ROTARY TABLE SELECTION GUIDE
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1 ROTARY TABLE SELECTION GUIDE 20 Thompson Rd East Windsor CT Fax
2 KOMA PRECISION, Inc. corporate facility located in East Windsor, CT. With over 30,000 rotary table installations, KOMA Precision is the largest distributor of Tsudakoma NC rotary tables and indexers in the world. KOMA APPLICATION ENGINEERING ROTARY TABLE SELECTION ASSISTANCE KOMA application engineers - with AutoCAD and SolidWorks 3D CAD support - ensure Tsudakoma rotary tables purchased from KOMA will be the best available for the required machining operations. Torque calculations, interference drawings, and 3D models are standard nocharge, value added services offered by KOMA Precision. 2 info@komaprecision.com
3 TABLE OF CONTENTS RNE Series 4th Axis Machining... 4 RNE Series 4th Axis Machining Selection Guide... 5 RNE Series 4th Axis Machining Specifications... 6 RNE Series 4th Axis Machining Dimensions... 7 TN Series Tilting Axis Machining... 8 TN Series Tilting Axis Machining Selection Guide... 9 TN Series Tilting Axis Machining Specifications TN Series Tilting Axis Machining Dimensions VM Series General Purpose VMX Series Performance VMX-HSi Series High Speed info@komaprecision.com
4 TSUDAKOMA RNE SERIES RNE Series Japanese Quality ECONOMIC PRICING The RNE Series Rotary Table from Koma Precision, Inc. preforms with high accuracy and fast indexing speed. Contstructed with Tsudakoma s patented dual lead gearing system guarentees wear resistance, rigidity and the rapid speeds of this rotary table. Tsudakoma utilizes full tooth depth engagement along with a larger gear module. The results are a larger surface contact area yielding a substantially stronger worm gear system The Tsudakoma worm wheel uses an oversize diameter pitch circle resulting in reduced pressure on the contact surface compared to a conventional gearing system. These properties, as well as ultra precision cross over roller bearings, all work to enhance system rigidity and longevity. TORQUE TRANSFER EFFICIENCY The Tsudakoma dual lead gearing system features the largest tooth engagement of any rotary table manufacturer. This system generates up to 85% torque transfer efficiency. Tsudakoma s dual lead gearing system features exceptionally smooth cutting due to the inherent lubricating properties of the gear materials. CROSS ROLLER BEARINGS Ultra precision cross roller bearings support radial, axial, and moment loads providing four times the level of stiffness as angular contact bearings. Cross roller bearings are constructed with a sequence of cylindrical rollers arranged at right angles to each other within a sealed 90 V-groove. All Tsudakoma rotary tables and indexers use ultra precision cross roller bearings. 4 info@komaprecision.com
5 TSUDAKOMA RNE SERIES RNE-160 RNE-200 RNE-250 RNE-320 Spindle Outer Diameter 100h7 120h7 140h7 180h7 Indexing Accuracy ±12.5 ±10 ±10 ±10 Repeatibility ±2 ±2 ±3.5 ±3.5 Clamp System Pneumatic Pneumatic Pneumatic Pneumatic VM VMX VMX-HSi Machine Travel RNE-160 RNE-200 RNE-250 RNE-320 VM5i 18 x 14 x 14 VM10 26 x 16 x 20 VM20 40 x 20 x 20 VM20i 40 x 20 x 20 VM30 50 x 20 x 20 VM10HSi 26 x 16 x 20 VMX24 24 x 20 x 24 VMX30 30 x 20 x 24 VMX42 42 x 24 x 24 VMX50 50 x 26 x 24 VMX50i 50 x 26 x 24 VMX60 60 x 26 x 24 VMX64 64 x 34 x 30 VMX84 84 x 34 x 30 VMX24HSi 24 x 20 x 24 VMX42HSi 42 x 24 x 24 info@komaprecision.com
6 TSUDAKOMA RNE SERIES Specifications Table Model RNE-160 RNE-200 RNE-250 RNE-320 Versions available R, L R, L R, L R, L Spindle outer diameter 100h7 120h7 140h7 180h7 Table diameter (optional) (160, 200) (200, 250) Center height Center bore Nose Diameter 55H7 65H7 75H7 110H7 Thru Diameter Table T-slot width (with faceplate) (12H8) (12H8) 12H8 14H8 Guide block width 14h7 18h7 18h7 18h7 Servo motor* Alpha 4i Alpha 4i Alpha 8i Alpha 12i Maximum motor speed rpm 4,000 4,000 3,000 3,000 Speed reduction ratio 1/90 1/90 1/120 1/120 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Disc Clamp Clamp 250 (180) 400 (295) 600 (442) 1,000 (737) Indexing accuracy arc sec. ±12.5 ±10 ±10 ±10 Repeatability arc sec. ±2 ±2 ±3.5 ±3.5 Net Weight kg (lbs.) 44 (97) 62 (136) 107 (235) 205 (451) Allowable wheel torque W 206 (152) 288 (212) 565 (416) 939 (692) Allowable work inertia F kg.m Allowable work weight [with tailstock] Allowable load when table clamped L F F L kg (lbs) 75 (165) [150 (330)] 7,840 (1,762) 250 (180) 100 (220) [250 (550)] 13,720 (3,085) 400 (295) 100 (220) [250 (550)] 250 (550) 13,720 (3,073) Dimensions = mm 150 (330) [350 (770)] 350 (770) 19,600 (5,555) 392 (290) 980 (723) 600 (442) 1,000 (737) * Other motors & RPM available Specifications subject to change without notice 6 info@komaprecision.com
7 TSUDAKOMA RNE SERIES Dimensions RNE-160 Drawings not to scale Dimensions = mm Options & Accessories Additional Accessories Available T-Slotted Faceplates RNE Jaw Scroll Chucks RNE-250 Manual Tailstock w/ MT2 Center RNE-320 Support Spindle Ø110H7 Ø85 Ø82 Ø85H Support 1 Spindle w/ Pneumatic Clamp The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase). Pneumatic 5C Collet Chuck info@komaprecision.com
8 TSUDAKOMA TN SERIES TN Series Trunnion 5 Axis Machining Powerful High Speed, High Accuracy Tilting Tables. Increase your undercut capabilities with a Tsudakoma trunnion rotary table with a rotation range of +140 degrees. Trunnion style gives you a larger work volume than a swivel head 5-axis mill because you don t need to compensate for the space used by the swivel head with the tool attached. The trunnion 5-axis also gives you more torque at low rpm. Trunnion style rotary tables can position parts to almost any angle for machining. MONOBLOCK CONSTRUCTION All new TN-Series tilting rotary tables feature Tsudakoma s Monoblock one piece casting construction. Monoblock construction results in tilting tables with superior rigidity and damping characteristics, which translates into parts with smoother surface finishes. Tsudakoma is the only rotary table manufacturer with its own casting foundry. 8 info@komaprecision.com
9 TSUDAKOMA TN SERIES TN-131 TN-161 TN-201 TN-320 Tilt Range -17 ~ ~ ~ ~ +110 Spindle Outer 90h7 100h7 120h7 -- Diameter Indexing Accuracy Repeatibility ±20 ±2 ±15 ±2 ±15 ±2 ±10 ±2 Tilting Accuracy Repeatibility Clamp System ±22.5 ±4 ±22.5 ±2 ±22.5 ±2 ±22.5 ±2 Pneumatic Dual Taper Pneumatic Dual Taper Pneumatic Dual Taper psi Machine Travel TN-131 TN-161 TN-201 TN-320 VM5i 18 x 14 x 14 VM10 26 x 16 x 20 VM VMX VMX-HSi VM20 40 x 20 x 20 VM20i 40 x 20 x 20 VM30 50 x 20 x 20 VM10HSi 26 x 16 x 20 VMX24 24 x 20 x 24 VMX30 30 x 20 x 24 VMX42 42 x 24 x 24 VMX50 50 x 26 x 24 VMX50i 50 x 26 x 24 VMX60 60 x 26 x 24 VMX64 64 x 34 x 30 VMX84 84 x 34 x 30 VMX24HSi 24 x 20 x 24 VMX42HSi 42 x 24 x 24 info@komaprecision.com
10 TSUDAKOMA TN SERIES TN-101, 131, 161, 201, 320 Model TN-101 TN-131 TN-161 TN-201 TN-320 Tilt Range -17 ~ ~ ~ ~ ~ +110 Spindle outer diameter 86h7 90h7 100h7 120h7 - Table diameter (optional) (135) (135) (160 or 200) (200 or 250) 320 Table height at 0 position 180 (205 w/face plate) 210 (235 w/face plate) 235 (260 w/face plate) 270 (300 w/face plate) 355 Center height at 90 position Center bore Nose Diameter (w/ face plate) 55H7 (40H7) 55H7 (40H7) 55H7 (50H7) 65H7 (60H7) 105H7 Thru Diameter Table T-slot width 12H8 (w/ face plate) 12H8 (w/ face plate) 12H8 (w/ face plate) 12H8 (w/ face plate) 14H7 Guide block width 14h7 14h7 18h7 18h7 18h7 Servo motor (Fanuc)* Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 4i Alpha 4i Alpha 8i Alpha 8i Maximum motor speed rpm 5,000 5,000 5,000 5,000 5,000 5,000 4,000 4,000 3,000 3,000 Speed reduction ratio 1/60 1/120 1/60 1/120 1/72 1/120 1/45 1/90 1/120 1/240 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Pneumatic Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Hydraulic Hydraulic psi ** ** Clamp [500 psi] 200 (147) 300 (221) 500 (369) 500 (369) 500 (369) 800 (590) 800 (590) 1,000 (737) [2,200] [(1,621)] Indexing accuracy arc sec. ±20 - ±20 - ±15 - ±15 - ±10 - Indexing repeatability arc sec. ±2 - ±2 - ±2 - ±2 - ±2 - Tilting accuracy arc sec. - ± ± ± ± ±22.5 Tilting repeatability arc sec. - ±4 - ±4 - ±2 - ±2 - ±2 Net Weight kg (lbs.) 65 (143) 76 (167) 127 (279) 190 (418) 440 (968) Allowable wheel torque - rotary 152 (112) 152 (112) 200 (147) 450 (332) 931 (686) Allowable work inertia kg.m [2,200] [(1,621)] Allowable work weight 0 tilt angle 0 ~ 90 tilt angle W W kg (lbs) kg (lbs) 35 (77) 20 (44) 35 (77) 20 (44) 60 (132) 40 (88) 120 (264) 70 (154) 150 (330) 100 (220) Allowable work moment W L 24 (17.7) 24 (17.7) 39.2 (28.9) 53.7 (39.6) (120.4) F N (lbf) 3,920 (878) 3,920 (878) 7,840 (1,756) 13,720 (3,073) 19,600 (4,390) Allowable load when table clamped F L 200 (147) 500 (369) 500 (369) 800 (590) 2,200 (1,621) F L 300 (221) 500 (369) 800 (590) 1,000 (737) 2,200 (1,621) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 10 info@komaprecision.com
11 TSUDAKOMA TN SERIES Dimensions TN-101 Drawings not to scale Dimensions = mm Ø TN Ø TN h TN h TN Ø The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase). info@komaprecision.com
12 20 Thompson Rd East Windsor CT Fax ROTARY TABLES ANGLE HEADS LIVE TOOLS SWISS TOOLS TOOL PRESETTERS Tsudakoma HURCO /19/14
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