Clamping systems Forming technology. Quality clamps quality
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1 Clamping systems Forming technology Quality clamps quality
2 Success through innovation since
3 Clamping systems for forming presses reliable, simple, convenient 1. Manually movable clamping systems BKZ100-P Hydraulic clamping system drawbar style 2. Self-traveling clamping systems Hydraulic clamping system drawbar style BKZ100 / PSV Electromechanical spindle actuator BKZ100 / PKV-L Pneumatic push pull chain actuator Stationary moving bolster clamping systems PSP 300HT Hydraulic clamping system wedgebar style Hydraulic power stations HA Electro - hydraulic HAL Air - hydraulic 3
4 Manually movable clamping systems BKZ100-P Hydraulic clamping system drawbar style Application The hydraulic die clamping system BKZ P is designed for clamping tools and dies of different widths on press slides. The die clamps can be manually moved in the T-slot of the press slide between the park position and the respective tool. The clamping pressure is 245 bar. Hydraulic hollow piston cylinder BKZ 100/28-P T-head screw holder, compl. Clamping force: 100 kn Clamping pressure: 245 bar Clamping stroke: 6 mm Total stroke: 8 mm T-slot: mm Die flange height: mm 4
5 Technical data BKZ P BKZ K/P T-Nut Park station (fastened to slide) Clamping flange height Optional: Cup h T E G 1/4 Clamping ø A Technical data Type T-slot h T h T BKZ D A E max E max BKZ D F S P S BKZ ,5 X ,5 h T For modifications all rights reserved Application drawing on request T 1 For modifications all rights reserved Application drawing on request 5
6 Self-travelling clamping system Hydraulic clamping system drawbar style BKZ100 / PSV Electromechanical spindle actuator Application The hydraulic die clamping system BKZ /PSV is designed for clamping dies of various widths on press slides. The clamping actuator moves automatically in the T-slot of the press slide between the park position and the respective die. Hydraulic pressure is 245 bar. Hydraulic die clamping system BKZ 100/PSV electromechanical feed drive temperature switch proximaty switches (S7, S8) Clamping force: 100 kn Clamping pressur: 245 bar Clamping stroke (BKZ): 6 mm Total stroke (BKZ): 8 mm Die flange height: mm Travel stroke (PSV): up to 900 mm T-slot: mm Voltage/Frequency: VAC/50Hz VAC/60Hz Operating factor: 15 %ED 6
7 7
8 Self-travelling clamping system Hydraulic clamping system drawbar style BKZ100 / PSV Electromechanical spindle actuator Proximity switch S7 Die contacted S8 Parking position Dimensions Type P bar A E max. G H h S h T BKZ 100/PSV/AS-I ,0 Technical data Type F S kn P bar PSV v mm/s PSV I A PSV P kw % ED s/min. BKZ 100/PSV/AS-I ,41 0, U V f Hz
9 Self-travelling clamping system Hydraulic clamping system drawbar style BKZ100 / PSV-L 60 Electromechanical spindle actuator Application The hydraulic die clamping system BKZ /PKV is designed for clamping dies of various widths on press slides. The push pull chain actuator moves automatically in the T-slot of the press slide between the park position and the respective die. Hydraulic pressure is 245 bar. Hydraulic hollow piston cylinder BKZ 100/PKV-L Pneumatic push-chain feed drive PKV-L - Sensors (S7, S8) Clamping force: 100 kn Hydraulic pressure (BKZ): 245 bar Clamping stroke: 6 mm Total stroke: 8 mm T-slot: mm Pneumatic pressure(pkv-l): 4-8 bar Die rim height: mm Total travelstroke (PKV-L): mm 9
10 Self-travelling clamping system Hydraulic clamping system drawbar style BKZ100 / PKV-L Pneumatic push Pull chain actuator 10
11 Self-travelling clamping system Hydraulic clamping system drawbar style BKZ100 / PKV-L Pneumatic push Pull chain actuator M8 B G G 1/8 Air forward Terminal box Option: mounted left mounted right 55 M 20x1,5 H min. Ø 12, ±0.1 Proximity switch S7 Die contacted S8 Parking position G 3/8 Clamping pressure G 1/8 Air backward Clamping flange height 60±0.1 S8 90 min. die S7 h T h S max. die 5 E ø A Travel stroke S 85 Dimensions Type E G Technical data H min. S Option BKZ 100/PKV-L BKZ 100/PKV-L BKZ 100/PKV-L BKZ 100/PKV-L h S h T Type A F kn BKZ 100/PKV-L max. 250 For modifications all rights reserved Application drawing on request BKZ P bar PKV-L P bar PKV-L V mm/s 11
12 Stationary moving bolster clamping systems PSP 300HT Hydraulic clamping system wedgebar style Application The hydromechanical clamping system PSP...HT is designed for clamping moving bolsters. The clamping slide generating the clamping force moves back into the housing after release. Hydraulic clamping system PSP 300HT proximity switch plug in connector Cover non-return valve Clamping force: 200 kn Max. capacity: 300 kn Die flange height: 75 mm Oil pressure: 70 bar 12
13 L S5 S6 X ±0.5 C J N E ±0.2 A K B G H Proximity switch S5 Unclamped S6 Clamping range achieved Dimensions Type A B C E G H J K L max. N PSP 300 HT , M Technical data Type F S kn PSP 300 HT F B kn p max. bar m kg T For modifications all rights reserved Application drawing on request 13
14 Hydraulikaggregate Hydraulik power stations HA, HAL Application The hydraulic power stations HA/HAL are designed for actuating hydraulic clamping elements in forming presses. A number of electro-hydraulic (HA) or air-hydraulic power stations (HAL) are available depending on the use of the clamping elements and/or hydraulics on the press slide or on the table. 14
15 Hydraulic power station HA... Standard equipment Radial piston pump, ball seat valves, electronic pressure switches for pump control, mechanical switching elements for monitoring oil levels and filter soiling. Air-hydraulic power station HAL... Standard equipment Oscillating piston pump, ball seat valves, mechanical switching elements for oil level monitoring. For modifications all rights reserved Application drawing on request T 1 15
16 BERG & Co. GmbH Spanntechnik BERG & Co. GmbH Spanntechnik Gildemeisterstraße 80 D Bielefeld Phone / Fax / info@berg-spanntechnik.de SUFT GB
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