessories Special top plate ifferent of standard T-slot Other * * * Guaranteed inspection accuracy NO Inspection ltems MT-4 MT-0 MT-800 MT-0 MT-10 1 Concentricity of the center mm Plate run out mm Plate straightness mm Parallelism between plate and base mm Square of side reference plane mm T-Slot tolerance mm Maxx. Tolerance(um) plate diameter (mm) =2Sec

24 NCT-HP uto-pallet Changer and Rotary Table "Package" orking table minimum input increment of or Horizontal Machining Centers. The work table is rotated by a dual worm gear driven via a servo motor and clamped with hydraulic surrounding clamping system. our high precision cone-shaped bushings ensure pallet repeatability accuracy. Two driving systems for PC available -- riven by hydraulic rack & pinion or by servo motor with reduction gear box. HC-HP uto-pallet Changer and Indexing Table "Package" orking table minimum input increment of 1 or 5 or Horizontal Machining Centers. The work table is equipped with dual lead worm and three piece hirth coupling gears with hydraulic clamping system to improve loading capacity. our high precision cone-shaped bushings ensure pallet repeatability accuracy. Two driving systems for PC available -- riven by hydraulic rack & pinion or by servo motor with reduction gear box. Model NCT-0HP NCT-6HP NCT-800HP Pallet dimension (work table) (mm) 0 X 0 6 X X 800 iameter of "Pilot" hole in pallets (mm) Ø H Ø H Ø H Height of Rotary Table (mm) idth of T slots on pallets (mm) 14 H H H Operation pressure - Hydraulic (bar) mbient temperature ( o C) o ~ o Minimum input increment (degree) o o o Gear ratio 1/0 1/0 1/0 Rotation speed (Rotary table) (motor 00 r.p.m) Servo motor NUC α12i α22i α22i MITSUISHI H-4S H-354S H-354S SIEMENS 1K083 1K101 1K101 Encoder HEIENHIN RCN2390(±5 ) RCN2390(±5 ) RCN2390(±5 ) Transmission Maximum weight loading (kg) Motor with reducer / Hydraulic rack & pinion (single plate 0) 10 (single plate 10) (single plate 10) 30 Operation pressure for transmission - Hydraulic (bar) Exchange times Motor & reducer (sec) Rack & pinion (sec) 15 Indexing accuracy - mechanical (sec) Indexing accuracy - with Encoder (Option) (sec) ±5 ±5 ±5 Repeatability (sec) ±2 ±2 ±2 Clamping torque Model HC-0HP HC-6HP HC-800HP Pallet dimension (work table) (mm) 0 X 0 6 X X 800 iameter of "Pilot" hole in pallets (mm) Ø H Ø H Ø H Height of Index Table (mm) idth of T slots on pallets (mm) 14 H H H Operation pressure - Hydraulic (bar) mbient temperature ( o C) o ~ o Table division (division) Minimum input increment (degree) 5 o 1 o 5 o 1 o 5 o 1 o Gear ratio 1/0 1/0 1/0 Rotation speed (Indexing table) (motor 00 r.p.m) Servo motor Transmission Maximum weight loading NUC α12i α22i α22i MITSUISHI H-4S H-354S H-354S SIEMENS 1K083 1K101 1K101 (kg) Motor with reducer / Hydraulic rack & pinion (single plate 0) 10 (single plate 10) (single plate 10) 30 Operation pressure for transmission - Hydraulic (bar) Exchange times Motor & reducer (sec) Rack & pinion (sec) 15 Indexing accuracy - mechanical (sec) ±4 ±4 ±4 Repeatability (sec) ±1 ±1 ±1 Rotation torque Clamping torque Permissible piece part weight 0 o (kg) eight Net (kg) 00 llowable work inertia J= x 12 (kg-m 2 ) Permissible piece part weight 0 o (kg) eight Net (kg) 00 llowable work inertia J= x 12 (kg-m 2 )

25 t n i m o j j o m i n t NCT-0HP&HC-0HP (Hydraulic rack and pinion) NCT-0HP&HC-0HP (Motor & reducer) R335 R335 R335 R335 NCT-6HP&HC-6HP (Hydraulic rack and pinion) NCT-6HP&HC-6HP (Motor & reducer) 6 6 R R R NCT-800HP&HC-800HP (Hydraulic rack and pinion) NCT-800HP&HC-800HP (Motor & reducer) R R R R R R R R0 R R R

26 HC-12HP CNC Indexing Table with built-in Pallet Receiver, Hydraulic clamping with Hirth Gear heavy load capacity table designed for using on horizontal milling & boring machines. Table indexing via a servo motor for flexibility and rapid positioning. Indexing table is hydraulic clamping with Hirth coupling for accuracy and rigidity. ES NC Horizontal Rotary Table with Torque Motor rive High speed, irect rive motor for rapid positioning and optimum agility. Hydraulic clamp for maximum rigidity during static machining operations. HC-12HP Model HC-12HP Pallet dimension (mm) 12 X 12 iameter of "Pilot" bore (mm) Ø55 H Max. working diameter (mm) Ø1 Overall height of table (mm) 65 Pallet transporter height (mm) epends on height of axis Pallet transporter length (mm) 62 idth of T slots (mm) 22 H ifting stroke during pallet transfer (mm) 0.2~0.3 Operation pressure (bar) 35 mbient temperature ( o C) o ~ o Table division (division) 2 3 Minimum input increment (degree) 5 o 1 o Gear ratio 1/3 Rotation speed (Indexing table) (motor 00 r.p.m) 8.3 Servo motor NUC α22i MITSUISHI H-354S SIEMENS 1K101 Hydraulic pressure (kg/cm 2 ) 35 Indexing accuracy (sec) ±4 Repeatability (sec) ±1 Clamping torque Permissible piece part and 0 o fixture weight (kg) 00 Table weight Net (kg) 0 Transporter weight Net (kg) llowable work inertia J= x 12 (kg-m 2 ) Model ES-0 iameter of table top (mm) Ø410 iameter of "Pilot" bore (mm) Ø H Overall height (mm) 380 idth of T slots (mm) 14 H Operation pressure - Hydraulic (bar) 35 mbient temperature ( o C) ~ Minimum input increment (degree) Maximum table speed (with chiller) (r.p.m) 0 Maximum table speed (without chiller) (r.p.m) 1 rive Motor Max. Torque 30 Cont. Torque 1 Max. Speed (r.p.m) 0/1 Concentricity of table top (mm) 0.01 Run-out of table top (mm) 0.01 Indexing accuracy (sec) epending on control unit and feedback system Permissible loads and forces (ith table clamped) x (kgf) (N) Permissible piece part and fixture weight Horizontal (kg) 0 Net eight (kg)

27 MTS & MTS- Manual Tailstocks The MTS and MTS- tailstocks are designed to complement Non-lifting Indexing and NC Rotary tables when heavy and/or long work piece are machined. Quill travel is driven by handwheel. Standard center heights from 110~0mm, special sizes are available on request. TS & TS- uto Tailstocks The TS and TS - series tailstocks are available for either pneumatic or hydraulic operations. Standard center heights range is from 110 to 0mm. Optional center heights can be produced upon request. MTS & MTS- Series / Manual Tailstock Table model # Model Center heights Overall heights Net weight TRT NCT HC CT-V MTS NCT-1 MTS TRT- NCT-10 NCT-0 HC-0 MTS CT-0V MTS NCT-2 HC-2 MTS TRT-10 MTS NCT-()-3 CT-2V MTS TRT-2 HC-3 CT-3V MTS NCT-()-0 HC-0 MTS TRT-3 MTS NCT--0 HC-0 MTS NCT--6 MTS series quill taper MT#3. MTS- series quill taper MT#4. MTS travel TS & TS- Series / utomatic Tailstock Table model # Model Center heights Overall heights Net weight TRT NCT HC CT-V TS NCT-1 TS TRT- NCT-10 NCT-0 HC-0 TS CT-0V TS NCT-2 HC-2 TS TRT-10 TS NCT-()-3 CT-2V TS TRT-2 HC-3 CT-3V TS NCT-()-0 HC-0 TS TRT-3 TS NCT--0 HC-0 TS NCT--6 TS series quill taper MT#3. TS- series quill taper MT#4. TS travel MTS- travel TS- travel 51

28 TS Support Tailstocks with Hydraulic Clamping ccessories The heavy duty TS series of tailstocks are fitted with a free hydraulic brake assembly for maximum holding power. Used to support long and / or heavy piece parts or when fabricating a trunion style work holding fixture. Operating pressure = 35 bar TS Support Tailstock with Hydraulic Clamping Table model # TS Tailstock ixture plate support bracket Table: Rotary or Indexing Model Central height C E G K T Net weight NCT HC CT-V TS H 14 h 0 12 H NCT NCT-10 HC-0 TS H 14 h H 2 NCT CT-0V CT-0V TS H 2 h 12 H 4 NCT-2 HC CT-2V NCT-2 HC-2 TS H 32 h 1 12 H 85 NCT-()-3 CT-2V HC-3 CT-3V NCT-()-3 TS H 32 h 1 14 H 1 HC-3 CT-3V NCT-()-0 HC NCT-()-0 HC-0 TS H 51 h 1 14 H 8 NCT--0 HC NCT NCT NCT--6 TS H 65 h 0 H 656 NCT NCT NCT--800 TS H 2 22 h 3 22 H 1653 NCT NCT--10 TS H 2 22 h H 1985 NCT NCT--10 Most models are available with an integral Hirth coupling for an increased tangential load capacity. ase Plate K ixture Plate G H I G E C TS M J Model / Size * C E G H* I J K * M T-Slot NCT-1R+TS NCT-10R+TS NCT-0R+TS NCT-2R+TS NCT-3R+TS etails to suit the application

29 NS C igital Single xis NC Controller with Mitsubishi General Purpose Servo System NS series, self-contained single axis controllers are used in conjunction with Exact CNC Rotary and Rotary / Tilting Tables. Easily programming from the front mounted keyboard, available M-code connection to a machine control for an auto execution funtction. portable electric handwheel is also available on request. M COE SIGN NC EVICE M COE I/O (OUT) IN UX NS UX1 Model TRT NCT HC NS 106 TRT-,TRT-10 Rotary Tilting NCT-1 NS 110 TRT-2,TRT-3 Rotary NCT-10,NCT-0,NCT-2 Tilting NCT-2T,Multi-spindle series HC-0,HC-2 NS 1 TRT-4 Rotary NCT-()-3,NCT-()-0,NCT--0 Tilting NCT-3T,NCT-0T HC-3,HC-0,HC-0 NS 135 NCT--6,NCT--800,NCT--0 Power must be off during connecting or disconnecting. CN4 CN5 CN3 ENCOER MOTOR POER C INE IN 2V CN2 CN J2R J1R CN1 POER Item Specification Item Specification imensions 290 x 0 x 1mm ( x x H ) Programmable angle o ~3 o Input power 3 phase C 2V ±10% / Hz Mini increment o Servo motor C servo with feedback eeding rate 1~00 Servo driver C servo driver Program capacity 9 programs, 99 lines for each program Zero return vailable by software/ hardware oop count Up to 999 times/ per step Input system Key board Programmable pulse 1~±9999 Emergency stop Emergency button and Power ividing into equal switch parts equal division Parameter setting vailable setting parameter M Code Connecting M/C Program edit ront Key board PROG writing eight 9.8kg Standard accessories External cables with connector M-code connector Main Power Motor power Motor feedback Optional accessories Portable electric handwheel * ETECTOR CNC ROTRY TE Zero return direction C J4R 0.3mm 2 0.3mm 2 C 0.3mm 2 0.3mm 2 E 0.3mm 2 0.3mm 2 G 0.3mm 2 0.3mm 2 J 0.3mm 2 P 0.3mm 2 R 0.3mm 2 S 0.3mm 2 SHIE SHIE SHIE N 0.3mm 2 J3R J4R J2R C E G J P R S N CN2 MS C MR MRR E G G J RKE P 24V R G S P5 N E NS INIVIU CONTROER R S T E CN1 C 3 PHSES 2V GROUNE 1 1.Main power switch 2.Program step display 3.ata display Position, speed and loop 4.ata enter keys Program edit Mode button Program edit / data display normal glisten unction button Program edit / angle speed oop.program step browsing button 8.Emergency stop button (Pause) M COE INES OR M/C CNC POER INES EE CK SIGN 9. Jog button 10. Zero return button 11. Start button CKUP POER Clear button Program edit / clear error input Operation / position clear to "0" C2V TO ROTRY TE / INEX TE SQ3R(ZERO-RETURN) 0.5mm 2 H No.6(+) M14 0.5mm 0.5mm 2 H No.4 SQ1R CMP 0.5mm 2 H No.5 UNCMP 0.5mm 2 H No.1 J3R U V C E (-) MITSUISHI SERVOMOTOR 0.5mm 2 H No.(-) CK 1 CK 2 CK 3 YEO/GREEN mm 2 2mm 2 2mm 2 2mm 2 U V E 0.5mm 2 T 0.2mm 2 0.2mm 2 K 0.5mm 2 H J1R C T K H CN UX COM CMP UNCMP OG RKE (24V) COM CN MS3102-4S MOTOR POER C SRCN216-10SCN4 STRT 1_COM STOP STEP 0_COM CYCE SRCN216-10PCN5 (OPTION IN) P P/ P P/ PZ PZ/ G

30 NS- C igital NC Controller with Yaskawa Servo System NS- series, self-contained controllers are used in conjunction with Exact CNC Rotary and Rotary/Tilting Tables. Easily programming on the modern touch screen and editing by the same programming logic as machine CNC unit. portable electric handwheel is available on request. NS- series is available to control 2 rotation axes on request. iring iagram POER C 2V MPG rake Motor Power & I/O Motor encoder CNC connect Model TRT NCT HC NS 108 TRT-, TRT-10 Rotary Tilting NCT-1 NS 113 NCT-10, NCT-0 Multi-spindle series HC-0 NS 1 TRT-2, TRT-3 Rotary Tilting NCT-2, NCT-2T HC-2 NS 129 TRT-4 Rotary NCT-()-3, NCT-()-0, NCT--0 Tilting NCT-3T, NCT-0T HC-3, HC-0, HC-0 NS 144 NCT--6, NCT--800, NCT--0 HC-6H, HC-800H NS 155 NCT--10 or special application Operation Panel Zero return direction C J3R J4R J2R J1R Operation Mode Item escription Specification rand S1 S2 S3 Proximity Switch Proximity Switch Proximity Switch E2E2-X31 NO E2E2-X31 NO E2E2-X32 NC OMRON OMRON OMRON Machine Coordination Current axis coordination degree JOG Press JOG button and press + or - to execute jog rotation J1R MS Connector MS P MS S J J eed rate Current axis rotation speed (mm/min) HOME G00 G00 Percentage setting (rapid feed) + G01 G01 Percentage setting (cutting feed) - Under this module, press +,- to execute home position returned Rotary/Indexing table Clockwise jogging. Rotary/Indexing table Counter- Clockwise jogging. J2R J3R J4R MS Connector MS Connector MS Connector MS P MS S MS P MS S CM10-R10P- CM10-SP10S-M J J J J J J MPG Enable to operate Portable Electric Handwheel UTO Execute automatic machining programs clamp confirm unclamp confirm Clamp Rotary/Indexing Table clamping MPG Simulation or trial processing. Home position return Unclamp Rotary/Indexing Table unclamping Single lock G code execution is paused after one block is finished. 56 5

31 Hirth Coupling Gear 2 Piece Hirth Couplings Made of high quality materials that ensure rigidity and durability. Precision hardened and ground for a guaranteed tooth spacing accuracy of +/- 2 seconds of arc. ll pieces are interchangeable with each other. *Custom sizes upon request Hirth Coupling Gear 3 Piece Hrith Couplings Made of high quality materials that ensure rigidity and durability. Precision hardened and ground for a guaranteed tooth spacing accuracy of +/- 4 seconds of arc. ll pieces are interchangeable with each other. *Custom sizes upon request Model No. Teeth Out iameter Out iameter In iameter Teeth Profile Teeth Thickness Teeth Thickness Thickness Number Mounting screws owel pin holes Extractor screws P.C.. iameter Top iameter Hole depth Number P.C.. Hole angle iameter Number P.C.. Specification of the teen TN 1 2 d1 H1 H2 H3 Na P.C.. d2 d3 dh Nb P.C.. K o d4 n P.C.. MxP a 24-1 HV o M8X HV o 8 2 M8X HV o M8X HV o M8X HV o M8X HV o M10X HV o M10X HV o M10X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X HV o M12X Pitch of top end P.C. P.C. Model No d3 d3 dn dn d4 d4 Teeth Teeth Profile N Nb Out iameter In iameter Out iameter N Na In iameter 2 Teeth Thickness d2 H2 Teeth Thickness H3 H3 d1 Thickness 1 Total Thickness TN 1 d1 2 d2 H1 H2 H3 H4 a Pitch of top end Mounting screws P.C.. Number N Na iameter owel pin holes Top iameter Number N Nb Extractor screws Number Specification of the teen M6xP1 C M6xP M8xP1. C M8xP M8xP1. C M8xP M8xP1. C M8xP M10xP1.5 C M10xP M12xP1.5 C M12xP M16xP2 C M16xP2 n MxP Nb dn d5 2 P.C. d1 d4 1 a d5 n = MxP = n MxP H3 H1 H4 H2 Max. tolerance (um) Max. tolerance (um) a K Na H1 H3 d2 d (mm) (mm) plate radius (mm) =2Sec. plate radius (mm) =4Sec

32 ccessories ccessories Pneumatic Cylinder Hydraulic Cylinder Pneumatic Chuck Manual Chuck Pneumatic Rotating Joint Hydraulic Chuck Servomotor (NUC, MITSUISHI...) Manual Chuck Quick-Change Manual Chuck Manual Chuck Suitable model Model Size Sub Plate TRT NCT HC CT-V SC-5 5 NCT-1 SK-6 6 TRT-10 NCT-10 SK- NCT-0 HC-0 CT-0V SK-8 8 TRT-2 NCT-2 HC-2 CT-2V SK TRT-3 NCT-()-3 HC-3 CT-3V SK TRT-4 NCT-()-0 NCT--0 HC-0 HC-0 Pneumatic Quick Change Chuck Servo motor selection chart α2 α4 α8 α12 α22 α NUC α2 / 00i α4 / 00i α8 / 00i α12 / 00i α22 / 00i α / 00i α2 / 00is α4 / 00is α8 / 00is α12 / 00is α22 / 00is α / 00is H-33NC-TS H-NC-S H-80NC-S H-NC-S H-0NC-S X MITSUISHI H-105T H-54T H-104S H-4S H-354S H-453S H-44T H-53T H-103T H-3S H-353S X X HC-S102 HC-S152 HC-S2 HC-S352 X SIEMENS 1T34 1T62 1T64 1T82 1T84 / T86 1K042 1K0 1K063 1K083 1K101 / 103 1K103 HEIENHIN QSY-96G QSY116C QSY116J QSY155 QSY155 QSY155 GOR XM31 XM32 XM34 XM54 XM3 XM4 KM22 KM42 KM44 KM64 KM66 X If you have any other requirement, please contact us to get detail information. SK TRT-4 NCT-()-0 NCT--0 HC-0 HC-0 Connector selection chart Quick Change Chuck Motor axes NUC Mitsubishi Male connector emale connector Male connector emale connector PHC (ir over Oil intensifier) Pneumatic source 5~8 bar Solenoid valve C24V or C 110V/2V Power Cable Signal Cable Rotary axis MS P MS S MS P MS S Tilting axis MS PZ MS SZ MS PZ MS SZ Rotary axis MS P MS S MS P MS S Tilting axis MS PZ MS SZ MS PZ MS SZ Oil Manifold Encoder-Heidenhain Indexing accuracy ±10 ±5 ±2.5 ±2 ±1 Incremental Encoder ERN0 RON2 RON RON285 RON28 RON86 RON886 Hydraulic unit 1HP x 4P, 12 liter / min, 2HP x 4P, liter / min, 0 bsolute Encoder ECN223 ECN2 RCN2380 RCN2390 RCN5380 RCN5390 RCN80 RCN90 RCN5580 RCN5590 RCN8380 RCN8390 RCN8580 RCN8590 Other requirement, please contact us. 61