Automatic Positioning System APS

Transcription

1 Automatic Positioning System APS 0 MODULES pag CLAMPING PINS pag / 0. 8 PLATES pag PLATES FOR 5 AXIS pag ANGLE PLATE pag TOMBSTONES pag CRANKWEBS pag STEEL SMOOTH PLATES pag STEEL PLATES WITH GRID pag FLANGES FOR INDEXING TABLES TOUCHDEX pag COMBIDEX APS pag INTERFACE PLATES pag ACCESSORIES pag

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3 AUTOMATIC POSITIONING SYSTEM 0 WHAT IS APS? APS (Automatic Positioning System) is a universal connection between the machine tool, the clamping device and/or the workpiece. The flexibility of APS allows both positioning and clamping in one operation. HOW DOES IT WORK? APS uses oiled compressed air (6 BAR-85 psi) for unlocking, it uses spring force for clamping. No compressed air is required in the locked condition. Attach the clamping pins (A;B;C) on the clamping devices or on the workpiece and it s done!!! Positioning and clamping in one operation with repeatability accuracy < 0,005 mm ( ). WHAT ARE THE ADVANTAGES FOR YOUR COMPANY? Your set-up times will be reduced by 90%. APS offers you greater flexibility in set-up and an increase in productivity resulting in a short pay-back time. min fixture rotary table unforseen work interruption MU set-up: costs time WITHOUT APS vise 3-jaw-chuck MU set-up: costs 2 time WITH APS WITHOUT APS WITH APS MACHINE TOOL STOP PRODUCTION 0. 3

4 APS 140 Technical features PNEUMATIC SYSTEM 3-JAW CLAMPING SYSTEM MECHANICAL POSITIVE LOCKING OF THE CLAMPING PIN BY DOUBLE IRREVERSIBLE WEDGE PULL DOWN FORCE OF N (2,250 lbs) WITH TURBO EFFECT PULL DOWN FORCE OF N (6,745 lbs) (THE CLAMPING FORCE OF THE SPRINGS IS FURTHER INCREASED BY THE COMPRESSED AIR) TAPERED PIN GIVES SELF-CENTERING CLAMPING REPEATABILITY ACCURACY < 0.005MM ( ) PNEUMATIC CLEANING FUNCTION AVAILABLE 0. 4

5 Clamping Pins APS 140 A CENTERING PIN B REFERENCE PIN C PULL-DOWN PIN ± 0,05 mm 0 A C A C A B C B C C B 0. 5

6 APS 140 Modules Flange mounting module APS 140-I with turbo effect code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,

7 Modules APS Top mounting module APS 140-E with turbo effect code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,005 4,5 0. 7

8 APS 140 Clamping Pins Clamping Pins APS (A-B-C) CAN BE USED WITH UNILOCK SYSTEM (see page 0.5 for operating instructions) A-B-C A-B-C A-C A-B-C A-B-C A-C A-B-C A-B-C code A B C weight kg M ,22 M ,

9 Plates APS Plate with 1 module APS 140-E with turbo effect code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,

10 APS 140 Plates Plate with 2 modules APS 140-E with turbo effect code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,

11 Plates APS Plate with 4 modules APS 140-E for vertical machining centers with turbo effect code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,

12 APS 140 Plates Plate with 4 modules APS 140-E for horizontal machining centers with turbo effect code B E F G pull down force unlocking pressure repeatability weight mm mm mm mm N (lbs) bar mm kg (6.745) 6 < 0, (6.745) 6 < 0, (6.745) 6 < 0,

13 Plates APS Plate with 1 module APS 140 E for 5 axis machine tools with turbo effect H mm A mm weight kg

14 APS 140 Plates Plate with 1 module APS 140 E for 5 axis M.T. (adaptation for plates at 4 modules) with turbo effect code A B C D H weight mm mm mm mm mm kg , , ,

15 Working examples APS

16 APS 140 Working examples 0. 16

17 Plates APS Plate with 2 modules APS 140 E for 5 axis machine tools with turbo effect code H mm A mm weight kg , ,

18 APS 140 Plates Plate with 2 modules APS 140 E for 5 axis M.T. (adaptation for plates at 4 modules) with turbo effect code A B C D H weight mm mm mm mm mm kg , , , ,

19 Working examples APS

20 APS 140 Working examples 0. 20

21 Angle plate APS Angle plate with 2 modules APS 140 E with turbo effect code pull down force unlocking pressure Repeatability weight N (lbs) (bar) mm kg (6.745) 6 <0,005 87,

22 APS 140 Working examples 0. 22

23 Working examples APS

24 APS 140 Working examples 0. 24

25 APS Manufacturing tolerances P P T 0,02 0, P 0,03 0, P ± 0,01 ± 0, B G Standard interface for machine tools pallet E E G F F F F B E F G mm mm mm mm F F F F

26 APS 140 Tombstones Tombstone with 8 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous S detail A turbo air connection S view code A B C H P N C1 D E FG weight mm mm mm mm mm mm mm mm mm mm kg STEEL ALUMINIUM CAST IRON

27 Tombstones APS Tombstone with 24 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous S turbo air connection S view code A B P1 C H P I weight mm mm mm mm mm mm mm kg STEEL ALUMINIUM CAST IRON

28 APS 140 Cross tombstone with 8 modules APS 140-I for 400 x 400 and 500 x 500 Cross tombstone with 12 modules APS 140-I for 630 x 630 with turbo effect Clamping / unclamping the modules on the same face is simultaneous S turbo air connection S view code A B C H P P1 C1 N S weight mm mm mm mm mm mm mm mm mm kg STEEL

29 Tombstones APS Triangular tombstone with 6 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous S turbo air connection S view STEEL , ,

30 APS 140 Crankwebs Crankweb with 8 modules APS 140-I Clamping / unclamping the modules on the same face is simultaneous detail A S S view turbo air connection code A B C H P N C1 D E F weight mm mm mm mm mm mm mm mm mm mm kg STEEL ALUMINIUM CAST IRON

31 Crankwebs APS Crankweb with 18 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous S S view turbo air connection code A B P1 C C1 H P N weight mm mm mm mm mm mm mm mm kg STEEL ALUMINIUM CAST IRON

32 APS 140 Steel smooth plates Smooth plate for APS 140 code A C E F G weight mm mm mm mm mm kg For Tombstones For Crankwebs

33 Steel plates with grid APS Plate with grid for APS 140 code A C E F G I M Ø D weight mm mm mm mm mm mm mm mm kg For Tombstones For Crankwebs

34 APS 140 Flanges for indexing tables TOUCHDEX and CNC indexing tables with T slots Flanges Flange with 1 module APS 140-E for indexing tables TOUCHDEX FDM-150 and FD and FD , FDM-230, FDR-230, FDM , FDR and for orientation on indexing tables with T slots. See key ways on page Example with FDR-230 code weight kg

35 COMBIDEX APS APS COMBIDEX with 4 modules APS 140-E Working examples code for type indexing angles pushbar Stroke weight min max mm kg FDV

36 APS 140 Interface plates Interface plate for APS 140 with Tct 150 code weight kg Tct 150 x 200 Tct 150 x 250 Tct 150 x 300 Working examples SPECIAL INTERFACES PLATES FOR ANY OTHER VISES ON REQUEST 0. 36

37 Accessories and fittings APS Protection cover code weight kg ,1 5/2 1/4 way foot valve with guarded pedal code weight symbol kg ,035 Hand-operated valve front lever 5/3 1/8 code weight symbol kg ,

38 F B APS 140 Accessories and fittings Hand-operated valve angular lever 90 5/3 1/8 code weight symbol kg ,194 Hand-operated valve angular lever 90 5/3 1/4 code weight symbol kg ,288 A E FRL filter L code weight kg ,

39 Accessories and fittings APS Straight, cylindrical, male fitting code Ø G Ch Ch1 P L D E / / / / Straight, female fitting code Ø F Ch P L D E / / / / Rotary elbow male cylindrical code Ø F Ch E E1 L L1 P / / / / Central tee male cylindrical rotary code Ø F Ch E E1 L L1 P / / / /

40 APS 140 Accessories and fittings Reducer code Ø1 Ø2 L D E / Plug code Ø L Quick fitting 1/8 female code Ø E F L P G 1/ Quick fitting 1/8 male code F L Ø M P G 1/

41 Accessories and fittings APS Ø 20 Cover plug for APS 25 code Valve for air compressed gun code Pin for orientation (single use) code Positioning round key for T slots indexing tables Ø h6 h6 keys code Ø mm 12 Ø mm 14 Ø mm 16 Ø mm Key for single use * Th6 on request Tf7 code * mm

42 0. 42 Examples