Assembly Products. View Assembly Products at: LINEAR ACTUATORS AND MODULAR UNITS FOR YOUR APPLICATION

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1 Assembly Products LINEAR ACTUATORS AND MODULAR UNITS FOR YOUR APPLICATION View Assembly Products at: (636)

2 Drive, Assembly and Handling Technology Linear Actuators n Control, adjust and move with your choice of electric (12 VDC or 24 VDC) or hydraulic linear actuators. RA 600 Data Sheet L1.101 RA 60 Data Sheet L4.201 RH 1250 Data Sheet L7.101 Modular Units n Combine these modules in numerous ways to meet your assembly and handling needs. Rotating Module Horizontal Axis Rotate your workpiece about the horizontal axis via manual, hand lever, hydromechanical or electric operation. A 4 x 90 indexable version is availble. Maximum weight is 441 lbs. Data sheets: M1.101, M Tilting Module Tilt or swivel your workpiece from 0 to 90 via manual or electric operation. The design keeps the workpiece balanced while tilting. Special index angles are available upon request. Maximum weight is 220 lbs. Data sheet: M Rotating Module Vertical Axis Rotate your workpiece about the vertical axis via manual, hydromechanical or electric operation. Standard version is indexable 4 x 90. Special index angles availbale upon request. Maximum weight is 2,205 lbs. Data sheet: M Lifting Modules Precison lifting and lowering of your workpiece. Electric and self-contained hydraulic versions. Electric versions can be synchronized. Telescoping versions available too. Maximum weight is 220 2,205 lbs. Maximum stroke is 7.87" 39.4". Data sheets: M4.401, M4.202, M4.203, M4.301, M4.401, M Cart Modules Heavy duty carts are designed to interface and move individual modules or modular combinations, with or without their workpiece. All carts are equipped with a parking brake. Data sheet: M Floor Modules Heavy duty floor modules come equipped with leveling feet and you can mount one or more individual modules on the same base. Data sheets: M6.101, M Subject to change. For further details, including detailed dimensions and mounting instructions, visit /14

3 Assembly and Handling Technology Modular Units n Application and combination examples Lifting module operated by foot pedal with rotating module vertical axis Lifting module operated by hand pendant with rotating module horizontal axis Here a complex hydraulic subassembly requires access to 5 sides during the installation of its components. The employee can rotate the workpiece 360 in both directions about the vertical axis of this rotating module. Now the employee can select the most ergonomic position via manual or electric operation. Model versions with indexing are available too; standard index angles are 45, 60, 90, 120. The appropriate working height is adjusted by the foot pedal of the selfcontained hydraulic lifting module. Lifting module operated by hand pendant with rotating module horizontal axis Multi-shift organizations know that every shift change also ushers in the change of each and every employee s size and ability. Modular combinations adapt to such changes and this one is composed of two modules: electric lift and horizontal-axis rotating. The electric lifting module effortlessly adjusts to an employee s height via a hand or foot push-button pendant. The horizontal-axis rotating module does just what its name implies; it spins a workpiece about its horizontal axis. It has 360 of rotation in both directions. Push or pull your workpiece to rotate the version without indexing or automatically index to your next position using the hand-lever or foot-pedal versions. The assembly and testing of heavy workpieces such as axial piston machines is carried out at many stations. Transfer from station to station is made easy by fastening a tabletop plate to a hydraulic lift module that is mounted on top of a cart module. Applying the brake on the cart module locks the unit in place. The operator can easily raise or lower the tabletop by pumping the foot pedal of the hydraulic lifting module. Lifting module operated by foot pedal with tilting module and rotating module vertical axis Optimum assembly of car seats requires the ability to quickly and easily move the seat into different positions. This modular combination allows the employee to raise, lower, rotate and tilt the seat. The tilting module is equipped with a pneumatic balancer that counteracts almost all of the tilting torques. This means very little force is required of the employee to tilt heavy objects. Electrically operated lifting module in sync Lifting module operated by foot pedal with tilting module Assembly of truck axles is carried out by two employees at the same time. Components are installed and fastened from above as well as from both ends. The working height is adjusted via a foot pendant that controls two synchronized electric lifting modules. The synchronized lifts guarantee a level work surface throughout the entire stroke. The lifting modules are mounted to a floor module to improve stability. Here the employee is carrying out the final assembly of an electric motor followed by a series of tests. The working height is adjusted by the foot pedal of the hydraulic lifting module. The tilting module mounted on top of the lifting module allows the employee to tilt the motor back and forth by 90. The integrated pneumaticcounterbalance feature makes tilting the motor a nearly effortless task. Subject to change. For further details, including detailed dimensions and mounting instructions, visit 6/13 763

4 Lifting Units Manual-Hydraulic Self-contained units for lifting and height adjustment Single-pedal operation for sensitive, controlled lifting Square column resists torsional loads Choice of five stroke lengths, up to inches To decend the lifting unit a maximum of 10% of Fz max. load is required The center of gravity should be within the traverse of the mounting bolts OPERATION: Raise and lower unit using the same lever. Pump foot lever down 45 degrees to raise platform. To lower unit, lift lever 10 degrees to release pressure. PRESSURE RELIEF: If pumping continues after reaching full height extension, pressure relieves automatically and returns fluid to the reservoir. MOUNTING: Tapped holes in top and bottom plates allow attaching custom bases and tables. CONSTRUCTION: Square column is made from anodized aluminum. Top and bottom mounting plates are black anodized aluminum. The operating lever is steel with bright zinc plating, with a molded plastic foot pedal. MAXIMUM TORQUE LOAD: In the case of eccentric loads, it is recommended to compensate these by counterweights. In offposition the indicated maximum torques may occur. The forces and torques have to be considered by the operator. During the lifting motion only 50% of the maximum values are admitted. Fz lifting capacity with centered load Pump motions per 3.94 in. of stroke Fully Extended Height + A B Sq C Sq D Mx/y (Max. Torque Load) Mz (Max. Torque Load) Part No lbs lbs lbs lbs lbs A ft. lbs. 37 ft. lbs. CLR X0-H 2=7.87 3= = = =23.62 A ft. lbs. 221 ft. lbs. CLR X-X0-H Max. Lift Force 2=450 lbs. 4=900 lbs. 6=1350 lbs. 2=7.87 3= = = =23.62 A NA NA NA NA 5.91 NA ft. lbs ft. lbs. CLR X0-H 2=7.87 3= = /14

5 Lifting Units Electrical-Mechanical Lifting motion is generated by an electrical motor with a spindle lifting gear. Lifting control is by push buttons with touch control contact. Lifting motion is generated by an electrical motor with a self-locking spindle drive. Lifting control is by a hand panel or foot switch or alternatively by a primary electric control. Electrical Mechanical Single Lifting Electro-Mechanical Double Telescopic Lifting Model Specifications 4 Load models available (225 lbs., 450 lbs., 900 lbs. and 1350 lbs.) Each model available in 5 different strokes. Single Lifting Dim A , Contact engineering for full technical data and electrical control options. Reference: Model No X-X0-X Maximum Torque Load Total Mx/y 369 ft. lbs. Mz 222 ft. lbs. Technical Specifications Lifting Speed 2.75 in/sec Electric Connection 230 V AC/50Hz Rating 0.75 KW Control Voltage 24 VDC Duty Cycle 20% ED Maximum Lifting (Fz) 450 lbs. Maximum Torque (Mx/y) 370 ft. lbs. Maximum Torque (Mz) 220 ft. lbs. Part No. A CLR E CLR E CLR E CLR E Double Telescopic Lifting Contact engineering for full technical data and electrical control options. 8/14 765

6 Pivoting Jacks n Linear Actuators RH 1250 n L7.101 Linear Actuators RH 120 n Max. Lifting Force 1011 lbs. to 2810 lbs. 5.51" to 9.84" n Manual-Hydraulic version The RH 1250 Linear Actuators are manually operated, hermetically sealed, and the power transmission is hydro-mechanical. It s compact design allows for easy integration into a multitude of applications that require linear adjustments. The pump and valve technology can be found in the lower section. The upper cylindrical section houses the piston and oil reservoir. Its self-contained hydraulic system results in high push forces and installation in nearly any position. Admissible installation positions Code for part numbers CLR-M8XX- XXXA-X L X A General Dimension Specifications A (in.) 6.30 B (in.) 2.36 C (in.) D (in.) 3.15 Ø E (in.) 0.71 Ø F (in.) 1.50 Ø G (in.) 2.17 Ø H (in.).075 Technical Characteristics Maximum lifting force (Push force) 04 = 1,000 lbs 06 = 1,460 lbs 09 = 2,135 lbs 12 = 2,810 lbs 14 = 5.51 in. 20 = 7.87 in. 25 = 9.84 in. Bore hole operating shaft 1 = 90 to the plunger 2 = 90 rotated (parallel to the plunger) 3 = without bore hole Variants S = Standard version D = Descent actuation by pushing H = Descent actuation by turning G = Fork mounting F = Flange mounting Color 1 = Unlacquered 2 = RAL 9016 traffic white 3 = RAL 9006 white aluminum 4 = RAL 9005 black 5 = RAL 7035 light grey 6 = RAL 7038 agate grey 7 = RAL 1018 zinc yellow 8 = RAL 3000 flame red 9 = RAL 5002 ultramarine blue Lifting force (lbs.) Pump strokes (per 3.94 in.) Required torque (lbf-ft) v Descend (s/3.94 in.) Release torque (lbf-ft) Release angle ( ) ± 1 4 ± 1 4 ± 1 4 ± Subject to change. For further details, including detailed dimensions and mounting instructions, visit /14

7 Pivoting Jacks Application Example: Portable lifting table for fixtures. Single-lever operation allows convenient raising and lowering. Installation Example: Scissors-Jack height adjustment Installation Example: Linkage height adjustment Installation Example: Angular adjustment of back rests or covers 8/14 767

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