Mechanical equipment Pneumatic stamping-unit Hand-toggle-lever presses

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1 Mechanical equipment Pneumatic stamping-unit Hand-toggle-lever presses

2 Mechanical equipment ST 1092 ST 1292 page 7.03 ST 9041 page 7.04 ST 9062 page 7.05 ST 9067 page 7.05 ST 9072 page 7.06 ST 9075 page 7.07 ST 9120 ST 9122 ST 9124 ST 9126 page

Pneumatic-stamping-units with die-sets made of special grey cast iron Pneumatic-stamping units consisting of die-sets with ball guide, traverse, threaded flange and pneumatic cylinder Application:

the pneumatic cylinder.the piston rod of the pneumatic cylinder is fastened onto the die-sets upper plate by help of the threaded flange.

200 Round Rectangular Working surface Working surface like ST 1002, like ST 1202, Add however with longer however with longer size to pillars pillars order number Order-no. ST 1092. Order-no. ST 1292.

t d 1 /d 2 x l*) Diameter Stroke at 6 bar 125 25 G 3 /8 184 115 15 24/25 x 280 80 50 3015 N 125 125 x 80 25 G 3 /8 184 115 15 24/25 x 280 80 50 3015 N 125 x 080 125 x 100 25 G 3 /8 184 115 15 24/25 x

3 Pneumatic-stamping-units with die-sets made of special grey cast iron Pneumatic-stamping units consisting of die-sets with ball guide, traverse, threaded flange and pneumatic cylinder Application: Cutting, bending, triing, riveting, flanged and assembly working operations Description: The traverse will be clamped to the pillars above the die sets upper plate and of use for the attachment of the pneumatic cylinder.the piston rod of the pneumatic cylinder is fastened onto the die-sets upper plate by help of the threaded flange. Order example: Pneumatic-stamping-unit with die-set made of special grey cast iron with round working surface ST 1092 D = 200 Add 200 Order number ST Round Rectangular Working surface Working surface like ST 1002, like ST 1202, Add however with longer however with longer size to pillars pillars order number Order-no. ST Order-no. ST x Working surface Pneumatic cylinder Compressive round rectangular force F D a 1 x b1 d 3 d 5 e 1 h max. t d 1 /d 2 x l*) Diameter Stroke at 6 bar G 3 / /25 x N x G 3 / /25 x N 125 x x G 3 / /25 x N 125 x G 1 / /32 x N x G 1 / /32 x N 160 x G 1 / /32 x N x G 1 / /32 x N 200 x x G 1 / /32 x N 200 x x G 1 / /32 x N 200 x G 3 / /40 x N x G 3 / /40 x N 250 x 200 *) Denote different lengths of pillars on your order 7.03

Pneumatic-stamping-units Pneumatic cylinders with flange DIN/ISO 6431 Note: When using cylinders without flange the next size is suitable for the traverse. Screw on from underneath!

Order example: Pneumatic cylinder with flange ST 9041

4 Pneumatic-stamping-units Pneumatic cylinders with flange DIN/ISO 6431 Note: When using cylinders without flange the next size is suitable for the traverse. Screw on from underneath! If required enlarge the length l of the pillars appropriately. Hydro-supported pneumatic cylinders upon request. Order example: Pneumatic cylinder with flange ST 9041 Cylinder-Diameter 80, Stroke 50 Add 080 x 050 Order number ST x 050 Flansch flange Add size to order number Order-no. ST x Cylinder-diameter Cylinder-stroke Compressive force F at 6 bar d 4 d 5 d 6 l 1 l 2 l 3 ~ N M 20 x 1,5 G 3 / x N M 20 x 1,5 G 1 / x N M 27 x 2 G 1 / x N M 36 x 2 G 3 / x (without flange) N M 36 x 2 G 3 / x

Pneumatic-stamping-units Traverses and threaded flanges Traverses suitable to pneumatic-stamping units with die-sets

Space of the pillars e 1 = 184 Add 184 Order number ST 9062.184 Traverse bored ST 9062.

Order example: Threaded flange ST 9067 d 4 = M 20 x 1,5 Add 20 Order number ST 9067.20 Threaded flange ST 9067.

Add Traverse not bored size to without threaded flange order number Order-no. ST 9061.

5 Pneumatic-stamping-units Traverses and threaded flanges Traverses suitable to pneumatic-stamping units with die-sets made of special grey cast iron and for pneumatic cylinders ST 9041 The traverses are also deliverable without boreholes d 7 and d 8. Order example: Traverses suitable to pneumatic-stamping units with die-sets made of special grey cast iron ST 9062 Space of the pillars e 1 = 184 Add 184 Order number ST Traverse bored ST Threaded flange for pneumatic cylinder ST Order example: Threaded flange ST 9067 d 4 = M 20 x 1,5 Add 20 Order number ST Threaded flange ST Add size to Threaded flange single order number Order-no. ST Add Traverse not bored size to without threaded flange order number Order-no. ST Add Traverse bored size to without threaded flange order number Order-no. ST d 4 d 9 d 10 d 11 e 1 h 2 M 20 x 1,5 70 M M 20 x 1,5 70 M M 27 x 2 80 M M 36 x M a 3 b 3 d 1 d 2 h a 4 b 4 d 7 d M M M M

Pneumatic-stamping-units steering mechanism and table ELECTROPLATED ASSEMPLY PLATE B-449 * H-470 * T-2,5 MM (FROM

of: Quick air-relief valve Pneumatic valve Two-hand control block Two-hand start Maintenance unit Manual sliding

6 Pneumatic-stamping-units steering mechanism and table ELECTROPLATED ASSEMPLY PLATE B-449 * H-470 * T-2,5 MM (FROM BOX AE 1050) HOSE LENGTH TWO-HAND CONTROL BLOCK AIR FEED TWO-HAND START Pneumatic two-hand safety control consits of: Quick air-relief valve Pneumatic valve Two-hand control block Two-hand start Maintenance unit Manual sliding valve Pressure gauge with control lever valve Sound absorber Mount cylinder complete on assembly plate with accessories and connecting hoses. Order example: Pneumatic two-hand safety control ST 9070 Order number ST 9070 Mounting table as base for pneumaticstamping-units Order example: Mounting table ST Order number ST

Pneumatic-stamping-units built up complete Pneumatic-stamping-unit ready for work, with table and both hands safety steering mechanism Use: cutting, bending, triing, riveting, flanging and mounting

If you need another position of the stamping-unit, please indicate so on your order.

ST 9075.01. Order-no. ST 9075.02. Order-no. ST 9075.03.

7 Pneumatic-stamping-units built up complete Pneumatic-stamping-unit ready for work, with table and both hands safety steering mechanism Use: cutting, bending, triing, riveting, flanging and mounting work cycles If not specified otherwise, the stamping-unit ST 1092 respectively ST 1292 is mounted in the middle of the table. As a standard there are 3 mounting possibilities. If you need another position of the stamping-unit, please indicate so on your order. Order example: Pneumatic-stamping-unit built up complete ST 9075 Position to the operation side 02 Working surface a 1 x b 1 = 200 x 100 Add x 100 Order number ST x 100 Add Operation side Operation side Operation side size to order number Order-no. ST Order-no. ST Order-no. ST x Working surface round Working surface rectangular Pneumatic Pneumatic cylinder Compressive F D a 1 x b 1 connection diameter stroke force at 6 bar 125 G 3 / N x 80 G 3 / N 125 x x 100 G 3 / N 125 x G 1 / N x 125 G 1 / N 160 x G 1 / N x 100 G 1 / N 200 x x 125 G 1 / N 200 x x 160 G 1 / N 200 x G 3 / N x 200 G 3 / N 250 x

8 Toggle-lever presses compressive force 2.5 kn 16 kn Punching Bending Perforating Folding Pressing in Stamping Compression moulding 2870 Stamping and many other applicable possibilities Characteristics High compressive force from 2500 up to N with only little force needed at the hand lever. Large ram stroke resp. slide stroke. The whole toggle-lever unit is adjustable in the height by a threaded spindle, adjustment with a setscrew. Work table with T-slot mounting for tool attachment. Clearance bore-hole in the middle of the table. Compact and stable type of construction, little space required. Special technical features The hand lever, which can be adjusted 360 and thereby allows for the easiest lever movement for any assembly process. Technical data Compressive force ca. 1 before the bottom dead center kn Overhang Ram stroke Pitch range of the toggle lever unit Smallest distance between table and ram (stroke at the bottom, toggle-lever unit at the bottom) Largest distance between table and ram (stroke on top, toggle-lever unit on top) Mounting surface at the ram Truing-up trunnion bore in the ram Mounting surface table Center bore in the table (falling through bore-hole) Width of groove Height of the press Base space Space requirement Weight kp Order example: Toggle-lever press with 5 kn compressive force Order number ST 9122 ST 9120 ST 9122 ST 9124 ST , x x x x H7 10 H7 10 H7 15 H7 150 x x x x x x x x x x x x Convertible by change of the bearing bolt 12 kn max. Stroke kn max. Stroke

9 Toggle-lever presses Drawing dimensions B V Y X1 T W C E F G D H I Z U X R S J L P M Q O N A D1 Dimensions ST 9120 ST 9122 ST 9124 ST 9126 kn 2, A B C D D E F G H 100 I J K L M N O P Q Ø 7 Ø 9 Ø 9 Ø 9 R S T U V Ø 10 H7 Ø 10 H7 Ø 10 H7 Ø 15 H7 W X X Y Z

Toggle-lever presses Accessories Quick-change cutting punch system Price and delivery upon request 1. Quick-change punch holder 2.

Quick-changer for dies Return stroke blocking mechanism for toggle-lever presses 2.

ram reaches the exact bottom dead center. The return stroke safety is triggered 8 before the ram reaches the bottom dead center.

10 Toggle-lever presses Accessories Quick-change cutting punch system Price and delivery upon request 1. Quick-change punch holder 2. Quick-change punch 3. Urethane stripper 4. Support with adjustable end stops 5. Quick-change die 6. Quick-changer for dies Return stroke blocking mechanism for toggle-lever presses 2.5 kn 8/16 kn When precise embossing, bending, riveting and cutting work is of importance, the return stroke blocking mechanism guarantees that the ram reaches the exact bottom dead center. The return stroke safety is triggered 8 before the ram reaches the bottom dead center. After a complete stroke cycle, only about 18 return stroke is necessary. This corresponds to pulling the hand-lever back 60 in order to be able to start the next stroke. The blocking mechanism can easily be locked and unlocked as required. Subsequent installation is possible without any problems. 7.10

Machine elements. Pneumatic stamping unit. Toggle-lever presses

Machine elements. Pneumatic stamping unit. Toggle-lever presses Machine elements Pneumatic stamping unit Toggle-lever presses Machine elements ST 1292 ST 1092 Page 7.03 ST 9041 Page 7.04 ST 9061/62 Page 7.05 ST 9067 Page 7.05 ST 9070/72 Page 7.06 ST 9075 Page 7.07